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HBL Power Systems Limitedwww.hbl.in


POWER ELECTRONICS


HBL is having over 20 Years of Experience in design and manufacturing of industrial products in Power Electronics domain.

More than 20000 Industrial Battery Chargers are in operation across the world.

100 % Tailor made chargers to meet the diverse customer needs.

Panels are compliance to EMI/EMC norms.

Seismic, IEEE 650 –qualifications

CE Marking is under progress

Over view


Product Range

Thyristor Controlled Chargers

Switch Mode Rectifiers

DC –DC Converters

AC / DC Distribution Boards

AC UPS Systems

Tailor made Inverters

Battery Monitoring Systems (BMS)

Earth Leakage Monitors

Integrated Power Supply system (IPS)

Defence Power Supplies

Charge Controllers


Range :

• Output Voltage : 24V to 500V DC

• Output current : 20 to 2500A

Application :

• Power Generation, Transmission, Distribution

• Oil & Gas

• Pipe Lines

• Refineries & Process Plants

Approvals :

NTPC, EIL, MECON, NPC,MN DASTUR,DCL, H&G, ONGC, RIL,

Technimount, Technip, EB’s , PDO, QP, ARAMCO,

Electrowatt, MEW , Kahrama,KPLC, Kengen, TCN, Mott Mc

donald.

Thyristor Controlled Chargers


Microcontroller based charger – Thyristor version

Fully DSP Based SCR controlled charger

Output voltage Range : 24V to 500V DC

Output current Range : 20 to 2500A

Regulation: less than 1% & Efficiency: more than 80%

Dynamic response: less than 150mS.

Ripple at the output: less than 1%

Full featured alarm monitoring and display unit with PFC relay control

User access for parameters settings like output voltage, output

current, battery current etc., from front panel display and keypad,

with password protection

Communication: MODBUS over RS485, USB for local PC interfacing,

TCP/IP over Ethernet for remote logging and monitoring of charger

data.

NEW


Switch Mode Rectifiers- Industrial Acquired Technology from Europe

Complete SMR on single PCB

Voltage Range: 24V/48V/110V/220V DC

Module Power: 3KW/6KW

Racks: Expandable as per customer requirement.

Power Factor Performance : 0.99 at Full load

Highly efficient (> 92%), Less THD (<5%.)

Compatible to EMI/RFI standards of EN55022/IEC

61312/IEC61024

SMPS meets Safety standards of EN 50129.

Available in both LCD/LED display for user access to set

voltage and current

Global ( Rack level) and Local (module level) control

facility.

RS-485/Rs-232 compatibility.

NEW


DC-DC Converters – Industrial

Tailor made to Customer specifications.

Single/ Parallel redundant configuration.

Suitable for Industrial Applications e.g. Pipe lines

Voltage range 110-24V/220-24V/48-24V/110-48

Output Power : 100W to 1500 W

Protection grades upto IP 51

SCADA interface using 4-20 mA signals.

Digital Metering for Voltage & Current

Battery LV Disconnect facility.

Natural ventilation for modules for better Reliability.


AC / DC Distribution Boards This AC / DC distribution boards are made in

compartmentalised and Non compartmentalised

versions as per the customer requirements.

ACDB : AC Input: 415V (or) as required by

customer.

DCDB : DC Input : 24V/48V/110V/220V DC

Switchgear: Switches/MCCBs/ MCBs

Metering: Provision as per customer choice/ specs.

Panel Dimensions: Tailor made for each job

Protection Grade: IP-20 to IP 52

Paint shade: RAL-7032/Optional as per customer

choice.

Insulated copper bus-bars.

Type test : Tested at CPRI for IP 51.


AC UPS systems – Industrial Manufactured under full TOT ( Transfer of Technology)

CDAC,

Fully DSP based control of both front end converter and

Inverter.

Available Range : 10KVA to 300KVA

Low Output distortion: Less than 3%

High efficiency: more than 90%

Regulation: +/- 1% for static balanced loads

: +/-5% for step load for 10% to 100%

Over load: 125% for 10min and 150% for 1min.

Power factor: near unity

Protection Degree: IP20 , Optional : Upto IP -41

Alarm and system protections for fault conditions

Communication: MODBUS over RS485, USB for logging UPS

data from local PC.

NEW


Tailor Made Inverters Tailor Made Inverters with Specific DC Input voltages such

as 24/48/110/220 V DC.

Uses State of MOSFET Technology for single phase output

(Upto 10 KVA )

Space Vector Modulation technique using IGBTs for Three

Phase output ( Upto 200 KVA).

Output distortion: Less than 3%

Transfer time : Less than 5 m Sec.

High efficiency: more than 90%, Power Factor : near unity

Over load: 125% for 10min and 150% for 1min.

Protection Degree: IP20 , Optional : Upto IP -41

Alarm and system protections for fault conditions

Communication: MODBUS over RS485, USB for logging UPS

data from local PC.

NEW


Battery Monitoring Systems ( B M S )

Manufactured in Technical Collaboration from France.

BMS is to monitor individual cells up to 15V and control

the charge/discharge operations on battery systems..

Available in stand alone /networked system.

Available in Telecom and Industrial BMS models.

Fully programmable scan intervals/prioritized pre-alarm

conditions.

Logging of cell voltages/ battery parameters (voltage,

current and temperatures ) and alarm conditions with

date and time stamps with real time access through

RS232 port.

Graphically displays the computed average voltage of the

battery and compares individual cell voltages with the

average.

Easy of installation and expandability

NEW


DC Earth Leakage Monitors - Isolated

Earth Leakage Detection , Protection of Individual Feeder.

Operates on Differential Magnetising current induced in a

CT.

Reliable and rugged as any short circuit at load end will not

effect the total system.

Voltage : 24V/48V/110V/220V DC

Current : , Upto 10 - 400 A

Sensitivity : 20 mA ( +/- 3 mA)

Annunciation : Local – LED, Extendable relay contacts.

Test button on the front panel to check the correct

functioning of the device during operation.


Integrated Power Supply System ( IPS)

With a back up from a Single Battery , IPS ensures power

availability of all voltages in AC or DC , for all the S&T

Loads in yard obviating the need for independent UPS for

each yard element.

IPS System Comprises of Switch Mode rectifiers (110 V

DC), Inverters, DC-DC Converters, Transformers, AVRs,

Modular configuration with n+1 redundancy.

Compact Installation easy monitoring of all loads from once

location.

High efficient, High Power and Low THD.

Approved by RDSO – India.


2 KW Charger for Defense 2KW charger designed with modular construction

for defense applications.

Allowable input variation: Single phase, 180 to 270V

DC Output :

Module A:- 6.0V – 28.5 V continuously variable , 17.5

Amps, constant potential mode

Module B:- 2 to 28.5 V continuously variable, 3.0Amps,

constant settable current mode

Module C:- 2 to 28.5 V continuously variable, 1.0 Amp,

constant settable current mode

Compliance to Defence Spec : CQAL / 635 C

Efficiency: more than 80%

Protections and functional LED indications

Digital metering for voltage and current measurements.


MPPT Solar Charge Controller

MPPT Solar charger is to charge batteries from solar energy

obtaining maximum power from the solar panels.

Available ratings: 12V to 48V

: 75W to 10KW

Technology used: DC to DC conversion by means

of a series pass regulator using OSFET/IGBT.

Efficiency: >95%

Output ripple : <2% RMS(Without Battery Connected).

Voltage regulation: ±2% of set value for input voltage

variations, 10- 00% load variation.

Protection Grade: IP 20

LED indications, on the front panel, for system faults and

alarms

NEW


DC Motor Starter Panels

HBL is supplying DC Motor starter panels which can supply the power

requirements of DC motors (series wound), particularly during power on.

Power requirement: 0.3kW to 15KW

Rated voltage: 220V DC

Rated current : 2.3A

Voltage tolerance: +10% or +20%

Voltage during starting: 70% of rated voltage

Starting current: 4times of rated current + 20% without starting resistor.

Number of successive starts per hour: 2 or 3

Standards: IEC 34, IEC 72


HBL has in house manufacturing facility to make

-Panels to suit various customer requirements

-Magnetics ( Low frequency, High Frequency)

-Semi automated PCB assemby and testing facility .

-PCB types include Through hole and SMT PCBs upto 12 layers.

The above contributes to approximately 65 % of total cost of

the Battery chargers.

Note: Rittal Panels can be supplied as an option.

Effective Business Control


Manufacturing Facilities - Final Product

Sophisticated manufacturing facilities spread across India.

LOCATION AREA CAPACITY / Year

Shamirpet – Hyderabad 10000 Sq Ft 720 Chargers

V S E Z - Vizag 22000 Sq Ft 1200 Chargers

Haridwar – Delhi 10000 Sq Ft 720 Chargers


Environmental Test Facilities

Hot Air Oven

ESS Test chamber 650 Ltrs , -70 Deg.c to 180 Deg.c with humidity

Hot cold chamber - 40 Deg.c to +70 Deg.c , 175 Ltrs

Vibration Test system, Bump Machine

Salt fog test

Temperature humidity chamber


Manpower – Total in Power Electronics

Technical Strength:Experienced technical staff over 10 to 18 years in the realm of power electronics and embedded systems development.

Managers: 10

Engineers – 80

Technicians/ Wiremen : 120

Support staff & Others : 40


Products - Photos

Thyristor Based FCBC - Float cum Boost Charger


Thyristor Based FCBC - Float cum Boost Charger

Products - Photos


Thyristor Based FCBC - Dual Float cum Boost Charger

Products - Photos


IPS-Integrated Power Supply for Railways

Products - Photos


UPS-Uninterrupted Power Supply-DSP based

Products - PhotosNEW


DSP based SCR controlled Charger

Products - Photos


ELB-Electronic Load Bank

Products - Photos


AC & DC Distribution Panels

Products - Photos


2KW Defense charger

Products - Photos


THANK YOU

power electronics - solar-bazaar.com of industrial products in power electronics domain ......

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