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  • 8/3/2019 PRASHANTH GD & T

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    Based on the ASME Y14.5M-

    1994 Dimensioning andTolerancing Standard

    DIMENSIONALENGINEERING

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    Tolerances

    of Form

    Straightness Flatness

    Circularity Cylindricity

    (ASME Y14.5M-1994, 6.4.1)

    (ASME Y14.5M-1994, 6.4.3)

    (ASME Y14.5M-1994, 6.4.2)

    (ASME Y14.5M-1994, 6.4.4)

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    Extreme Variations of FormAllowed By Size Tolerance

    25.125

    25(MMC)

    25.1(LMC)

    25.1(LMC)

    25(MMC)

    25.1(LMC)

    MMC PerfectForm Boundary

    Internal Feature of Size

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    Extreme Variations of FormAllowed By Size Tolerance

    2524.9

    25(MMC)24.9

    (LMC)

    24.9(LMC)

    MMC PerfectForm Boundary

    25(MMC)

    24.9(LMC)

    External Feature of Size

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    25+/-0.25

    0.1 Tolerance

    0.5 Tolerance

    Straightness is the condition where an element of asurface or an axis is a straight line

    Straightness(Flat Surfaces)

    0.5 0.1

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    Straightness(Flat Surfaces)

    24.75 min

    25.25 max

    0.5 Tolerance Zone

    0.1 Tolerance Zone

    The straightness tolerance is applied in the view where theelements to be controlled are represented by a straight line

    In this example each line element of the surface must liewithin a tolerance zone defined by two parallel linesseparated by the specified tolerance value applied to eachview. All points on the surface must lie within the limits ofsize and the applicable straightness limit.

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    Straightness(Surface Elements)

    MMC

    0.1 Tolerance Zone

    0.1

    MMC

    0.1 Tolerance Zone

    MMC

    0.1 Tolerance Zone

    In this example each longitudinal element of the surface mustlie within a tolerance zone defined by two parallel linesseparated by the specified tolerance value. The feature mustbe within the limits of size and the boundary of perfect form at

    MMC. Any barreling or waisting of the feature must notexceed the size limits of the feature.

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    Straightness (RFS)

    0.1

    Outer Boundary (Max)

    MMC

    0.1 DiameterTolerance Zone

    Outer Boundary = Actual Feature Size + Straightness Tolerance

    n this example the derived median line of the features actual local sizemust lie within a tolerance zone defined by a cylinder whose diameter isqual to the specified tolerance value regardless of the feature size.

    Each circular element of the feature must be within the specified limits ofize. However, the boundary of perfect form at MMC can be violated upo the maximum outer boundary or virtual condition diameter.

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    Straightness (MMC)1514.85

    15.1 Virtual Condition

    15(MMC)

    0.1 DiameterTolerance Zone

    15.1 Virtual Condition

    14.85

    (LMC)

    0.25 DiameterTolerance Zone

    Virtual Condition = MMC Feature Size + Straightness Tolerance

    this example the derived median line of the features actual local size

    ust lie within a tolerance zone defined by a cylinder whose diameter isqual to the specified tolerance value at MMC. As each circular elementf the feature departs from MMC, the diameter of the tolerance cylinderallowed to increase by an amount equal to the departure from the local

    MMC size. Each circular element of the feature must be within thepecified limits of size. However, the boundary of perfect form at MMCan be violated up to the virtual condition diameter.

    0.1 M

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    Flatness

    Flatness is the condition of a surface having all elements inone plane. Flatness must fall within the limits of size. Theflatness tolerance must be less than the size tolerance.

    25 +/-0.25

    24.75 min25.25 max

    0.1

    0.1 Tolerance Zone

    0.1 Tolerance Zone

    In this example the entire surface must lie within a tolerancezone defined by two parallel planes separated by the specified

    tolerance value. All points on the surface must lie within thelimits of size and the flatness limit.

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    Circularity is the condition of a surface where all points of thesurface intersected by any plane perpendicular to a common

    axis are equidistant from that axis. The circularity tolerancemust be less than the size tolerance

    90

    90

    0.1

    0.1 Wide Tolerance Zone

    Circularity(Roundness)

    In this example each circular element of the surface must lie within a

    tolerance zone defined by two concentric circles separated by thespecified tolerance value. All points on the surface must lie within thelimits of size and the circularity limit.

    0.1

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    Cylindricity

    Cylindricity is the condition of a surface of revolution in whichall points are equidistant from a common axis. Cylindricity is acomposite control of form which includes circularity

    (roundness), straightness, and taper of a cylindrical feature.

    0.1 Tolerance Zone

    MMC

    0.1

    In this example the entire surface must lie within a tolerance zonedefined by two concentric cylinders separated by the specified

    tolerance value. All points on the surface must lie within the limits ofsize and the cylindricity limit.

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    ____________ and___________ are individual line or circular

    element (2-D) controls.

    Form Control Quiz

    The four form controls are____________,________,___________, and____________.

    Rule #1 states that unless otherwise specified a feature of

    size must have____________at MMC.

    ________ and____________are surface (3-D) controls.

    Circularity can be applied to both________and_______ cylindricalparts.

    1.

    2.

    3.

    4.

    5.

    Form controls require a datum reference.

    Form controls do not directly control a features size.

    A features form tolerance must be less than its sizetolerance.

    Flatness controls the orientation of a feature.

    Size limits implicitly control a features form.

    6.

    7.

    8.

    9.

    10.

    Questions #1-5 Fill in blanks (choose from below)

    straightnessflatness

    circularity

    cylindricity

    perfect form

    straight tapered profile

    true position

    angularity

    Answer questions #6-10 True or False

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    Tolerances of

    Orientation

    Angularity

    Perpendicularity

    Parallelism

    (ASME Y14.5M-1994 ,6.6.2)

    (ASME Y14.5M-1994 ,6.6.4)

    (ASME Y14.5M-1994 ,6.6.3)

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    Angularity(Feature Surface to Datum Surface)

    Angularity is the condition of the planar feature surface at a

    specified angle (other than 90 degrees) to the datumreference plane, within the specified tolerance zone.

    A

    20 +/-0.5

    30 o

    A

    19.5 min

    0.3 WideTolerance

    Zone

    30o

    A

    20.5 max

    0.3 WideTolerance

    Zone

    30o

    The tolerance zone in this example is definedby two parallel planes oriented at thespecified angle to the datum reference plane.

    0.3 A

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    Angularity is the condition of the feature axis at a specified

    angle (other than 90 degrees) to the datum reference plane,within the specified tolerance zone.

    A

    0.3 A

    A

    60 o

    The tolerance zone in this example is defined by acylinder equal to the length of the feature, orientedat the specified angle to the datum reference plane.

    0.3 CircularTolerance Zone

    0.3 CircularTolerance Zone

    Angularity(Feature Axis to Datum Surface)

    NOTE: Tolerance appliesto feature at RFS

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    0.3 CircularTolerance Zone

    NOTE: Toleranceapplies to feature

    at RFS

    Angularity is the condition of the feature axis at a specified

    angle (other than 90 degrees) to the datum reference axis,within the specified tolerance zone.

    0.3 CircularTolerance Zone

    A

    Datum Axis A

    Angularity(Feature Axis to Datum Axis)

    The tolerance zone in this example is defined by acylinder equal to the length of the feature, orientedat the specified angle to the datum reference axis.

    NOTE: Feature axis must liewithin tolerance zone cylinder

    0.3 A

    o45

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    0.3 A

    A

    0.3 WideTolerance Zone

    A A

    Perpendicularity is the condition of the planar featuresurface at a right angle to the datum reference plane, within

    the specified tolerance zone.

    Perpendicularity(Feature Surface to Datum Surface)

    0.3 Wide ToleranceZone

    The tolerance zone in this example isdefined by two parallel planes orientedperpendicular to the datum referenceplane.

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    C

    Perpendicularity is the condition of the feature axis at a right

    angle to the datum reference plane, within the specifiedtolerance zone.

    Perpendicularity(Feature Axis to Datum Surface)

    0.3 C

    0.3 CircularTolerance Zone

    0.3 DiameterTolerance Zone

    0.3 CircularTolerance Zone

    NOTE: Tolerance appliesto feature at RFS

    The tolerance zone in this example isdefined by a cylinder equal to the length ofthe feature, oriented perpendicular to thedatum reference plane.

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    Perpendicularity(Feature Axis to Datum Axis)

    NOTE: Tolerance appliesto feature at RFS

    The tolerance zone in this example isdefined by two parallel planes orientedperpendicular to the datum reference axis.

    Perpendicularity is the condition of the feature axis at a right

    angle to the datum reference axis, within the specifiedtolerance zone.

    0.3 Wide ToleranceZone

    A

    Datum Axis A

    0.3 A

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    0.3 A

    A

    25 +/-0.5

    5.5 max

    0.3 Wide Tolerance Zone

    A

    24.5 min

    0.3 Wide Tolerance Zone

    A

    Parallelism is the condition of the planar feature surface

    equidistant at all points from the datum reference plane,within the specified tolerance zone.

    Parallelism(Feature Surface to Datum Surface)

    The tolerance zone in this exampleis defined by two parallel planesoriented parallel to the datumreference plane.

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    A

    0.3 Wide ToleranceZone

    Parallelism(Feature Axis to Datum Surface)

    0.3 A

    A

    NOTE: The specified tolerancedoes not apply to the orientationof the feature axis in this direction

    Parallelism is the condition of the feature axis equidistant

    along its length from the datum reference plane, within thespecified tolerance zone.

    The tolerance zone in this exampleis defined by two parallel planesoriented parallel to the datumreference plane.

    NOTE: Tolerance appliesto feature at RFS

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    A

    B

    Parallelism(Feature Axis to Datum Surfaces)

    A

    B

    0.3 CircularTolerance Zone

    0.3 CircularTolerance Zone

    0.3 CircularTolerance Zone

    Parallelism is the condition of the feature axis equidistant

    along its length from the two datum reference planes, withinthe specified tolerance zone.

    The tolerance zone in this example isdefined by a cylinder equal to thelength of the feature, oriented parallelto the datum reference planes.

    NOTE: Tolerance appliesto feature at RFS

    0.3 A B

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    Parallelism(Feature Axis to Datum Axis)

    Parallelism is the condition of the feature axis equidistant alongits length from the datum reference axis, within the specified

    tolerance zone.

    A

    0.1 A

    0.1 CircularTolerance Zone

    0.1 Circular

    Tolerance Zone

    Datum Axis A

    The tolerance zone in this example is

    defined by a cylinder equal to thelength of the feature, orientedparallel to the datum reference axis.

    NOTE: Tolerance appliesto feature at RFS

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    Orientation Control Quiz

    The three orientation controls are__________,___________,and________________.

    1.

    2.

    3.

    4.

    5.

    A_______________ is always required when applying any ofthe orientation controls.

    ________________ is the appropriate geometric tolerance whencontrolling the orientation of a feature at right angles to a datumreference.

    Orientation tolerances indirectly control a features form.

    Mathematically all three orientation tolerances are_________.

    Orientation tolerances do not control the________ of a feature.

    6.

    Orientation tolerance zones can be cylindrical.

    Parallelism tolerances do not apply to features of size.

    To apply an angularity tolerance the desired angle mustbe indicated as a basic dimension.

    7.

    8.

    9.

    10.

    To apply a perpendicularity tolerance the desired angle

    must be indicated as a basic dimension.

    Questions #1-5 Fill in blanks (choose from below)

    angularity

    perpendicularityparallelism

    datum reference

    identical

    location

    profile

    datum featuredatum target

    Answer questions #6-10 True or False

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    Tolerances

    of Runout

    Circular Runout

    (ASME Y14.5M-1994, 6.7.1.2.1)

    Total Runout(ASME Y14.5M-1994 ,6.7.1.2.2)

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    Datum feature

    Datum axis (establishedfrom datum feature

    Angled surfacesconstructed arounda datum axis

    External surfaces

    constructed arounda datum axis

    Internal surfacesconstructed around adatum axis

    Surfaces constructedperpendicular to a

    datum axis

    Features Applicableto Runout Tolerancing

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    0+ -

    Full IndicatorMovement

    Maximum Minimum

    Total

    Tolerance

    MaximumReading

    MinimumReading

    Full PartRotation

    Measuring position #1(circular element #1)

    Circular Runout

    When measuring circular runout, the indicator must be reset to zero at each measuring positionalong the feature surface. Each individual circular element of the surface is independentlyallowed the full specified tolerance. In this example, circular runout can be used to detect 2-dimensional wobble (orientation) and waviness (form), but not 3-dimensional characteristicssuch as surface profile (overall form) or surface wobble (overall orientation).

    Measuring position #2(circular element #2)

    Circular runout can only be applied on an

    RFS basis and cannot be modified toMMC or LMC.

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    o360 PartRotation

    50 +/- 2o o

    As Shownon Drawing

    Means This:

    Datum axis A

    Single circularelement

    Circular Runout(Angled Surface to Datum Axis)

    0.75 A

    A

    50 +/-0.25

    0+-

    NOTE: Circular runout in this example only

    controls the 2-dimensional circular elements(circularity and coaxiality) of the angled featuresurface not the entire angled feature surface

    Full IndicatorMovement( )

    The tolerance zone for any individual circularelement is equal to the total allowable movement

    of a dial indicator fixed in a position normal to thetrue geometric shape of the feature surface whenthe part is rotated 360 degrees about the datumaxis. The tolerance limit is applied independentlyto each individual measuring position along thefeature surface.

    Allowable indicatorreading = 0.75 max.

    When measuring circularrunout, the indicator must

    be reset when repositionedalong the feature surface.

    Collet or Chuck

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    As Shownon Drawing

    50 +/-0.25

    0.75 A

    Circular Runout(Surface Perpendicular to Datum Axis)

    o360 PartRotation

    0+-

    Datum axis A

    Single circularelement

    NOTE: Circular runout in this example willonly control variation in the 2-dimensionalcircular elements of the planar surface (wobbleand waviness) not the entire feature surface

    The tolerance zone for any individual circularelement is equal to the total allowable movement

    of a dial indicator fixed in a position normal to thetrue geometric shape of the feature surface whenthe part is rotated 360 degrees about the datumaxis. The tolerance limit is applied independentlyto each individual measuring position along thefeature surface.

    Means This:

    Allowable indicatorreading = 0.75 max.

    When measuring circular runout, the indicator mustbe reset when repositioned along the feature surface.

    A

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    0+ -

    Allowable indicatorreading = 0.75 max.

    Single circular element

    o360 PartRotation

    Means This:

    As Shownon Drawing

    50 +/-0.25

    0.75 A

    Datum axis A

    When measuring circular runout,the indicator must be reset whenrepositioned along the featuresurface.

    Circular Runout(Surface Coaxial to Datum Axis)

    The tolerance zone for any individual circular element is equalto the total allowable movement of a dial indicator fixed in aposition normal to the true geometric shape of the feature

    surface when the part is rotated 360 degrees about the datumaxis. The tolerance limit is applied independently to eachindividual measuring position along the feature surface.

    NOTE: Circular runout in this example will

    only control variation in the 2-dimensionalcircular elements of the surface (circularity andcoaxiality) not the entire feature surface

    A

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    0+ -

    Allowable indicatorreading = 0.75 max.

    Single circular element

    o360 PartRotation

    Means This:

    As Shownon Drawing

    0.75 A-B

    Datum axis A-B

    When measuring circular runout,the indicator must be reset whenrepositioned along the featuresurface.

    Circular Runout(Surface Coaxial to Datum Axis)

    The tolerance zone for any individual circular element is equalto the total allowable movement of a dial indicator fixed in aposition normal to the true geometric shape of the feature

    surface when the part is rotated 360 degrees about the datumaxis. The tolerance limit is applied independently to eachindividual measuring position along the feature surface.

    NOTE: Circular runout in this example will

    only control variation in the 2-dimensionalcircular elements of the surface (circularity andcoaxiality) not the entire feature surface

    Machine

    center

    Machinecenter

    BA

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    As Shownon Drawing

    50 +/-0.25

    Circular Runout(Surface Related to Datum Surface and Axis)

    o360 PartRotation

    0+ -

    Datum axis B

    Single circular element

    The tolerance zone for any individual circular element isequal to the total allowable movement of a dial indicator fixedin a position normal to the true geometric shape of the

    feature surface when the part is located against the datumsurface and rotated 360 degrees about the datum axis. Thetolerance limit is applied independently to each individualmeasuring position along the feature surface.

    Means This:

    A

    Allowable indicatorreading = 0.75 max.

    When measuring circular runout,

    the indicator must be reset whenrepositioned along the featuresurface.

    Collet or Chuck

    Stop collar

    0.75 A B

    Datum plane A

    B

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    0+

    Full IndicatorMovement

    Total

    Tolerance

    MaximumReading

    MinimumReading

    Full PartRotation

    -

    0+ -

    Total Runout

    Maximum Minimum

    When measuring total runout, the indicator is moved in a straight line along the feature surfacewhile the part is rotated about the datum axis. It is also acceptable to measure total runout byevaluating an appropriate number of individual circular elements along the surface while the paris rotated about the datum axis. Because the tolerance value is applied to the entire surface, theindicator must not be reset to zero when moved to each measuring position. In this example,total runout can be used to measure surface profile (overall form) and surface wobble (overallorientation).

    IndicatorPath

    Total runout can only be applied on an

    RFS basis and cannot be modified toMMC or LMC.

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    Full PartRotation

    50 +/- 2o o

    As Shownon Drawing

    A

    50 +/-0.25

    0.75 A

    Means This:

    Datum axis A

    0+-

    The tolerance zone for the entire angled surface isequal to the total allowable movement of a dialindicator positioned normal to the true geometric

    shape of the feature surface when the part isrotated about the datum axis and the indicator ismoved along the entire length of the featuresurface.0 +-

    NOTE: Unlike circular runout, the use of total runout

    will provide 3-dimensional composite control of thecumulative variations of circularity, coaxiality,angularity, taper and profile of the angled surface

    Total Runout(Angled Surface to Datum Axis)

    Collet or Chuck

    When measuring total runout, theindicator must not be reset whenrepositioned along the featuresurface.

    (applies to the entire feature surface)Allowable indicator reading = 0.75 max.

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    0+-

    Total Runout(Surface Perpendicular to Datum Axis)

    As Shownon Drawing

    A

    50 +/-0.25

    0.75 A

    35

    10

    0+-

    Datum axis AFull PartRotation

    35

    10

    Means This:

    NOTE: The use of total runout in this examplewill provide composite control of the cumulative

    variations of perpendicularity (wobble) andflatness (concavity or convexity) of the featuresurface.

    The tolerance zone for the portion of the feature surfaceindicated is equal to the total allowable movement of a dial

    indicator positioned normal to the true geometric shape of thefeature surface when the part is rotated about the datum axisand the indicator is moved along the portion of the featuresurface within the area described by the basic dimensions.

    When measuring total runout, the indicatormust not be reset when repositioned along thefeature surface.

    (applies to portion of feature surface indicated)Allowable indicator reading = 0.75 max.

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    Runout Control Quiz

    Answer questions #1-12 True or False

    Total runout is a 2-dimensional control.1.

    Runout tolerances are used on rotating parts.

    Total runout tolerances should be applied at MMC.

    Runout tolerances can be applied to surfaces at rightangles to the datum reference.

    2.

    3.

    4.

    5.

    Circular runout tolerances apply to single elements .

    6. Circular runout tolerances are used to control an entirefeature surface.

    Runout tolerances always require a datum reference.7.

    Circular runout and total runout both control axis tosurface relationships.

    8.

    Circular runout can be applied to control taper of a part.9.

    Total runout tolerances are an appropriate way to limitwobble of a rotating surface.

    10.

    Runout tolerances are used to control a features size. 11.

    Total runout can control circularity, straightness, taper,coaxiality, angularity and any other surface variation.

    12.

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    Tolerancesof Profile

    Profile of a Line

    Profile of a Surface

    (ASME Y14.5M-1994, 6.5.2b)

    (ASME Y14.5M-1994, 6.5.2a)

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    18 Max

    Profile of a Line

    2 Wide SizeTolerance Zone

    1 A B C

    A

    17 +/- 1

    1 Wide ProfileTolerance Zone

    C

    A1

    20 X 20

    A2

    20 X 20

    A3

    20 X 20

    B

    The profile tolerance zone in this example is defined by twoparallel lines oriented with respect to the datum referenceframe. The profile tolerance zone is free to float within the

    larger size tolerance and applies only to the form andorientation of any individual line element along the entiresurface.

    rofile of a Line is a two-dimensional tolerance that can be applied to aart feature in situations where the control of the entire feature surface assingle entity is not required or desired. The tolerance applies to the lineement of the surface at each individual cross section indicated on therawing.

    16 Min.

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    rofile of a Surface is a three-dimensional tolerance that can be applieda part feature in situations where the control of the entire feature

    urface as a single entity is desired. The tolerance applies to the entireurface and can be used to control size, location, form and/or orientation

    a feature surface.

    Profile of a Surface

    2 Wide Tolerance ZoneSize, Form and Orientation

    A

    A1

    20 X 20

    A2

    20 X 20

    A3

    20 X 20

    C 2 A B C

    23.5

    23.5NominalLocation

    The profile tolerance zone in this example is defined by two parallelplanes oriented with respect to the datum reference frame. The profiletolerance zone is located and aligned in a way that enables the part

    surface to vary equally about the true profile of the feature.

    B

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    Profile of a Surface

    A1

    20 X 20

    A2

    20 X 20

    A3

    20 X 20

    B

    C

    50

    B

    C

    50

    1 Wide TotalTolerance Zone

    (Bilateral Tolerance)

    The tolerance zone in this example is defined by two parallel planesoriented with respect to the datum reference frame. The profile tolerancezone is located and aligned in a way that enables the part surface tovary equally about the true profile of the trim.

    1 A B C

    Nominal Location

    0.5 Inboard

    0.5 Outboard

    rofile of a Surface when applied to trim edges of sheet metal parts will controe location, form and orientation of the entire trimmed surface. When a

    lateral value is specified, the tolerance zone allows the trim edge variationnd/or locational error to be on both sides of the true profile. The tolerancepplies to the entire edge surface.

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    Profile of a Surface

    A1

    20 X 20

    A2

    20 X 20

    A3

    20 X 20

    B

    C

    50

    B

    C

    50

    0.5 Wide TotalTolerance Zone

    (Unilateral Tolerance)

    rofile of a Surface when applied to trim edges of sheet metal parts will controe location, form and orientation of the entire trimmed surface. When a

    nilateral value is specified, the tolerance zone limits the trim edge variationnd/or locational error to one side of the true profile. The tolerance applies toe entire edge surface.

    The tolerance zone in this example is defined by two parallel planesoriented with respect to the datum reference frame. The profile tolerancezone is located and aligned in a way that allows the trim surface to varyfrom the true profile only in the inboard direction.

    0.5 A B C

    Nominal Location

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    Profile of a Surface

    A1

    20 X 20

    A2

    20 X 20

    A3

    20 X 20

    B

    C

    50

    1.2 A B C

    B

    C

    50

    0.5 Inboard

    0.7 Outboard

    1.2 Wide TotalTolerance Zone

    (Unequal Bilateral Tolerance)

    rofile of a Surface when applied to trim edges of sheet metal parts will controe location, form and orientation of the entire trimmed surface. Typically when

    nequal values are specified, the tolerance zone will represent the actualeasured trim edge variation and/or locational error. The tolerance applies toe entire edge surface.

    The tolerance zone in this example is defined by two parallel planesoriented with respect to the datum reference frame. The profile tolerancezone is located and aligned in a way that enables the part surface tovary from the true profile more in one direction (outboard) than in theother (inboard).

    0.5

    Nominal Location

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    A

    25

    A0.5

    0.1

    25.2524.75

    0.1 Wide Tolerance Zone

    A

    Composite Profile of Two CoplanarSurfaces w/o Orientation Refinement

    Profile of a Surface

    Form Only

    Location &Orientation

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    0.1 Wide Tolerance Zone

    0.1 Wide Tolerance Zone

    25.25

    24.75

    A

    A

    A

    25

    A0.5A0.1 Form & Orientation

    Composite Profile of Two CoplanarSurfaces With Orientation Refinement

    Profile of a Surface

    Location

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    6.

    Profile Control Quiz

    Profile tolerances always require a datum reference.

    Answer questions #1-13 True or False

    1.

    Profile of a surface tolerance is a 2-dimensional control.

    Profile of a line tolerances should be applied at MMC.

    Profile tolerances can be applied to features of size.

    2.

    3.

    4.

    5.

    Profile of a surface tolerance should be used to controltrim edges on sheet metal parts.

    Profile tolerances can be combined with other geometriccontrols such as flatness to control a feature.

    Profile of a line tolerances apply to an entire surface.7.

    Profile of a line controls apply to individual line elements.8.

    Profile tolerances only control the location of a surface.9.

    Composite profile controls should be avoided becausethey are more restrictive and very difficult to check.

    10.

    Profile tolerances can be applied either bilateral orunilateral to a feature.

    11.

    Profile tolerances can be applied in both freestate andrestrained datum conditions.

    12.

    Tolerances shown in the lower segment of a compositeprofile feature control frame control the location of a

    feature to the specified datums.

    13.

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    In composite profile applications, the tolerance shown in the upper

    segment of the feature control frame applies only to the________ ofthe feature.

    Profile Control Quiz

    The two types of profile tolerances are_________________,and____________________.

    1.

    2.

    3.4.

    5.

    Profile tolerances can be used to control the________,____,___________ , and sometimes size of a feature.

    Profile tolerances can be applied_________ or__________._________________ tolerances are 2-dimensional controls.

    ____________________ tolerances are 3-dimensional controls.

    Questions #1-9 Fill in blanks (choose from below)

    6._________________ can be used when different tolerances arerequired for location and form and/or orientation.

    7. When using profile tolerances to control the location and/or orientation ofa feature, a_______________ must be includedin the feature control frame.

    8. When using profile tolerances to control form only, a________________ is not required in the feature control frame.

    9.

    profile of a linedatum reference

    composite profile bilateral

    location form

    primary datum

    true geometric counterpart

    orientationprofile of a surface

    unilateral

    virtual condition

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    Tolerances

    of Location

    True Position

    Concentricity

    Symmetry

    (ASME Y14.5M-1994, 5.2)

    (ASME Y14.5M-1994, 5.12)

    (ASME Y14.5M-1994, 5.13)

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    Notes

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    10.25 +/- 0.5

    10.25 +/- 0.5

    8.5 +/- 0.1

    RectangularTolerance Zone

    10.25

    10.25

    8.5 +/- 0.1

    Circular ToleranceZone

    B

    A

    C

    Coordinate vs GeometricTolerancing Methods

    Coordinate Dimensioning Geometric Dimensioning

    Rectangular Tolerance Zone Circular Tolerance Zone

    1.4

    +/- 0.5

    +/- 0.5

    57% LargerTolerance Zone

    Circular Tolerance Zone

    Rectangular Tolerance Zone

    Increased Effective Tolerance

    1.4 A B C

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    Formula to determine the actual radialposition of a feature using measuredcoordinate values (RFS)

    Z positional tolerance /2

    X2 Y2+Z =

    X =2

    Y =2

    X

    Y

    ZFeature axis actual

    location (measured)

    Positionaltolerance zonecylinder

    Feature axis trueposition (designed)

    Positional Tolerance Verification

    Z = total radial deviation

    X measured deviation

    Y measured deviation

    Actual featureboundary

    (Applies when a circular tolerance is indicated)

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    Formula to determine the actual radialposition of a feature using measuredcoordinate values (MMC)

    Z

    X2 Y2+Z =

    X =2

    Y =2

    X

    Y

    ZFeature axis actual

    location (measured)

    Positionaltolerance zonecylinder

    Feature axis trueposition (designed)

    Positional Tolerance Verification

    Z = total radial deviation

    X measured deviationY measured deviation

    Actual featureboundary

    +( actual - MMC)2

    = positional tolerance

    (Applies when a circular tolerance is indicated)

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    Bi-directional True PositionRectangular Coordinate Method

    3510

    10

    AC

    B

    1.5 A B C

    0.5 A B C2X

    2X

    10 35

    1.5 WideTolerance

    Zone

    0.5 WideTolerance Zone

    True Position Relatedto Datum Reference Frame

    10B

    C

    Each axis must lie within the 1.5 X 0.5 rectangular tolerance zonebasically located to the datum reference frame

    As Shownon Drawing

    Means This:

    2X 6 +/-0.25

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    Bi-directional True PositionMultiple Single-Segment Method

    3510

    10

    AC

    B

    10 35

    1.5 WideTolerance

    Zone

    0.5 WideTolerance Zone

    True Position Relatedto Datum Reference Frame

    10B

    C

    Each axis must lie within the 1.5 X 0.5 rectangular tolerance zonebasically located to the datum reference frame

    As Shownon Drawing

    Means This:

    2X 6 +/-0.25

    1.5 A B C0.5 A B

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    3510

    10

    AC

    B As Shownon Drawing

    Means This:

    1.5 A B C 0.5 A B CBOUNDARY BOUNDARY

    10 3510 B

    C

    2X 13 +/-0.25 2X 6 +/-0.25

    12.75 MMC width of slot-1.50 Position tolerance

    11.25 Maximum boundary

    Both holes must be within the size limits and noportion of their surfaces may lie within the areadescribed by the 11.25 x 5.25 maximumboundaries when the part is positioned withrespect to the datum reference frame. Theboundary concept can only be applied on an

    MMC basis.

    o90

    True position boundary relatedto datum reference frame

    A

    Bi-directional True PositionNoncylndrical Features (Boundary Concept)

    MM

    5.75 MMC length of slot-0.50 Position tolerance

    5.25 maximum boundary

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    Composite True PositionWithout Pattern Orientation Control

    3510

    10

    AC

    B

    10 35

    True Position Relatedto Datum ReferenceFrame

    10B

    C

    Each axis must lie within each tolerance zone simultaneously

    As Shownon Drawing

    Means This:

    2X 6 +/-0.25

    1.5 A B C0.5 A

    0.5 Feature-RelatingTolerance Zone Cylinder

    1.5 Pattern-LocatingTolerance Zone Cylinder

    patternlocationrelativeto Datums A, B, and Cpatternorientationrelative to

    Datum A only (perpendicularity)

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    Composite True PositionWith Pattern Orientation Control

    3510

    10

    AC

    B

    10 35

    True Position Relatedto Datum ReferenceFrame

    10B

    C

    Each axis must lie within each tolerance zone simultaneously

    As Shownon Drawing

    Means This:

    2X 6 +/-0.25

    0.5 Feature-RelatingTolerance Zone Cylinder

    1.5 Pattern-LocatingTolerance Zone Cylinder

    patternlocationrelativeto Datums A, B, and C

    patternorientationrelative toDatums A and B

    1.5 A B C0.5 A B

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    Location (Concentricity)Datum Features at RFS

    A

    15.9515.90

    As Shown on Drawing

    Derived Median Points ofDiametrically Opposed Elements

    Axis of DatumFeature A

    Means This:

    Within the limits of size and regardless of feature size, all median points ofdiametrically opposed elements must lie within a 0.5 cylindrical

    tolerance zone. The axis of the tolerance zone coincides with the axis ofdatum feature A. Concentricity can only be applied on an RFS basis.

    0.5 A6.35 +/- 0.05

    0.5 CoaxialTolerance Zone

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    Location (Symmetry)Datum Features at RFS

    A

    15.9515.90

    0.5 A6.35 +/- 0.05

    Derived MedianPoints

    Center Plane ofDatum Feature A

    0.5 WideTolerance Zone

    Means This:

    Within the limits of size and regardless of feature size, all median pointsof opposed elements must lie between two parallel planes equally

    disposed about datum plane A, 0.5 apart. Symmetry can only beapplied on an RFS basis.

    As Shown on Drawing

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    True Position Quiz

    Answer questions #1-11 True or False

    Positional tolerances are applied to individual or patternsof features of size.

    1.

    Cylindrical tolerance zones more closely represent thefunctional requirements of a pattern of clearance holes.

    True position tolerances can control a features size.

    Positional tolerances are applied on an MMC, LMC, orRFS basis.

    2.

    3.

    4.

    5.

    True position tolerance values are used to calculate theminimum size of a feature required for assembly.

    6. Composite true position tolerances should be avoided

    because it is overly restrictive and difficult to check.

    Composite true position tolerances can only be appliedto patterns of related features.

    7.

    The tolerance value shown in the upper segment of acomposite true position feature control frame appliesto the location of a pattern of features to the specifieddatums.

    8.

    Positional tolerances can be used to control circularity

    9.

    10.

    11.

    The tolerance value shown in the lower segment of acomposite true position feature control frame appliesto the location of a pattern of features to the specified

    datums.

    True position tolerances can be used to control center

    distance relationships between features of size.

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    Positional tolerance zones can be___________,___________,or spherical

    1.

    2.

    3.

    4.

    5.

    ________________ are used to establish the true (theoreticallyexact) position of a feature from specified datums.

    Positional tolerancing is a_____________ control.

    Positional tolerance can apply to the____ or________________ ofa feature.

    _____ and________ fastener equations are used to determineappropriate clearance hole sizes for mating details

    6.

    7.

    _________ tolerance zones are recommended to prevent fastenerinterference in mating details.

    8.

    projected3-dimensional

    surface boundary floating

    location fixed

    basic dimensions

    maximum material

    cylindricalpattern-locating rectangular

    feature-relating

    True Position Quiz

    Questions #1-9 Fill in blanks (choose from below)

    The tolerance shown in the upper segment of a composite true

    position feature control frame is called the________________tolerance zone.

    The tolerance shown in the lower segment of a composite true

    position feature control frame is called the________________tolerance zone.

    9. Functional gaging principles can be applied when__________________ condition is specified

    axis

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    Notes

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    Notes

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    Fixed andFloatingFastener

    Exercises

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    2x M10 X 1.5(Reference)

    B

    A

    ?.?

    2x 10.50 +/- 0.25

    M Calculate RequiredPositional Tolerance

    0.52x ??.?? +/- 0.25

    M

    CalculateNominal Size

    A

    B

    T = H - FH = Minimum Hole Size = 10.25F = Max. Fastener Size = 10

    T = 10.25 -10T = ______

    Floating Fasteners

    H = F +TF = Max. Fastener Size = 10T = Positional Tolerance = 0.50

    H = 10 + 0.50

    H = ______

    n applications where two or more mating details are assembled, and all partsave clearance holes for the fasteners, the floating fastener formulashownelow can be used to calculate the appropriate hole sizes or positional toleranceequirements to ensure assembly. The formula will provide a zero-interference fit

    when the features are at MMC and at their extreme of positional tolerance

    H= Min. diameter of clearance holeF= Maximum diameter of fastenerT= Positional tolerance diameter

    H=F+T or T=H-F

    General Equation Applies toEach Part Individually

    remember: the size tolerance must be

    added to the calculated MMC hole size toobtain the correct nominal value.

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    2x M10 X 1.5(Reference)

    B

    A

    0.25

    2x 10.50 +/- 0.25

    M

    0.52x 10.75 +/- 0.25

    M

    A

    B

    Floating Fasteners

    REMEMBER!!! All Calculations Apply at MMC

    H= Min. diameter of clearance holeF= Maximum diameter of fastenerT= Positional tolerance diameter

    H=F+T or T=H-F

    General Equation Applies toEach Part Individually

    T = H - FH = Minimum Hole Size = 10.25F = Max. Fastener Size = 10

    T = 10.25 -10T = 0.25

    Calculate RequiredPositional Tolerance

    F = Max. Fastener Size = 10T = Positional Tolerance = 0.5

    H = 10 + .5

    H = 10.5 Minimum

    H = F +T

    n applications where two or more mating details are assembled, and all partsave clearance holes for the fasteners, the floating fastener formulashownelow can be used to calculate the appropriate hole sizes or positional toleranceequirements to ensure assembly. The formula will provide a zero-interference fit

    when the features are at MMC and at their extreme of positional tolerance

    remember: the size tolerance must be

    added to the calculated MMC hole size toobtain the correct nominal value.CalculateNominal Size

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    F = Max. Fastener Size = 10.00T = Positional Tolerance = 0.80

    2x M10 X 1.5(Reference)

    B

    A

    0.82x ??.?? +/- 0.25

    M

    Calculate Required

    Clearance Hole Size.

    2X M10 X 1.5

    A

    B

    Fixed Fasteners

    H = 10.00 + 2(0.8)H = _____

    H= Min. diameter of clearance holeF= Maximum diameter of fastenerT= Positional tolerance diameter

    H=F+2T or T=(H-F)/2

    General Equation Used When

    Positional Tolerances Are Equal

    In fixed fastenerapplications where two mating details have equal positionaltolerances, the fixed fastener formulashown below can be used to calculate theappropriate minimum clearance hole size and/or positional tolerance required toensure assembly. The formula provides a zero-interference fit when the features

    are at MMC and at their extreme of positional tolerance. (Note that in this examplethe positional tolerances indicated are the same for both parts.)

    0.8 M 10P

    APPLIES WHEN A PROJECTED TOLERANCE ZONE IS USED

    Nominal Size

    (MMC For Calculations)

    H = F + 2T

    remember: the size tolerance

    must be added to the calculatedMMC size to obtain the correct

    nominal value.

    10

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    2x M10 X 1.5(Reference)

    B

    A

    2x 11.85 +/- 0.250.8 M

    Calculate Required

    Clearance Hole Size.

    A

    B

    In fixed fastenerapplications where two mating details have equal positionaltolerances, the fixed fastener formulashown below can be used to calculate theappropriate minimum clearance hole size and/or positional tolerance required toensure assembly. The formula provides a zero-interference fit when the features

    are at MMC and at their extreme of positional tolerance. (Note that in this examplethe positional tolerances indicated are the same for both parts.)

    Fixed Fasteners

    H = F + 2TF = Max. Fastener Size = 10.00T = Positional Tolerance = 0.80

    H = 10.00 + 2(0.8)H = 11.60 Minimum

    H= Min. diameter of clearance holeF= Maximum diameter of fastenerT= Positional tolerance diameter

    H=F+2T or T=(H-F)/2

    General Equation Used When

    Positional Tolerances Are Equal

    0.8 M 10P

    APPLIES WHEN A PROJECTED TOLERANCE ZONE IS USED

    2X M10 X 1.5Nominal Size

    (MMC For Calculations)

    remember: the size tolerance

    must be added to the calculated

    MMC size to obtain the correct

    nominal value.

    REMEMBER!!! All Calculations Apply at MMC

    10

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    2x M10 X 1.5(Reference)

    B

    A

    2x 11.85 +/- 0.250.8 M

    Calculate Required

    Clearance Hole Size.

    A

    B

    In fixed fastenerapplications where two mating details have equal positionaltolerances, the fixed fastener formulashown below can be used to calculate theappropriate minimum clearance hole size and/or positional tolerance required toensure assembly. The formula provides a zero-interference fit when the features

    are at MMC and at their extreme of positional tolerance. (Note that in this examplethe positional tolerances indicated are the same for both parts.)

    Fixed Fasteners

    H = F + 2TF = Max. Fastener Size = 10T = Positional Tolerance = 0.8

    H = 10 + 2(0.8)H = 11.6 Minimum

    H= Min. diameter of clearance holeF= Maximum diameter of fastenerT= Positional tolerance diameter

    H=F+2T or T=(H-F)/2

    General Equation Used When

    Positional Tolerances Are Equal

    0.8 M 10P

    APPLIES WHEN A PROJECTED TOLERANCE ZONE IS USED

    2X M10 X 1.5Nominal Size

    (MMC For Calculations)

    remember: the size tolerance

    must be added to the calculated

    MMC size to obtain the correct

    nominal value.

    REMEMBER!!! All Calculations Apply at MMC

    10

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    2x M10 X 1.5(Reference)

    B

    A

    0.52x 11.25 +/- 0.25

    MCalculate Required

    Positional Tolerance .

    (Both Parts)

    A

    B

    In applications where two mating details are assembled, and one part hasrestrained fasteners, the fixed fastener formulashown below can be used tocalculate appropriate hole sizes and/or positional tolerances required to ensureassembly. The formula will provide a zero-interference fit when the features are

    at MMC and at their extreme of positional tolerance. (Note: in this example theresultant positional tolerance is applied to both parts equally.)

    Fixed Fasteners

    T = (H - F)/2H = Minimum Hole Size = 11F = Max. Fastener Size = 10

    T = (11 - 10)/2T = 0.50

    H= Min. diameter of clearance holeF= Maximum diameter of fastenerT= Positional tolerance diameter

    H=F+2T or T=(H-F)/2

    General Equation Used When

    Positional Tolerances Are Equal

    2X M10 X 1.5

    0.5 M 10P

    APPLIES WHEN A PROJECTED TOLERANCE ZONE IS USED

    Nominal Size

    (MMC For Calculations)

    REMEMBER!!! All Calculations Apply at MMC

    10

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    2x M10 X 1.5(Reference)

    B

    A

    0.52x ??.?? +/- 0.25

    M

    Calculate Required

    Clearance Hole Size.

    A

    B

    Fixed Fasteners

    H = Min. diameter of clearance holeF = Maximum diameter of fastenerT1= Positional tolerance (Part A) T2=Positional tolerance (Part B)

    H=F+(T1 + T2)

    General Equation Used WhenPositional Tolerances Are Not Equal

    F = Max. Fastener Size = 10T1 = Positional Tol. (A) = 0.50T2 = Positional Tol. (B) = 1

    H = 10+ (0.5 + 1)H = ____

    H=F+(T1 + T2)

    In fixed fastener applications where two mating details have unequal positionaltolerances, the fixed fastener formulashown below can be used to calculate theappropriate minimum clearance hole size and/or positional tolerances required toensure assembly. The formula provides a zero-interference fit when the features

    are at MMC and at their extreme of positional tolerance. (Note that in this examplethe positional tolerances indicated are not equal.)

    APPLIES WHEN A PROJECTED TOLERANCE ZONE IS USED

    2X M10 X 1.5Nominal Size

    (MMC For Calculations)

    remember: the size tolerance must be

    added to the calculated MMC hole size toobtain the correct nominal value.

    10

    1 M 10P

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    2x M10 X 1.5(Reference)

    B

    A

    0.52x 11.75 +/- 0.25

    M

    Calculate Required

    Clearance Hole Size.

    A

    B

    In fixed fastener applications where two mating details have unequal positionaltolerances, the fixed fastener formulashown below can be used to calculate theappropriate minimum clearance hole size and/or positional tolerances required toensure assembly. The formula provides a zero-interference fit when the features

    are at MMC and at their extreme of positional tolerance. (Note that in this examplethe positional tolerances indicated are not equal.)

    Fixed Fasteners

    F = Max. Fastener Size = 10T1 = Positional Tol. (A) = 0.5T2 = Positional Tol. (B) = 1

    H = 10 + (0.5 + 1)H = 11.5 Minimum

    APPLIES WHEN A PROJECTED TOLERANCE ZONE IS USED

    H = Min. diameter of clearance holeF = Maximum diameter of fastenerT1= Positional tolerance (Part A) T2=Positional tolerance (Part B)

    H= F+(T1 + T2)

    General Equation Used WhenPositional Tolerances Are Not Equal

    H=F+(T1 + T2)

    1 M 10P

    2X M10 X 1.5Nominal Size

    (MMC For Calculations)

    remember: the size tolerance must be

    added to the calculated MMC hole size toobtain the correct nominal value.

    REMEMBER!!! All Calculations Apply at MMC

    10

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    D

    P

    H F

    A

    B

    APPLIES WHEN A PROJECTED TOLERANCE ZONE IS NOT USED

    2x 10.05 +/-0.05

    B

    A

    0.5 M2x ??.?? +/-0.25Calculate

    Nominal Size

    0.5 M

    In applications where a projected tolerance zone is notindicated, it isnecessary to select a positional tolerance and minimum clearance hole sizecombination that will allow for any out-of-squareness of the feature containing thefastener. The modified fixed fastener formulashown below can be used to

    calculate the appropriate minimum clearance hole size required to ensureassembly. The formula provides a zero-interference fit when the features are atMMC and at the extreme positional tolerance.

    Fixed Fasteners

    H = 10.00 + 0.5 + 0.5(1 + 2(15/20))H = __________

    H= F + T1 + T2 (1+(2P/D))

    remember: the size tolerance must be

    added to the calculated MMC hole size to

    obtain the correct nominal value.

    H= Min. diameter of clearance holeF= Maximum diameter of pinT1= Positional tolerance (Part A)T2= Positional tolerance (Part B)D= Min. depth of pin (Part A)P= Maximum projection of pin

    F = Max. pin size = 10

    T1 = Positional Tol. (A) = 0.5T2 = Positional Tol. (B) = 0.5 D= Min. pin depth = 20. P= Max. pin projection = 15

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    D

    P

    H F

    A

    B

    H= Min. diameter of clearance holeF= Maximum diameter of pinT1= Positional tolerance (Part A)T2= Positional tolerance (Part B)D= Min. depth of pin (Part A)P= Maximum projection of pin

    APPLIES WHEN A PROJECTED TOLERANCE ZONE IS NOT USED

    2x 10.05 +/-0.05

    B

    A

    0.5 M2x 12 +/-0.25Calculate

    Nominal Size

    0.5 M

    F = Max. pin size = 10

    T1 = Positional tol. (A) = 0.5T2 = Positional tol. (B) = 0.5 D= Min. pin depth = 20 P= Max. pin projection = 15

    H= F + T1 + T2 (1+(2P/D))

    H = 10 + 0.5 + 0.5(1 + 2(15/20))H = 11.75 Minimum

    In applications where a projected tolerance zone is notindicated, it isnecessary to select a positional tolerance and minimum clearance hole sizecombination that will allow for any out-of-squareness of the feature containing thefastener. The modified fixed fastener formulashown below can be used to

    calculate the appropriate minimum clearance hole size required to ensureassembly. The formula provides a zero-interference fit when the features are atMMC and at the extreme positional tolerance.

    Fixed Fasteners

    H= F + T1 + T2 (1+(2P/D))

    REMEMBER!!! All Calculations Apply at MMC

    remember: the size tolerance must be

    added to the calculated MMC hole size to

    obtain the correct nominal value.

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    Answers to Quizzes

    and Exercises

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    Rules and Definitions Quiz

    1. Tight tolerances ensure high quality and performance.

    2. The use of GD&T improves productivity.

    3. Size tolerances control both orientation and position.

    4. Unless otherwise specified size tolerances control form.

    5. A material modifier symbol is not required for RFS.

    6. A material modifier symbol is not required for MMC.

    7. Title block default tolerances apply to basic dimensions.

    8. A surface on a part is considered a feature.

    9. Bilateral tolerances allow variation in two directions.

    10. A free state modifier can only be applied to a tolerance.

    11. A free state datum modifier applies to assists & rests.

    12. Virtual condition applies regardless of feature size.

    FALSE

    TRUE

    FALSE

    TRUE

    TRUE

    FALSE

    FALSE

    TRUE

    TRUE

    TRUE

    FALSE

    FALSE

    Questions #1-12 True or False

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    Material Condition Quiz

    Internal Features MMC LMC

    External Features MMC LMC

    .890

    .885

    .895

    .890

    23.45 +0.05/-0.25

    10.75 +0.25/-0

    123. 5 +/-0.1

    23.45 +0.05/-0.25

    10.75 +0/-0.25

    123. 5 +/-0.1

    Calculate appropriate values

    Fill in blanks

    10.75 11

    23.2 23.5

    123.4 123.6

    .890 .895

    10.75 10.5

    23.5 23.2

    123.6 123.4

    .890 .885

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    1. Datum target areas are theoretically exact.

    2. Datum features are imaginary.

    3. Primary datums have only three points of contact.

    4. The 6 Degrees of Freedom are U/D, F/A, & C/C.

    5. Datum simulators are part of the gage or tool.

    6. Datum simulators are used to represent datums.

    8. All datum features must be dimensionally stable.

    9. Datum planes constrain degrees of freedom.

    10. Tertiary datums are not always required.

    12. Datums should represent functional features.

    Datum Quiz

    11. All tooling locators (CDs) are used as datums.

    Questions #1-12 True or False

    7. Datums are actual part features.

    FALSE

    FALSE

    FALSE

    FALSE

    TRUE

    TRUE

    FALSE

    TRUE

    TRUE

    TRUE

    FALSE

    TRUE

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    Datum Quiz

    The three planes that make up a basic datum reference

    frame are called primary, secondary, and tertiary.

    An unrestrained part will exhibit 3-linearand 3-rotationaldegreesof freedom.

    A planar primary datum plane will restrain 1-linearand2-rotational

    degrees of freedom.

    The primary and secondary datum planes together will restrain fivedegreesof freedom.

    The primary, secondary and tertiary datum planes together will

    restrain all sixdegrees of freedom.

    The purpose of a datum reference frame is to restrain movementof a part in a gage or tool.

    A datum must be functional, repeatable, and coordinated.

    A datum featureis an actual feature on a part.

    A datumis a theoretically exact point, axis or plane.

    A datum simulatoris a precise surface used to establish asimulated datum.

    1.

    2.

    3.

    4.

    5.

    6.

    7.

    8.

    9.

    10.

    Questions #1-10 Fill in blanks (choose from below)

    primary

    secondary

    tertiary 3-rotational

    3-linear

    2-rotational

    datum

    three

    two

    one

    six

    functional

    restrain movement coordinated

    datum simulator

    datum feature

    repeatablefive

    1-linear

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    Straightnessand circularityare individual line or circular

    element (2-D) controls.

    Form Control Quiz

    The four form controls are straightness, flatness,circularity, and cylindricity.

    Rule #1 states that unless otherwise specified a feature of

    size must have perfect format MMC.

    Flatnessand cylindricityare surface (3-D) controls.

    Circularity can be applied to both straightand taperedcylindricalparts.

    1.

    2.

    3.

    4.

    5.

    Form controls require a datum reference.

    Form controls do not directly control a features size.

    A features form tolerance must be less than its sizetolerance.

    Flatness controls the orientation of a feature.

    Size limits implicitly control a features form.

    6.

    7.

    8.

    9.

    10.

    FALSETRUE

    TRUE

    TRUE

    FALSE

    Answer questions #6-10 True or False

    Questions #1-5 Fill in blanks (choose from below)

    straightnessflatness

    circularity

    cylindricity

    perfect form

    straight tapered profile

    true position

    angularity

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    Orientation Control Quiz

    The three orientation controls are angularity, parallelism,and perpendicularity.

    1.

    2.

    3.

    4.

    5.

    A datumreferenceis always required when applying any ofthe orientation controls.

    Perpendicularityis the appropriate geometric tolerance whencontrolling the orientation of a feature at right angles to a datumreference.

    Orientation tolerances indirectly control a features form.

    Mathematically all three orientation tolerances are identical.

    Orientation tolerances do not control the locationof a feature.

    Answer questions #6-10 True or False

    6. TRUE

    Orientation tolerance zones can be cylindrical.

    Parallelism tolerances do not apply to features of size.

    To apply an angularity tolerance the desired angle mustbe indicated as a basic dimension.

    7.

    8.

    9.

    10.

    TRUE

    FALSE

    FALSE

    TRUE

    To apply a perpendicularity tolerance the desired angle

    must be indicated as a basic dimension.

    Questions #1-5 Fill in blanks (choose from below)

    angularity

    perpendicularityparallelism

    datum reference

    identical

    location

    profile

    datum featuredatum target

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    Runout Control Quiz

    Answer questions #1-12 True or False

    TRUE

    Total runout is a 2-dimensional control.1.

    Runout tolerances are used on rotating parts.

    Total runout tolerances should be applied at MMC.

    Runout tolerances can be applied to surfaces at rightangles to the datum reference.

    2.

    3.

    4.

    5.

    FALSE

    Circular runout tolerances apply to single elements .

    FALSE

    TRUE

    TRUE

    6. Circular runout tolerances are used to control an entirefeature surface.

    Runout tolerances always require a datum reference.7.

    Circular runout and total runout both control axis tosurface relationships.

    8. TRUE

    Circular runout can be applied to control taper of a part.9. FALSE

    Total runout tolerances are an appropriate way to limitwobble of a rotating surface.

    10.

    Runout tolerances are used to control a features size. 11.

    Total runout can control circularity, straightness, taper,coaxiality, angularity and any other surface variation.

    12. TRUE

    FALSE

    TRUE

    TRUE

    FALSE

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    In composite profile applications, the tolerance shown in the upper

    segment of the feature control frame applies only to the locationof thefeature.

    Profile Control Quiz

    The two types of profile tolerances are profile of a line, and

    profile of a surface.1.

    2.

    3.4.

    5.

    Profile tolerances can be used to control the location, form,orientation, and sometimes size of a feature.

    Profile tolerances can be applied bilateralor unilateral.Profile of a linetolerances are 2-dimensional controls.

    Profile of a surfacetolerances are 3-dimensional controls.

    Questions #1-9 Fill in blanks (choose from below)

    6. Composite Profilecan be used when different tolerances arerequired for location and form and/or orientation.

    7. When using profile tolerances to control the location and/or orientation ofa feature, a datum referencemust be included in the feature controlframe.

    8. When using profile tolerances to control form only, a datumreferenceis not required in the feature control frame.

    9.

    profile of a linedatum reference

    composite profile bilateral

    location form

    primary datum

    true geometric counterpart

    orientationprofile of a surface

    unilateral

    virtual condition

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    6.

    Profile Control Quiz

    Profile tolerances always require a datum reference.

    Answer questions #1-13 True or False

    1.

    Profile of a surface tolerance is a 2-dimensional control.

    Profile of a line tolerances should be applied at MMC.

    Profile tolerances can be applied to features of size.

    2.

    3.

    4.

    5.

    Profile of a surface tolerance should be used to controltrim edges on sheet metal parts.

    Profile tolerances can be combined with other geometriccontrols such as flatness to control a feature.

    Profile of a line tolerances apply to an entire surface.7.

    Profile of a line controls apply to individual line elements.8.

    Profile tolerances only control the location of a surface.9.

    Composite profile controls should be avoided becausethey are more restrictive and very difficult to check.

    10.

    Profile tolerances can be applied either bilateral orunilateral to a feature.

    11.

    Profile tolerances can be applied in both freestate andrestrained datum conditions.

    12.

    Tolerances shown in the lower segment of a compositeprofile feature control frame control the location of a

    feature to the specified datums.

    13.

    TRUEFALSE

    FALSE

    FALSE

    TRUE

    TRUE

    TRUE

    FALSE

    FALSE

    FALSE

    TRUE

    TRUE

    FALSE

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    True Position Quiz

    Answer questions #1-11 True or False

    TRUE

    Positional tolerances are applied to individual or patternsof features of size.

    1.

    Cylindrical tolerance zones more closely represent thefunctional requirements of a pattern of clearance holes.

    True position tolerances can control a features size.

    Positional tolerances are applied on an MMC, LMC, orRFS basis.

    2.

    3.

    4.

    5.

    FALSE

    True position tolerance values are used to calculate theminimum size of a feature required for assembly. TRUE

    TRUE

    6. Composite true position tolerances should be avoided

    because it is overly restrictive and difficult to check.

    Composite true position tolerances can only be appliedto patterns of related features.

    7.

    The tolerance value shown in the upper segment of acomposite true position feature control frame appliesto the location of a pattern of features to the specifieddatums.

    8. TRUE

    Positional tolerances can be used to control circularity

    9. FALSE

    10.

    11. TRUE

    FALSE

    TRUE

    FALSE

    TRUE

    The tolerance value shown in the lower segment of acomposite true position feature control frame appliesto the location of a pattern of features to the specified

    datums.

    True position tolerances can be used to control center

    distance relationships between features of size.

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    Positional tolerance zones can be rectangular, cylindrical,or spherical

    1.

    2.

    3.

    4.

    5.

    Basic dimensionsare used to establish the true (theoreticallyexact) position of a feature from specified datums.

    Positional tolerancing is a 3-dimensionalcontrol.

    Positional tolerance can apply to the axisor surface boundaryof a feature.

    Fixedand floatingfastener equations are used to determineappropriate clearance hole sizes for mating details

    6.

    7.

    Projectedtolerance zones are recommended to prevent fastenerinterference in mating details.

    8.

    projected3-dimensional

    surface boundary floating

    location fixed

    basic dimensions

    maximum material

    cylindricalpattern-locating rectangular

    feature-relating

    True Position Quiz

    Questions #1-9 Fill in blanks (choose from below)

    The tolerance shown in the upper segment of a composite true

    position feature control frame is called the pattern-locatingtolerance zone.

    The tolerance shown in the lower segment of a composite true

    position feature control frame is called the feature-relatingtolerance zone.

    9. Functional gaging principles can be applied when maximummaterialcondition is specified

    axis

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    END

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    Notes

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    Notes

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    Notes

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    Extreme Variations of FormAllowed By Size Tolerance

    25.1

    25

    25

    24.9

    25(MMC)

    25.1(LMC)

    25.1(LMC)

    25(MMC)24.9

    (LMC)

    24.9(LMC)

    25

    (MMC)

    25.1(LMC)

    MMC PerfectForm Boundary

    25

    (MMC)

    24.9(LMC)

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    Virtual andResultantCondition

    BoundariesInternal and External

    Features (MMC Concept)

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    Virtual Condition BoundaryInternal Feature (MMC Concept)

    12.5 Virtual Condition Boundary

    13.5 MMC Size of Feature

    1 Applicable Geometric Tolerance

    Calculating Virtual Condition

    1 A B CM

    14 +/- 0.5

    C

    BXX.X

    XX.X

    A

    As Shown on Drawing

    Axis Location ofMMC Hole Shownat Extreme Limit

    Boundary of MMC HoleShown at Extreme Limit

    1 Positional

    Tolerance Zone atMMC

    True (Basic)Position of Hole

    True (Basic)Position of Hole

    Other PossibleExtreme Locations

    Virtual ConditionInner Boundary

    Maximum InscribedDiameter( )

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    Resultant Condition BoundaryInternal Feature (MMC Concept)

    1 A B CM

    14 +/- 0.5

    C

    BXX.X

    XX.X

    A

    16.5 Resultant Condition Boundary

    14.5 LMC Size of Feature

    2 Geometric Tolerance (at LMC)

    Calculating Resultant Condition (Internal Feature)

    As Shown on Drawing

    Axis Location ofLMC Hole Shownat Extreme Limit

    Boundary of LMC HoleShown at Extreme Limit

    2 Positional

    Tolerance Zone atLMC

    True (Basic)Position of Hole

    True (Basic)Position of Hole

    Other PossibleExtreme Locations

    Resultant ConditionOuter Boundary

    Minimum CircumscribedDiameter( )

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    Virtual Condition BoundaryExternal Feature (MMC Concept)

    15.5 Virtual Condition Boundary

    14.5 MMC Size of Feature

    1 Applicable Geometric Tolerance

    Calculating Virtual Condition

    1 A B CM

    14 +/- 0.5

    C

    BXX.X

    XX.XX

    A

    As Shown on Drawing

    Axis Location ofMMC Feature Shownat Extreme Limit

    Boundary of MMC FeatureShown at Extreme Limit

    1 Positional

    Tolerance Zone atMMC

    True (Basic)Position of Feature

    True (Basic)Position of Feature

    Other PossibleExtreme Locations

    Virtual Condition

    Outer BoundaryMinimum Circumscribed

    Diameter( )

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    Resultant Condition BoundaryExternal Feature (MMC Concept)

    1 A B CM

    14 +/- 0.5

    C

    BXX.X

    XX.X

    A

    As Shown on Drawing

    2 PositionalTolerance Zone at

    LMC

    True (Basic)Position of Feature

    Other Possible

    Resultant ConditionInner Boundary

    Maximum InscribedDiameter( )