powerflow optimization product brief

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Exa’s PowerFLOW Optimization Solution helps manufacturers meet design targets by finding their optimal design through automated, targeted simulation. The PowerFLOW Optimization Solution allows customers to: TACKLE HIGH-VALUE DESIGN PROBLEMS Example applications include optimizing for aerodynamic drag, front-end cooling, noise reduction, and brake cooling REDUCE SETUP TIME Optimization projects can be easily set up with fully integrated and easy-to-use tools and simulation workflow configuration ELIMINATE COSTLY HUMAN ERRORS Fully automated simulation process speeds up project execution and avoids human mistakes PERFORM STUDIO QUALITY SURFACE MODIFICATION Design department, high quality surface data is suitable/accepted in the studio FIND DESIGN IMPROVEMENTS Without exploring the entire design space, some design improvement options may never be discovered CONVERGE TO DESIGN OBJECTIVES FASTER Highly accurate response surfaces enable optima convergence and design space resolution with fewer simulations PRODUCT BRIEF PowerFLOW Optimization Solution THE COMPETITIVE DRIVE TOWARDS SUPERIOR DESIGNS Driven by a competitive marketplace and tightening regulatory pressures, vehicle manufacturers today are in a tight race to improve existing designs and create new ones. Innovation efforts pose several design challenges: Cost: A manual interative approach to design costs manufacturers considerable time and money, even with efficient tools Cross-discipline Design: The impact of design changes on multiple objectives across many disciplines needs to be considered High-dimensional Design Spaces: Trade-offs between many design changes are difficult to comprehend with human reasoning; crucial nonlinear interactions are hard to predict Design Aesthetics: Consumer demand is driven not just by product performance, but also aesthetics; engineers must understand the whole design space rather than just a single design to work with design studio OUR OPTIMIZATION SOLUTION Exa’s PowerFLOW optimization solution combines statistical analysis with the ability to simulate some of the world’s most complex fluid flow problems. A fully automated optimization process uses statistical analysis methods to systematically explore the potential of design alternatives based on results from PowerFLOW simulations. The simulations are capable of accurately predicting real-world flow conditions without compromising geometric detail. Plug- in integrations with the market-leading optimization analysis tools, modeFRONTIER ® and Isight, enable easy setup and automated execution of simulations. These tools offer adaptive sampling capabilities to strategically simulate new designs, mathematical “response surfaces” generated from a small number of simulations, and advanced algorithms to identify trends and evaluate trade-offs providing a multi-dimensional analysis beyond the capability of human reasoning. Exa’s high performance visual flow analysis tools are then used to understand and explain the trends seen in the statistical analysis. Maximize cooling performance while minimizing cooling drag impact by optimizing design parameters such as grill sizing & position, heat exchanger position, and front vehicle shape.

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Page 1: PowerFLOW Optimization Product Brief

Exa’s PowerFLOW Optimization Solution helps manufacturers meet design targets by finding their optimal design through automated, targeted simulation.

The PowerFLOW Optimization Solution allows customers to:

TACKLE HIGH-VALUE DESIGN PROBLEMSExample applications include optimizing for aerodynamic drag, front-end cooling, noise reduction, and brake cooling

REDUCE SETUP TIMEOptimization projects can be easily set up with fully integrated and easy-to-use tools and simulation workflow configuration

ELIMINATE COSTLY HUMAN ERRORSFully automated simulation process speeds up project execution and avoids human mistakes

PERFORM STUDIO QUALITY SURFACE MODIFICATIONDesign department, high quality surface data is suitable/accepted in the studio

FIND DESIGN IMPROVEMENTSWithout exploring the entire design space, some design improvement options may never be discovered

CONVERGE TO DESIGN OBJECTIVES FASTERHighly accurate response surfaces enable optima convergence and design space resolution with fewer simulations

PR

OD

UC

T B

RIE

FPowerFLOW Optimization Solution

THE COMPETITIVE DRIVE TOWARDS SUPERIOR DESIGNSDriven by a competitive marketplace and tightening regulatory pressures, vehicle manufacturers today are in a tight race to improve existing designs and create new ones.

Innovation efforts pose several design challenges:

• Cost: A manual interative approach to design costs manufacturers considerable time and money, even with efficient tools

• Cross-discipline Design: The impact of design changes on multiple objectives across many disciplines needs to be considered

• High-dimensional Design Spaces: Trade-offs between many design changes are difficult to comprehend with human reasoning; crucial nonlinear interactions are hard to predict

• Design Aesthetics: Consumer demand is driven not just by product performance, but also aesthetics; engineers must understand the whole design space rather than just a single design to work with design studio

OUR OPTIMIZATION SOLUTION Exa’s PowerFLOW optimization solution combines statistical analysis with the ability to simulate some of the world’s most complex fluid flow problems. A fully automated optimization process uses statistical analysis methods to systematically explore the potential of design alternatives based on results from PowerFLOW simulations. The simulations are capable of accurately predicting real-world flow conditions without compromising geometric detail. Plug-in integrations with the market-leading optimization analysis tools, modeFRONTIER® and Isight, enable easy setup and automated execution of simulations. These tools offer adaptive sampling capabilities to strategically simulate new designs, mathematical “response surfaces” generated from a small number of simulations, and advanced algorithms to identify trends and evaluate trade-offs providing a multi-dimensional analysis beyond the capability of human reasoning. Exa’s high performance visual flow analysis tools are then used to understand and explain the trends seen in the statistical analysis.

Maximize cooling performance while minimizing cooling drag impact by optimizing design parameters such as grill sizing & position, heat exchanger position, and front vehicle shape.

Page 2: PowerFLOW Optimization Product Brief

Corporate Headquarters:Exa Corporation55 Network DriveBurlington, MA U.S.A. 01803

1 781/564-02001 781/564-0299 - FAXwww.exa.com • [email protected]

KEY BENEFITS

RAPID AND INTUITIVE PROJECT SETUP• Work with fully integrated, easy-to-use setup tools and

simulation workflow configuration, reducing setup time • Access fully-integrated plug-ins to modeFRONTIER® or

Isight with a simple interface for set up and execution• Define the optimization project while setting up the

baseline simulation, through easy-to-use Design and Response Variable tables in PowerDELTA, PowerCASE, and PowerINSIGHT

AUTOMATED PROJECT EXECUTION • Fully automate geometry modification, case setup,

simulation execution, and results collection• Reduce project execution time and eliminate costly

human errors

STRATEGIC DESIGN EXPLORATION USING ADAPTIVE SAMPLING• Employ cutting-edge Adaptive Space Filler algorithm in

modeFRONTIER or ExaADAPT algorithm in Isight to drive new design decisions

• Minimize the number of simulations needed to accurately resolve the design space and predict optima

Resolve and visualize crucial interactions between design parameters with accuracy and efficiency

© 2016 Exa Corporation. All rights reserved. Exa and PowerFLOW are registered trademarks of Exa Corporation. Information subject to change without notice. modeFRONTIER and Isight are trademarks of ESTECO and Dassault Systemes.

HIGH-FIDELITY GEOMETRY DEFINITION• Perform studio-quality surface modifications• Consider infinite surface variations using patented,

parametric lattice morphing technique

MULTI-OBJECTIVE, MULTIDISCIPLINARY OPTIMIZATION• Remove barriers to collaboration between engineering

departments• Consider competing objectives and constraints

HOW IT WORKS...

Define design, case, and response variables in PowerDELTA, PowerCASE, and PowerINSIGHT

Set up intuitive workflow in ESTECO modeFRONTIER or Dassault Systems Isight

Execute project using built-in design space characterization/ optimization algorithms in modeFRONTIER or Isight

Perform statistical analysis and connect with flow results in PowerVIZ and PowerINSIGHT

Corporate Headquarters:Exa Corporation55 Network DriveBurlington, MA U.S.A. 01803