Pneumatic Troubleshooting Learning System 950-PT1

Learning Topics:• In-Circuit Pneuma c Component Tes ng• Air Prepara on Troubleshoo ng• Troubleshoo ng Pneuma c Cylinders• Air-Over-Oil System Opera on• Motor and Rotary Actuator Troubleshoo ng• Rotary Actuator Opera on• Troubleshoo ng DCV and Flow Control Valves• Quick Exhaust Valves• Troubleshoo ng Vacuum Systems• Vacuum Switch Opera on• Troubleshoo ng Pneuma c Systems

Amatrol’s Pneuma c Troubleshoo ng Learning System (950-PT1) models a real-world electro-pneuma c machine, driven by an Allen-Bradley MicroLogix 1200 programmable logic controller, and features over 30 electronically-inserted pneuma c, mechanical and electrical faults using FaultPro, Amatrol’s state-of-the-art fault inser on so ware. Understanding how to trouble-shoot problems that arise in pneuma c systems is a vital industrial skill that is irreplaceable for maintenance technicians and others in industries like packaging, pharmaceu cal, automo ve, and more. The system is set up with realis c loads, pressures, and heavy-duty pneuma c compo-nents, just like learners will see in the workplace. The features also make the 950-PT1 an excellent system for teaching advanced pneuma cs, system tuning, installa on, and maintenance.

The 950-PT1 includes real-world components such as pressure gauges, pneuma c cylinders, pneuma c motor, direc onal control valves, fl ow control valves, limit switches, and more. These components will be used to cover major topics like vacuum pick-and-place, rotary ac-tuator opera on and troubleshoo ng, air-over-oil system opera on and troubleshoo ng, and quick exhaust valves. Learners will immediately prac ce applica-ble hands-on skills a er studying each topic to increase understanding of how theore cal concepts are directly related to the real-world pneuma c troubleshoo ng applica ons.

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Student Reference Guide, FaultPro, and Op onal eBook

950-PT1

Student Reference Guide FaultPro and Op

Technical Data

2400 Centennial Blvd. Jeff ersonville, IN 47130 USA 800.264.8285 812.288.8285 www.amatrol.comPrinted in the USA Copyright © 2015 Form No. 6649-D

Practice Real-World Skills for Pneumatic Troubleshooting, Maintenance, and Installation

World-Class Pneumatic Troubleshooting Curriculum with an Optional eBook Format

Pneumatic Troubleshooting Using FaultPro, Amatrol’s Electronic Fault Insertion Software

The 950-PT1 teaches troubleshoo ng eff ec vely be-cause the pneuma c system operates under actual load condi ons. Each applica on exposes learners to a dif-ferent type of load including iner al, fric on, compres-sion, and sta c loads. The 950-PT1 gives learners expe-riences they normally could get only on the job. Each of the major circuit panels replicates a common appli-ca on. The PLC control off ers a variety of thumbwheel selectable programs to change sequences, presen ng learners with diff erent troubleshoo ng scenarios.

The comprehensive curriculum included with the 950-PT1 provides a strong understanding of troubleshoo ng areas such as air prepara on, pneuma c cylinders, motor and rotary actuator,

direc onal control and fl ow control valves, and much more! Within this curriculum, learners will study top-ics like: in-circuit pneuma c component tes ng; air-over-oil system opera on; rotary actuator opera on; quick exhaust valves; vacuum switch opera on; and

troubleshoo ng machine performance faults. Op onally, this curriculum is available in an online eBook format. This eBook includes all of the content from the printed version, but provides an ef-fi cient online alterna ve with enhanced features such as keyword searches and zoom controls that enable a user to quickly locate and view informa on.

The 950-PT1 System includes Amatrol’s unique FaultPro computerized troubleshoo ng system, which automa cally inserts faults and tracks learners troubleshoo ng eff orts. FaultPro features online control of the troubleshoo ng ac vity through menu-driven screens, making it easy for learners to set up and perform their own troubleshoo ng exer-cises for both prac ce and tes ng sessions. The com-puterized fault inser on system avoids damage to the equipment that is normally associated with manual fault inser on because it inserts faults electronically. The 30 faults that make up the fault inser on system present learners with realis c troubleshoo ng experi-ences. Faults can be inserted into the electrical system, loads, and pneuma c system.

Complete technical specifi ca ons available upon request.

Mobile Worksta onHeader System

Main Header LineSystem Inlet Pressure GaugeBranch Line Drop Leg

Overrunning Load CircuitDCV, 5-way, 3-posi onHydraulic Flow Control Valves (2)Hydraulic Cylinder

Compression Load CircuitDCV, 5-way, 3-posi onCylidner, JIC typeInduc ve Limit Switches (2)

Running Load CircuitDCV, 5-way, 3-posi onLubricatorFlow Control Valves (2)

Radial Load CircuitDCV, 5-way, 2-posi onFlow Control Valves (2)Limit Switches (2)

Vacuum Load CircuitDCV, 5-way, 2-posi on (4)Flow Control Valves (3)Pressure Regulator w/ Gauge

PLC Control UnitAllen-Bradley MicroLogix 1200 PLCIndicator Lights (4)Emergency Stop Pushbu on

FaultPro USB 4.0 Electronic Troubleshoo ng So wareUSB Cable and InterfaceStudent Curriculum (BB546)Op onal eBook Curriculum (EB546)Instructor’s Guide (CB546)Installa on Guide (DB546)Student Reference Guide (HB546)Addi onal Requirements:

Hand Tool Package (41221)Computer: See requirements: h p://www. amatrol.com/support/computer-requirements

U li es:Electricity (120 VAC/60 Hz/1 phase)Compressed Air Supply

950-PT1 Operator Sta on

Student Reference GuideA sample copy of the Pneuma cs Troubleshoo ng Student Reference Guide is also included with the system for your evalua on. Student Ref-erence Guides supplement this course by providing a condensed, inex-pensive reference tool that learners will fi nd invaluable once they fi nish their training making it the perfect course takeaway.