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PORTA-HOG®

Portable Cartridge Collector

Installation andOperation Manual

KNOW YOUR EQUIPMENT

READ THIS MANUAL FIRST.

Your DUST-HOG® PORTA-HOG® system should provide many years of trouble-free service.This manual will help you understand the operation of your DUST-HOG® unit. It will also helpyou understand how to maintain it in order to achieve top performance. For quick futurereference, fill in the system and filter information in the spaces below. Should you needassistance, call the DUST-HOG® customer service number shown below. To expedite yourservice, have the following information available when contacting UAS.

UAS ORDER #: ________________________________________________________________

UNIT MODEL #:________________________________________________________________

UNIT SERIAL #:________________________________________________________________

CARTRIDGE FILTER PART #: ____________________________________________________

SYSTEM ACCESSORIES:

______________________________________________________________________________

______________________________________________________________________________

______________________________________________________________________________

INSTALLATION DATE: __________________________________________________________

DUST-HOG® CUSTOMER SERVICE

1-800-252-HOGS

i

TABLE OF CONTENTSPage

SAFETY PRECAUTIONS..........................................................................................ii1. IMPORTANT NOTICE.........................................................................................1

2. SPECIFICATIONS...............................................................................................1

3. INTRODUCTION.................................................................................................13.1 Unit Nomenclature ........................................................................................13.2 Description and Operation ............................................................................13.3 Air Filtering Operation ...................................................................................13.4 Filter Cleaning Cycle.....................................................................................2

4. INSTALLATION ...................................................................................................24.1 Off Loading and Inspection...........................................................................24.2 Swing Arm Assembly Installation ..................................................................24.3 Pulse Cleaning..............................................................................................34.4 Electrical........................................................................................................3

5. OPERATION .......................................................................................................35.1 Start-Up.........................................................................................................35.2 Checklist........................................................................................................4

6. SERVICE.............................................................................................................56.1 Cartridge Filter Removal and Replacement..................................................56.2 Afterfilter Removal/Installation.......................................................................66.3 Cartridge Filter Seeding................................................................................6

7. ELECTRICAL ......................................................................................................77.1 Unit Control (on/off).......................................................................................77.2 Cleaning Control (on/off)...............................................................................7

8. OPTIONAL EQUIPMENT....................................................................................7

9. TROUBLESHOOTING GUIDE..........................................................................12

10. ILLUSTRATED PARTS......................................................................................13

IMPORTANT SAFETY INSTRUCTIONS

To reduce the risk of fire, electric shock, or injury when using your air cleaner, follow these basic precautions:

ii

SAFETY PRECAUTIONSWe have provided many important safety messages in this manual and on your PORTA - H O G® air cleaner. Always read andobey all safety messages.

• The air cleaner must be properly grounded.

• Disconnect power before servicing.

• Replace all access panels before operating.

• Wear protective clothing and safety glasses when handlingcollection components or servicing the air cleaner.

• Electrical connections should only be made by qualified personnel, and be in accordance with local and nationalcodes and regulations.

• Avoid mixing combustible materials, such as paper, woodand aluminum dust, with dust generated from grinding or welding ferrous metals. This presents a potential firehazard condition when sparks are present or can be generated. This dust collector should not be used for thecollection of flammable or explosive materials.

• Consult national and local fire codes, waste disposal, safety and other appropriate authorities and comply withtheir recommendations for the proper installation and operation of dust collection equipment.

• Do not use in explosive atmospheres.

• Use nonflammable cleaners.

• Do not collect emissions which are explosive.

• Keep flammable materials and vapors, such as gasoline,away from air cleaner.

• The unit should be inspected frequently and dirt removedto prevent excessive accumulation which may result inflash-over or fire damage.

• The PORTA - H O G® System should not be used for supportof personnel or material.

• When collecting emissions from metal grinding or otherspark producing processes, care must be taken to reduceany potential fire hazards. This dust collector does notcontain fire extinguishing equipment.

• Do not allow operator to put cigarettes or any burningobject into the hood or ducting of this dust control system.

!

! D A N G E R

! WA R N I N G

! WA R N I N G

! C A U T I O N

C A U T I O N

This is the safety alert symbol.

This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow thesafety alert symbol and the word “DANGER”, “WARNING”, or “CAUTION”. These words mean:

Indicates a hazardous situation which, if not avoided, will result in death orserious injury.

Indicates a potentially hazardous situation which, if not avoided, could re s u l tin death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may re s u l tin minor or moderate injury.

CAUTION used without the safety alert symbol indicates a potentiallyh a z a rdous situation which, if not avoided, may result in property damage.

D U S T- H O G® P O RTA - H O G®

iii

Clean Air Discharge Grid

Pulse CleaningCompressed Air SupplyFitting(1/4" NPT)

External Pivot Joint

Extraction ArmAssembly

Flex Joint

Para-Vent Source CaptureCollection Hood

Control Panel See Fig. 4

Filter Access Cover

Dust Drawer

Hinges Access Door1. Motor/Blower2. Pulse system

Controls3. Cleaning Manifold

and Valves

Locking Swivel Casters

Fixed Front Wheels

1 United Air Specialists, Inc.

Revised 8/02 Porta-Hog®


1. IMPORTANT NOTICEThis manual contains specific information concerningsafety and precautionary measures. It is impossible tolist every potential hazard associated with dustcollection equipment or systems. Use of the equipmentmust be discussed with a factory-trained, United A i rSpecialists, Inc. (UAS) representative. As always,please adhere to the most stringent safety procedures.

2. SPECIFICATIONSD i m e n s i o n s — Cabinet 54" deep x 291⁄2" wide x 52"high (without arm).

We i g h t — 550 lbs.

C o n s t r u c t i o n — 16-gauge steel cabinet with removable dust drawer, 10" diameter fixed front and 5"diameter locking swivel rear casters.

Extraction Arm Assembly — Self-supporting 8"D x 10'L swing arm (or two 6"D x 10'L) complete withsource capture hood.

A i r f l o w — Nominal 1,000 CFM (2HP), 1,200 CFM( 3 H P ) .

Noise Level — 75dBA at 5 ft.

E l e c t r i c a l — 2 HP, 208-230/1/60 standard. 2 HP or 3 HP, 208-575/3/60 available. All units include 10 ft.power cord without plug.

F i l t e r s — Two high-eff i c i e n c y, fire-retardant Supra-Net-FR cartridge filters (226 sq. ft. media area each).Positive sealing, cartridge access covers allow for easyfilter changeout.

Cleaning System — Automatic, on-line, reverse pulsecleaning system with solid-state sequential timer board,air manifold, pulse nozzles and 3/4" Goyen pulsevalves. Unit includes manual override switch forselective cleaning. Uses 90-110 PSIG shopcompressed air (0.78 SCF per pulse). Compressed airconnection fitting located on top of unit cabinet.

Filter Monitor — 0-5" Minihelic® Gage standard

3. INTRODUCTIONThank you for selecting DUST- H O G® dust collectionequipment to assist you in your commitment to a cleanand safe environment.

3.1 UNIT NOMENCLATUREExample: FPH2-2

F = DUST- H O G®

P = Portable UnitH = 226 Sq. Ft. Pleated Supra-Net-FR Cartridge Filter2 = Total Number of Cartridges2 = Motor Horsepower (2 or 3 HP)

3.2 DESCRIPTION AND OPERATIONThe DUST- H O G® P O RTA - H O G® is a portable, high-e ff i c i e n c y, cartridge dust collector designed to eliminateairborne particles as they are generated. Contaminantis captured at its source by a unit-mounted hood, thenconveyed through an extraction arm to the cartridgefilter section where it is collected. Clean air is thenrecirculated back to the work area.

There are two primary cycles of normal operation forthe PORTA - H O G® — the air filtering operation and filtercleaning cycle (refer to Figure 1).

3.3 AIR FILTERING OPERATIONThe contaminated airstream is drawn into the collectorwhere its velocity is reduced by a baffle plate to provideeven distribution of the airstream through the entiresurface area of the cartridge filters. This designenhances filtration efficiency by establishing a uniformdust cake on the filters. The airstream is in turndirected around the elements and downward toward thedust drawer where the heavier particles accumulate.

FIGURE 1P O RTA - H O G® A i r f l o w

61-10009-0001



The contaminated air then passes through the cartridgefilter elements where it is stripped of the particles by themedia. Cleaned air flows through the center of thef i l t e r, through the blower (and optional safety filters, ifincluded) and exits through the top of the cabinet, backinto the workplace.

3.4 FILTER CLEANING CYCLEAs the cartridge filter elements become loaded withcontaminants, the reverse pulse cleaning mechanismprovides brief bursts of compressed air directed throughpulse nozzles into the interior of the cylindrical cartridgefilters. This pulsing action dislodges the collectedparticles from the media where it falls into the dustdrawer for storage and removal.

During the filter cleaning cycle, each filter is cleaneds e p a r a t e l y. The solid-state sequential timer actuates asolenoid valve which allows an air diaphragm valve toopen for approximately 100 milliseconds. Highpressure air from the internal air manifold reservoir isdirected through the pulse nozzles to the cartridgeelement center. The quick blast of compressed airinduces additional air from the clean air plenum andcombines to produce a pneumatic shock wave whichdislodges the dust from the filter being cleaned.

The dislodged dust removed from the filter is sweptdownward into the dust drawer. The remaining filter iscleaned sequentially. The sequencing interval is factorypreset at 30 seconds, but it is adjustable to adapt toyour particular cleaning needs.

4. INSTALLATION

4.1 OFF LOADING AND INSPECTIONThe DUST- H O G® P O RTA - H O G® is shipped in two orthree containers. The first consists of the unit cabinetand filtration components. The other container(s) is theextraction arm(s). The optional light kit comespreassembled to the extraction arm(s).

Upon receipt of your unit, check for any shippingdamage. A damaged carton indicates that theequipment may have received rough handling duringshipping that may have caused possible internaldamage. Notify your delivery carrier and enter a claim if any damage found.

Remove the filter access cover (located on the frontof the unit) by turning the black knobcounterclockwise to release the cover. Examine theseal between the tubesheet (the vertical panelbetween the blower section and the filter section) andf i l t e r. Make sure filter or gasket has not becomedisplaced during shipment (refer to Section 6.1,Cartridge Filter Removal and Replacement). Replacecovers once inspection is complete.

4.2 SWING ARM ASSEMBLY INSTALLATIONThe top of the PORTA - H O G® cabinet has either oneset of eight threaded studs or two sets of six threadedstuds, depending on whether the unit is a single or dualarm unit. The hardware for mounting the swing arm(s)is on the studs.

When mounting the arms on the unit, a ceiling height of about 10’ is required for adequate clearance. Tw opeople are suggested for positioning the swing arm andsecuring into place.

1 . Remove the swing arm from its shipping containersand assemble per the swing arm manual provided.

2 . Remove nuts, split ring washer, and flat washer fromthe studs on the cabinet (refer to Figure 2).

3 . Position flange gasket(s) inside the protruding studson top of the unit (refer to Figure 2).

4 . If the light kit option was ordered, plug the light cableinto the connector provided on top of the unit.

5 . Position the swing arm-mounting base into placeover the mounting studs. Ensure gasket ispositioned properly between unit and base flange.Secure swing arm to cabinet top with the hardwarerecently removed (refer to Figure 2).

Over-tightened pivot section or sharp pulls on the armor hood should be avoided since damage to the armcomponents could result.

FIGURE 2Arm Support Details

2United Air Specialists, Inc.

C A U T I O N

61-10010-0001

FIGURE 4C o n t rol Panel



4.3 PULSE CLEANINGProvide a clean, dry, 90-110 PSIG compressed airsupply to the 1/4" NPT air manifold inlet located on topof the unit. Remove the plug on the 1/4"� NPT f a c t o r y -supplied fitting and provide your facility’s standard malequick disconnect air line fitting. The fitting should havea check valve to prevent plant contaminants fromentering the system when not connected to thecompressed air supply. Compressed air supply to theunit can be via flexible quick disconnect, 1/4" diameterair line from a ceiling mounted hose reel or similarstandard plant air supply.

4.4 ELECTRICALThe PORTA - H O G® is provided with 10 feet of powercord per your specified voltage. Verify voltage of unitby referring to unit nameplate. Unit will need to befitted with the appropriate male plug for your standardpower outlets.

5. OPERATION

5.1 START-UP1 . Position unit in desired location.

Do not attempt to move the PORTA - H O G® unit bypulling on the swing arm or hood. Use the full-width,bar-type handle on the back of the unit to push theP O RTA - H O G® to desired location.

2 . Lock rear wheel casters on the unit to secure inp l a c e .

3 . Plug the unit into a properly grounded electricalr e c e p t a c l e .

4 . If unit is to have continuous cleaning operation,connect compressed air supply (90-110 PSIG).

5 . Turn the unit on by pushing the “unit function” rockerswitch to the “on” position (refer to Figure 4). On 3-phase units, fan rotation will need to be verified bymatching fan rotation with the rotation decal on the

blower housing (refer to Figure 5A). Rotation shouldbe clockwise as viewed from the motor side. A n ytwo motor starter leads should be reversed if therotation is not correct (refer to Figure 5B).

6 . If on-line cleaning is desired, turn the pulse cleaningsystem switch to the “on” position.

Make sure the pulse cleaning switch is “on” only when the compressed air supply is connected to theunit. Failure to do so may result in a malfunction of,or damage to, the valves.

7 . The filter monitor gauge should read between 0.1" and 0.5" w.g. while unit is operating with clean filters.

N O T E : In certain applications it is desirable to “seed”(pre-coat) the cartridge filters (refer to Section6.3). This builds a dust cake which ensuresoptimal filter efficiency at start-up.

8 . The unit is now ready for use.

Collecting Particles

1 . Locate the unit, arm and hood in the best position tocollect the contaminant as generated by the processor operation and where operator interference ism i n i m a l .

2 . Position the hood to minimize the influence of crossdrafts from outside air sources or other operations.

3 . Position the hood slightly higher than the source,with the face of the hood approximately 45° fromhorizontal. The hood shape is designed for highvelocity pick-up. It should be located as close to thesource as practical and no further than 14-16" fromthe contaminant source.

4 . Check the filter monitor gauge at start-up. T h ecleaning system should be activated when the gaugehas increased 0.5" w.g. above the start-up pressuredrop. Allow unit to pulse clean until the originalreading is achieved or until the gauge reading willnot decrease after six consecutive pulses. Forcontinuous cleaning, the cleaning system may be

C A U T I O N

! C A U T I O N


Filter Monitor Gauge

Unit ON/OFF Switch

Pulse Cleaning ON/OFF Switch

61-10011-0001



turned on and allowed to pulse clean whenever theunit is operating.

5.2 CHECKLIST1 . Check the clean air outlet. Discharge air should

remain visibly clean. If a leak should develop, it willbe first noticed after a cleaning pulse as a puff ofd u s t .

2 . Check pressure drop on filter monitor gauge (seefigure 4). Pressure drop across elements isconsidered normal between 0.5 - 5.0" w.g. Pressure drop will generally read between 1-2" for“seasoned” filters.

The following procedure requires access to an area ofthe unit where high voltage is present. Access shouldbe restricted to qualified personnel.

3 . Check diaphragm valves to ensure proper pulsecleaning. With cleaning switch “on,” valves should pulse sequentially at approximately 30

second intervals. Open rear unit access door andelectrical control panel assembly (refer to Figures 5Aand 5B) to view timer in the electrical enclosure. T h eindicator light should sequentially flash on thenumber 1 and 2 output lights at approximately 30second intervals.

A d j u s t m e n t s

Compressed air is to be regulated at a pressure of9 0 - 110 PSIG. The control timer, located in theelectrical enclosure (refer to Figure 5B), “off time” isfactory set to clean each filter every 30 seconds whencleaning switch is on. “On time” is factory set at 100milliseconds. Do not increase or decrease the ontime — you may waste compressed air or damage thediaphragm valve.

A cleaning time interval higher than design pressure dropacross the filter elements can often be lowered byincreasing the frequency of cleaning (decreasing the timeinterval “off time” between pulses). Factory setting is 30seconds. Minimum off time between pulses is threeseconds. Less than three seconds will tax the manifoldreserve and cause improper cleaning system operation.Consult your local DUST-HOG® representative or UASbefore changing “off time” setting.

! WA R N I N G


FIGURE 5ARear Access

Optional Afterfilter(BIO-HEPA or V-BankCarbon)

Pulse CleaningDiaphragm/SolenoidValves

Motor/Blower(Fan Rotation Directionis Clockwise)

1/4" NPT Compressed AirSupply Fitting

Power Cord

Pulse Cleaning andUnit Control PanelAssembly




6. SERVICEB e f o re Servicing

Collected dust may be hazardous. Consult properauthorities for handling and disposal.

1 . Collected dust may be a potential fire hazard. Referto Section 1 of this manual.

2 . Wear appropriate protective clothing.

3 . Be environmentally aware of collected dust and itsproper disposal.

4 . Press unit function switch to “off” position. Unplug unit from electrical power source.

5 . Disconnect compressed air supply to air manifoldinlet and bleed air supply from manifold.

6.1 CARTRIDGE FILTER REMOVAL ANDREPLACEMENT (Refer to Figure 6)

1 . Start with top filter. Remove access cover byunscrewing knob. Tilt cover back away from unitwhen freed from the support yoke to trap any fugitivedust on the inside of the access cover. Dump dustinto suitable disposal container.

2 . Move filter from side to side to break gasket sealbetween the filter and the tubesheet. Rotate thefilter 180° to allow dust on top of the cartridge to fallinto the dust drawer.

3 . Slide filter out along support yoke and transferto suitable disposal container. Repeat forbottom filter.

4 . To access and remove the dust drawer locatedat the bottom of the PORTA - H O G® unit, unscrewthe access door thumbscrews and pull on thetop left and right hand edges of the door. T h edoor will rotate down to allow the dust drawer toslide forward and out. Dump dust into suitablec o n t a i n e r. If using optional drawer liners,carefully remove the drawer liner and dispose ina suitable waste container. Place new liner indust drawer. Any dust in the cabinet which wasnot contained in the dust drawer should bevacuumed out and disposed of in a suitablewaste container. Replace dust drawer in unitand close the access door.

5 . Inspect tubesheet and make sure the gasketsealing area is free of dust to ensure a propers e a l .

6 . Install a new filter element end first on each

FIGURE 5BElectrical Enclosure

Cleaning “on time.”Factory set at100 ms. (DO NOTADJUST)

Cleaning interim“off time.” Factoryset at 30 seconds.(Adjustable from3 to 30 seconds)

“Power On” Light

Output Lights

Transformer

Motor Starter

Overload Reset

! WA R N I N G




support yoke gasket. Clean access covergaskets and reinstall cover onto the supportyoke, tightening the knob securely by hand.

7 . The PORTA - H O G® is now ready to operate.Reconnect electrical power and air supply. Gothrough initial start-up checklist to ensure properunit performance.

6.2 AFTERFILTER REMOVAL/INSTALLATIONOpen the hinged rear access door of the unit byturning the two 10mm (3/8") hex latches located onthe left side of the rear access door. The afterfilterwill be visible on its slide track at the top of the unitclosest to the clean air discharge grid (refer to Figure5A). The filter slides in place on tracks. To remove,grasp the filter and slide it out along the track, pullingit clear of the cabinet. Dispose of filter properly. Toinstall a new filter, reverse this process. When slidingthe new filter onto the track, be sure the airflowdirection indicating arrow is pointing up, toward thetop of the unit. The filter should be held firmly inplace by the tension clips and should be restingevenly on the filter track. Close the access door andgo through the normal start-up procedure to ensureproper operation.

6.3 CARTRIDGE FILTER SEEDINGOn certain applications, it may be beneficial to seed or pre-coat the cartridge filters. This is theprocess of introducing a certain amount of coatingmaterial (usually crushed limestone, agricultural limeor other specifically-marketed filter pre-coat) in lightconcentration to deposit a thin coating of materialwhich acts as an aid to filtration. This deposited “dustcake” acts as additional filter area while it keeps thedust loading on the surface of the cartridge filter.This increases filter life and efficiency while allowingthe cleaning system to operate more eff e c t i v e l y.

To seed the filters, any afterfilter must first beremoved as initially a small amount of particulate willpass through the cartridge filter. Turn the cleaningsystem off, then turn unit on. Introduce the seedingmaterial by slowly and gently shaking the materialnext to an extraction hood where it can be drawn intothe unit. It should be drawn in as a continual “cloud,”trying to avoid any dust “slugs.” Continue to feed theseeding material until the reading on the filter monitorgauge is approximately 1" w.g. Replace the afterfilter.The unit is now ready for operation.

N O T E : Seeding is usually only done on new filtersand is highly recommended.

FIGURE 6Cartridge Filter Removal

Control Panel

Filter Support Yoke

Supra-Net-FRFlame Retardant CartridgeFilter (Standard)

Dust Drawer

Filter Access Cover




7. ELECTRICALTables 1 and 2 provide a listing of PORTA - H O G® p a r tnumbers and their corresponding voltage, motorh o r s e p o w e r, full load amperage draw and the numberof swing arms. Please complete the table on theinside cover of this manual to identify your unit bypart number when corresponding with UAS or yourlocal DUST- H O G® r e p r e s e n t a t i v e .

7.1 UNIT CONTROL (ON/OFF)Units Without Hood Light Option — All units withoutthe hood light option will have the blower controlledfrom the unit control panel (refer to Figure 4). A b l a c k“ o n / o ff” rocker switch is provided to start/stop theb l o w e r.

Units With Light Kit Option — Units with one 8" diameter arm will have the blower controlled from the hood mounted switch box located at the end of the extraction arm. The light option will also be controlled at the hood with a black “ o n / o ff” rocker switch.

Units with two 6" diameter arms will have the blowercontrolled from the unit control plate. The individualhood lights will be controlled from each respectiveh o o d .

N O T E : Hood light kit must be ordered with the unit and

factory installed. Field retrofit requires significant unitmodification and is not advised.

7.2 CLEANING CONTROL (ON/OFF)Control of the reverse pulse cleaning system is by alighted rocker switch on the unit control panel (refer toFigure 4). The pulse cleaning system operatesindependent of the blower. This provides for off - l i n ec l e a n i n g .

N O T E : Compressed air must be connected prior toengaging cleaning system to prevent damageto diaphragm valves.

Electrical Schematics — An electrical schematic wasincluded with your unit in this packet. Please staple thedrawing to this manual for future reference.

A copy of the appropriate wiring diagram is also aff i x e dinside the electrical enclosure door.

8. OPTIONAL EQUIPMENT• 50 watt quartz halogen light kit• Supra-Series cartridge filters offer a variety of media

a l t e r n a t i v e s• 95% Bio-HEPA a f t e r f i l t e r• V-bank carbon afterfilter• Dust drawer liners• Additional swing arm sizes available

WiringPart No. Voltage Diagram HP FLA Arms

01-2704-01 208/1/60 41-2355-01 2 11.9 1 - 8" ø01-2704-01LT 208/1/60 41-2355-02 2 11.9 1 - 8" ø

01-2704-02 230/1/60 41-2355-01 2 11.5 1 - 8" ø01-2704-02LT 230/1/60 41-2355-02 2 11.5 1 - 8" ø

01-2701-03 208/3/60 41-2355-03 2 5.7 1 - 8" ø01-2701-03LT 208/3/60 41-2355-04 2 5.7 1 - 8" ø

01-2701-04 230/3/60 41-2355-03 2 5.4 1 - 8" ø01-2701-04LT 230/3/60 41-2355-04 2 5.4 1 - 8" ø

01-2701-05 460/3/60 41-2355-03 2 2.7 1 - 8" ø01-2701-05LT 460/3/60 41-2355-04 2 2.7 1 - 8" ø

01-2701-06 575/3/60 41-2355-03 2 2.2 1 - 8" ø01-2701-06LT 575/3/60 41-2355-04 2 2.2 1 - 8" ø

TABLE 1P O RTA-HOG Model FPH2-2

N O T E : For units with light option, add “LT” to part number (i.e. FPH 2-2, 460/3/60, 1 - 8" ø arm with light kitis part number 01-2701-05LT ) .




WiringPart No. Voltage Diagram HP FLA Arms

01-2702-03 208/3/60 41-2355-03 3 8.2 1 - 8" ø01-2702-03LT 208/3/60 41-2355-04 3 8.2 1 - 8" ø

01-2702-04 230/3/60 41-2355-03 3 7.8 1 - 8" ø01-2702-04LT 230/3/60 41-2355-04 3 7.8 1 - 8" ø

01-2702-05 460/3/60 41-2355-03 3 3.9 1 - 8" ø01-2702-05LT 460/3/60 41-2355-04 3 3.9 1 - 8" ø

01-2702-06 575/3/60 41-2355-03 3 3.0 1 - 8" ø01-2702-06LT 575/3/60 41-2355-04 3 3.0 1 - 8" ø

01-2703-01 208/3/60 41-2355-05 3 8.2 2 - 6" ø01-2703-01 LT 208/3/60 41-2355-06 3 8.2 2 - 6" ø

01-2703-02 230/3/60 41-2355-05 3 7.8 2 - 6" ø01-2703-02LT 230/3/60 41-2355-06 3 7.8 2 - 6" ø

01-2703-03 460/3/60 41-2355-05 3 3.9 2 - 6" ø01-2703-03LT 460/3/60 41-2355-06 3 3.9 2 - 6" ø

01-2703-04 575/3/60 41-2355-05 3 3.0 2 - 6" ø01-2703-04LT 575/3/60 41-2355-06 3 3.0 2 - 6" ø

TABLE 2P O RTA-HOG Model FPH2-3

N O T E : For units with light option, add “LT” to part number (i.e. FPH 2-3, 460/3/60, 1 - 8" ø arm with light kitis part number 01-2702-05LT ) .




41-2355-01




41-2355-0002




41-2355-0003




41-2355-0004




41-2355-0005





Porta-Hog®


41-2355-0006




United Air Specialists, Inc.

Porta-Hog®


P R O B L E M POSSIBLE CAUSES POSSIBLE SOLUTIONS

Motor/blower won’t start or Improper electrical supply. Refer to Section 7 forwon’t stay running. electrical specifications.

Starter overloads tripped. Reset overloads (refer toFigure 5B).

Dust emissions from clean air Filter elements installed incorrectly; Inspect and reinstall filterd i s c h a r g e . gasket not sealing. cartridges (refer to Section 6).

Filter element(s) damaged. Replace damaged filtere l e m e n t ( s ) .

I n s u fficient airflow. Fan rotation backwards. Check fan rotation to ensureclockwise rotation (refer toSection 5).

Air inlet restricted. Check hood and swing armfor obstructions and clear.

Filters at end of useful life. Replace filters.

Continual excessive pressure drop Plugged filter elements. Cleaning system not being(over 5.0") on filter monitor gauge. used at required frequency.

Increase frequency.

Inadequate compressed air Check air supply pressures u p p l y. (should be 90-110 PSIG).

Ensure proper operation ofpulse valves (refer toSection 5).

Filter elements at end of Replace filters.useful life.

Pulsing failure of diaphragm valve. Ruptured diaphragm. Disassemble valve andinspect diaphragm. Replaceif necessary.

Open solenoid valve. Check continuity of solenoidcoil with ohmmeter. Replaceif necessary.

9. TROUBLESHOOTING GUIDE



Portable Cartridge CollectorPorta-Hog®


FIGURE 7P O RTA-HOG Exploded Vi e w

10. ILLUSTRATED PARTS

61-10008-0001





PORTA-HOG PARTS LISTItem No. Part No. Description Quantity

1 20-2712 SWITCH, UNITON/OFF 1

2 20-2713 SWITCH, CLEANING SYSTEM ON/OFF 1

3 02-5410 ACCESS COVER Assembly 2

4 42-0320 GASKET (EXTERNAL), FILTER ACCESS COVER 1 PIECE/COVER

5 42-0312 GASKET(INTERNAL), FILTER ACCESS COVER 1 PIECE/COVER

6 07-0081 PRESSURE GAUGE 1

7 07-0128-04 DIAPHRAGM/SOLENOID VALVE, CLEANING SYSTEM 2

7A 07-0114 DIAPHRAGM REPAIR KIT(NOTSHOWN) 1/VALVE

7B 07-0133 SOLENOID REPAIR KIT(NOTSHOWN) 1/VALVE

8 17-0012 CASTER - 5" DIAMETER, LOCKING 29 17-0016 WHEEL- 10" DIAMETER 2

10 02-6718 DUSTDRAWER 1

10A 45-0193 DISPOSABLE DUST PAN KIT, FPH (NOTSHOWN) 5/SET

11 18-1940 FAN HOUSING (2 HP) 1 (SELECT)18-1936 FAN HOUSING (3 HP)

12 42-0296 ISOLATIONDAMPER<FPHBLOWER 1

13 22-0188 MOTOR, 2 HP208-230/1/60 1 (SELECT)22-0189 MOTOR, 2 HP208-460/3/6022-0190 MOTOR, 2 HP575/3/6022-0228 MOTOR, 3 HP208-460/3/6022-0191 MOTOR, 3 HP575/3/60

14 32-0201-02 BLOWER WHEEL(2 HPUNIT) 1 (SELECT)32-0201-03 BLOWER WHEEL(3 HPUNIT)

15 32-0178 VIBRATION ISOLATION GROMMET, MOTOR (NOW SHOWN) 9

16 39-0257 DOOR LATCH 1/4 TURNHEXINSERT 2.

17 42-0176 DOOR GASKET(BLOWER/MOTOR) 10 FT.

18 42-0163 DOOR GASKET(DUSTTRAY) 5 FT.

19 33-0290 SUPRA-NET-FR CARTRIDGE FILTER (FIRE RETARDANT) 2

20 39-0259 HANDLE ENDSTAY 2

21 39-0268 HANDLE 1

22 33-0184 AFTERFILTER, BIO-HEPA 1(SELECT)

33-0195 AFTERFILTER, CARBON V-BANK

33-10020-0001 AFTERFILTER, HEPA

22A 33-0196 REPLACEMENTTRAY (FOR 33-0195 FILTER) (NOT SHOWN) 10/AFTERFILTER





PORTA-HOG ELECTRICAL ENCLOSURE PARTS LIST

Item No. Part No. Description Quantity

1 20-0930 CONTACTOR, MOTOR (1-PHASE, 2 HP, 208-230 V) 1 (SELECT)20-0821 CONTACTOR, MOTOR (3-PHASE, 2 HP, 208-575 V)20-0930 CONTACTOR, MOTOR (3-PHASE, 3 HP, 208-230 V)20-0821 CONTACTOR, MOTOR (3-PHASE, 3 HP, 460-575 V)

2 20-0822 OVERLOAD RELAY (1-PHASE, 2 HP, 208-230 V) 1 (SELECT)20-0928 OVERLOAD RELAY (3-PHASE, 2 HP, 208-230 V)20-0881 OVERLOAD RELAY (3-PHASE, 2 HP, 460-575 V)20-0942 OVERLOAD RELAY (3-PHASE, 3 HP, 208-230 V)20-0970 OVERLOAD RELAY (3-PHASE, 3 HP, 460-575 V)

3 20-3048 CONTROLBOARD, CLEANING SYSTEM 1

4 (Standard Unit) 21-1279-50 TRANSFORMER: STEP-DOWN TO 120 V (208 V) 1 (SELECT)21-1280-50 TRANSFORMER: STEP-DOWN TO 120 V (230-460 V)

21-1281-50 TRANSFORMER: STEP-DOWN TO 120 V (575 V)

Single Light Option 21-1279-100 TRANSFORMER: STEP-DOWN TO 120 V (208 V) 1 (SELECT)21-1280-100 TRANSFORMER: STEP-DOWN TO 120 V (230-460 V)


21-1229 TRANSFORMER: STEP-DOWN TO 24/12 V (120 V) 1

Double Light Option 21-1279-150 TRANSFORMER: STEP-DOWN TO 120 V (208 V) 1 (SELECT)21-1280-150 TRANSFORMER: STEP-DOWN TO 120 V (230-460 V)


21-1279 TRANSFORMER: STEP-DOWN TO 24/12 V (120 V) 1

5 Single Light Option 21-1460-0100 FUSE - 1A 1 (SELECT)20-1460-0050 (480) FUSE - 0.5A20-1460-0100 (230) FUSE - 1A20-1460-0015 FUSE - 0.15A

Double Light Option 21-1460-0100 FUSE - 1A 1 (SELECT)20-1460-0075 (480) FUSE - .75A20-1460-0150 (230) FUSE - 1.5A20-1460-0075 FUSE - .75A

FIGURE 8Electrical Enclosure Exploded Vi e w

4440 Creek Road • Cincinnati, Ohio 45242 USANational Phone: 1-800-252-4647

Telephone: (513) 891-0400 • Fax: (513) 891-4882http://www.uasinc.com

AN ISO9001 CERTIFIED COMPANY

UNITED AIR SPECIALISTS, INC,LIMITED WA R R A N T Y

UAS warrants all equipment manufactured and sold by UAS against defective parts andworkmanship for one year from date of shipment to Purchaser. This warranty is subject to thelimitations in UAS’ standard terms and conditions provided to Purchaser. Any unauthorized repairsor modifications or abnormal use or misuse of equipment will void all warranties. In no case will UAS’responsibility or warranty extend to equipment not manufactured by UAS.

THE FOREGOING WA R R A N T Y IS EXCLUSIVE AND IN LIEU OF A L L OTHER WA R R A N T I E S ,WHETHER WRITTEN, ORAL OR IMPLIED, INCLUDING A N Y IMPLIED WA R R A N T Y O FM E R C H A N TA B I L I T Y, FITNESS FOR A PA RTICULAR PURPOSE OR NONINFRINGEMENT.

As Purchaser’s exclusive remedy for any defects in the equipment, UAS will exchange or repair anydefective parts during the warranty period, provided such parts are returned, prepaid, to UAS’ f a c t o r y.The obligation of UAS is limited to furnishing replacement parts F.O.B. UAS’factory or making repairsat UAS’ factory of any parts which are determined, upon inspection by UAS, to be defective. UASis not responsible for labor or transportation charges for the removal, reshipment or reinstallation ofthe parts.

IN NO EVENTW I L L UAS BE RESPONSIBLE FOR A N YS P E C I A L OR CONSEQUENTIAL D A M A G E S .

©1993, 1998, 2002 United Air Specialists, Inc.Part No. 44-2134ISO 4.1.608/02

United Air Specialists, Inc.reserves the right to change

design or specificationswithout notice.

porta-hog portable cartridge collector installation and ...secure site h = 226 sq. ft. pleated...

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