ppro-seal natural polypropylene piping system€¦ · e = modulus of elasticity 1.5 x 105 psi t =...

www.us.piping.georgefischer.com 8.1

8

‡ PPro-Seal

Pipe, Fittings, Valves

Electrofusion

Mechanical Joint

‡ PPro-Seal

Natural Polypropylene Piping System

08_ALL 6/7/02, 11:53 AM1

8.2 ¬ ‡

For more information about any of our product lines, please call (800) 854-4090.

Not for Use with Compressed Air or Gases

George Fischer, Inc. DOES NOT RECOMMEND the use of thermoplastic piping products for systems totransport or store compressed air or gases, or the testing of thermoplastic piping systems with compressed air orgases in above or below ground locations. The use of George Fischer, Inc. products in compressed air or gassystems automatically voids George Fischer, Inc. warranty for such products, and their use against ourrecommendation is entirely the responsibility and liability of the installer. George Fischer, Inc. will not acceptresponsibility for damage or impairment from its products, or other consequential or incidental damages causedby misapplication, incorrect assembly, and/or exposure to harmful substances or conditions.

Threaded fittings are not recommended for pressure applications.

08_ALL 6/7/02, 11:53 AM2


8

‡ PPro-Seal

Table of Contents

Introduction ................................................................................................................................................................................................8.4

Specification ..............................................................................................................................................................................................8.5

Installation and Engineering Data

Thermal Expansion Compensation ....................................................................................................................................................8.6

Pressure Rating..........................................................................................................................................................................................8.7

Surge Pressure ...........................................................................................................................................................................................8.7

Support Spacing ......................................................................................................................................................................................8.8

Short Term Collapse Pressure ..............................................................................................................................................................8.8

Soil Load .....................................................................................................................................................................................................8.8

Trench Widths ...........................................................................................................................................................................................8.9

+GF+ PPro-Seal Pipe, Fittings and Valves ....................................................................................................................................8.10

+GF+ PPro-Seal Threaded Natural PP Fittings ...........................................................................................................................8.14

08_ALL 6/7/02, 11:53 AM3

8.4 ¬ ‡

ElectrofusionThe +GF+ PPro-Seal system utilizes thepatented +GF+ Fuseal joining method,using electrical resistance coils and stateof the art power units. +GF+ PPro-Sealjoints are made quickly, surely andeconomically.

DimensionsFittings, Pipe and Ball Valves 1/2" - 2".

MSA 250SE/MSA 250EXFusion control UnitsThe MSA 250SE/MSA 250EX representthe most advanced fusion units in theindustry, featuring advanced transformertechnology. These units can be used tojoin all George Fischer Sloanepolypropylene products including FusealII, Fuseal Squared, and PPro-Seal, as wellas, Fuseal 25/50 PVDF.

‡ PPro-Seal — Easy and Reliable Solutionfor Natural Polypropylene Piping Systems

+GF+ PPro-Seal — Electrofusion

MSA 250SE – Fusion Machine

The MSA 250SE has the capability torun on both network (110V/60Hz) andgenerator power sources.The MSA 250EX operates on 220V/50Hz power sources.

All required fusion parameters areprogrammed into MSA 250SE/MSA250EX by simply scanning a barcodespecific to each fitting. Barcodes alsoprovide the capability to performprogram updates from new products inthe field.

The MSA 250SE/MSA 250EX havemultiple joint capability as well as a builtin fail-safe mode.

• Developed using proven technologywith a global partner – BruetschElectronic, Inc.

• Advanced transformer technologyallows light weight design

• Fuses on both network and generatorpower sources

• Easy operation based on scanningbarcodes

• Program updates for new productsperformed in the field

• Built in fail-safe mode• Multiple joint capability• Digital read-out for all pertinent

operating parameters

Mechanical JointsThreaded fittings are the ideal solution iffuture disassembly is needed.

08_ALL 6/7/02, 11:53 AM4


8

‡ PPro-Seal

150 10

120 8

75 5

45 3

15 1

PSI PN

PRESSURE

68

20

104

40

140

60

176

80

212

100

˚F

˚C

TEMP

Temperatureand PressureRatingHandles corrosive fluidsup to 176°F (80°C),beyond the range ofmany thermoplastics.The maximum pressurefor the electrofusionsystem at 68°F (20°C) is150 psi (10 bar).

The Perfect UnionAn engineer or contractor can combinethe benefits of the +GF+ PPro-Sealelectrofusion joint and the mechanicaljoint in a single system.The same MSA 250SE/MSA 250EX unitscan be used to fuse the +GF+ FusealCorrosive Waste Piping System. +GF+

Fuseal is a drainage system made offlame retardant polypropylene which canhandle basically the same fluids as +GF+

PPro-Seal.

Natural Polypropylene+GF+ PPro-Seal pipe, fittings and valvesare manufactured from a virginpolypropylene copolymer compliant withFDA requirements.Like all thermoplastic products +GF+

PPro-Seal will not rust, pit, scale orcorrode. +GF+ PPro-Seal is not subject toelectrolysis, providing years ofmaintenance-free, leak-free service.Natural Polypropylene is only about 1/8the weight of steel, for greater ease ofhandling and faster installation.To prevent contamination in transit, all+GF+ PPro-Seal pipe, fittings and valvesare specially wrapped and protected.

Specification for ‡PPro-Seal Piping SystemsAll +GF+ PPro-Seal (NaturalPolypropylene) fittings shall be asmanufactured by George Fischer, Inc. sothat they are compatible with +GF+

PPro-Seal pipe. All +GF+ PPro-Seal pipeshall conform to the dimensionalrequirements of ASTM D-1785 forschedule 80 pipe as produced byGeorge Fischer, Inc. The +GF+ PPro-Sealsystem shall be joined by the use ofelectrical fusion coils energized by avariable low voltage supply.

Applications+GF+ PPro-Seal's excellent chemical andphysical properties make it ideal forwater treatment, chemical processing,and other applications where purity andcorrosion resistance is required.

Rugged+GF+ PPro-Seal has excellent impactstrength at ambient temperatures andretains much of its impact resistancedown to 0° F (-32° C).

Excellent Chemicaland Corrosion Resistance+GF+ PPro-Seal has excellent resistanceto attack by most organic and inorganicchemicals in common use. In general, itis attacked only by strong oxidizingacids and is weakened by certainorganic solvents and chlorinatedhydrocarbons.

‡ PPro-Seal Offers:• Sized to fit standard IPS dimensions• About 1/8 the weight of steel for

greater ease of handling and fasterinstallation

• Handles corrosive fluids up to 176°F(80°C)

• Will not rust, pit, scale or corrode andnever needs painting

• Lower installed costs than lined steel,nickel, steel alloys or any otherperformance competitive material

08_ALL 6/7/02, 11:53 AM5

8.6 ¬ ‡

PPro-Seal Installation and Engineering Data

Thermal Expansion Compensation

PipeSize

O.D. ofPipe

PolypropylenePPro-Seal

Length of Run (feet)

10 20 30 40 50 60 70 80 90 100

Minimum Deflected Pipe Length (inches)

11/2” 1.900 22 31 37 43 48 53 57 61 65 682” 2.375 24 34 42 48 54 59 64 68 72 763” 3.500 29 41 51 59 66 72 78 83 88 934” 4.500 33 47 58 67 74 81 88 94 100 1056” 6.625 40 57 70 81 90 99 107 114 121 1288” 8.625 46 65 80 92 103 113 122 130 138 146

PPro-Seal Expansion Loop

Expansion Loop and Offset Configuration for Polypropylene

Expansion Loop Expansion Offset Change of Direction

PipeSize

O.D. ofPipe

PolypropylenePPro-Seal

Length of Run (feet)

10 20 30 40 50 60 70 80 90 100

Minimum Deflected Pipe Length (inches)

11/2” 1.900 31 43 53 61 68 75 81 86 92 972” 2.375 34 48 59 68 76 84 90 97 103 1083” 3.500 41 59 72 83 93 102 110 117 124 1314” 4.500 47 67 81 94 105 115 124 133 141 1496” 6.625 57 81 99 114 128 140 151 161 171 1808” 8.625 65 92 113 130 146 160 172 184 195 206

PPro-Seal Offsets and Change of Directions

08_ALL 6/7/02, 11:53 AM6


8

‡ PPro-Seal

Pressure Rated System

The PPro-Seal Electrofusion pipingsystem is pressure rated at 150 psi (10bar) @ 72°F (23°C). The derating factorsfor elevated temperatures are as follows:

Surge Pressure

The following table gives the surgepressure (water hammer) in copolymerpolypropylene pipe for various velocitiesat 73°F (23°C). The surge pressureshould be added to the static linepressure to determine the maximumsystem operating pressure. In no caseshould this be over 11/

2 times the recom-

mended working pressure. This will,under normal conditions, ensure ad-equate safety to absorb the shock ofclosing valves.

Surge Pressure, Ps (psi) — Schedule 80 PP

Nominal Pipe Size (in.)WaterVelocity(ft./sec.) 1/2

3/4 1 11/2 2

1 23.5 20.9 20.0 17.1 15.92 47.0 41 .8 40.0 34.2 31 .63 70.5 62.7 60.0 51 .3 47.44 94.0 83.6 80.0 68.4 63.25 117.5 104.5 100.0 85.5 79.06 141 .0 125.4 120.0 102.6 94.8

Derating Factor for PPro-Seal Electrofusion

106°F 142°F 178°F

0.7 0.5 0.25

Size 1/2" 3/4" 1" 11/2" 2"

psi (bar) 150 140 140 120 150

Et 3960

)Et + 3 x 105 Di (Ps = V1/

2

Where:

V = Water Velocity,

ft./sec.

E = Modulus of Elasticity

1 .5 x 105 psi

t = Wall Thickness, in.

PPro-Seal Valve Pressure Ratings

Valves are pressure rated at:

08_ALL 6/7/02, 11:53 AM7

8.8 ¬ ‡

Support Spacing

When thermoplastic piping systems areinstalled above ground, they must beproperly supported to avoid unneces-sary stresses and possible sagging. Onhorizontal runs, hangers of the varioustypes should be used at approximatelythe spacing given in the following chart.Note that additional support is neededas temperatures increase. At elevatedtemperatures, continuous support, in theform of a smoothly textured structuralangle or channel, is required.

Short Term Collapse Pressure

Polypropylene pipe is often used forsuction lines or in applications whereexternal pressures are applied to thepipe, such as in heat exchangers orunderwater loading conditions. Thedifferential pressure rating of the pipe isdetermined by derating the short termcollapse pressures. Collapse pressuremust be adjusted for temperaturedifferences other than for room tempera-ture. The Short-Term Collapse Pressurechart used to adjust pipe pressure ratingmay be used for this purpose (see notebelow table).

Short Term Collapse Pressure (psi),Pressure Polypropylene — Schedule 80

Soil Load — Schedule 80 Pipe

Underground pipe is subjected toexternal loads caused by the weight ofthe backfill material and by loadsapplied at the surface of the fill. Thesecan range from static to dynamic loads.

Static loads comprise the weight of thesoil above the top of the pipe and anyadditional material that might bestacked above ground. An importantpoint is that the load in a flexible pipewill be less than on a rigid pipe buriedin the same manner. This is because theflexible conduit transfers part of the loadto the surrounding soil and not thereverse. Soil loads are minimal withnarrow trenches until a pipe depth of 10feet is attained.

Dynamic loads are loads caused bymoving vehicles such as trucks, trainsand other heavy equipment. For shallowburial conditions, live loads should beconsidered and added to static loads,but at depths greater than 10 feet, liveloads have very little effect.

PipeSize(in.)

2 309 82 38 18 163 442 118 56 32 214 574 154 72 42 276 837 224 106 61 408 1102 298 141 82 5310 1361 371 176 101 6612 1601 440 210 120 73

Live Loads for Buried Flexible Pipe(lb./in.ft.)

Note: H 20 wheel load is 16,000 lb./wheel

2 4 6 8 10

H 20 Wheel Loads for VariousDepths of Pipe (lb./in. ft.)

1/23/4 1 11/4 11/2 2

1011 876 823 612 412 278

Note: These are short term ratings, long termshould be reduced by 1/3 to 1/2 of the short termratings.

Pipe Size (in.)

PipeSize(in.) 1/2

3/4 1 11/2 2

73°F 33/4 4 41/2 5 51/2

120°F 31/2 33/4 4 43/4 5140°F 3 31/2 33/4 41/4 41/2

160°F 3 3 31/2 4 41/4

180°F 23/4 3 31/4 33/4 4

Support Spacing, (ft.), CopolymerPolypropylene — Schedule 80

Table based on .100 in . sag between supports.

08_ALL 6/7/02, 11:53 AM8


8

‡ PPro-Seal

Note: W = Trench width at top of pipe.

Trench Widths for Polypropylene

Soil Load and Pipe Resistance for Flexible Thermoplastic Pipe —Schedule 80 Polypropylene Pressure Pipe

10 106 125 13620 138 182 21230 144 207 254

10 132 156 17020 172 227 26530 180 259 317

10 160 191 21020 204 273 32130 216 306 377

10 196 231 25220 256 336 39230 266 384 469

10 252 297 32420 328 432 50430 342 493 603

10 371 437 47720 484 636 74230 503 725 888

10 483 569 62120 630 828 96630 656 945 1156

10 602 710 77420 785 1032 120430 817 1177 1405

10 714 842 91820 931 1225 142930 969 1397 1709

Nom.Size(in.)

H(ft.)

Wc’ = LoadResistance ofPipe (lb./ft.)

Wc = Soil Loads at Various TrenchWidths at Top of Pipe (lb./ft.)

E’ = 200 E’ = 700 2 ft 3 ft. 4 ft.

11/2 1050 1233

2 895 1131

21/2 1223 1506

3 1097 1451

4 996 1462

6 1063 1765

8 1082 2011

10 1227 2393

12 1396 2784

Note 1: Figures are calculated from minimum soil resistance values(E’ = 200 psi for uncompacted sandy clay loam) and compactedsoil (E’ = 700 for side-fill soil that is compacted to 90% or more ofProctor Density for a distance of two pipe diameters on each sideof the pipe). If Wc’ is less than Wc at a given trench depth andwidth, then soil compaction will be necessary.

Note 2: These are soil loads only and do not include live loads.

��

��W

H

��

WH

��

WH

��

WH

08_ALL 6/7/02, 11:53 AM9

8.10 ¬ ‡

‡ PPro-SealNatural Polypropylene Piping SystemP/L 27: Pipe

P/L 36: Electro Fusion FittingsMaterial: Natural Polypropylene

Tee

Inch Size Part Number sp/mp lbs. each hj g

1/2 801-005F 5/25 0.05 1 7/321/2

3/4 801-007F 5/100 0.07 1 3/819/32

1 801-010F 5/35 0.13 1 11/1623/32

1 1/2 801-015F 5/30 0.23 2 1/32 12 801-020F 5/10 0.35 2 5/16 1 1/4

45° Ell


1/2 817-005F 10/30 0.03 1 1/325/16

3/4 817-007F 10/80 0.05 1 1/811/32

1 817-010F 10/40 0.08 1 3/813/32

1 1/2 817-015F 10/40 0.15 1 9/1617/32

2 817-020F 10/30 0.21 1 23/3221/32

90° Ell


1/2 806-005F 10/100 0.04 1 7/321/2

3/4 806-007F 10/100 0.05 1 3/819/32

1 806-010F 10/60 0.09 1 11/1623/32

1 1/2 806-015F 10/40 0.18 2 1/32 12 806-020F 10/30 0.27 2 5/16 1 1/4

PPro-Seal Pipe – 10 ft. lengths

Inch Part bag lbs. avg. min.Size Number qty. each o.d. wall

1/2 N8008-005AA 250 ft. 1 .4 0.840 0.1473/4 N8008-007AA 150 ft. 1 .8 1 .050 0.1541 N8008-010AA 100 ft. 2.7 1 .315 0.1791 1/2 N8008-015AA 40 ft. 4.5 1 .9 0.202 N8008-020AA 30 ft. 6.2 2.375 0.218

08_ALL 6/7/02, 11:53 AM10


8

‡ PPro-Seal

Cap


1/2 847-005F 10/30 0.02 1 5/327/16

3/4 847-007F 10/40 0.03 1 1/47/16

1 847-010F 10/40 0.05 1 1/217/32

1 1/2 847-015F 10/40 0.10 1 23/3211/16

2 847-020F 10/40 0.17 1 27/3225/32

Male Adapter (MT x S)*

Inch Size Part Number sp/mp lbs. each hl l

1/2 836-005F 3/30 0.03 9/16 1 11/16

3/4 836-007F 3/30 0.04 5/813/16

1 836-010F 3/30 0.06 3/4 2 7/32

1 1/2 836-015F 3/15 0.11 3/4 2 11/32

2 836-020F 3/15 0.15 7/8 2 7/16

Male Reducing Adapter (MT x S)*

Inch Size Part Number sp/mp lbs. each hl l

1/2 x 1/4 836-036F 10/100 0.05 1/2 2

Flange with Backing Ring

inch Part lbs. ##### bolts boltsize Number sp/mp each holes d. circle d. m r l n

1/2 851-005F 5/30 0.13 4 1/2 2.38 3.50 0.41 15/161/8

3/4 851-007F 5/30 0.18 4 1/2 2.75 3.88 0.47 1 1/8

1 851-010F 5/30 0.25 4 1/2 3.13 4.25 0.53 1 3/161/8

1 1/2 851-015F 5/20 0.40 4 1/2 3.88 5.00 0.66 1 1/41/8

2 851-020F 5/20 0.62 4 5/8 4.75 6.00 0.71 1 3/83/16

Coupling

Inch Size Part Number sp/mp lbs. each l n

1/2 829-005F 10/100 0.03 1 9/161/8

3/4 829-007F 10/100 0.04 1 11/161/8

1 829-010F 10/60 0.06 2 1/161/8

1 1/2 829-015F 10/40 0.11 2 7/325/32

2 829-020F 10/40 0.15 2 9/325/32

*Threaded fittings are not recommended for pressure applications.

08_ALL 6/7/02, 11:53 AM11

8.12 ¬ ‡

True Union Ball Valves

Inch Size Part Number sp/mp lbs. each a b c d e

1/2 1088-005F 10 0.27 2 2 3/8 4 1/8 2 3 1/8

3/4 1088-007F 10 0.50 2 1/2 2 19/32 4 5/8 2 1/2 3 3/4

1 1088-010F 10 1 .67 3 5/16 3 5/16 5 1/2 3 3 3/4

1 1/2 1088-015F 5 1 .58 4 1/4 4 1/8 6 3/4 4 4 1/2

2 1088-020F 5 5.59 4 1/16 3 15/16 8 31/32 5 1/4 4 9/32

Coils

Inch Size Part Number sp/mp lbs. each

1/2 6076 1 0.00033/4 6077 1 0.00041 6078 1 0.00051 1/2 6086 1 0.00062 6089 1 0.0007

Reducer Bushing (Spg x S)

Inch Size Part Number sp/mp lbs. each l

3/4 x 1/2 837-101F 10/50 0.03 1 21/32

1 x 1/2 837-130F 10/50 0.04 1 3/4

1 x 3/4 837-131F 10/20 0.04 1 7/8

1 1/2 x 1 837-211F 10/50 0.07 22 x 1 837-249F 10/40 0.09 22 x 1 1/2 837-251F 10/40 0.11 1 13/16

‡ PPRO-SealP/L 10: ValvesMaterial: Natural Polypropylene (2" Valve Body PVDF)

Note: Field coil insertion protocol must be followed.

08_ALL 6/7/02, 11:53 AM12


8

‡ PPro-Seal

MSA 250SE

Part Number mp lbs. each

MSA 250SE 1 25 (with cables)

08_ALL 6/7/02, 11:53 AM13

8.14 ¬ ‡

‡ PPro-SealP/L 09: Mechanical Joint FittingsMaterial: Natural PolypropyleneCaution: Threaded fittings are not recommended for pressure applications.

Tee (FT x FT x FT)

Inch Size Part Number sp/mp lbs. each hj t min.

1/2 805-005F 5/25 0.05 1 7/3211/16

3/4 805-007F 10/100 0.07 1 3/811/16

1 805-010F 5/35 0.13 1 11/1613/16

1 1/2 805-015F 5/30 0.23 2 1/327/8

2 805-020F 5/10 0.35 2 5/1615/16

90° Ell (FT x FT)

Inch Size Part Number sp/mp lbs. each hj t min.

1/2 808-005F 10/100 .04 1 7/3211/16

3/4 808-007F 10/100 .05 1 3/811/16

1 808-010F 10/60 .09 1 11/1613/16

1 1/2 808-015F 10/40 .18 2 1/327/8

2 808-020F 5/10 .27 2 5/1615/16

45° Ell (FT x FT)

Inch Size Part Number sp/mp lbs. each kj t min.

1/2 819-005F 10/30 .03 1 1/3211/16

3/4 819-007F 10/80 .05 1 1/811/16

1 819-010F 10/40 .08 1 3/813/16

1 1/2 819-015F 10/40 .15 1 9/167/8

2 819-020F 10/30 .21 1 23/3215/16

Coupling (FT x FT)

Inch Size Part Number sp/mp lbs. each l t min.

1/2 830-005F 10/30 .03 1 9/1611/16

3/4 830-007F 10/100 .04 1 11/1611/16

1 830-010F 10/60 .06 2 1/1613/16

1 1/2 830-015F 10/40 .11 2 7/327/8

2 830-020F 10/40 .15 2 9/3215/16

08_ALL 6/7/02, 11:53 AM14


8

‡ PPro-Seal

Cap (FT)

Inch Size Part Number sp/mp lbs. each w t min.

1/2 848-005F 10/50 0.02 1 5/3211/16

3/4 848-007F 10/40 0.03 1 1/411/16

1 848-010F 10/40 0.05 1 1/213/16

1 1/2 848-015F 10/40 0.10 1 23/327/8

2 848-020F 10/40 0.17 1 27/3215/16

Inch Size Part Number sp /mp lbs. each l t min.

1/2 898-005F 10/60 0.14 2 3/811/16

3/4 898-007F 10/60 0.17 2 17/3211/16

1 898-010F 10/40 0.28 2 15/1613/16

1 1/2 898-015F 5/45 0.48 3 3/87/8

2 898-020F 10 0.62 2 3/415/16

Reducer Bushing (MT x FT)

Inch Size Part Number sp/mp lbs. each l hl min. t min.

3/4 x 1/2 839-101F 10/50 0.03 1 21/325/8

11/16

1 x 1/2 839-130F 10/50 0.04 1 3/43/4

11/16

1 x 3/4 839-131F 10/20 0.04 1 7/83/4

11/16

1 1/2 x 1 839-211F 10/50 0.07 2 3/413/16

2 x 1 839-249F 10/40 0.09 2 7/813/16

2 x 1 1/2 839-251F 10/40 0.11 1 13/167/8

7/8

Flange Backing Ring (PVC Coated Metal)

Inch Size Part Number sp/smc lbs. each

1/2 855-005F 5/30 0.263/4 855-007F 5/20 0.301 855-010F 5/35 0.351 1/2 855-015F 5/20 0.662 855-020F 5/15 1 .28

Flange (FT) without Backing Ring

Inch Part lbs. ##### of bolts boltsize Number sp/smc each holes d. circle d. m r l t min.

1/2 852-005F 5/30 0.13 4 1/2 2.38 3.50 0.41 15/1611/16

3/4 852-007F 5/30 0.18 4 1/2 2.75 3.88 0.47 1 11/16

1 852-010F 5/30 0.25 4 1/2 3.13 4.25 0.53 1 3/1613/16

1 1/2 852-015F 5/30 0.40 4 1/2 3.88 5.00 0.66 1 1/47/8

2 852-020F 5/20 0.62 4 5/8 4.75 6.00 0.71 1 3/815/16

Union (FT x FT)O=Ring Material: FPM

08_ALL 6/7/02, 11:53 AM15

8.16 ¬ ‡

08_ALL 6/7/02, 11:53 AM16

ppro-seal natural polypropylene piping system€¦ · e = modulus of elasticity 1.5 x 105 psi t =...

Documents