4 UGL Limited

Power Generation

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Power Generation UGL is able to deliver advanced solutions in gas, diesel, thermal, wind and hydro power generation. By integrating power generation technology from leading original equipment manufacturers with innovative design and construction skills, the company has the capacity to provide the most effective outcome for clients.Ranging from small power requirements to large utility plants, UGL works with leading power generation technology providers and designs tailored solutions to meet the particular operating needs of our clients. From fast starts that swiftly meet grid load requirements, to high availability and reliability to keep operators online, UGL tailor solutions to meet every requirement.

The UGL team is recognised for its expertise in the delivery of brownfield projects where interaction with existing facilities and working on high voltages and live plants requires a higher level of understanding and thorough planning. The company has the ability to undertake pre-feasibility requirements analysis, feasibility studies, FEED (Front End Engineering and Design) studies and full project implementation from concept design through to commissioning.

Depending on the requirement, UGL has the flexibility to work with a range of contracting models having completed projects based on target cost, balance of plant and construction works with base engines free-issued by clients and has the ability to deliver full turnkey Engineer Procure Construction (EPC) projects in partnership with OEM’s and other key suppliers.

Our engineering capability includes over 50 professional in-house staff with experience covering open cycle and combined cycle power plants. Covering all disciplines including civil, mechanical and electrical, instrumentation and control, UGL is able to integrate a power plant from any OEM provider to suit Australian statutory requirements. Our experience includes power generation projects across Australia and New Zealand for the energy and resources sectors.

The benefits we deliverCOMPLETE TURNKEY, ENGINEERING, PROCUREMENT AND CONSTRUCTION (EPC)Clients reduce risk and cost through the reduction in the number of interfaces provided by UGL’s complete project solution. From a single point of contact, UGL manages entire power projects beginning with in-house engineering, procurement and construction through to start up and commissioning. Clients can take advantage of UGL’s unique blend of core competencies to allow faster completion of projects, improved performance, reduced risks and lower costs across greenfield and brownfield projects.

GREATER EFFICIENCIESUGL’s power infrastructure solutions are designed to reach greater efficiencies. Clients will benefit from our ability to draw from a wide variety of leading technologies and UGL’s world’s best practice engineering capability. From flexible gas fired power plants that can meet fluctuating energy requirements to integrated transmission and distribution networks that increase power supply availability, functionality and reliability, UGL’s solutions can enable improved productivity.

CLEANER POWERBy integrating cleaner technologies from leading Original Equipment Manufacturers (OEMs) and employing the most efficient engineering solution, UGL is able to deliver power infrastructure that reduces its environmental impact. For power generation, UGL delivers gas-fired open-cycle, combined-cycle, co-generation and tri-generation power plants which are highly efficient and produce significantly less CO2 emissions. In the power transmission and distribution sector, UGL seeks to capitalise upon technological developments that are making electrical grids more capable of integrating energy from renewable sources.

SOLUTIONS FOR THE ENTIRE LIFE CYCLECommitted to maintaining our partnership with clients well after a plant is commissioned, UGL has extensive experience in supplying and servicing power infrastructure. We offer comprehensive whole of life solutions for power assets that help our clients achieve competitiveness and profitability ensuring long term operational success. Whatever the application, our offerings will meet the requirements for efficiency, reliability and environmental compatibility, providing lower life-cycle costs and the best possible return on investment.

INTEGRATED SOLUTIONSWith the capability to deliver fully integrated energy networks, UGL provides its clients with tailor made solutions that optimise local conditions and specific business environments. Across power generation, power transmission and distribution, UGL draws from a wide body of engineering knowledge and a leading portfolio of advanced technologies to deliver a total solution.

INNOvATIvE TECHNOLOGY We recognise the need to partner with the world’s leading technology providers in order to deliver the most advanced solutions. Our partnerships with General Electric (GE), Mitsubishi, Siemens and Alstom amongst others, allows us to lead the way as the ‘integrator’ in the delivery of cutting edge technologies and solutions. Working closely with OEM partners provides UGL with access to an array of next generation technologies that meet the energy needs of tomorrow, from higher efficiency to fewer emissions.

BUILDING LONG TERM CLIENT RELATIONSHIPSIn everything we do, we strive to build long-term relationships with our clients to ensure operational success. This approach extends to the development and wellbeing of our staff, subcontractors and suppliers. UGL strives to become an organic extension of our clients’ businesses, providing high levels of service, together with a strong client commitment and focus.

COMBINED CYCLE POWER STATIONSIn electric power generation, a combined cycle plant is an assembly of heat engines that work in tandem off the same source of heat, converting it into mechanical energy, which in turn usually drives electrical generators. UGL delivers combined cycle power plants that provide flexibility for the easy selection of options to meet specific market and customer needs. The company is able to design, supply, construct and commission combined cycle power plants with current projects ranging from 200 megawatts up to more than 500 megawatts.

OPEN CYCLE POWER STATIONSThe benefit of employing open cycle power plants is that they can be brought on-line when generation or transmission system problems threaten supply. The open cycle power station that UGL delivers can be started and brought to full load within minutes, making the plant ideal to meet peak load demands. UGL has successfully completed more than six open-cycle power plants since 2008 ranging in size from 40 megawatts to 200 megawatts.

CO-GENERATION POWER PLANTSCo-generation is the simultaneous production of electricity and thermal energy from a common fuel source. With broad industrial experience, fuel flexibility, high exhaust energy-to-power ratio, exhaust temperature, and reliability, our co-generation offerings are an excellent fit for industrial and refinery requirements, providing electricity and process steam.

TRI-GENERATION POWER PLANTSThe tri-generation process produces power, heat and cooling from a single fuel source. UGL is able to design and supply turnkey solutions to meet cooling, heating and power needs. This form of power generation can be a cost-effective solution for both new and existing commercial developments. Typical examples include hospitals, data rooms, office building and large residential complexes.

ENGINEERING•A large in-house engineering design capability

•Civil, structural, mechanical, electrical, piping and instrumentation engineering design

•Engineering, procurement and construction management (EPCM)

•Engineering, procurement and construction (EPC)

•Technology and systems integration

•3D steel detailing and modelling services

•Develop control methodologies

CONSTRUCTION•Engineering, procurement and construction management

(EPCM)

•Brownfield capital projects (including EPCM)

•Engineering, procurement and construction (EPC)

•Capital works

•Self-perform all mechanical and electrical trades

•Structural, mechanical, electrical and piping construction services

•Construction of other critical infrastructure to compliment and or support power generation assets including water treatment plants, transmission lines, substations and power distribution systems

FABRICATION•Chutes, tanks and bins

•Structural steel and conveyors

•Pipe spooling (carbon, stainless and exotic steels)

•Pre-assembled and modular structures

COMMISSIONING•Self-perform the majority of commissioning

and process proving activities

•Mechanical fitting

•Operator training

•Other utilities infrastructure

SUPPLY CHAIN & TECHNICAL SERvICES SUPPLY•Project delivery procurement

•Maintenance parts supply

•Field support services

Sub-industries Our Services

WIND POWERIn addition to economical use and efficient transformation of fossil raw materials, the focus will shift increasingly to renewable energy sources for the generation of electrical energy. Building on a strong power generation heritage spanning more than 50 years, UGL has the capability to deliver onshore wind turbines with our OEM partners that deliver optimal performance, availability and reliability, creating more value for our clients.

HYDRO POWERHydropower is one of the most flexible forms of renewal power generation, being suitable for peak, base load production or pumped storage. UGL is able to provide a range of solutions for hydro power generation that cover the entire scope of service including design, engineering, project management, operations and maintenance.

POWER GENERATION CONTROL SYSTEMSUGL’s control systems division delivers an extensive range of products and services for enhancing availability, flexibility and profitability in power generation. The company continues to deliver proven solutions for the optimisation of plant operations, maintenance and power plant management. System development has drawn on know-how gathered during the implementation of numerous power generation projects.

REFURBISHMENT & UPGRADES•Brownfield capital projects

•Managed and coordinated specialist subcontractor services and provided front-end loading, estimating, procurement and planning services.

•Asset upgrades

•inspection, removal, repair, assembly and reinstatement of equipment

MAINTENANCE•Long term maintenance services for mineral processing

operations

•Mechanical services for structural works, vessels, tanks and piping

•Maintenance audits and reviews

•Managed and coordinated specialist subcontractor services

•Shutdown and execution management

ASSET MANAGEMENT•Integrated lifecycle asset management services for

managing the design, build, maintenance, refurbishment and decommissioning of power generation assets

•Strategic asset management

•Continuous Improvement of assets through the use of Kaizen Lean Six Sigma processes

•Budget preparation, planning, management and execution services for turnarounds

•Engineering, planning, procurement, preparation and execution services for major upgrades and shutdowns

•Turnaround planning, management and execution

PROjECT DELIvERY & IMPLEMENTATION•Engineering, procurement and construction management

(EPCM)

•Brownfield capital projects (including EPCM)

•Engineering, procurement and construction (EPC)

•Capital works

•Planning and workflow management

•Management of sub-contract services (access services, insulation, surface treatment)

•Capital project planning and management for mechanical, electrical/instrumentation and access services

•Budget preparation, planning and management