Yekaterinburg2017

Presentation of the companyBunter Group LLC

Presentation of Bunter Group

2

Bunter Group is a manufacturer and supplier of a wide range of oil and gas, and heat-power equipment.

We offer package solutions in the field of oil production, oil and gas handling, heat and energy supply to fields and plants.

Structure of Bunter Group

Bunter Group LLCHolding companyYekaterinburg

Bunter Service LLCYekaterinburg

(construction-and-assembling operations, installation

supervision, commissioning, service of oil-field, pumping, and

oil and gas equipment)

Berezovskaya Service Company LLC

Syzran (Samara region) Manufacturing site

Total area of production facilities is 5700 m2

(expandable).

Research and Development Centre

Saratov(development and introduction of new technologies in oil and gas

industry)

Bunter-Engineering LLCYekaterinburg

development and introduction of automation systems, and cabinet

equipment

Engineering Centre of Gas Equipment

Saratov(design and development of gas

treatment units)

Engineering Centre of Flare Systems

Yekaterinburg (design and development of flare systems, working agent heating units)

Engineering Centre “Pure Water”Yekaterinburg

(design and development of water-treatment systems)

Structure of Bunter Group

Bunter Group LLCHolding company

Yekaterinburg

Bunter Service LLC, Yekaterinburg,(Construction-and-assembling operations, installation supervision, commissioning, service of oil-field, pumping, and oil and gas equipment). Research and Development Centre, Saratov,(Development and introduction of new technologies in oil and gas industry).Engineering Centre of Flare Systems, Yekaterinburg,

(Design and development of flare systems, working agent heating units). Bunter Engineering LLC, Yekaterinburg,

(Development and introduction of automation systems and cabinet equipment). Berezovskaya Service Company LLC, Syzran, (Manufacturing

site) Engineering Centre of Gas Equipment, Saratov,(design and development of gas treatment units) Engineering Centre “Pure Water”, Yekaterinburg,(design and development of water‐treatment systems)

Heating equipment

- Oil fired heater(skid-mounted heaters PTB, PT, PPN)

- Pre-heaters with industrial heat transfer fluid (PP, PPT, PBT)

- Pre-heaters with combined heating (PNK)

- Wellhead heaters (NUS)

- High-power tube heaters (TsS, GS, GN, VS)

- Liquid fluid treatment units (BPJT)

Heating equipment

Cylindrical heaters

BURNER SHELTER

RADIANT SECTION

CONVECTIONSECTION

BREECHING

STACK

RADIANT COIL

CONVECTIONCOIL

BURNER

Cylindrical tube heaters with flue gas upper extraction, and wall–mounted radiant coil pipes.Combined burners are arranged in the heater bed.

Heaters are intended for high-temperature heating of oil or oil products during refining. If required, heaters can heat hydrocarbon gases, water, inert gas and other media.

Heating equipment

Heater PKBG-Samum

Advantages- Ensured product thermal stability;- Coil life increases up to 30 years;- Reduced electricity consumption;- Considerable repair saving (up to

22.5 mln. rub. in 10 years as compared to PBT-10E);

- Energy saving (up to 11 mln. rub. in 10 years as compared to PBT-10E);

- High efficiency (up to 92%);- Fewer air emissions due to low

combustion temperature;- Individual heater design according to

required heating parameters.

Flare units UFBG

TYPES OF FLARE SYSTEMS⁻ OPEN FLARE UNITS

⁻ ENCLOSED FLARE UNITS

⁻ / THERMAL OXIDATION

UNITS

⁻ HORIZONTAL FLARE

⁻ HEAT-RECOVERY UNITS

PURPOSE‾ FOR CONTINUOUS,

INTERMITTENT, AND

EMERGENCY RELEASES

‾ ASSOCIATED GAS FLARING,

FLARING OF LOW-CALORIE

RELEASES, ACID, HEAVY

HYDROCARBON GASES

‾ MATERIAL: 09GS, 20YuCh,

12Kh18N10Т

OPEN FLARE SYSTEMS‾ HIGH AND LOW PRESSURE

‾ DETACHED AND COMBINED

‾ GUY SUPPORTED AND TOWER

SUPPORTED

‾ STATIONARY AND LOWERABLE

‾ DIAMETER: 100…1500 MM

‾ HEIGHT: FROM 10…140M

Flare units UFBG

FLARE TIP DESIGN⁻ JET

⁻ INJECTION/ VELOCITY-TYPE

⁻ WITH STEAM SUPPLY

⁻ WITH AIR SUPPLY

⁻ WITH AUXILIARY GAS SUPPLY

⁻ FLARE TIPS OF SPECIAL DESIGN

KEY CHARACTERISTICS‾ CAPACITY: UP TO 25,000,000 Nm3 /day

‾ RATED DIAMETER:

‾ FROM 25 to 1,500 MM

‾ SMOKELESSNESS: UP TO 100%

‾ MATERIAL: 10Kh23N18Т / 12Kh18N10Т

‾ IGNITION: ELECTROSPARKING/ RUNNING FIRE

TECHNICAL SPECIFICATIONS:

- MATERIAL - STEEL HEAT-RESISTANT (HIGH-LIQUID)

- DIAMETER OF CIVILS FROM DN50 to DN1500 (DETERMINED BY CALCULATION)

- PERFORMANCE UP TO 700,000 M3 / DAY

- LOW FLOW OF GAS PUMP (DEPEND ON SYSTEM DIAMETER)

- COMBUSTION OF APG, LOW-CALORIC DISCHARGES, SULFUR GASES, HYDROGEN HYDROCARBON GASES

Flare units UFBG

ENCLOSED FLARE UNITS

- GAS FLARING IN CLOSED CHAMBER

- SMOKELESS FLARING

- THERMAL RADIATION FREE

- MINIMUM NOISE LEVEL

- DIAMETER: 1.5…20M

- HEIGHT: FROM 8…40M

- BODY MATERIAL: 09G2S

- MATERIAL OF BURNERS: 10Kh23N18Т / 12Kh18N10Т

Flare units UFBG

CLOSED FLOATING UNIT WITH HEAT RECOVERY

(AGENT HEATING UNITS):

‾ APG RECYCLING‾ HEATING OF EMULSION OR PRE-WATER WATER‾ DIRECT HEATING WITH SMOKE GASES‾ HEATING BY INTERMEDIATE HEAT EXCHANGER

(WATER)‾ POSSIBILITY OF SIMULTANEOUS HEATING OF

DIFFERENT MEDIA‾ RELATIVE LOW COST OF PROJECT

IMPLEMENTATION

Flare units UFBG

HEATING UNITS(HEAT-RECOVERY UNITS)

‾ ASSOCIATED GAS RECOVERY‾ HEATING OF EMULSION, BOTTOM

WATER, HEAT-TRANSFER FLUID‾ POSSIBLE SIMULTANEOUS HEATING

OF DIFFERENT MEDIA TYPES‾ LOWER COST OF GAS RECOVERY

PROJECT IMPLEMENTATION

WORKS PERFORMED

‾ THERMAL CALCULATION‾ STRENGTH CALCULATIONS‾ FLARING MODELING‾ CHOICE OF EQUIPMENT‾ DEVELOPMENT OF ENGINEERING

DOCUMENTATION

MANUFACTURE DELIVERYINSTALLATION SUPERVISIONCOMMISSIONING

Flare units UFBG

COMBUSTOR

AIR DAMPERS

FLUES

HEAT EXCHANGERS

INDUCED-DRAUGHT FAN

PRODUCT TO BE HEATED

Flare units UFBG

HEATING UNIT – PRODUCT HEATING WITH FLUE GASES

Equipment produced – gas treatment

INTEGRATED GAS TREATMENT

•Field natural gas treatment of liquids and mechanical impurities;•Dust collectors, filter separators, separators of fuel gas, impulse gas, and start gas for natural gas treatment at gas-compressor station;•Process separators in the low-temperature separation sections of natural gas;•Natural gas treatment at the gas distribution stations, gas-distributing points, and metering stations, gas pressure reduction site. Gas treatment for underground gas storage;•Associated gas treatment after all stages of oil separation;• Associated gas treatment before HP and LP flare lines;• Associated gas treatment for further transportation, using as fuel for gas turbine plants, gas-processing plants, boilers and thermal power plants;• Associated gas treatment for correct operation of associated gas metering equipment (flow meters of any type);•Separation of fractionator overhead.•Process gas separation of hydroprocessing and thermocatalytic processes, MEA treatment.•Treatment of inert gases, compressed air.•Flare gas treatment.

Gas inlet

1. Separation bag2. Deflector3. Lower safety valve

Liquid phase drain

CENTRIFUGAL WHIRLPOOLSEPARATOR

Modernization of gas separators(replacement of internal devices)

The layout of the built-in separator inside the repaired separator

1. the casing of the separator to be repaired;?

2. the manhole of the repaired separator;?3. the outlet pipeline of the separator

SBG;?4. the built-in separator SBG;?5. the inlet pipeline of the separator SBG;?6. drainage branch pipe separator SBG;?

drainage branch pipe of the separator to be repaired.

The separator is designed for separation purification of gas transported by gas pipelines from suspended moisture and mechanical impurities

The possibility of upgrading the separators without compromising the integrity of the apparatus.

Technical re-equipment of separators

Gas equipment

Package units as intended:

Automated gas distribution station up to 30,000 Nm3/h

Gas odorizing up to 100,000 Nm3/h Gas reduction up to 30,000 Nm3/h Gas filtration up to 100,000 Nm3/h Gas adsorption up to 1,000 Nm3/h

Oil treatment plants UPN-М

OIL TREATMENT PLANTS

Skid-mounted automatic oil treatment plant UPPN-М is intended for efficient heating, oil dehydration and desalting, and product oil treatment.Plant UPPN-М with additional desalting section fully replaces and even surpasses the counterparts of key foreign manufacturers in its performance and operability (e.g. horizontal three-phase separators of the “Heater-treater” type). Simplification of the oil treatment processing route; Resource saving; Cost reduction for facility arrangement (smaller size of

production site, etc.); Purchase and mounting of only one multiple-function

plant; Reduction in manning level; Labour content reduction in collection, processing, and

transfer of process status data.Total costs of UPPN-М purchase and operation are minimum as compared to an equipment package or a plant ofthe “Heater-treater” type with the higher qualityof oil treatment.

Mobile platformsof well stimulation

Mobile platform for surveying and stimulation of oil and gas and gas condensate wells

It is intended for automatic metering of producing wells output at different pressure, fluid separation with further tank-truck loading and associated gas recovery (flaring). Well production after metering is gathered both into the field gathering system and into the own independent oil and water gathering system with further tank-truck removal. Associated gas utilization is provided for in the gathering system or to flaring.

It is possible to use gas as fuel for oil heaters and gas power stations.

- Gas-oil separation;- Oil and gas process metering;- Oil loading to tank trucks with further removal to receipt connections;- Oil transfer to a container or a pipeline (if required).

- Possible use at unpowered fields;- prefabricated structure lets transfer the platform to another facility as soon as possible;- low platform cost with essential efficiency ensures short payback period of investments;- short term of construction-and-assembling operations, small site area;

Control room

Gas from Buffer TT

Gas fromBuffer TT

Fig. 2. Process flow diagram of small‐size modular separation and loading unit (mobile) with accumulation (buffer) tank

The unit is intended for utilization of flowstream got

during different types of work, e.g. testing, studying, working at

different modes, etc.This unit is required to be used

with no infrastructure and processing facilities in proximity

to the work area.

Unit features:

Individual design as per parameters required by the Customer; Mobility; Wide range of productivity (up to 1,000 m3/day), which ensures possible use of the unit in different fields; Used in unpowered fields; In unit design state-of-the-art technologies are used to measure production rates and account the data got; Utilization of flowstream is performed at state-of-the-art smokeless flares.

Mobile unit of three-phase flowstreamtesting and smokeless flaring

Piped End Phase Splitter PEPS

Piped End Phase Splitter (PEPS)

It is intended for preliminary disposal of produced water.PEPS design is developed individually according to design premises given by the Customer.High efficiency of oil-gas-water mixture separation is obtained due to the solutions as follows: mounting of the slug catcher ensures emulsion

fluid separation just at the unit inlet, coalescent nozzles for additional water

separation from oil residues and mechanical impurities,

use of state-of-the-art methods of calculation; it lets develop the unit taking into account the medium corrosion activity as well as additional strength characteristic requests of the Customer.

System for Measuring Water Quantity SMWQ (hereinafter SMWQ). It is intended for measuring volume and volume flow rate of produced water in order to perform real-time accounting of the fluid quantity dumped from PEPS to the buffer.

Boiler equipment

Block-modular boiler plants based on hot-water and steam boilers

Designing and construction of certified block-modular hot-water boiler-houses on gaseous, liquid and solid fuels with a thermal capacity from 0.1 to 30 MW / h, as well as high-capacity boiler plants (from 30 MW to 100 MW) intended for industrial purposes (hot-water, steam , steam-hot-water, electric), performed on an individual project.

Water and effluent treatment equipment of Bunter Group LLC

- Water treatment and purification of drinking water

- Block-modular water treatment stations

- Complete stations for water treatment and cleaning of drinking water

- Biological wastewater treatment

- - Block-modular stations complete- biological treatment

- Complete stations for complete biological treatment

- Municipal Wastewater Treatment Plant

- - Chemical water treatment of boiler houses

- - Water treatment equipment and components

Water and effluent treatment equipment of Bunter Group LLC

Activity Areas

Technical auditing;

Development and introduction of process engineering solutions in water management;

Own batch and piece production of high-tech ready-to-operate equipment;

Design of new construction of effluent treatment plant;

Water and effluent treatment equipment of Bunter Group LLC

Activity Areas

Effluent treatment plant reconstruction;

Warranty handling and service of plants and equipment in the field of water supply and drainage;

Exploring research and R&D in the field of water treatment (functions of R&D).

Certificates and permits

9

Bunter Service

- Service maintenance of ground oilfield equipment

- Installation, installation supervision, start-up and adjustment works and regime adjustment

- Modernization of oilfield equipment, bringing to the existing standards of industrial safety

Customers and partners

THANK YOU FOR ATTENTION!

Bunter Group LLC

620026, Russia, Sverdlovsk Region,

Ekaterinburg,

ul. Kuybysheva, 44 d

Tel. +7 (343) 300 45 00

E-mail: Info@bunter.ru

www.bunter.ru