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Page 1: Power Quality and Harmonic Mitigation

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Make the most of your

energy

Make the most of 

your energySM

Add photo in this area

WWW Seminar 

November 10, 2009

Power Quality andHarmonic Mitigation

WWW Seminar 

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Schneider Electric 2-Power Quality Correction Group – October 2009

Agenda

● Overview

● Harmonic Basics

● IEEE 519

● Conventional Harmonic Mitigation Methods

AccuSine®

PCS● Applications & Installation Notes

● Specification Recommendations

● Summary

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Schneider Electric 3-Power Quality Correction Group – October 2009

Schneider Power Quality Correction Group

●Power Factor Correction and

Harmonic Filtering:●

 Capacitor Systems

●LV & MV up to 15 kV

 Fixed, Standard and

Detuned Auto Banks●

 AccuSine PCS

●Voltage Regulation:

 Hybrid VAR Compensator 

 Electronic Sag Fighter 

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Fundamental

3rdHarmonic

Harmonic Basics

● What are harmonics?

 Proliferated by power semiconductor devices

●Converts power (AC to DC)

 A harmonic is a component of a periodic wave

having a frequency that is an integer multiple of 

the fundamental power line frequency

 Characteristic harmonics are the

predominate harmonics seen by the power 

distribution system

 Predicted by the following equation:

Hc = np +/- 1●hC

 

= characteristic harmonics to be expected

●n = an integer from 1,2,3,4,5, etc.

●p = number of pulses or rectifiers in circuit

Harmonic Frequency Sequence1 60Hz +

2 120Hz 0

3 180Hz 04 240Hz 0

5 300Hz -6 360Hz 0

7 420Hz +: : :

19 1140Hz +

5thHarmonic

7thHarmonic

ResultantWaveform

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Multi-pulse ConvertersHn

1 phase

4-pulse

2 phase

4-pulse

3 phase

6-pulse

3 phase

12-pulse

3 phase

18-puls

3 x x

5 x x x

7 x x x

9 x x

11 x x x x

13 x x x x

15 x x

17 x x x x

19 x x x x

21 x x

23 x x x x

25 x x x x

27 x x

29 x x x

31 x x x

33 x x

35 x x x x x

37 x x x x x

39 x x

41 x x x

43 x x x

45 x x

47 x x x x

49 x x x x

Harmonics present by rectifier design

Type of rectifier

Hc

 = np  +/-  1

Hc

 = characteristic

harmonic order present

n = an integer 

p = number of pulses

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Harmonic Basics●Nonlinear loads draw it

●Example: 6-Pulse VFD

Inver ter  Conver ter  

DC bus

M

ABC

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Schneider Electric 7-Power Quality Correction Group – October 2009

Harmonic Basics

● Why a concern?●

 Current distortion

●Added heating, reduced capacity in :

 –

 Transformers

 –

 Conductors and cables

 Heating effect proportional to harmonic order 

squared

 Nuisance tripping of electronic circuit

breakers (thermal overload)

●Blown fuses

●Detrimental to generators

 –  Heating of windings●Detrimental to UPS

 –

 UPS can’t supply the current

Loads

Ih

Vh

 

= Ih

 

x Zh

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Schneider Electric 8-Power Quality Correction Group – October 2009

Harmonic Basics

●Voltage distortion●

 Interference with other electronic loads

●Faulting to destruction

 Creates harmonic currents in linear loads

 Generator regulators can’t function

●Shut downs

●Not compatible with standard PF caps●

 Potential resonance condition

●Excessive voltage●

 Overheating of PF correction capacitors

 Tripping of PF protection equipment

 Shutdown / damage to electronic equipment

Loads

Ih

Vh

 

= Ih

 

x Zh

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Schneider Electric 9-Power Quality Correction Group – October 2009

Total Power Factor 

TPF

 = (DPF)

 x (Distortion factor)

DPF =KW

KVAf = Cos  

Distortion Factor  =1

1 + THD(I)2

TPF = Total or true power factor DPF = Displacement power factor 

Distortion Factor = Harmonic power factor 

= Cos

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Schneider Electric 10-Power Quality Correction Group – October 2009

Total Power Factor Example

●Variable frequency drive (PWM type)

 DPF = .95

 THD(I) = 90%

●(no DC choke & no input line reactor)

 Distortion Factor =

●TPF = .95 x .7433 = .7061

11 + .92

= .7433

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Schneider Electric 11-Power Quality Correction Group – October 2009

How are harmonics handled today?

●Mixed bag of objectives

●Basis of compliance is mixed

 –

 THDi, THDv, TDD?

 –

 IEEE 519-1992?

●Where is PCC?

●What level of harmonics is to be attained?

●How to obtain compliance?

 –

 Sometimes defined

 –

 Sometimes open ended

 Validation

●Poorly defined

●By each equipment vendor 

●No ‘Total Responsibility’

 for harmonics

 Has the User been protected where it matters – inside the facility

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Schneider Electric 12-Power Quality Correction Group – October 2009

Typical Present Situation

●Specifications direct manufacturers of nonlinear loads to comply  withinequipment specifications

●Manufacturers of nonlinear loads have other concerns

 Sell standard equipment at competitive prices

●Leads to minimized harmonic solutions●Leads to misleading information about harmonic performance

●Leads to operational difficulties

 –

 e.g. Can’t operate on backup generators/UPS

 Force the IEEE 519 discussion to the utility PCC

●Many types of solutions are not compatible

 Each manufacturer does his own thing without regard to other solutions

 Approaches are for ‘my’

 equipment only

 ‘My’

 simulation is for ‘my’

 equipment only –

 I can’t include the others

● ‘Total’

 solution not achieved

 User has system that exceeds specification objectives

 Consulting engineers can’t get overall compliance

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Schneider Electric 13-Power Quality Correction Group – October 2009

ANSI Standard IEEE 519-1992

● Issues addressed:

 THD(V) delivered by utility to user (Chapter 11)

●THD(V) must be < 5% [< 69 KV systems]

 Defines the amount of TDD a user can cause (Chapter 10)

●Based upon size of user in relation to power source

●Table 10.3 for systems < 69 kV

 Defines limits for voltage notches caused by SCR rectifiers –  Table10.2

 Defines PCC (point of common coupling)

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Schneider Electric 14-Power Quality Correction Group – October 2009

IEEE 519-1992

●Defines current distortion as TDD

 Total Demand Distortion

 Largest amplitude of harmonic current occurs at maximum

load of nonlinear device –

 if electrical system can handle

this it can handle all lower amplitudes

●Always referenced to full load current

●Effective meaning of current distortion

●Defines voltage distortion as THD●

 Total harmonic voltage distortion

●Does not use THD(I)

 Total harmonic current distortion

 Instrument measurement (instantaneous values)

 Uses measured load current to calculate THD(I)

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Schneider Electric 15-Power Quality Correction Group – October 2009

IEEE 519-1992

Total I,

rms

Fund I,

rms

Harm I,

rms THD(I) TDD

Full load 936.68 936.00 35.57 3.8% 3.8%

836.70 836.00 34.28 4.1% 3.7%

767.68 767.00 32.21 4.2% 3.4%592.63 592.00 27.23 4.6% 2.9%

424.53 424.00 21.20 5.0% 2.3%

246.58 246.00 16.97 6.9% 1.8%

111.80 111.00 13.32 12.0% 1.4%

Measured

• TDD and THD(I) are not the same except at 100% load

• As load decreases, TDD decreases while THD(I) increases.

• Example:

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Schneider Electric 16-Power Quality Correction Group – October 2009

IEEE 519-1992 Table 10.3

 Current Distortion Limits for General DistributionSystems (<69 kV)

Isc / Iload <11 11<=h<17 17<=h<23 23<=h<35 h>=35 TDD<20 4.0% 2.0% 1.5% 0.6% 0.3% 5.0%

20<50 7.0% 3.5% 2.5% 1.0% 0.5% 8.0%

50<100 10.0% 4.5% 4.0% 1.5% 0.7% 12.0%

100<1000 12.0% 5.5% 5.0% 0.2% 1.0% 15.0%

>1000 15.0% 7.0% 6.0% 2.5% 1.4% 20.0%

Isc = short circuit current capacity of source

Iload = demand load current (fundamental)

(TDD = Total harmonic current distortion measured against

fundamental current at demand load.)

TDD = Total Demand Distortion

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Schneider Electric 17-Power Quality Correction Group – October 2009

Harmonic Standards

 Most harmonic problems are not at the PCC with utility.

Typically harmonic problem occur:

• Within a facility• With generator & UPS operation

• Where nonlinear loads are concentrated

 Need to protect the user from self by moving the harmonic

mitigation requirements to where harmonic loads are located

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Schneider Electric 18-Power Quality Correction Group – October 2009

Agenda

I. Harmonic Basics

II. Conventional Harmonic Mitigation MethodsIII. AccuSine® PCS

IV. Applications

V. Specification Recommendations

VI. Summary

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Schneider Electric 19-Power Quality Correction Group – October 2009

Harmonic Mitigation Methods

●Typically applied per device

 Line reactors/DC bus chokes/isolation transformers

 5th

 harmonic filters (trap filters)

 Broadband filters

 Multi-pulse transformers/converters

 Active front end (AFE) converter 

●System solution●

 Active harmonic filter 

Harmonic mitigation methods (Applied per VFD)

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Harmonic mitigation methods -  (Applied per VFD)

Solution Advantage Disadvantage

Typical %

TDD

Typical Price

Multiplier*Inc rease shortc ircuit capac ity Reduc es THD(V)

●Inc rea ses TDD●Not likely to oc cur**

Dependentup on SCR***

Cost of transformer andinsta lla tion change out

C-Less Tec hnolog y

●Lower TDD●Simp lified design

●Less c ost

●Comp lianc e is limited●Application limited

●Size limited 30 - 50% TDD 0.90 - 0.95

Imped anc e (3% LRor 3% DC c hoke)

●Low c ost ad de r●Simple ●Comp lianc e d ifficult 30 - 40% TDD 1.05 - 1.15

5th Harmonic filterRed uc es 5th & to ta lTDD

●Does not meet ha rmoniclevels at higher orders^ 18 - 22% TDD 1.20 - 1.45

Broa dband filter Reduc es TDD (thru13th)

Large heat losses●Application limited 8 - 15% TDD 1.25 - 1.50

12-pulse rec tifiers●Reduc es TDD●Reliable

●Large footprint/ heavy●Go od for >100 HP 8 - 15 % TDD 1.65 - 1.85

18-pulse rec tifiers●Reduc es TDD●Reliable

●Large footprint/ heavy●Go od for >100 HP 5 - 8% TDD 1.65 - 1.85

Ac tive front endconverter

●Very go od TDD●Regenerationpossible

●Large footprint/ heavy●Very high c ost per unit●High heat losses < 5% TDD 2.0 - 2.5

* Pric e c ompared to a sta ndard 6-pulse VFD.** Utilities and users are no t likely to c ha nge their distribution systems.*** Inc reasing short c ircuit capac ity (low er imped anc e sourc e o r la rger KVA c apac ity) ra ises TDD but lowers THD(V).^ Ca n be sa id for a ll me thods listed .

Harmonic mitigation methods

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Schneider Electric 21-Power Quality Correction Group – October 2009

Harmonic mitigation methods

Solution Advantage Disadvantage

Typical %

TDD

Typical Price

Multiplier*Inc rease shortc ircuit capac ity Reduc es THD(V)

●Inc rea ses TDD●Not likely to oc cur**

Dependentup on SCR***

Cost of transformer andinsta lla tion change out

C-Less Tec hnolog y

●Lower TDD●Simp lified design

●Less c ost

●Comp lianc e is limited●Application limited

●Size limited 30 - 50% TDD 0.90 - 0.95

Imped anc e (3% LRor 3% DC c hoke)

●Low c ost ad de r●Simple ●Comp lianc e d ifficult 30 - 40% TDD 1.05 - 1.15

5th Harmonic filterRed uc es 5th & to ta lTDD

●Does not meet ha rmoniclevels at higher orders^ 18 - 22% TDD 1.20 - 1.45

Broa dband filter Reduc es TDD (thru13th)●

Large heat losses●Application limited 8 - 15% TDD

12-pulse rec tifiers●Reduc es TDD●Reliable

●Large footprint/ heavy●Go od for >100 HP 8 - 15 % TDD 1.65 - 1.85

18-pulse rec tifiers●Reduc es TDD●Reliable

●Large footprint/ heavy●Go od for >100 HP 5 - 8% TDD 1.65 - 1.85

Ac tive front endconverter

●Very go od TDD●Regenerationpossible

●Large footprint/ heavy●Very high c ost per unit●High heat losses < 5% TDD 2.0 - 2.5

* Pric e c ompared to a sta ndard 6-pulse VFD.** Utilities and users are no t likely to c ha nge their distribution systems.*** Inc reasing short c ircuit capac ity (low er imped anc e sourc e o r la rger KVA c apac ity) ra ises TDD but lowers THD(V).^ Ca n be sa id for a ll me thods listed .

AccuSine

AccuSine

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Schneider Electric 22-Power Quality Correction Group – October 2009

Inductors/Transformers/DC Bus Chokes

Description:Converter-applied inductors or isolation transformers.

●Pros:

 Inexpensive & reliable●

 Transient protection for loads

 1st Z yields big TDD reduction (90% to 35% w/3% Z)

 Complimentary to active harmonic control

●Cons:●

 Limited reduction of TDD at equipment terminals after 1st Z

 Reduction dependent on source Z

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Schneider Electric 23-Power Quality Correction Group – October 2009

5th Harmonic Filter (Trap Filter)

 Inductor (Lp

 ) and Capacitor (C) provide low

impedance source for a single frequency

(5th)

•  Must add more tuned filters to filter morefrequencies

 Inductor Ls

 

required to detune filter from

electrical system and other filters

 If Ls

 not present, filter is sink for all 5th

 harmonics in system

 If Ls

 not present, resonance with other 

tuned filters possible

 Injects leading reactive current (KVAR) at

all times –

 may not need

LoadVs

Zs

Lp

C

Ls

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Schneider Electric 24-Power Quality Correction Group – October 2009

• Mitigates up to 13th

 order or higher 

• Each inductor (L) > 8% impedance

• V drops ~ 16% at load

• Trapezoidal voltage to load

•Can only be used on diode converters

• Prevents fast current changes (only good for centrifugal loads)

• When generators are present, re-tuning may be required

• Capacitor (C) designed to boost V at load to proper level (injects leading VARs)

• Physically large• High heat losses (>5%)

• Series device

Broadband Filters

Load

Source

L L

C

~Lp

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Schneider Electric 25-Power Quality Correction Group – October 2009

Multi-Pulse Drives

Description: Drives/UPS with two (12 pulse) or three (18 pulse) input bridges

 fed by a transformer with two or three phase shifted output windings.

●Pros:

 Reduces TDD to 10% (12 pulse) & 5% (18 pulse) at loads

 Reliable

●Cons:

 High installation cost with external transformer 

 Large footprint (even w/autotransformer)

 Series solution with reduction in efficiency

 One required for each product

 Cannot retrofit

Harmonic mitigation methods

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Schneider Electric 26-Power Quality Correction Group – October 2009

Harmonic mitigation methodsVFD mitigation topologies

6-Pulse converter 

“C-less” or 3% reactance min (ifincluded); small footprint,

simplified cabling

Current waveform distortedTDD 30% to 40% with 3% reactor(depending on network impedance)

Externally mounted 3 winding

transformer; more wire andcabling; complicated

Current slightly distortedTDD 8% to 15% (depending onnetwork impedance)

12-Pulse converter 18-Pulse converter  

Large footprint, more steel& copper (losses)

Current wave form goodTDD 5% to 7% (depending onnetwork impedance)

0

100

A

6 pulse

0

100

A

12 pulse

0.0s 0.02s

0

100

A

18 pulse

+

-

DC Bus Load

Delta

Delta

Wye

AC Line

A

B

C

DC+

DC-

LineReactor

Rectifier Assembly

TransformerTertiary

MultipulseTransformer

A

BC

1

2

3

4

56

7

8

9

DC LinkReactor

M

A ti F t E d (AFE) C t

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Schneider Electric 27-Power Quality Correction Group – October 2009

Active Front End (AFE) Converters

●Used in UPS and VFD●Replaces diode converter with IGBT converter 

●The hype

 Permits current smoothing on AC lines (< 5% TDD)●

 Permits 4-quadrant operation of VFD

 Maintains unity TOTAL PF

 Meets all harmonics specs around the world

A

 C

 S

 o

 u

 r 

 c

 eFilter

Converter Inverter

DC Bus

AC

Motor

IGBT IGBT

VFD

Input Filter 

Required to

limit THDv

 to

<5%

AFE C

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Schneider Electric 28-Power Quality Correction Group – October 2009

AFE Converters

Significant harmonics above 50th

 order 

American Bureau

of Shipping (ABS)

requiresexamination to

100th

 order when

AFE applied

Higher frequencies

yield higher heating

of current path &

potential resonance

with capacitors

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Schneider Electric 29-Power Quality Correction Group – October 2009

AFE Converters●

Cons●

 Larger and more expensive than 6 pulse drives

●Approximately twice the size & price

 Mains voltage must be free of imbalance and voltag

harmonics●Generates more harmonics

 Without mains filter THD(V) can reach 40%

 Requires short circuit ratio >

 40 at PCC

 Switched mode power supplies prohibited●

 Capacitors prohibited on mains

 IGBT & SCR rectifiers prohibited on same mains

●No other nonlinear loads permitted

200

KVA

rated

PWM

VFD

DCDrive

PFcaps

100

KVA

rated

AFE

VFD

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Schneider Electric 30-Power Quality Correction Group – October 2009

Agenda

I. Harmonic Basics

II. Conventional Harmonic Mitigation Methods

III. AccuSine® PCSIV. Applications

V. Specification RecommendationsVI. Summary

The System Solution

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Schneider Electric 31-Power Quality Correction Group – October 2009

The System Solution

●The System Solution:

 Single point of responsibility for the ‘total’

 harmonics

 One specification for harmonic definitions

 One validation responsibility and guarantee

● Standard nonlinear products

 3% input line reactors on most non-linear devices, 3% DC bus choke okay for 

PWM VFD

● Limits rms

 current at load for diode rectifiers

● Avoids interaction with snubber 

 circuit for SCR rectifier 

 Best cost and performance

● Compatible with all nonlinear products

 Compliance with harmonic specifications

 Controls harmonic levels with facility

S h id El t i ’ S l ti

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Schneider Electric 32-Power Quality Correction Group – October 2009

Schneider Electric’s Solution

● AccuSine Power Correction System (PCS)

 Active harmonic filter 

● Provides 5% TDD per load or system

● Cancels everything from 2nd

 to 50th

 harmonic order 

● Used on any/all nonlinear load

 Active reactive current correction● Does not use PF capacitors

● Used to correct Displacement PF

● In conjunction with or independent of harmonic control (dual mode)

● High-speed reactive power 

Active Harmonic Filter System Solution

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Schneider Electric 33-Power Quality Correction Group – October 2009

Active Harmonic Filter System Solution

● Applied to one or many nonlinear loads●

 VFD, UPS, UV, DC drives, DC power supplies

● Provides DPF correction

● More cost effective for multiple loads●

 For two or more drives, AccuSine and 6 pulse drive combination

has lower initial and operating costs than 18 pulse drives

 For installations with redundant drives, size AccuSine for the

operating drives only

● Saves space● Lower heat losses

● Not critical to operation●

 Parallel connected

Comparison of 18-P VFD to

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Schneider Electric 34-Power Quality Correction Group – October 2009

Co pa so o 8 to

AccuSine PCS + standard VFD

●Footprint required

 AccuSine PCS+ Std VFD less than 18-P VFD

(w/autotransformer) for all conditions

●Heat losses

 AccuSine PCS+ Std VFD less than 18-P VFD

●Exception at single units of 50-75 HP, advantage 18-P VFD

Less costly to operate AccuSine PCS+ Std VFD●

 Less site cooling required with AccuSine PCS + Std VFD

●Price (first cost)

 When more than one VFD, AccuSine PCS + Std VFD always

beats 18-P VFD

 If only one VFD involved, 300-500 HP sizes favor 18-P VFD

A Si A ti H i Filt

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Schneider Electric 35-Power Quality Correction Group – October 2009

AccuSine Active Harmonic Filter 

AHFLoad

L

CT

Source

Is

Ia

I l

~

AHF

•Parallel connected

•Is

 + Ia

 = Il

•Ia

 includes 2nd

 to 25/50th

 harmonic current

•Is

 

<5% TDD

AccuSine® PCS

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Schneider Electric 36-Power Quality Correction Group – October 2009

AccuSine®  PCS

Power Diagram

+

C

E

C

E

C

E

C

E

C

E

C

E

C

LineInductor

Filter

Board

Pre-charge

Contactor

Inductor

Fuse

Fuse

Fuse

AC

Lines

S4

S5

S6

S1

S2

S3DC Bus

Capacitors

IGBT Module

System Solution

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Schneider Electric 37-Power Quality Correction Group – October 2009

System Solution

AccuSine®

 PCS Sizing Example

 A 125 HP variable torque 6-pulse VFD with 3% LR

 Required AHF filtering capability = 47.5 amperes

 Two 125 HP VT 6-pulse VFD w/3% LR●

 Required AHF size = 84.4 amps

 Three 125 HP VT 6-pulse VFD w/3% LR

 Required AHF size = 113.5 amps

 Six 125 HP VT VFD w/3% LR●

 Required AHF size = 157.6 amps

 (not 6 x 47.5 = 285 amps)

AS off AS onOrder  % I fund % I fund

AccuSine Performance

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Schneider Electric 38-Power Quality Correction Group – October 2009

   Fund

 100.000%100.000%

3

 0.038% 0.478%

5

 31.660% 0.674%

7

 11.480% 0.679%

9

 0.435%

 0.297%

11

 7.068%

 0.710%

13

 4.267%

 0.521%

15

 0.367%

 0.052%

17

 3.438%

 0.464%

19

 2.904%

 0.639%

21

 0.284%

 0.263%

23

 2.042%

 0.409%

25

 2.177%

 0.489%

27

 0.293%

 0.170%29

 1.238%

 0.397%

31

 1.740%

 0.243%

33

 0.261%

 0.325%

35

 0.800%

 0.279%

37

 1.420%

 0.815%

39

 0.282%

 0.240%

41

 0.588%

 0.120%

43

 1.281%

 0.337%

45

 0.259%

 0.347%

47

 0.427%

 0.769%

49

 1.348%

 0.590%TDD 35.28% 2.67%

AccuSine Performance

AccuSine injection

Source current

At VFD Terminals

700 HP Drive – AccuSine ON – OFF

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Schneider Electric 39-Power Quality Correction Group – October 2009

   

700 HP Drive – AccuSine ON – OFF

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Schneider Electric 40-Power Quality Correction Group – October 2009

   

700 HP Drive – AccuSine ON – OFF

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Schneider Electric 41-Power Quality Correction Group – October 2009

   

700 HP Drive – AccuSine ON – OFF

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Schneider Electric 42-Power Quality Correction Group – October 2009

   

700 HP Drive – AccuSine ON – OFF

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Schneider Electric 43-Power Quality Correction Group – October 2009

   

Applications

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Schneider Electric 44-Power Quality Correction Group – October 2009

Applications

● Most common –

 VFD sites

 Centrifugal pumps and fans

●Pumping Stations

 –  Potable –

 Wastewater 

●Wastewater Plants

●Water Purification (potable)

● Disinfectant Systems

●UV systems (ultraviolet)

 –

 Electronic ballasts –

 3

Ozone generators (SCR power supplies)● Industrial –

 in-rush support

AccuSine PCS Specifications

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Schneider Electric 45-Power Quality Correction Group – October 2009

p

● Universal Application

 208 –

 480 VAC

● No user action required to set

● Highly customized transformers for higher voltages (to 15 kV)

 50 or 60 Hz

● Fuse protected (200,000 AIC)

● UL 508 & CSA approved

● CE EMC -

 400V

● Logic ride through –

 1 to 10 minutes

Specification Discussion

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Schneider Electric 46-Power Quality Correction Group – October 2009

Specification Discussion

 Write a specification in Section 16 for an active harmonic filter ●

 Specify any points of concern for insertion of AHF

●Size of AHF

●Located per electrical bus

 Specify total responsibility for all harmonics in facility

 Specify TDD levels desired at each location

●5% TDD guarantees 5% THDv

 (caused by the loads) with any source

 Specify compliance tests for each location

 Write standard nonlinear load specification

●Reduces harmonic incompatibilities and product interactions

●Need 3% impedance on each nonlinear load

 Universal solution

 Good for all nonlinear loads

 Apply AccuSine per electrical bus (best economics)

 Can attain 5% TDD per load or bus inside the plant

 Avoids harmonic problems –

 both TDD and THD(V)

 Write TDD specs not THD(I) at 5%

AccuSine Tools

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Schneider Electric 47-Power Quality Correction Group – October 2009

● Internet Tools●

 Active Filter Guide Spec (www.reactivar.com)

● Stand alone spec section (Section 16)

● Includes harmonic and PF correction requirements

 Selection Program (www.squaredleantools.com)●

 Easy selection based upon loads not source (same

selection for utility or generator)

● Simple tool to use

 We guarantee results if used properly duringdesign/layout stage

 Brochure

 Application Notes

● Water/wastewater and other applications

 Installation Bulletin

● Best/total information for consultant

 MCC Selector 

Product Package

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Schneider Electric 48-Power Quality Correction Group – October 2009

g

●Standard (UL only)●Enclosed –

 NEMA 1

 50 amp –

 48”H x 21”W x 19”D, 250 lbs

 100 amp –

 65”H x 21”W x 19”D, 350 lbs

●Wall mounted●

 300 amp –

 75”H x 32”W x 20”D, 775 lbs

●Free standing

●Chassis & NEMA12 Also Available

Product Package

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Schneider Electric 49-Power Quality Correction Group – October 2009

Product Package

● International enclosures

 NEMA 12, IP30, IP54

 50 amp –

 75”(1905mm) x 31.5”(800mm)

x 23.62”(600mm)●Weight –

 661Ib(300Kg)

 100 amp –

 75”(1905mm) x

31.5”(800mm) x 23.62”(600mm)

●Weight –

 771Ib(350 Kg)

 300 amp –

 91”(2300mm) x

39.37”(1000mm) x 31.5”(800mm)

●Weight –

 1212Ib(550 Kg)

 Free standing with door interlocked

disconnect●

 CE Certified, C-Tick, ABS, UL, CUL

Product Re-packaging

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Schneider Electric 50-Power Quality Correction Group – October 2009

p g g

●Maximum ambient into air inlet –

 400C

●Must meet air flow at inlet of AccuSine

 50 amp –

 300 CFM

 100 amp –  500 CFM●

 300 amp -

 1250 CFM

●Heat released

 50 amp –

 1800 watts

 100 amp –

 3000 watts

 300 amp –

 9000 watts

●DIM considerations required

 On chassis

 Remote with cable

Product Re-packaging

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Schneider Electric 51-Power Quality Correction Group – October 2009

Product Re packaging

●MCC Packaging

 50 & 100 amp models only

 Requires one vertical 20”

 x 20”

 section

 Includes circuit breaker 

AccuSine PCS Current Transformers

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Schneider Electric 52-Power Quality Correction Group – October 2009

AccuSine PCS Current Transformers

●AC lines●

 Class 1

 400 Hz

 Four sizes

●500:5/1000:5/3000:5/5000:5●

 Stock split core –

 round units

●Added to AccuSine (when parallel connected & source sense)

 Use solid core at equal ratio as AC lines CT

AccuSine PCS Performance

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Schneider Electric 53-Power Quality Correction Group – October 2009

AccuSine PCS Performance

Source XFMR

Load(s)

Is

Ias

•AccuSine Logic

•Is + Ias = Il

•AccuSine injects the harmonics the loads want

DEFINITIONS

Is = source current

Ias = AccuSine current

Il = total load current

(vector representations)

Il

AccuSine PCS Performance

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Schneider Electric 54-Power Quality Correction Group – October 2009

AccuSine PCS Performance

 Obtain 5% TDD (current distortion)

 Overall 10:1 attenuation

●Cos

 = .998

 Obtain near unity lagging DPF (Cos

 Optional: Inject to obtain a user set point

 Either or both functions

 VAR compensation

 100 second

 detect-to-inject

 Dynamic response

 ½  cycle to full control for step load changes

AccuSine PCS Overall Performance

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Schneider Electric 55-Power Quality Correction Group – October 2009

AccuSine PCS Overall Performance

●Harmonic compensation

 2nd

 through 50th

 order 

 Includes inter-harmonics

 Independent of source impedance

 Selection and operation same whether on AC line or backup generator or UPSoutput

●Reactive current injection

 Secondary function to harmonic mode

 Defaults to unity lagging set point

 Injects leading or lagging reactive current

AccuSine PCS Cos Performance

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Schneider Electric 56-Power Quality Correction Group – October 2009

AccuSine PCS Cos

 

 Performance

● In dual mode (Cos

 + Cos

 )

 Reactive current injection is secondary to harmonic mitigation

●Activation of Cos in the field via DIM

●Default to unity lagging Cos ●

 Can enter a set point (i.e. 0.90 lagging)

 Can inject leading (capacitive) or lagging (inductive) reactive current

Dual Mode Operation

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Schneider Electric 57-Power Quality Correction Group – October 2009

Dual Mode Operation

Ias = rms output current of AccuSine

Ih = rms harmonic current

Ir = rms reactive current

Ias = Ih2 + Ir

2

Ias Ih Ir  

100.0 10.0 99.5

100.0 20.0 98.0

100.0 30.0 95.4

100.0 40.0 91.7

100.0 50.0 86.6100.0 60.0 80.0

100.0 70.0 71.4

100.0 80.0 60.0

100.0 90.0 43.6

100.0 95.0 31.2

Examples

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Schneider Electric 58-Power Quality Correction Group – October 2009

AccuSine PCS  Installation Considerations  (When in ‘harmonic mode’

  –

 does not apply for ‘reactive mode-only’)

AccuSine PCS Installation Considerations

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Schneider Electric 59-Power Quality Correction Group – October 2009

For Optimal Performance:●

 Impedance –

 3% input line reactors (minimum) on every nonlinear load

 Transformer, 3% DC bus choke for PWM VFD or long power cables (not

encapsulated type) can substitute for line reactors

● Standardizes selection of AccuSine●Diode rectifiers: Need to limit rms

 current at load (limits rise of Ihrms

 

at load)

●Thyristor rectifiers: Need to protect snubbers (capacitors) on thyristor 

 No capacitors downstream of CT

AccuSine PCS Installation Considerations

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Schneider Electric 60-Power Quality Correction Group – October 2009

This configuration provides individual AccuSineoperation per side regardless of breaker positions.

Main –

 Left Main –

 Right

CBm

 

l CBmr 

Tie

CTml CTtl CTtr  CTmr 

AccuSine RAccuSine L

CBal CBar 

Main-tie-main

Summary

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Schneider Electric 61-Power Quality Correction Group – October 2009

y

●Universal solution

 Good for all nonlinear loads (3-phase)

 Apply AccuSine per electrical bus (best economics)

●System Solution

 Can attain 5% TDD per load or bus inside the plant

●Guarantees 5% THDv

●Requires 3% impedance at loads

●Selection based upon loads

 Easy to use on-line tool

●www.squaredleantools.com

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Schneider Electric 62-Power Quality Correction Group – October 2009

Thank You !

Questions?