primus full control tumble dryer manual - laundry365
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INDUSTRIAL TUMBLE DRYERS
9kg11kg13kg
13/13kg16kg24kg35kg
ORIGINAL PROGRAMMING MANUAL FULL CONTROL
508986 EPublication date: 1 Sep 2014
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508986_E_PUB_DATE_1_SEP_2014.DOC PROGRAMMING MANUAL 3
1. TABLE OF CONTENTS
1. TABLE OF CONTENTS .................................................................................................. 3
2. WARNINGS AND SYMBOLS ......................................................................................... 5 2.1. WARNINGS ........................................................................................................................................5 2.2. SYMBOLS USED ...............................................................................................................................6
3. BASIC DESCRIPTION OF CONTROLS ......................................................................... 8 3.1. GENERAL ..........................................................................................................................................8 3.2. SPECIFIC INFORMATION..................................................................................................................9 3.3. THE CREATION OF A DRYER PROGRAM ...................................................................................... 11 3.4. PROGRAMMING THE FUNCTIONS ................................................................................................. 12
4. INITIALIZING THE MACHINE ....................................................................................... 13 4.1 INITIALIZATION MENU ..................................................................................................................... 13 4.2 CONFIGURATION MENU ................................................................................................................. 16
5. PROGRAMMING........................................................................................................... 23 5.1 GENERAL ......................................................................................................................................... 23 5.2. STEP : PROGRAM MENU ........................................................................................................... 23 5.3. STEP : PROGRAM FUNCTIONS ................................................................................................. 24 5.4. STEP : PROGRAM STEP FUNCTION ......................................................................................... 25 5.5. STEP : PROGRAMMING THE DRYING PART............................................................................. 28
6. OPERATION MENU ...................................................................................................... 31 6.1. STARTING UP ................................................................................................................................. 31 6.2. SWITCHING ON THE POWER ......................................................................................................... 31 6.3. LOAD THE DRYER MACHINE ......................................................................................................... 31 6.4. STARTING A DRYER PROGRAM .................................................................................................... 31 6.5. THE ACTIVE PROGRAM ................................................................................................................. 31 6.6. ADVANCING A DRYER PROGRAM ................................................................................................. 32 6.7. DRYING TIME .................................................................................................................................. 32 6.8. PROGRAM END............................................................................................................................... 32 6.9. COOLDOWN FUNCTION ................................................................................................................. 32 6.10. STOP ............................................................................................................................................. 32 6.11. WAIT STATE .................................................................................................................................. 32 6.12. HOW TO HANDLE FAILURE MESSAGES ..................................................................................... 33 6.13. HOW TO HANDLE POWER INTERUPTIONS ................................................................................. 33 6.14. SERVICE-STATE BUTTON ............................................................................................................ 33 6.15. HUMIDIDY CONTROL .................................................................................................................... 34
7. PRE-PROGRAMMED PROGRAMS ............................................................................. 36 7.1. DRYING PROGRAMS ...................................................................................................................... 36 Drying program 1: COLD 20 min ......................................................................................................... 36 DryinG program 2: LOW 30°C 20 min ................................................................................................. 36 Drying program 3: LOW 35°C 30 min .................................................................................................. 36 Drying program 4: MEDIUM 40°C 40 min ........................................................................................... 36 Drying program 5: MEDIUM 45°C 30 min ........................................................................................... 36 Drying program 6: MEDIUM 50°C 40 min ........................................................................................... 37 Drying program 7: HOT 60°C 30 min .................................................................................................. 37 Drying program 8: HOT 65°C 40 min ................................................................................................... 37 Drying program 9: HOT 70°C 30 min .................................................................................................. 37 Drying program 10: HOT X°C 30 min .................................................................................................. 37 Drying program 11: HOT X°C 30 min ................................................................................................. 38 Default program 12 - 20: 45 °C 30 min .................................................................................................. 38
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8. TROUBLESHOOTING ...................................................................................................39 8.1. DISPLAY MESSAGES ..................................................................................................................... 39 8.2. FAULT MESSAGES ......................................................................................................................... 39 8.3. HOW TO HANDLE FAULT MESSAGES .......................................................................................... 39 8.4. CLEAN FILTER................................................................................................................................ 41 8.5. OVERVIEW ..................................................................................................................................... 41 8.6. SERVICE MENU .............................................................................................................................. 43 8.7. DIAGNOSTIC PROGRAM................................................................................................................ 46 8.8. PROBLEM CHECK LIST .................................................................................................................. 47 8.9. EXPLANATION ERROR MESSAGES .............................................................................................. 48 8.10. HUMIDITY CONTROL - TROUBLE SHOOTING ............................................................................ 62
9. SERVICE INFORMATION .............................................................................................64 9.1. MAINTENANCE ............................................................................................................................... 64 9.2. INFORMATION FOR SERVICE ....................................................................................................... 64 9.3. PROGRAMMER CIRCUIT BOARD .................................................................................................. 65 9.4. INSTRUCTIONS FOR REPLACING THE ELECTRONIC BOARD AND KEYPAD ............................. 65 9.5. INSTRUCTIONS FOR INSTALLING NEW SOFTWARE ................................................................... 66
10. SPECIFICATION OF YOUR MACHINE.......................................................................67
11. INDEX ..........................................................................................................................68
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2. WARNINGS AND SYMBOLS
2.1. WARNINGS
BEFORE OPERATING A MACHINE CONTROLLED BY AN ELECTRONIC PROGRAMMER, READ THIS MANUAL. INCORRECT USE CAN RESULT IN SERIOUS INJURIES OR DAMAGE TO THE MACHINE CONTROLS. IGNORING INSTRUCTIONS CAN CAUSE AN INCORRECT MACHINE FUNCTION, WHICH MAY RESULT IN INJURIES OR MACHINE AND/OR LINEN DAMAGES.
- This manual version is an original English version. Without the original version these instructions are not
complete. Before installation, operating and maintenance of the machine, read complete instructions
thoroughly which means the following manuals: „Programming Manual“, „User‘s Manual“ and „Installation
and Maintenance Manual“. Follow these instructions and keep them handy for later use.
- A machine must be installed by following the „Installation and maintenance manual“. Before the first machine
start, it must be initialized and tested by a qualified worker. When operating the machine, follow the machine
„User´s manual“.
- The electric service line must not be affected by other electrical loading. A nominal voltage, if loaded or not
must work in the range ±10% with a maximum permanent frequency deviation of 1% or a short-time one at
2% of a given frequency (50 or 60 Hz). Connecting or starting the machine at an incorrect voltage can damage
the programmer.
- The machine must not be exposed to high humidity or extreme high and low temperatures.
- Do not tamper with the controls.
INSTRUCTIONS IN THIS MANUAL DO NOT COVER ALL DANGEROUS SITUATIONS.
IT IS UP TO THE USER TO HANDLE THE MACHINE CAREFULLY.
The manufacturer has the right to change specifications in this manual without prior notice. All the stated information is only for informative purpose and must be considered as general. It is not possible to present all the specific data of the device.
NOTE !!!
EVERY CIRCUIT BOARD HAS A SERIAL NUMBER AND THE CODE OF THE BOARD (Picture 9.3).
ON THE EPROM MEMORY CHIP ON THE CIRCUIT BOARD IS A LABEL SPECIFYING THE SOFTWARE NUMBER AND VERSION AND/OR THE DATE OF THE SOFTWARE (Picture 9.3.).
THESE DATA, AS WELL AS THE MODEL AND SERIAL NUMBER OF THE MACHINE, MUST BE MENTIONED IN ALL CORRESPONDENCE OR INQUIRIES ADDRESSED TO THE DISTRIBUTOR OR MANUFACTURER.
NOTE !!!
THE „FULL CONTROL“ COMPUTER USES ‘MACHINE TYPE’ CODES TO SELECT THE DIFFERENT PROGRAMMABLE MACHINE VERSIONS.
The model number on de machine doesn’t indicate the ‘machine type’ but must be linked with the description of the ‘machine type’ letters.
Tx : Single Dryer
Tx, x : Double Dryer
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2.2. SYMBOLS USED
BUTTONS
OPERATION BUTTONS
START
- Starting up a program
- Continue an interrupted program
- Advancing the program step by step
STOP
- Interrupting a program
- Finishing a program
PROGRAM SELECTION
- Selecting a program number
SERVICE
- shows the states and the total number
of cycles of the machine
REVERSE
- Switch On/Off Reverse function.
ARROW UP
- Increasing a value
ARROW DOWN
- Decreasing a value
DRYING TIME
- Setting for drying time
DRYING TEMPERATURE
- Setting for temperature
COOLDOWN TIME
- Setting for cooldown time
MOISTURE LEVEL
- Setting for residual moisture level
PROGRAM BUTTONS
ARROW UP
- Selecting the next element of an item
list
- Increasing a value
ARROW DOWN
- Selecting the previous element of an
item list
- decreasing a value
ARROW LEFT
- Selecting the previous menu item
ARROW RIGHT
- Selecting the next menu item
ENTER
- Selecting the next menu item
- Confirmation of a new value or list
element and going over to the next
menu item
KEYSWITCH The keyswitch may be mounted on the front panel, the rear panel or inside the machine.
With the keyswitch you can select „Run mode“ or „Program mode“
- RUN MODE : This is the Normal Dryer operation.
- PROGRAM MODE : Only for changing the Dryer programs and machine settings.
LABELS On the labels you can find Instructions for the Dryer machine Operation and Information
about the Dryer Programs.
EMERGENCY STOP SWITCH
This emergency stop switch is used by non-coin dryers.
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3. BASIC DESCRIPTION OF CONTROLS
3.1. GENERAL
THE CONTROL OFFERS :
▪ 20 programmable programs (including 9 pre-programmed ones) kept in memory
▪ Each Program can be build in 5 steps
▪ Setting the machine options and configuration
▪ Multiple languages can be selected (one at a time)
IN OPERATION THE FOLLOWING DATA IS DISPLAYED :
▪ The selected program
▪ The active step
▪ The remaining program time
▪ The sequence function
▪ Indication of wait
▪ The temperature can be viewed
▪ Diagnostic messages
THE OPERATION MENU :
▪ A program can be manually Shortened, Extended, Stopped.
▪ Service information
▪ Special function buttons to create simple dryer program
THE HARDWARE AND SOFTWARE OF THE FULL CONTROL DRYER COMPUTER :
▪ Easy operation by a comprehensive keypad
▪ The hardware contains 1 electronic board
▪ The Full Control board with Alphanumerical LCD display
▪ The dryer control software is implemented in a Flash Memory that can be easily replaced
▪ The Dryer Programs are kept in EEPROM memory ( non-volatile memory)
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3.2. SPECIFIC INFORMATION
The PROGRAM Menu is designated for : ▪ the creation and implementation of a new dryer program step by step.
▪ editing a dryer program step by step.
▪ adding, inserting and deleting steps in the dryer program.
▪ copying a dryer program.
▪ inspecting the dryer program by the view function.
The CONFIGURATION Menu is designated for : ▪ the selection of the machine type.
▪ loading the default factory settings for the CONFIGURATION and INITIALIZATION menu.
▪ erasing all the programmed dryer programs (reset Dryer program EEPROM memory).
▪ loading the standard dryer programs.
▪ the selection if the temperature must be displayed in degrees Celsius or degrees Fahrenheit.
▪ the selection of the Brightness of the display.
The INITIALIZATION Menu is designated for : ▪ the selection of the displayed Language.
▪ programming the Service due value.
▪ the selection of the Buzzer time interval.
▪ the selection of the Advance function.
▪ programming the Default Motor On and Off times for reversing motor action.
The SERVICE Menu is designated for : ▪ the inspection of the error messages log register and the list with statistics.
▪ the inspection of the functionality of the electric input signals.
▪ resetting the Cycle counter.
The DIAGNOSTIC Menu is designated for starting up a diagnostic program.
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20 Dryer Programs – 5 Steps
Program 1 Program 2 Program 3 . . . Program 20
Selection
Program 1
Selection
Program 2
Selection
Program 3
Selection
Program 20
Step 1 Step 1 Step 1 . . . Step 1
Dry
Sequence
Dry
Sequence
Dry
Sequence
Dry
Sequence
Cooldown
Sequence
Cooldown
Sequence
Cooldown
Sequence
Cooldown
Sequence
Step 2 Step 2 . . . Step 2
Dry
Sequence
Dry
Sequence
Dry
Sequence
Cooldown
Sequence
Cooldown
Sequence
Cooldown
Sequence
Step 3 . . . Step 3
Dry
Sequence
Dry
Sequence
Cooldown
Sequence
Cooldown
Sequence
. . .
. . .
Step 5 Step 5 Step 5 Step 5
Dry
Sequence
Dry
Sequence
Dry
Sequence
Dry
Sequence
Cooldown
Sequence
Cooldown
Sequence
Cooldown
Sequence
Cooldown
Sequence
Final
Cooldown Final
Cooldown Final
Cooldown . . . Final
Cooldown
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3.3. THE CREATION OF A DRYER PROGRAM
A Dryer Program is built up step by step.
Each step always consists of a Dry sequence and a Cooldown sequence.
You will notice that each step has default settings.
This feature is very helpful as most of the newly created programs will not require
changes to be made to the suggested values.
Programming the Dryer sequence :
First set the target temperature
Then set the Dry time or Humidity (only applies to machines fitted with a humidity sensor).
Programming the Cooldown sequence :
After programming the Dry sequence, next program the Cooldown sequence.
Set the parameter to stop the Cooldown sequence : Time or Temperature
As you will notice it’s also possible to skip a sequence between two other sequences by
programming a time value = 0.
The Anti-Wrinkle sequence :
To avoid Wrinkling, its recommended that the linen is reversed each 2 á 10 minutes once the drying
cycle has finished and the machine is not unloaded. A beep signal warns the operator that the cycle
has been finished.
ATTENTION !!!
A MORE DETAILED EXPLANATION FOR THE SPECIFIC SEQUENCES CAN BE FOUND IN CHAPTER 5.
The Final Cooldown sequence :
To avoid that the linen stays in the dryer with a too high temperature, for safety purposes, a Final
Cooldown sequence is added at the end of the program.
The Final Cooldown sequence takes 3 minutes if the temperature is above 50 °C, then the program is
finished.
The Final Cooldown sequence cannot be changed.
!
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3.4. PROGRAMMING THE FUNCTIONS
Limits
To ensure the correct functionality of the dryer you have to program values within
certain limits.
If you program a value that falls below the minimal or above the maximal programmable limit
then the new value will not be accepted and the previous value stays valid.
Programming the Dry Temperature
Limits
- Dry Temperature : 1 - 70 °C
T24 & T35 GAS AND ELECTRICAL HEATING ONLY - Dry Temperature : 1 - 82 °C
Programming the Dry Time
Limits
- Dry Time : 0 – 120 Minutes
Programming the Cooldown Time
Limits
- Cooldown Time : 0 – 120 Minutes
Programming the Cooldown Temperature
Limits
- Cooldown Temperature : 1 - 70 °C
Programming the Motor On and Off times for Reversing
The standard Reversing Motor On and Off times are 40 Seconds On and 5 Seconds Off.
Limits
- Reversing motor on Off times : 3 – 300 Seconds
Programming the anti-wrinkle sequence The drum is turning each 2 á 10 minutes for 5 seconds for a max programmable time of 3 hours.
A buzzer is beeping when the drum turns.
Limits
- Action time Drum : 3 – 180 seconds
- Interval time Drum at rest: 1 – 15 minutes
- Anti-wrinkle time : 15 – 180 minutes
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4. INITIALIZING THE MACHINE Initializing the machine goes in four steps:
1. Install the machine mechanically. (See Installation Manual)
Full Control Dryer Computer only :
2. Select the machine specific settings in the Configuration Menu.
3. Select the operator specific settings in the Initialization Menu.
4. Adjust standard Programs or create new Programs at the Program Menu.
ATTENTION !!!
THE INITIALIZATION SHOULD BE PERFORMED BY QUALIFIED PERSONNEL ONLY. AN INCORRECT
INITIALIZATION MAY CAUSE SERIOUS INJURIES AND SERIOUS DAMAGE TO THE MACHINE!
ATTENTION !!!
BEFORE MAKING CHANGES IN THE CONFIGURATION AND INITIALIZATION MENU READ
THIS MANUAL CAREFULLY.
CHANGES YOU HAVE MADE WILL INFLUENCE THE DRYER PROGRAM PROCESSES.
WE RECOMMEND BEFORE MAKING CHANGES TO CAREFULLY WRITE DOWN WHAT THE
PREVIOUS SETTINGS WERE.
AS THE FULL CONTROL DRYER COMPUTER IS USED FOR A WHOLE RANGE OF DRYERS, AFTER THE INSTALLATION OF A NEW FULL CONTROL DRYER COMPUTER, YOU NEED TO PROGRAM MACHINE SPECIFIC SETTINGS INTO THE CONFIGURATION MENU. See
paragraph 4.2.
AT THE INSTALLATION OF NEW SOFTWARE, AFTER LOADING THE FACTORY SETTINGS (see
paragraph 4.2) YOU NEED TO CHECK THE DEFAULT SETTINGS ONE BY ONE TO FIND OUT IF
THEY CORRESPOND WITH THE SETUP AS YOU PREFER.
THE CONFIGURATION AND INITIALIZATION OF THE DRYER HAS BEEN DONE AT THE FACTORY. FOR THE CREATION OF NEW PROGRAMS, NO CHANGES HAVE TO BE MADE IN THE INITIALIZATION OR CONFIGURATION MENUS.
4.1 INITIALIZATION MENU HOW TO GET INTO THE INITIALIZATION MENU The initialization menu can only be accessed when the machine is in standby (the power is switched on, but no program is started).
SELECT PROCESS_ _ is displayed.
Turn the key switch to Program Mode.
The Main menu is now available.
The Initialization Menu is the first Menu and is displayed immediately.
Press the ENTER button to make your selection.
Now you will see the first menu item.
By pressing the ARROW RIGHT or LEFT button you can see the menu items one by one.
Main Menu
Initialization
!
!
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Select the preferred Language from the list by pressing the
ARROW UP or DOWN button.
English is the default setting.
Press the ENTER button to confirm.
The 20 programs can be enabled or disabled in the
View Programs Enable Menu.
If you don‘t want to select the programs, press the ARROW
RIGHT button.
If you want to select the programs, press the ENTER button.
Press the YES or NO button to Enable / Disable
programs.
Yes is the default value.
Yes : the Program is enabled.
No : the Program is disabled.
Press the ENTER button to confirm.
The Unwrinkle function avoids that the linen is wrinkled at the
end of the dry cycle when the operator has no time to Unload
the machine immediately.
The unwrinkle time is the time that the machine will reverse
the fabrics for a long intermedium time interval.
The function is switched OFF for a time setting = 0 minutes.
Programmable in steps of 5 minutes.
Limites : 0 – 180 minutes.
0 Minutes is the default value.
Adjust the value with the ARROW UP or ARROW DOWN
button and Press the ENTER button to confirm.
The buzzer will function each time the mechanical action is
restarted to warn the operator that the drying cycle has
terminated.
Set the Unwrinkle On and Off Time.
Limits :
- On Time : 3-99 seconds
- Off Time : 1-15 minutes
Default value :
- On Time : 5 seconds
- Off Time : 5 minutes
Adjust the programmed time with the ARROW UP and
English | Dutch | Czech
I:Language
English
I:View Programs
Enable Menu ?
I:Enable
Program X ? Yes/No
I:Set Unwrinkle
Time : _ _ _ Min
I:Unwrinkle On
Time : _ _ Sec
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DOWN buttons.
Press the ENTER button to confirm.
Insert the number of cycles at which a maintenance is
required. See Installation and maintenance manual.
the default setting is :
- 3000
Press the ENTER button to confirm.
Insert the buzzer time. At the End of the Dryer cycle, when
the message Unload is displayed, the buzzer will function for
the programmed time.
5 Seconds is the default value.
Press the ENTER button to confirm.
The buzzer will function each time when operator’s attention
is needed.
The programmable Buzzer time interval is not applicable in
the case of error messages.
With the Advance function you can Skip a Sequence or
extend & decrease the time of a Sequence.
Yes is the default value.
Yes : the Advance function is enabled.
No : the Advance function is disabled.
Press the ENTER button to confirm.
With the Manual Override function you can adjust drying time
and temperature with the special function buttons when a dry
sequence is running.
Yes is the default value.
Yes : the Manual Override function is enabled.
No : the Manual Override function is disabled.
Press the ENTER button to confirm.
For programming the ON-OFF reversing time, the default
values are 40 Sec ON and 5 Sec OFF.
Programmable between 3 and 99 sec.
The purpose of these two items is to suggest the values to
avoid that the operator has to insert over and over again the
I:Service
Intervall : 3000
I:Buzzer
Time : 5 Sec
I:Allow
Advance : Yes
I:Default Motor
Turn Time : _ _ Sec
I:Unwrinkle Off
Time : _ _ Min
I:Manual
Override :
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ON-OFF reversing times while programming new dryer
programs.
Press the ENTER button to confirm.
You can leave the Initialization Menu by pressing the ENTER
button.
Attention !
With the ARROW LEFT button you can go back to a previous menu item.
4.2 CONFIGURATION MENU
This electronic managing system has been specially constructed for a wide range of dryers. For that reason it must be individually set up with important parameters for various machine types. Basic machine adjusting is made in the factory.
WARNING !
ONLY A QUALIFIED TECHNICIAN SHOULD CHANGE THE CONFIGURATION SET UP. AN INCORRECT
CONFIGURATION CAN CAUSE INJURIES AND SERIOUS MACHINE DAMAGE.
HOW TO GET INTO THE CONFIGURATION MENU The configuration menu can only be accessed when the machine is in standby (the power is switched on, but no program is started).
1. SELECT Process_ _ is displayed.
Turn the key switch to program mode.
The Main menu is now available.
Press the ARROW RIGHT button to select the Configuration Menu.
Press the ENTER button to make your selection.
For the Configuration Menu a Pass-Word is required.
Press the 4 function buttons 1 by 1 inside the rectangle and press the ENTER button.
Now you will see the first menu item.
By pressing the ARROW RIGHT or LEFT button you can see the menu items one by one.
Main Menu
Configuration
Pass Word _ _ _ _
!
I:Default Motor
Rest Time : _ _ Sec
I:Initialization
Menu Exit
!
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By pressing the ARROW UP or ARROW DOWN button
you can select the machine type.
Check the Machine data plate at the rear side of the dryer
machine.
Press ENTER button to confirm.
As a result you will be asked if you are sure about your
selection.
C: Change Machine type ? No
Press YES and ENTER button to confirm once more.
ATTENTION !!!
BE SURE THAT YOU WANT TO ERASE THE OLD SETTINGS, AS THEY CAN’T BE RECAPTURED.
CHANGING THE MACHINE TYPE SHOULD ONLY OCCUR WHEN A NEW FULL CONTROL DRYER
COMPUTER IS INSTALLED.
ATTENTION !!!
BE SURE THAT YOU HAVE SELECTED THE CORRECT MACHINE TYPE, OTHERWISE THE MACHINE
WILL NOT FUNCTION PROPERLY.
ATTENTION !!!
BY CHANGING THE MACHINE TYPE THE DRYER PROGRAMS KEPT IN THE EEPROM MEMORY
ARE NOT CHANGED.
AFTER CHANGING THE DRYER MACHINE TYPE IT’S RECOMMENDED TO ERASE THE PROGRAM
MEMORY AND LOAD THE STANDARD DRYER PROGRAMS AGAIN.
THE DRYER PROGRAM SETTINGS DIFFER FOR EACH MACHINE TYPE.
ATTENTION !!!
SELECTING RESET FACTORY IS RECOMMENDED IF A NEW MACHINE TYPE HAS BEEN
SELECTED. THIS WILL ENSURE THAT ALL THE DEFAULT SETTINGS OF THE NEW MACHINE TYPE
ARE LOADED.
T9 | T11 | T13 | T13/13 | TAMS13 | T16 | T24 | T35
C:Machine type
T11
!
!
!
!
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All the Initialization and Configuration Menu settings will be
cleared and the default Factory settings will be re-installed.
This function should only be used at the initialization of a new
Full Control Dryer Computer.
Select Yes or No and confirm by pressing the ENTER
button.
By selecting YES , a new request for confirmation is displayed
C: Delete old settings ? No
Press the YES and ENTER button to confirm once more.
You can control the brightness of the display or the angle at
which you have an optimal contrast by programming a value
between 1 and 20.
The default value is 9.
By pressing the ARROW UP or DOWN button, you can
adjust the value.
Select the machine heating system from the list by pressing
ARROW UP or DOWN button.
- Gas heating
- Electrical heating
- Steam heating
- Heat pump (HP)
The default value is Gas.
Press the ENTER button to confirm.
Set the Reversing function Yes if the machine type is
executed with Reversing.
No is the default value.
Yes : the Reverse function is enabled.
No : the Reverse function is disabled.
Press the ENTER button to confirm.
ONLY FOR GAS AND ELECTRICAL HEATING
At the heating system there is located a second Temperature
sensor. It is used to protect heating system against
overheating.
If value is "0" then Second Temperature Sensor is switched
OFF.
C:Reset Factory
Settings?
C:Brightness
Display : 9
C:Heating
Type : Gas
C:Reversing
System : No
C:Safety
Temp 2 : 150
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The default value is (Temperature values in °C) :
T9 T11 T13 T13/13 T16 T24 T35
Gas Heated 180 180 200 170 200 200 200
Electrical Heated 200 150 150 150 150 200 200
By pressing the ARROW UP or DOWN button, you can
adjust the value.
Set the Humidity Control function Yes if the machine type is
executed with Humidity Control.
No is the default value.
Yes : the Humidity Control function is enabled.
No : the Humidity Control function is disabled.
Press the ENTER button to confirm.
Press the ARROW UP or DOWN button to select Celsius or
Fahrenheit, depending if you prefer that the temperature is
displayed in degrees Celsius or degrees Fahrenheit.
Confirm by pressing the ENTER button.
The Lint Filter must be cleaned every day.
Depending the kind of Fabrics there will be more or less lint.
As memory support, a warning will be displayed at the end of
the drying cycle if the machine exceeds the programmed
number of cycles.
The default value is 15.
A value between 5 and 20 can be programmed.
Depending the amount of lint, you can reduce or increase the
number of cycles for which the Alarm must occur.
Confirm by pressing the ENTER button.
Attention !
By opening the lint door the „Lint Door Cycle Counter“ will be reset.
By opening the dryer door the Warning will be erased from the display but will not reset the Lint Door Cycle Counter.
If the „Lint Door Cycle Counter“ has not been reset for 40 cycles, an Error message will be displayed and the machine can’t be started anymore until the error message is reset by the KEY SWITCH.
C:Temperature:
Celcius
C:Humidity Control
System : No
C:Lint Warning
Limit : 15
!
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You can erase all the dryer programs at once.
This function should only be used at the installation of a new
Full Control Dryer Computer and if you want to ensure that
no old programs stay in the memory of the computer.
For all 20 programs default values will be loaded.
Select Yes or No and you have to confirm by
pressing the ENTER button.
By selecting YES , a new request for confirmation is
displayed. C: Delete all Programs ? No
Press YES and ENTER button to confirm once more.
If you want to make use of the 9 Standard Dryer programs,
these standard programs must be loaded into the Dryer
Program Memory of the Full Control Computer.
Press the ENTER button if you want to Load the Standard programs.
Then a Confirmation is asked before the First 9 dryer
program’s will be loaded.
By pressing Yes and ENTER button, 9 Standard
program’s will be loaded at the Program numbers 1 to 9.
The Standard dryer program‘s can be found in this manual
in chapter 7.
Then you can Select the language of the Dryer Program
name.
By the Dry Program Name the operator knows which kind of
dry process the program corresponds with.
You can select the Language from a list by pressing the
ARROW UP „+“ or DOWN „-“ buttons and you have to
confirm with the ENTER button.
Each dryer machine in the RS485 laundry machine network
must have a unique Communication Address.
255 is the default value.
Enter a unique number between 1 and 255.
Confirm by pressing the ENTER button.
Remark
If 2 or more machines have the same Communication
Address then the network will not function properly.
C:Erase All
Programs?
C:Load Standard
Programs?
C: Communication
Address : XXX
C:Language
English
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You can leave the Configuration Menu by pressing the
ENTER button.
Attention !
With the ARROW LEFT button you can go back to a previous menu item.
C: Configuration
Menu Exit
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5. PROGRAMMING
5.1 GENERAL
Specific functions have been implemented in the Full Control dryer computer to allow a detailed programming.
Functions for the complete program.
- Program Number : Selecting the dryer Program
- Program Name : Creating the Program Name
- View : Inspecting the Program settings without making changes
- Edit : Adjusting a Program
- Copy : Making a Copy of an existing Program
- Exit : Leave the Program Menu
Functions for the program steps.
- Step Number : Selecting the Program Step
- Edit : Adjusting the Program Step
- Add : Adding a Program Step at the end of the program
- Insert : Inserting a Program step in between other Program Steps
- View : Inspecting the Step settings without making changes
- Delete : Deleting a Step
- Exit : Leave the Program Step Menu
Follow the flowchart step by step.
5.2. STEP : PROGRAM MENU
HOW TO GET INTO THE PROGRAM MENU
The initialization menu can only be accessed when the machine is in standby (the machine is
powered up but no program is started).
SELECT Process_ _ is displayed.
Turn the key switch to program mode.
The Main menu is now available.
Press the ARROW RIGHT button to select the Program Menu.
Press the ENTER button to confirm your selection.
Goto
Main Menu
PROGRAM
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5.3. STEP : PROGRAM FUNCTIONS
SELECT THE PROGRAM NUMBER
Select the desired program number by pressing the ARROW
UP or DOWN button.
Program 1 to 20 can be selected.
Press the ENTER button as a confirmation.
VIEW A PROGRAM
In Program View you can look to the Program Settings,
without making changes.
Press the ARROW RIGHT button if you don‘t want to see
the program Over-View.
Press the ENTER button if you want to see the program
Over-View.
Attention !
In the program Over-View Menu, at the end of a Dryer
Program Step, Press the ENTER button to see
the next step. See also
EDIT A PROGRAM
Editing a program is changing the program by selecting a
new element from a list or by changing values in an
existing program. You can also add, or delete steps in an
existing program.
Press the ARROW RIGHT button if you don‘t want to Edit the
program.
Press the ENTER button if you want to Edit the program.
Goto
COPYING A PROGRAM
If you want to adjust a new program, sometimes it’s easier to
make a copy of an existing program and to make some small
changes to your new copy.
Press ARROW RIGHT button if you don‘t want to Copy
a program.
P:Give Program
Number : _ _
P: Program N°XX
View
P: Program N°XX
Edit
P: Program N°XX
Copy
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Press the ENTER button if you want to make a copy from
another program.
A confirmation is asked to delete the old program.
P: Delete Old Program? No
Press the ENTER button if you don‘t agree to copy the old
program. Goto
Press YES and ENTER button to confirm if you want to
implement a new program.
Insert the desired program number from which you want to
copy the program.
Press the ENTER button as a confirmation. Goto
EXIT THE PROGRAM MENU
Press the ENTER button if you want to leave the PROGRAM Menu.
Attention !
With the ARROW LEFT button you can go back to a previous menu item.
5.4. STEP : PROGRAM STEP FUNCTION
EDIT A STEP
If you edit a step, you will change values or list elements
from an existing step.
Press the ARROW RIGHT button if you don‘t want to Edit a
step.
Select the Step number.
If the number is not accepted, this means that the step is not
available.
Press the ENTER button to confirm your selection. Goto
ADDING A STEP AT THE END OF THE PROGRAM
Default programs have only 1 step. For more complicated
programs, you can add 4 extra steps. New steps are added
at the end of the program.
Press the ARROW RIGHT button if you don‘t want to Add a new step.
Press the ENTER button if you want to add a new step.
Goto
P: Copy from
Program N° _ _ _
P: Program
Menu Exit
P:Edit
Step : _ _
!
P:Add
Step
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INSERTING A STEP BETWEEN EXISTING STEPS
Default programs have only 1 step. For more complicated
programs, you can add 4 extra steps. Steps are inserted in
between other steps. The steps with the same or higher
number will be increased with 1.
Press the ARROW RIGHT button if you don‘t want to Insert a new step.
Press the ENTER button if you want to Insert a new step.
Goto
VIEW A STEP
Before making changes in a dryer program, it‘s
recommended to have a look at the actual settings by the
view function.
Press the ARROW RIGHT button if you don‘t want to View a step.
Select the Step number.
If the number is not accepted, this means that the step is not
available.
Press the ENTER button to confirm your selection.
Goto
DELETE A STEP
Attention !
Step 1 can not be deleted.
If you delete a step, an existing step in the program will
disappear.
Press the ARROW RIGHT button if you don‘t want to
DELETE a step.
Select the Step number.
Press the ENTER button to confirm your selection.
If the number is not accepted, this means that the step is not
available.
A confirmation is asked to delete the old step.
P: Delete Old Step? No
Press the ENTER button if you do NOT want to delete the old step.
Press YES and ENTER button to confirm if you want to
delete a step.
Goto
P:Delete
Step : _ _
P:View
Step : _ _
!
P:Insert
Step : _ _
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EXIT STEP MENU
Press the ENTER button if you want to leave the PROGRAM
STEP Menu.
Attention !
With the ARROW LEFT button you can go back to a previous menu item.
P:Step
Menu Exit
!
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28 PROGRAMMING MANUAL 508986_E_PUB_DATE_1_SEP_2014.DOC
5.5. STEP : PROGRAMMING THE DRYING PART
This paragraph gives a detailed explanation about programming the Dryer Sequences. Each program step contains a drying part and a cooldown part.
First the dryer part must be selected, item by item can be programmed.
Next the cooldown part must be selected, item by item can be programmed. See step .
Without making changes you can watch item by item, by pressing the ARROW RIGHT or LEFT
button.
If you want to make changes :
- Adjust a value by pressing the ARROW UP „+“ or DOWN „-“ button
- Enable or disable a Setting by pressing the ARROW UP „Yes“ or DOWN „No“ button.
- Select a list element by pressing the ARROW UP „Next“ or DOWN „Previous“ button.
You have always to confirm by pressing the ENTER button.
Each time you add a new step, default values have been pre-programmed.
So with less effort, complete programs can be programmed.
See also chapter 3 for a general explanation concerning the creation of dryer programs.
You can recognise a list element by the „ARROW UP & DOWN“ symbol at the right side on the display.
Press the ARROW RIGHT button to go to the last Menu Item : EXIT.
THE DRY SEQUENCE
°C : degrees Celsius
°F : degrees Fahrenheit
The temperature can be programmed between 1°C and 70°C.
T24 & T35 GAS AND ELECTRICAL HEATING ONLY
Dry Temperature : 1 - 82 °C
45°C is the suggested default value.
Adjust the desired temperature. Press the ENTER button for
confirmation.
2 types of dry sequence can be selected. 1. Time controlled sequence: The dry sequence will stop after the specified period of time. 2. Sequence controlled by time and residual moisture (only applies to machines fitted with a humidity sensor): The dry sequence will stop after the specified period of time or after the specified laundry residual moisture has been reached.
By the ARROW UP and DOWN button you can select the
required setting. Press the ENTER button for confirmation
P:Pr XX Step XX
Temp : 45 °C
P:Pr XX Step XX
DryType : Time
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The Dry Time is the programmed time that the linen is dried
by forced heating.
The default value is 30 minutes.
The value is programmable between 0 and 120 minutes.
Adjust the desired Drytime. Press the ENTER button for
confirmation.
The DryHumidity value is the programmed value for which
the dry process is stopped when the target residual moisture
in the linen has been reached. (Dried by forced heating.)
The default value is 5 %.
The value is programmable between 0 and 30 %.
(50-70% is the residual moisture level after extraction in
washing machine.)
Adjust the desired Humidity level. Press the ENTER button
for confirmation.
2 types of CoolDown sequence can be selected.
The Cooldown sequence will be stopped at :
- a preset Cooldown time.
- a preset Temperature value
By the ARROW UP and DOWN button you can select the
required setting. Press the ENTER button for confirmation
The Cooldown Time is the programmed time for which the
dryer is cooling the fabrics. (Heating is switched Off)
The default value is 5 minutes.
The value is programmable between 0 and 120 minutes.
Adjust the desired Cooldown Time. Press the ENTER button
for confirmation.
The Cooldown Temperature is the programmed temperature
for which the dryer is cooling the fabrics. (Heating is switched Off)
The default value is 40 °C.
The value is programmable between 0 and 70 °C.
Adjust the desired Cooldown Temperature. Press the
ENTER button for confirmation.
P:Pr XX Step XX
DryTime : _ _
P:Pr XX Step XX
DryHumidity : _ _ %
P:Pr XX Step XX
CoolTime : _ _ Min
P:Pr XX Step XX
CoolType : Time
P:Pr XX Step XX
CoolTemp : _ _ °C
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For special applications, a controlled cooldown sequence is
required.
The temperature will decrease in small steps in relation to the
time. The ratio for the cooldown sequence is the temperature
in function of time.
The default value is 0 °C/Min.
The value is programmable between 0 and 5 °C/Min.
Adjust the desired Cooldown Ratio. Press the ENTER button
FOR CONFIRMATION.
Only for machines executed with reversing.
Reversing can be switched Off and On.
The default value is Yes.
By the ARROW UP and DOWN button you can select the
required setting. Press the ENTER button for confirmation
Only for machines executed with reversing.
Settings are applicable for the DRY and COOLDOWN part of the Step.
A reversing Motor On/Off time can be programmed.
Depending the kind of fabrics, a short or long reverse time is
applicable.
Default values: 40 sec On and 5 sec Off time.
Programming limits: On: 3 - 120 sec Off: 1 - 15 sec
Adjust the desired Motor On and Off times. Press the ENTER
button for confirmation
You can always return to a previous menu item by pressing
the ARROW LEFT button.
By pressing the ENTER button you will leave the current
Step. Goto
P:Pr XX Step XX
Reversing : Yes
P:Pr XX Step XX
CoolRatio : _ _
P: Program
Step XX Exit
P:Pr XX Step XX
TurnTime : _ _ sec
P:Pr XX Step XX
RestTime : _ _ sec
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6. OPERATION MENU 6.1. STARTING UP
ATTENTION !!!
BEFORE STARTING UP THE FIRST TIME, BE SURE THAT THE MACHINE IS WELL INSTALLED.
SEE INSTALLATION AND MAINTENANCE MANUAL.
MAKE SURE THAT THE CONFIGURATION AND INITIALIZATION MENU HAVE THE RIGHT
SETTINGS. SEE CHAPTER 4.
ATTENTION !!!
DRY CYCLES CAN ONLY BE STARTED WHEN THE KEY SWITCH IS IN RUN MODE.
6.2. SWITCHING ON THE POWER
The display lights up when you switch on the power.
If the program is ready to be started, Select Process _ _ is displayed.
6.3. LOAD THE DRYER MACHINE
Open the door and load the laundry into the drum. When the drum is loaded, close the door.
6.4. STARTING A DRYER PROGRAM
Create a simple program by the special function buttons on the keypad.
Press the ARROW UP and DOWN buttons to adjust the corresponding values.
Or Select the program number by the PROGRAM SELECT button.
Up to 20 programs can be selected. The first 9 are the standard Drying programs you can find
in this manual at Paragraph 7.2.
Press the „START“ button.
6.5. THE ACTIVE PROGRAM
The cycle time will decrease minute by minute and gives you an indication how long it will take
before the cycle is finished.
For each Dryer program Step :
- first you will see the Dryer Sequence
- then you will see the Cooldown Sequence
A row of bars, shows you if the Sequence has just been started or if ¼, ½ or ¾ of the Sequence
time is over.
PrXX : The selected program number.
StYY : The selected program Step.
ZZ.Zmin or ZZ.Z H : The remaining program time in 1/10 of Minutes or 1/10 of Hours.
: A row of bars appears as a function of the remaining sequence time.
Dry : The executed Sequence. (example, Dry)
PrXX StYY ZZ.Z Min
Dry
!
!
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32 PROGRAMMING MANUAL 508986_E_PUB_DATE_1_SEP_2014.DOC
6.6. ADVANCING A DRYER PROGRAM
Press the ARROW UP button to increase the dry-cooldown sequence time.
Press the ARROW DOWN button to decrease the dry-cooldown sequence time.
Press the START button to skip the current step.
>> >> is displayed instead of the remaining time at the moment that the step is skipped.
ATTENTION !!!
EVEN IF THE ADVANCE FUNCTION HAS BEEN SWITCHED OFF IN THE INITIALIZATION MENU,
THE ADVANCE FUNCTION WILL WORK IF THE KEY SWITCH IS TURNED INTO PROGRAM MODE.
6.7. DRYING TIME
Once the program has been started, the remaining cycle time is displayed.
6.8. PROGRAM END
The time on the display counts down until 0.
Once the program cycle is finished, UNLOAD is displayed.
Open the door and unload the machine.
The Message UNLOAD will be erased and the machine is ready to start a new program.
SELECT PROCESS _ _ is displayed.
6.9. COOLDOWN FUNCTION
For Safety purposes the machine will always execute a cooldown sequence at the end of the
drying cycle. (Programmed dry temperature > 50°C). Even if the cooldown time has been put on
0 minutes in the program menu.
6.10. STOP
By pressing the STOP button the program is interrupted.
First the machine will go over to a safe state.
Then the message CONTINUE ? is displayed.
STOP : the program is stopped.
START : the program goes on with the rest of the cycle.
6.11. WAIT STATE
It can occur that the normal machine operation has been interrupted and that you have to wait until
the Full Control Dryer Computer allows you to go on.
You can recognize the wait state by a display that shows WAIT and a decreasing counter.
This will occur when the power has been switched off and on at a running dry cycle.
A delay time is respected before the machine can be restarted.
!
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6.12. HOW TO HANDLE FAILURE MESSAGES
When a failure has been detected by the Full Control Dryer Computer, a failure message is
generated, to inform the operator about the problem.
AA : The Program number
BB : The Step number
Unload ! : If it is allowed to open the door, the message Unload is displayed
E XXX : The error number
YYYYYYYY : The name of the error message
At the upper left corner, the program number and step number of the interrupted program are
displayed.
The message UNLOAD ! will inform you if it‘s allowed to open the door.
Safety conditions
If the actual temperature is too high the message „TOO HOT“ will be displayed together with the
actual temperature.
ATTENTION !!!
GO TO THE CHAPTER 8 TROUBLE SHOOTING TO FIND OUT MORE ABOUT ERROR HANDLING.
6.13. HOW TO HANDLE POWER INTERUPTIONS
When a power interruption occurs while the machine is in standby mode and no program cycle was
started, the machine will stay in standby mode.
When a power interruption occurs while the dry or cooldown sequence is busy, after the power
interruption, the message Continue ? will be displayed.
STOP : the program is stopped.
START : the program goes on with the last active step until the end of the program.
6.14. SERVICE-STATE BUTTON
The Service button is dedicated to supply the operator with more information about the dryer machine functions.
Press the SERVICE-STATE button if you want to inspect the actual temperature and humidity level.
At the Service - State menu, you can inspect :
- the dryer temperature and humidity level
- the number of cycles that have been accumulated (service due)
- the actual dryer machine states at the running dry cycle
By turning the key switch to Program, the Service-State menu will not disappear after 1 minute.
By pressing the ARROW RIGHT button you will see all the menu items.
You can leave the Service - State menu by pressing the SERVICE-STATE button again.
PrAA StBB Unload !
EXXX:YYYYYYYYYYYY
!
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6.15. HUMIDIDY CONTROL
Residual Humidity Linen
Dry Cycle Time
At the drying process with humidity control, the air humidity is measured by an absolute air
humidity sensor. The graph shows the absolute air humidity in function of time.
When a drying cycle is started, the air humidity will go up quickly as the heating system starts
up, then the air humidity will decrease bit by bit.
The dryer computer humidity sensor measures this value and calculates the corresponding
residual humidity of the linen.
The residual humidity is the remaining amount of water in wet linen compared with it's dry equivalent.
When the linen is taken out a washing machine :
- a high extraction speed results in about 50 % residual humidity
- a low extraction speed results in about 70 % residual humidity
At the drying cycle (humidity control) there is shown on the display :
H - - : The residual humidity is above 30 % (the linen is wet)
H XX : The residual humidity value is below 30% (the linen gets dry)
Above 30% residual humdity, the linen is so wet that there is no accurate measurement.
(for this reason there is not shown a value on the display but just two dashes)
It can take 10 to 40 minutes depending the amount of load and how wet the linen is before
the Residual Humidity Value is shown on the display.
Part 1 : RH > 30 % Part 2 : RH < 30 %
H - - H - -
H - -
Linen is Wet Linen is Dry
H 30%
H 10%
H 20%
H 1%
Heating up
H - - shown on display H XX shown on display
H 5%
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The default programmed value for residual humidity of linen is 5%.
ATTENTION AT A RUNNING DRYING CYCLE, BEST IS NOT TO INTERRUPT THE DRYING CYCLE BY OPENING AND CLOSING THE DOOR AS THIS DISTURBS THE HUMIDITY CONTROL MEASUREMENT.
WARNING !!! CERTAIN FABRICS CAN GET DAMAGED WHEN DRYED UNTIL A RESIDUAL HUMIDITY OF 0%. (BONE DRY).
CERTAIN FABRICS GET ELECTROSTATIC CHARGED FOR A RESIDUAL HUMIDITY BELOW 5% (WHICH SHOULD BE AVOIDED).
ATTENTION THE HUMIDITY CONTROL SYSTEM IS NOT MADE TO RUN WITHOUT LOAD OR WITH A VERY SMALL LOAD. THE SYSTEM CAN ONLY FUNCTION IN A NORMAL WAY WHEN THERE IS SUFFICIANT EVAPORATION TO BE MEASURED BY THE AIR HUMIDITY SENSOR.
!
!
!
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36 PROGRAMMING MANUAL 508986_E_PUB_DATE_1_SEP_2014.DOC
7. PRE-PROGRAMMED PROGRAMS The Full Control Dryer Computer contains 9 pre-programmed Standard Dryer Programs.
ATTENTION !
THE PRE-PROGRAMMED PROCESSES ARE GIVEN AS AN EXAMPLE ONLY. FOR THE CREATION OF YOUR OWN PROGRAMS, CHECK THE PROPERTIES OF THE FABRICS AND THE RESIDUAL MOISTURE AFTER THE DRYING PROCESS.
7.1. DRYING PROGRAMS
DRYING PROGRAM 1: COLD 20 MIN
Sequence Temperature. Time Reversation
Step 1 Drying - - A = 40 sec, R = 5 sec
Cooldown - 20 min
DRYING PROGRAM 2: LOW 30°C 20 MIN
Sequence Temperature. Time Reversation
Step 1 Drying 30°C 20 min A = 40 sec, R = 5 sec
Cooldown - 3 min
DRYING PROGRAM 3: LOW 35°C 30 MIN
Sequence Temperature. Time Reversation
Step 1 Drying 35°C 30 min A = 40 sec, R = 5 sec
Cooldown - 3 min
DRYING PROGRAM 4: MEDIUM 40°C 40 MIN
Sequence Temperature. Time Reversation
Step 1 Drying 40°C 40 min A = 40 sec, R = 5 sec
Cooldown - 4 min
DRYING PROGRAM 5: MEDIUM 45°C 30 MIN
Sequence Temperature. Time Reversation
Step 1 Drying 45°C 30 min A = 40 sec, R = 5 sec
Cooldown - 4 min
!
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DRYING PROGRAM 6: MEDIUM 50°C 40 MIN
Sequence Temperature Time Reversation
Step 1 Drying 50°C 40 min A = 40 sec, R = 5 sec
Cooldown - 5 min
DRYING PROGRAM 7: HOT 60°C 30 MIN
Sequence Temperature Time Reversation
Step 1 Drying 60°C 30 min A = 40 sec, R = 5 sec
Cooldown - 5 min
DRYING PROGRAM 8: HOT 65°C 40 MIN
Sequence Temperature Time Reversation
Step 1 Drying 65°C 40 min A = 40 sec, R = 5 sec
Cooldown - 5 min
DRYING PROGRAM 9: HOT 70°C 30 MIN
Sequence Temperature Time Reversation
Step 1 Drying 70°C 30 min A = 40 sec, R = 5 sec
Cooldown - 5 min
DRYING PROGRAM 10: HOT X°C 30 MIN
Sequence Temperature Time Reversation
Step 1 Drying X°C 30 min A = 40 sec, R = 5 sec
Cooldown - 5 min
T24 & T35 electrical heating only: X = 80°C
T24 & T35 gas heating only X = 75°C
T24 & T35 steam heating only X = 70°C
T9, 11, 13, 13/13, 16: X = 70°C
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DRYING PROGRAM 11: HOT X°C 30 MIN
Sequence Temperature Time Reversation
Step 1 Drying X°C 30 min A = 40 sec, R = 5 sec
Cooldown - 5 min
T24 & T35 electrical and gas heating only: X = 82°C
T24 & T35 steam heating only: X = 70°C
T9, 11, 13, 13/13, 16: X = 70°C
DEFAULT PROGRAM 12 - 20: 45 °C 30 MIN
Sequence Temperature. Time Reversation
Step 1 Drying 45°C 30 min A = 40 sec, R = 5 sec
Cooldown - 5 min
REVERSATION - A = 40“ 40 Seconds Action (Drum Turns)
- R = 5“ 5 Seconds Rest (Drum is at Standstill)
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8. TROUBLESHOOTING
8.1. DISPLAY MESSAGES
Various messages may appear on the display at the start, during or at the end of a drying cycle.
In some specific cases, an acoustic signal will alert the operator.
When an error occurs the machine will automatically go over to a safe state.
8.2. FAULT MESSAGES
If a failure occurs, the computer will display a diagnostic error message.
The program number and step at which the interruption has occurred are displayed.
The fault message itself contains a number and a corresponding text label by which it’s easy to
find the related information in the manual.
If Unload ! is displayed, it’s allowed to open the door.
XX : the program number
YY : the program step number
Unload ! : open the door if Unload ! is displayed
EZZZ : the number of the occurred error
Fault message : the text label of the error message
8.3. HOW TO HANDLE FAULT MESSAGES
ATTENTION !!!
CHECK IN THE MANUAL FOR WHAT PROBLEM THE ERROR MESSAGE CORRESPONDS TO.
ASK THE ASSISTANCE OF AN EXPERIENCED TECHNICIAN TO SOLVE THE PROBLEM.
ALL THE SAFETY PRECAUTIONS MUST BE FOLLOWED BEFORE EACH INTERVENTION.
You can overrule and erase fault messages by:
pressing the STOP or ENTER button (key switch in program mode)
switching the power off/on
opening the door (Ignition Error, Air Flow Switch)
Each time at the end of the cycle, the Full Control Dryer computer will fulfil a cooldown sequence
(Actual temperature > 50 °C).
If at the end of the cycle the safety conditions are not fulfilled (Temperature > 50°C), the message
TOO HOT will be displayed. (TOO HOT MESSAGE IS ERASED BY OPENING THE DOOR, A
NEW SEQUENCE CAN BE STARTED)
If the problem disappears, (the temperature has dropped below 50°C) the Error message TOO HOT will disappear automatically.
PrXX StYY Unload !
EZZZ: Fault message
TOO HOT
XX °C
!
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40 PROGRAMMING MANUAL 508986_E_PUB_DATE_1_SEP_2014.DOC
ATTENTION !!!
IT’S UP TO THE OPERATOR TO TAKE THE NECESSARY PRECAUTIONS FOR HIGH TEMPERATURES OF FABRICS AND TUB WHEN THE DRYER DOOR IS OPENED.
ON THE DISPLAY THE ACTUAL TEMPERATURE IS DISPLAYED.
BEFORE ALL INTERVENTIONS, TO PREVENT BURNS WAIT UNTIL THE HOT PARTS HAVE COOLED.
ATTENTION !!!
THE ERROR MESSAGE TOO HOT CAN ALSO APPEAR AT THE END OF A CYCLE EVEN IF NO FAILURE HAS OCCURED
AS AN EXAMPLE, DRYING CYCLE WITH A SHORT COOLDOWN TIME.
AT THE END OF SUCH A DRYING CYCLE, THE TEMPERATURE IN THE TUB WILL STAY HIGH FOR A WHILE IF THE COOLDOWN SEQUENCE WAS TOO SHORT.
THE FULL CONTROL DRYER COMPUTER WILL GIVE A WARNING THAT THE TEMPERATURE IS STILL HIGH.
DEPENDING ON THE FAILURE TYPE THE FULL CONTROL COMPUTER WILL START A SPECIFIC PROCEDURE :
WHEN SAFETY IS INVOLVED
Full stop : the program is stopped
Full stop + cooldown : the program is stopped but a cooldown sequence is started
Don’t start : the program will not be started as long as the safety
conditions are not fulfilled
WHEN SAFETY IS NOT INVOLVED
Full stop + request for continue : a request to Continue ? the program is displayed
Skip + continue : the actual cycle step is skipped and the program continues
with the next step
Continue : the program continues
SPECIAL CASES :
For E19, 20:Defective Temperature sensor and E35:Wrong software version
The Failure message can only be erased by switching the power off and back on.
Fault 41:Service Due will occur over and over again until you have reset the cycle counter.
See Paragraph 8.5 how to reset the cycle counter.
RESET KEY :
When you have overruled an error message and opened the door, Reset Key will be displayed.
This message warns the operator that the Key Switch is still in Program mode.
Before you can start a new program you have to turn the key switch back to Run mode.
Turn the key switch to Run mode.
MESSAGE “CLOSE THE LINT FILTER DOOR”
This message indicates that the lint filter door is open during machine operation.
Close the lint filter.
If the message keeps showing even after the door has been closed, check the power feed of the controller board and the fuses.
!
!
! ! Reset Key ! !
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8.4. CLEAN FILTER
It’s a good attitude to clean the Lint Filter each day. (See also Installation and maintenance manual).
As safety is involved, when the Lint Filter has not been cleaned sooner then 15 succeeding cycles, a warning will be displayed at the end of the drying cycle. „CLEAN FILTER“
As the amount of lint depends on the kind of fabrics it’s possible to adjust the number of cycles, for which the warning is generated, in the Configuration menu.
Only by opening the lint door the Lint Filter Door Cycle Counter will be reset.
By opening the Dryer Door the warning on the display is erased but the Lint Filter Door Cycle Counter is not reset.
You can check the Lint Filter Door Cycle Counter at the Running State-Service Menu which is accessible by the special function button on the keypad. (Press ARROW RIGHT button to go to the next menu item.)
(Only valid for machines executed with an electric contact at the Lint Door)
8.5. OVERVIEW
N° Failure message Failure Action Fault occurrence
E1 Heating Safety 1 Heated air too hot Heating Off, Full Stop at safe temperature
Whole cycle
E2 Heating Safety 2 Heater too hot Heating Off, Full Stop at safe temperature
Whole cycle
E3 (1) PresSensLow Low pressure in the heat pump circuit
Heating Off, Full Stop at safe temperature
Whole cycle
E4 (1) PresSensHigh High pressure in the heat pump circuit
Heating Off, Full Stop at safe temperature
Whole cycle
E5 Motor Thermic Motor Security Trips Heating Off, Full Stop at safe temperature
Motor contactor on
E6 Fan Motor Thermic Fan Motor Security Trips
Heating Off, Full Stop at safe temperature
Motor contactor on
E7 Drum Motor Thermic
Drum Motor Security Trips
Heating Off, Full Stop at safe temperature
Motor contactor on
E8 Air flow switch Open at Startup
Air flow switch at startup
Heating Off, Full Stop at safe temperature
At Start Up
E9 Air flow switch Open after Startup
Air flow switch after startup
Heating Off, Full Stop at safe temperature
Whole Cycle after Start Up
E10 Air flow switch Closed
Air flow switch failure before startup
Don’t start At Start Up
E11 Fault Cooldown No temperature drop at cooldown
Heating Off, Full Stop at safe temperature
At Cooldown sequence
E12 No Reheating Heating not restarted Heating Off, Full Stop at safe temperature
At Heating sequence
E13 No Heating Heating failure Heating Off, Full Stop at safe temperature
At Heating sequence
E14 Heat Time Heating time failure Heating Off, Full Stop at safe temperature
At Heating sequence
UNLOAD
CLEAN FILTER
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N° Failure message Failure Action Fault occurrence
E15 Too Hot Too Hot Heating Off, Full Stop at safe temperature
At Heating sequence
E16 Coin Blocking 1 / / /
E17 Coin Blocking 2 / / /
E18 Too Hot Safety Too Hot Heating Off, Full Stop at safe temperature
Before Start Up
E19 Defective Temperature sensor 1
Value out of range Continue + Don’t start Before Start Up
E20 Defective Temperature sensor 2
Value out of range Continue + Don’t start Before Start Up
E21 Heating element overheating
Safety Heating element trips.
Heating Off, Full Stop at safe temperature
Whole cycle
E22 Ignition Error at Start up
Ignition fails 3 times Don’t Start At Start Up
E23 Ignition Error after Start up
Ignition fails 3 times Heating Off, Full Stop at safe temperature
Whole cycle
E24 Ignition Error
Failure
Wrong Ignition Error Signal
Heating Off, Full Stop at safe temperature
No Heating
E25 No Humidity Sensor
Humidity Sensor not connected
Continue, for info only saved in Err log.
Whole cycle
E26 No Humidity Sensor Cap
Cap Humidity Sensor missing
Continue, for info only saved in Err log.
Whole cycle
E27 No Humidity Reduction
Time out no reduction humidity value.
Heating Off, Full Stop at safe temperature
Whole cycle
E28 Lint Filter Lint Filter has not been opened for 40 cycles.
Don’t start At Start Up
E29 TimeOut Cool No Cooldown Heating Off, Full Stop at safe temperature
At Cooldown
E35 Wrong Softw Wrong software version
Don’t start New software version
E37 Too Hot Safety Temp. much too high (risk of burn !)
Major Alarm + Extra Cooldown Time
Whole cycle
E39 (1) Error Fan Contact of fan motor electronic protection disconnected
Heating Off, Full Stop at safe temperature
Whole cycle
E40 (1) PhaseErr Faulty sequence (order) of phases or interruption / drop of phase voltage in the power supply system
Heating + motor-drive Off, Full Stop at safe temperature
Whole cycle
E41 Service Due Service Due Warning For Info only Open door = reset
End cycle
E42 Connection No Network Connection For Info only Data Transfer Networking
E150-
E165
Memory Err Memory Error Full stop + safety time Any time
E170- E199
Softw Err Software Error Full stop + safety time Any time
(1) machine with heat pump (HP)
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8.6. SERVICE MENU
In the Service menu you have some extra utilities:
The Software Version Number.
An overview of the 8 last failure messages.
Statistics for general occurence of error messages
An overview of the input states
Reset Cycle Counter and Statistics Error Messages
HOW TO GET INTO THE SERVICE MENU The SERVICE menu can only be accessed when the machine is in standby (the power is switched
on, but no program is started).
SELECT Process_ _ is displayed.
Turn the key switch to program mode.
The Main menu is now available.
Press the ARROW RIGHT button to select the SERVICE menu.
Press the ENTER button to make your selection.
Now you will see the first menu item.
By pressing the ARROW LEFT or RIGHT button you can see the menu items one by one.
The Software Version number.
You can select the next menu item by pressing the ARROW
RIGHT button.
If you don‘t want to see the Fault messages,
press the ARROW RIGHT button.
If you want to see the Fault messages, press the
ENTER button.
There are 8 Fault Messages kept in EEPROM memory.
Fault N° 1 : the last occurred error message.
Fault N° 2 : the last –1 occurred error message.
…
Fault N° 8 : the last – 7 occurred error message.
E XXX : The Error message number.
YYYYYYYYYY : The Error message name.
Press the ARROW RIGHT button to see
S:Software
Version 1.00
S:View Fault
Messages?
S:Fault N° 1 :
EXXX:YYYYYYYYYY
Main Menu
Service
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44 PROGRAMMING MANUAL 508986_E_PUB_DATE_1_SEP_2014.DOC
message by message and to leave the Error message menu.
If no messages are displayed, this means that no Errors have
occurred.
If you don‘t want to erase the Fault messages, press the
ARROW RIGHT button.
Press the YES and ENTER button if you want to erase the
Error messages.
If you don‘t want to see the Fault statistics, press the
ARROW RIGHT button.
If you want to see the Fault statistics, press the ENTER button.
The Fault Statistics are an accumulation of Errors messages
that have appeared over a long period.
The Statistics can be reset at the Service Menu, by a Reset
of the Cycle counter.
With this information the technician has an indication on
which parts an intervention will be needed.
The List with Statistics.
Heating Safety 1 : E1
Heating Safety 2 : E2
Motor Thermic : E5 + E6 + E7
Air Flow Switch : E8 + E9 + E10
Fault Cooldown : E11
No Heating : E12 + E13 + E14
Too Hot : E15 + E18
Temperature Sensor : E19 + E20
Gas Ignition Error Run : E23
Gas Ignition Error Start : E22
If you don‘t want to see the Input States, press the ARROW
RIGHT button.
If you want to see the Input States, press the ENTER button.
Input 1 : the State that corresponds with Input 1.
Input 2 : the State that corresponds with Input 2.
…
Input 20 : the State that corresponds with Input 20.
S:Erase Fault
Messages? No
S:View Input
States ?
S:Input 1 Off/On
S:View Fault
Statistics?
S:Heating Safety 1
0 x
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Analog Input 1, 2, 3 : the value that corresponds with Analog
Input 1, 2, 3.
The exact function of the inputs can be found on the
electrical drawing of the Full Control Dryer.
If the Input state is Off, the Input signal is low.
If the Input state is On, the Input signal is high.
Press the ARROW RIGHT button to see message by
message and to leave the Input state menu.
To avoid that No maintenance will be fulfilled when the
machine has reached the number of cycles that corresponds
with the „Service Interval _ _ _“ number at the Initialization
menu, a warning will be generated over and over again at the
end of each cycle until the Cycle Counter at the Service
menu has been reset.
Also the Statistics for Error messages will be Reset by
resetting the Cycle counter.
If you don‘t want to reset the Cycle Counter,
press the ARROW RIGHT button.
Press the ARROW UP „Yes“ and ENTER button if you want to reset the Cycle Counter.
Press the ENTER button if you want to leave the SERVICE
Menu.
Attention !
With the ARROW LEFT button you can go back to a previous menu item.
S: Service
Menu Exit
!
S:Reset Cycle
Counter : No
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8.7. DIAGNOSTIC PROGRAM
The purpose of the diagnostic program is to test the dryer machine functions one by one.
HOW TO GET INTO THE DIAGNOSTIC MENU The Diagnostic menu can only be accessed when the machine is in standby (the power is switched on, but no program is started).
1. Select Process_ _ is displayed.
Turn the key switch in program mode.
The Main menu is now available.
Press the ARROW RIGHT button to select the Diagnostic menu.
Press the ENTER button to make your selection.
If you don’t want to start a diagnostic program, you have to
press the ARROW RIGHT button.
Press the YES and ENTER button if you want to start
the diagnostic program.
Press the ENTER button if you want to leave the Diagnostic
Menu.
Attention !
With the ARROW LEFT button you can go back to a previous menu item.
TEST SEQUENCE
Display test
Sensor test
Door test
Motor test
Heating test
Main Menu
Diagnostic
D:Diagnostic
Program : No
S: Diagnostic
Menu Exit
!
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8.8. PROBLEM CHECK LIST
Problem Cause Solving the problem
When the power is switched on : the display is not illuminated
Remark :
The display must always light up when the power connector is connected to the power board (EPROM with software must be implemented)
no external power
the emergency stop button is activated
the power connector is not connected on the board
Check voltage on the power supply connector
check if the EPROM that contains the software is implemented
Switch on the external power supply
verify the external power to the machine
deactivate the emergency stop button
connect the power connector
Check fuses in the power supply circuits of the control board. Remove the fuses after the cause of the fault has been rectified (short circuit / faulty control board).
if there is no EPROM implemented on the logic board, put the right EPROM with software into the socket
The display is illuminated, but it’s difficult to read the text on the display.
the brightness is not Ok Change the value for Brightness in the Configuration Menu until you get a bright display.
The machine is not starting up the key switch stands in „Program mode“
set the Key switch to „Run mode“
The machine is not responding on pressing the keyboard buttons
the key switch is not functional the „START“ button is not functional (the key switch stands in Program mode)
no button is functional and the key switch is in the right position
there is no beep signal when the buttons are pressed
check if the input connector „A“ is well connected and check the wiring between the input connector and the key-switch
set the Key switch to „Run mode“
check if the connector „K“ of the keyboard is well connected
The machine is not behaving as expected
if the wrong machine type is selected the wrong outputs will be activated
check if the right machine type is selected in the Configuration Menu.
A program is started, but the outputs are not activated
check if connector „R“ and „S“ are connected
connect the connector at the correct position
Door must be closed
Heating safety must be closed
Motor safeties must be closed
Wait is displayed and a counter is counting down
this is a wait state caused by a power interruption or a safety sequence at the end of the process
wait until the counter has reached 0
do not switch off/on the power again as you will restart the counter
Unload is displayed and the Door is Open
Check if the „Door Switch“ is still closed
If the „Door Switch“ is broken, replace the Door Switch“
The drum is not turning
(No error message will be generated if there is no rotation sensor)
Check if the belt is broken
Check the applied motor voltage
Check if the motor is still functional
Check the tension of the belt or replace the belt
repair the motor power supply circuit
change the motor if needed
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8.9. EXPLANATION ERROR MESSAGES FAILURE 1 : HEATING SAFETY 1 Failure 1 occurs when the electronic timer detects that the heating safety located at the air outlet has opened it’s NC contact. (NC thermal contact) (failure 1 can only occur when the drying cycle is running).
A skilled and experienced technician must examine the heating-and air outlet system before the machine is put in operation again.
DIAGNOSE:
1. Check the air outlet system. If the air flow is not sufficient, adjust the air outlet system.
2. Check the temperature sensor. If the temperature sensor is not measuring correctly, replace the temperature sensor.
3. Check the heating system. If the heating system is broken repair, replace the heating system.
4. Check the heating contactor (valve) If the heating contactor (valve) is not functional repair or replace the component.
5. Check the wiring. If the wiring is damaged, repair the wiring.
6. If the heating safety is not closing within 15
minutes.
The heating safety will be probably broken and must be replaced.
7. Check the output relay that controls the
heating system.
If the output relay is not functional, replace the control board.
8. Check the input Signal by monitoring the state at
the Service menu.
If the input is not functional anymore, replace the control board..
FAILURE 2: HEATING SAFETY 2 Failure 2 occurs when the electronic timer detects that the heating safety located at the heater has opened it’s NC contact. (NC thermal contact) (failure 2 can only occur when the drying cycle is running).
A skilled and experienced technician must examine the heating-and air outlet system before the machine is put in operation again.
DIAGNOSE:
1. Check the air outlet system. If the air flow is not sufficient, adjust the air outlet system.
2. Check the temperature sensor. If the temperature sensor is not measuring correctly, replace the temperature sensor.
3. Check the heating system. If the heating system is broken repair, replace the heating system.
4. Check the heating contactor (valve) If the heating contactor (valve) is not functional repair or replace the component.
5. Check the wiring. If the wiring is damaged, repair the wiring.
6. If the heating safety is not closing within 15
minutes.
The heating safety will be probably broken and must be replaced.
7. Check the output relay that controls the
heating system.
If the output relay is not functional, replace the control board.
8. Check the input Signal by monitoring the state at
the Service menu.
If the input is not functional anymore, replace the control board.
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FAILURE 3: PRESSURE SENSOR LOW – MACHINE WITH HEAT PUMP (HP) Error 3 is displayed when the programmer device finds out that the pressure in the heat pump circuit has dropped under the safe level.
DIAGNOSE:
1. Check the pressure in the coolant circuit. If the pressure is lower than the value indicated on the rating table of the pressure switch, it is possible that the coolant has leaked out of the cooling circuit. Repair the cooling circuit.
2. Check (according to the wiring diagram) weather the circuits have not been interrupted. Check the correct interconnection of the machine with the heat pump unit.
If the wiring is not continuous: repair the wiring.
3. Check the input Signal by monitoring the state at the Service menu.
If the input is not functional anymore, replace the programmer board.
FAILURE 4: PRESSURE SENSOR HIGH – MACHINE WITH HEAT PUMP (HP) Error 4 is displayed when the programmer device finds out that the pressure in the heat pump circuit has risen above the safe level.
DIAGNOSE:
1. Check whether the lint filter is not clogged or obstructed.
Clean the lint filter.
2. Check whether the heat exchangers of the heat pump are not choked/clogged.
Clean the heat exchangers, remove the dust.
3. Check if the heat pump fans start operating when the maximum pressure is reached.
If the fans do not start operating, check the signal. If the signal is all right, it is possible that the fans are damaged/defective.
4. Check (according to a wiring diagram) weather the circuits have not been interrupted. Check the correct interconnection of the machine with the heat pump unit.
If the wiring is not continuous: repair the wiring.
5. Check the input Signal by monitoring the state at the Service menu.
If the input is not functional anymore, replace the programmer board.
FAILURE 5 : MOTOR THERMIC Failure 5 occurs when the motor temperature (overcurrent) security has tripped. The contact will be closed again automatically after some time. (Failure 5 occurs for 1 motor machines). (NC thermal contact)
A skilled and experienced technician must examine the motor-drive system before the machine is put in operation again.
DIAGNOSE:
1. Check if the thermal security of the motor is
open.
If the thermal security is open, within 15 minutes the security will close automatically. If a motor is defective, the security can go open again when you restart the dryer. If it was only a temperature problem and the motor is not defective: the overload security will not trip again.
2. Check that the air flow, drum and ventilator rotation is not obstructed.
Solve the mechanical problem.
3. If the thermal motor security is not closing after 15 minutes.
The thermal motor security will be probably broken.
4. Check the continuity of the wiring. If the wiring is not continuous: repair the wiring.
5. Check the input signal by monitoring the state at the Service menu.
If the input is not functional anymore, replace the control board.
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FAILURE 6 : FAN MOTOR THERMIC Failure 6 occurs when the fan motor temperature (overcurrent) security has tripped. The contact will be closed again automatically after some time. (Failure 6 occurs only for 2 motor machines). (NC thermal contact).
A skilled and experienced technician must examine the motor-drive system before the machine is put in operation again.
DIAGNOSE:
1. Check if the thermal security of the motor is
open.
If the thermal security is open, within 15 minutes the security will close automatically. If a motor is defective, the security can go open again when you restart the dryer. If it was only a temperature problem and the motor is not defective: the overload security will not trip again.
2. Check that the air flow, drum and ventilator
rotation is not obstructed.
Solve the mechanical problem.
3. If the thermal motor security is not closing
after 15 minutes.
The thermal motor security will be probably broken.
4. Check the continuity of the wiring. If the wiring is not continuous, repair the wiring.
5. Check the input signal by monitoring the
state at the Service menu.
If the input is not functional anymore, replace the control board.
FAILURE 7: DRUM MOTOR THERMIC Failure 7 occurs when the motor temperature (overcurrent) security has tripped. The contact will be closed again automatically after some time. (Failure 7 occurs only for 2 motor machines) (NC thermal contact)
A skilled and experienced technician must examine the motor-drive system before the machine is put in operation again.
DIAGNOSE:
1. Check if the thermal security of the motor is
open.
If the thermal security is open, within 15 minutes the security will close automatically. If a motor is defective, the security can go open again when you restart the dryer. If it was only a temperature problem and the motor is not defective: the overload security will not trip again.
2. Check that the air flow, drum and ventilator
rotation is not obstructed.
Solve the mechanical problem.
3. If the thermal motor security is not closing
after 15 minutes.
The thermal motor security will be probably broken.
4. Check the continuity of the wiring. If the wiring is not continuous, repair the wiring.
5. Check the input signal by monitoring the state
at the Service menu.
If the input is not functional anymore, replace the control board.
FAILURE 8: AIR FLOW SWITCH OPEN AT STARTUP Failure 8 occurs when there is not sufficient air flow when the ventilator is switched On. This security function prevents that the heating is switched On when the ventilator is not functional or if the airflow is obstructed.
(Failure 8 occurs only at startup) (NO contact)
The Air Flow Switch has a safety function and it’s function must not be obstructed.
A skilled and experienced technician must examine the dryer system before the machine is put in operation again.
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ATTENTION !!!
FOR NEW INSTALLATIONS THE AIR OUTLET TUBES MUST HAVE THE RIGHT SIZE FOR THE AIR FLOW OF THE CORRESPONDING MACHINE. FOLLOW THE INSTRUCTIONS IN THE INSTALLATION MANUAL
DIAGNOSE:
1. Check if the ventilator is functional. If the ventilator is not functional, repair or replace the ventilator, belt, motor control system, wiring or the power supply circuit of the ventilator.
In normal operation, the Ventilator is switched On immediately after pressing the START button.
The ventilator must stay on for the complete time of the drying cycle.
2. Check if there is sufficient air flow.
Check if the Dryer is a closed box.
(Lint filter Door, mechanical panels must be
present and closed properly)
When the Dryer is not a closed box, air will escape and the air flow will not be sufficient to switch the Air Flow Switch.
Make sure that there is no loss of Air Flow.
Example : close the Lint Filter Door properly.
3. Check if the switch and metal plate and air
flow detection system is still functional.
If the air detection system or the switch is out of order, it must be repaired or replaced.
4. Check the continuity of the wiring If the wiring is not continuous : repair the wiring
5. Check the input signal by monitoring the
state at the Service menu.
If the input is not functional anymore, replace the control board.
FAILURE 9: AIR FLOW SWITCH OPEN AFTER STARTUP Failure 9 occurs when there is not sufficient air flow when the ventilator is Turning. This security function makes that the heating is switched Off when the ventilator is suddenly Not functional anymore or if the airflow gets obstructed.
(Failure 9 occurs only after startup) (NO contact)
The Air Flow Switch has a safety function and it’s function must not be obstructed.
A skilled and experienced technician must examine the dryer system before the machine is put in operation again.
DIAGNOSE:
1. Check if the ventilator is functional. If the ventilator is not functional, repair or replace the ventilator, belt, motor control system, wiring or the power supply circuit of the ventilator.
In normal operation, the Ventilator is switched On immediately after pressing the START button.
The ventilator must stay on for the complete time of the drying cycle.
2. Check if there is sufficient air flow.
Check if the Dryer is a closed box.
(Lint filter Door, mechanical panels must be
present and closed properly)
When the Dryer is not a closed box, air will escape and the air flow will not be sufficient to switch the Air Flow Switch.
Make sure that there is no loss of Air Flow.
Example : close the Lint Filter Door properly.
3. Check if the switch and metal plate and air
flow detection system is still functional.
If the air detection system or the switch is out of order, it must be repaired or replaced.
4. Check the continuity of the wiring If the wiring is not continuous, repair the wiring
5. Check the input signal by monitoring the
state at the Service menu.
If the input is not functional anymore, replace the control board.
!
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FAILURE 10: AIR FLOW SWITCH CLOSED Failure 10 occurs at the start of the drying cycle. Before the ventilator is switched On, the Air flow switch must be open. If the flow detection system is out of order and the switch is closed, an error message will be displayed.
(Failure 10 occurs only in standby mode) (NO contact)
The Air Flow Switch has a safety function and it’s function must not be obstructed.
A skilled and experienced technician must examine the dryer system before the machine is put in operation again.
DIAGNOSE:
1. Check if the air flow detection system is
still functional.
If the air detection system or the switch is out of order, it must be repaired or replaced.
2. Check if the ventilator is switched On
immediately after pressing start.
Check the contactor, wiring and the ventilator command signal.
3. Check the continuity of the wiring If the wiring is not continuous, repair the wiring
4. Check that the ventilator is switched Off at
the end of the drying cycle.
If the contactor is not correctly functioning, replace the contactor.
5. Check the input signal by monitoring the
state at the Service menu.
If the input is not functional anymore, replace the control board.
FAILURE 11: FAULT COOLDOWN Failure 11 occurs when the temperature doesn’t decrease when the Cooldown sequence is in progress.
(No cooldown at all after 15 minutes at cooldown sequence for temperature above 50°C).
A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again.
DIAGNOSE:
1. Check if the heating system is switched Off. If no temperature ramp has been programmed for the cooldown sequence, the heating system must be switched Off.
Check the contactor (valve), wiring, and the ventilator command signal.
2. Check if the temperature sensor is
functional.
If the temperature sensor is not measuring correctly, replace the temperature sensor.
3. Check the output relay that controls the
heating system.
If the output relay is not functional, replace the control board.
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FAILURE 12: NO REHEATING Failure 12 occurs at a heating (cooldown with ramp) sequence when the heating is not switched On again at the temperature control process when the lowest temperature hysteresis value is reached.
A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again.
DIAGNOSE: 1. Check if there is no interruption of the
electrical power, gas or steam heating
power supply
The machine will not heat when there is no energy supply for the heating system.
Avoid interruptions of the energy supply.
2. Check if the heating system is functional. If the heating system fails to work, repair or replace the heating system.
3. Check the heating contactor (valve) If the heating contactor (valve) is not functional repair or replace the component.
4. Check the continuity of the wiring. If the wiring is not continuous : repair the wiring
5. Check if the temperature sensor is
functional.
If the temperature sensor is not measuring correctly, replace the temperature sensor.
6. Check the output relay that controls the
heating system.
If the output relay is not functional, replace the control board.
FAILURE 13: NO HEATING Failure 13 occurs when the heating system is not functional at start up.
(No temperature raise of 5°C in 30 minutes after start drying cycle.)
A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again.
DIAGNOSE: 1. Check if there is no interruption of the
electrical power, gas or steam heating
power supply
The machine will not heat when there is no energy supply for the heating system.
Avoid interruptions of the energy supply.
2. Check if the heating system is functional. If the heating system fails to work, repair or replace the heating system.
3. Check the heating contactor (valve) If the heating contactor (valve) is not functional repair or replace the component.
4. Check the continuity of the wiring. If the wiring is not continuous, repair the wiring
5. Check if the temperature sensor is
functional.
If the temperature sensor is not measuring correctly, replace the temperature sensor.
6. Check the output relay that controls the
heating system.
If the output relay is not functional, replace the control board.
FAILURE 14: HEAT TIME Failure 14 occurs when after X minutes the target temperature is not reached.
The alarm time X can be set in the initialisation menu. (For setting 99, no Error message 14 will occur)
The information serves as an indication of reduced heating power.
DIAGNOSE: 1. Check if there is no interruption of the
electrical power, gas or steam heating
power supply
The machine will not heat when there is no energy supply for the heating system.
Avoid interruptions of the energy supply.
2. Check the heating system. If the heating system fails to work, repair or replace the heating system.
3. Check the heating contactor (valve) If the heating contactor (valve) is not functional repair or replace the component.
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4. Check the continuity of the wiring. If the wiring is not continuous, repair the wiring
5. Check if the temperature sensor is
functional.
If the temperature sensor is not measuring correctly, replace the temperature sensor.
6. Check the output relay that controls the
heating system.
If the output relay is not functional, replace the control board.
FAILURE 15: TOO HOT Failure 15 occurs when the actual heating temperature goes 15°C above the target temperature at the drying process.
A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again.
DIAGNOSE:
1. Check the air outlet system. If the air flow is not sufficient, adjust the air outlet system.
2. Check the temperature sensor. If the temperature sensor is not measuring correctly, replace the temperature sensor.
3. Check the heating system. If the heating system is broken, repair or replace the heating system.
4. Check the heating contactor (valve) If the heating contactor (valve) is not functional repair or replace the component.
5. Check the wiring. If the wiring is damaged, repair the wiring.
6. Check the output relay that controls the
heating system.
If the output relay is not functional, replace the control board.
7. Check the input Signal by monitoring the
state at the Service menu.
If the input is not functional anymore, replace the control board.
FAILURE 18: TOO HOT SAFETY Failure 18 occurs when the actual heating temperature rises above safety temperature 85°C while the machine is waiting to be started (not running).
A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again.
ATTENTION !!! IF FAILURE 18 OCCURS WE CAN EXPECT THERE IS RISK OF BURN AND NECESSARY ACTIONS MUST BE TAKEN TO REDUCE TEMPERATURE.
DIAGNOSE:
1. Check the air outlet system. If the air flow is not sufficient, adjust the air outlet system.
2. Check the temperature sensor. If the temperature sensor is not measuring correctly, replace the temperature sensor.
3. Check the heating system. If the heating system is broken, repair or replace the heating system.
4. Check the heating contactor (valve) If the heating contactor (valve) is not functional repair or replace the component.
5. Check the wiring. If the wiring is damaged, repair the wiring.
6. Check the output relay that controls the
heating system.
If the output relay is not functional, replace the control board.
7. Check the input Signal by monitoring the
state at the Service menu.
If the input is not functional anymore, replace the control board.
!
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FAILURE 19: DEFECTIVE TEMPERATURE SENSOR 1 Failure 19 occurs when the temperature sensor is broken. The fault is only displayed when the machine is in standby mode and no program is active. The fault can only be erased by switching off and on the power. If the fault is still present after switching on the power : fault message 19 will be generated again.
A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again.
DIAGNOSE:
1. Check if the temperature sensor is
connected on the PCB Board.
The Female connector must be connected with the Male connector T of the PCB board.
2. Check the temperature sensor If the temperature sensor is broken: replace the temperature sensor
3. Measure the resistance of the sensor If the resistance is not OK, replace the temperature sensor
4. Check if the earth wire is at the middle
position of the connector
If the earth wire is not at the middle position: put the earth wire in the middle position of connector T
5. If the fault is persistent Replace the electronic board Be sure that the problem is related to the electronic board and not to a defective temperature sensor
FAILURE 20: DEFECTIVE TEMPERATURE SENSOR 2 Failure 20 occurs when the temperature sensor is broken. The fault is only displayed when the machine is in standby mode and no program is active. The fault can only be erased by switching off and on the power. If the fault is still present after switching on the power : fault message 20 will be generated again.
A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again.
DIAGNOSE:
1. Check if the temperature sensor is
connected on the PCB Board.
The Female connector must be connected with the Male connector T of the PCB board.
2. Check the temperature sensor If the temperature sensor is broken: replace the temperature sensor
3. Measure the resistance of the sensor If the resistance is not OK, replace the temperature sensor
4. Check if the earth wire is at the middle
position of the connector
If the earth wire is not at the middle position: put the earth wire in the middle position of connector T
5. If the fault is persistent Replace the electronic board Be sure that the problem is related to the electronic board and not to a defective temperature sensor
FAILURE 22: IGNITION ERROR AT STARTUP GAS HEATING ONLY Failure 22 occurs when the heating system has a problem to switch on the fire at start up.
If the problem is still persistent after 3 requests for reset, error message 22 is generated.
The gas ignition system closes contactor KA3 (input 4 High) to inform the dryer computer that the gas ignition system failed to switch on the fire.
Then the ignition system is reset by the dryer computer by switching on the reset signal gas ignition system (contactor KA2))
A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again.
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DIAGNOSE:
1. Check the gas supply. Without gas supply, the heater can’t function.
Right Gas supply and pressure must be available.
2. Check the heating system. If the heating system is broken repair, replace the heating system.
3. Check the gas ignition system. If the gas ignition system is not functional, replace the gas ignition system.
4. Check the heating contactors. If a heating contactor is not functional replace the component.
5. Check contactor KA3 (Ignition Error). If the contactor KA3 is not functional replace the component.
6. Check the wiring. If the wiring is damaged, repair the wiring.
7. Check the output relays that controls the
heating system.
If an output relay is not functional, replace the control board.
8. Check the electrical Input Ignition Error at control board.
If the input of the control board is not functional anymore, replace the control board.
FAILURE 23: IGNITION ERROR AFTER STARTUP (RUN) GAS HEATING ONLY Failure 23 occurs when the heating system has a problem to switch on the fire when the dryer tries to restart the gas heating system. (while the dry cycle is running).
If the problem is still persistent after 3 automatic resets, the operator is invited to restart the system.
If the action of the operator is not successful, error message 23 is generated.
The gas ignition system closes contactor KA3 (input 4 High) to inform the dryer computer that the gas ignition system failed to switch on the fire.
Then the ignition system is reset by the dryer computer by switching on the reset signal gas ignition system (contactor KA2))
A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again.
DIAGNOSE:
1. Check the gas supply. Without gas supply, the heater can’t function.
Right Gas supply and pressure must be available.
2. Check the heating system. If the heating system is broken repair, replace the heating system.
3. Check the gas ignition system. If the gas ignition system is not functional, replace the gas ignition system.
4. Check the heating contactors. If a heating contactor is not functional replace the component.
5. Check contactor KA3 (Ignition Error). If the contactor KA3 is not functional replace the component.
6. Check the wiring. If the wiring is damaged, repair the wiring.
7. Check the output relays that controls the
heating system.
If an output relay is not functional, replace the control board.
8. Check the electrical Input Ignition Error at the control board.
If the input of the control board is not functional anymore, replace the control board.
FAILURE 24: IGNITION ERROR FAILURE GAS HEATING ONLY Failure 24 occurs after 3 attempts when the Gas Ignition system fails to be reset.
Cause : Input Signal Ignition Error Failure stays high (Input 4) nevertheless 3 attempts of dryer computer to reset gas ignition system (contactor KA2). This is to be considered a major hardware failure.
A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again.
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DIAGNOSE:
1. Check the gas ignition system. If the gas ignition system is broken, replace the gas ignition system.
2. Check the wiring. If the wiring is damaged, repair the wiring.
3. Check contactor KA3 (Ignition Error). If the contactor KA3 is not functional replace the component.
4. Check the electrical Input Ignition Error at the control board.
If the input of the control board is not functional anymore, replace the control board.
FAILURE 25: NO HUMIDITY SENSOR HUMIDITY CONTROL ONLY Failure 25 occurs when the humidity sensor doesn't give an analog electrical output signal to the dryer computer. Example: connector not connected to dryer computer.
(At the „Configuration“-menu you can switch off/on the Humidity Control function)
(Note : the humidity sensor needs 1 minute after switching on the power supply dryer to stabilise it’s analog output signal)
Failure 25 can occur when the dryer is running without linen inside. This should not be considered as a system failure. Check correct dryer operation with a normal amount of wet linen.
ATTENTION THE HUMIDITY CONTROL SYSTEM IS NOT MADE TO RUN WITHOUT LOAD OR WITH A VERY SMALL LOAD. THE SYSTEM CAN ONLY FUNCTION IN A NORMAL WAY WHEN THERE IS SUFFICIANT EVAPORATION TO BE MEASURED BY THE AIR HUMIDITY SENSOR.
DIAGNOSE:
1. Check if the humidity sensor is connected
to the dryer computer.
If the humidity sensor is not connected to the dryer computer, connect the sensor
3. Check the wiring. If the wiring is damaged, repair the wiring.
3. Check the supply voltage humidity sensor. If there is no or wrong supply voltage replace the dryer computer.
4. Check the humidity sensor and amplifier. If the humidity sensor or amplifier is damaged replace the humidity sensor and amplifier.
5. Check the analog input signal.
(Inputs can be checked one by one in the
Service menu)
If for Analogue value 3, the value at the Analog input menu = „0“ then the analog input signal is missing.
If the input of the controller board is not functional, replace the controller board. (check first previous items)
FAILURE 26: NO HUMIDITY SENSOR CAP HUMIDITY CONTROL ONLY
Failure 26 occurs when the dust cap at the humidity sensor is missing.
When the dust cap is missing, due to the influence of the air flow in the dryer, the sensor will measure a too big value which is out of range at normal operation.
(At the „Configuration“-menu you can switch off/on the Humidity Control function)
(Note : the humidity sensor needs 1 minute after switching on the power supply dryer to stabilise it’s analog output signal)
DIAGNOSE:
1. Check if the dust cap is mounted on the
sensor.
If the dust cap is missing or broken, put a new dust cap on the humidity sensor.
2. Check the wiring. If the wiring is damaged, repair the wiring.
3. Check the supply voltage humidity sensor. If there is no or wrong supply voltage replace the dryer computer.
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4. Check the humidity sensor and amplifier. If the humidity sensor or amplifier is damaged replace the humidity sensor and amplifier.
5. Check the analog input signal.
(Inputs can be checked one by one in the
Service menu)
If for Analogue value 3, the value at the Analog input menu > „800“ then the analog input signal is out of range.
If the input of the controller board is not functional, replace the controller board. (check first previous items)
ATTENTION !!! IF THE DRYER IS EXECUTED WITH AIR HUMIDITY SENSOR, THE DRYER CAN ONLY OPERATE CORRECTLY IF THE DUST CAP IS MOUNTED ON THE AIR HUMIDITY SENSOR.
FAILURE 27: No Humidity Reduction Failure 27 occurs when the humidity value doesn’t decrease within 60 minutes when the drying sequence is in progress. (Maximum drying time by humidity control is set default on 60 minutes.)
DIAGNOSE:
1. Check if the humidity sensor is functional. Check if there is no lint that obstructs the well functioning of the sensor.
2. Check if the humidity sensor is functional. If the wiring of the sensor is broken repair the wiring.
3. Check if the humidity sensor is functional. If the sensor is not functional at all, replace the sensor.
(If you blow with your moth on the sensor, the humidity value must change.) (remove filter cap first)
4. Check if the heating-drying system is
functional.
If there is not sufficient airflow or heating power, the fabrics in the dryer will not get dry. Repair the problem.
5. Check if the analog input and power supply of the sensor on the control board is functional.
If the sensor control circuit is not functional, replace the control board.
FAILURE 28: LINT FILTER Failure 28 occurs when the Lint Filter Door has not been opened for 40 succeeding cycles.
Check The value of the Lint Filter Door Cycle Counter can be inspected at the Running State-Service menu. (Special function button)
DIAGNOSE:
1. The Lint Filter must be cleaned every day. If the Lint Filter has not been cleaned for 40 days, open the Lint Door and clean the Filter. Close the door again. The Lint Filter Door Cycle will be reset.
2. Check if the Lint Filter Door Cycle Counter
is reset by opening the Lint Door.
If the Lint Filter Door Switch is broken, replace the Lint Filter Door Switch (Normal Closed Contact)
3. Check if the Lint Filter Door Cycle Counter
is reset by opening the Lint Door.
If the wiring is broken, repair the wiring.
4. Check if the Lint Filter Door Cycle Counter
is reset by opening the Lint Door.
If the input of the control board is not correctly functioning, replace the control board.
FAILURE 29: TIMOUT COOLDOWN Failure 29 occurs when the Cooldown temperature is not reached in max. allowed time (120 minutes) (Temperature selected at Cooldown sequence)
A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again.
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DIAGNOSE:
1. Check the air outlet system. If the air flow is not sufficient, adjust the air outlet system.
2. Check the temperature sensor. If the temperature sensor is not measuring correctly, replace the temperature sensor.
3. Check the heating system. If the heating system is broken, repair or replace the heating system.
4. Check the heating contactor (valve) If the heating contactor (valve) is not functional repair or replace the component.
5. Check the wiring. If the wiring is damaged, repair the wiring.
6. Check the output relay that controls the
heating system.
If the output relay is not functional, replace the control board.
7. Check the input Signal by monitoring the
state at the Service menu.
If the input is not functional anymore, replace the control board.
FAILURE 35: WRONG SOFTWARE VERSION When a total new software that isn’t downward compatible with previous software versions is loaded, then the software will detect that the old and new softwares are not compatible. You have to reconfigure the Full Control Dryer Computer. See Chapter 4.
ATTENTION !!!
ALL THE CUSTOM SETTINGS WILL BE ERASED IN THE FULL CONTROL DRYER COMPUTER BY
LOADING THE FACTORY SETTINGS.
After reinitialization of the Full Control Dryer Computer, fault 35 can only be erased by switching the power Off/On.
FAILURE 37: TOO HOT SAFETY Failure 37 occurs when the actual heating temperature rises above safety temperature 85°C while the machine is running. ( (*) T24 & T35 ELECTRICAL HEATING ONLY : 100°C)
If at the end of the drying cycle the temperature is above 85°C ( (*) 100°C) the dryer will go on with the cooldown sequence for 30 minutes (or until temperature below 65°C or until open door).
On the display will be shown „Hot“ as indication that there is something wrong.
Check Safety Thermostats ST1 & ST2 as they should switch off the heating system and prevent high temperatures.
(See 9.2 Monitoring Temperature values)
A skilled and experienced technician must examine the heating-and air outlet system before the machine is put in operation again.
ATTENTION !!!
IF FAILURE 37 OCCURS WE CAN EXPECT THERE IS RISK OF BURN AND NECESSARY ACTIONS MUST BE TAKEN TO REDUCE TEMPERATURE.
DIAGNOSE:
1. Check the air outlet system. If the air flow is not sufficient, adjust the air outlet system.
2. Check the temperature sensor. If the temperature sensor is not measuring correctly, replace the temperature sensor.
3. Check the heating system. If the heating system is broken, repair or replace the heating system.
4. Check the heating contactor (valve) If the heating contactor (valve) is not functional repair or replace the component.
5. Check the wiring. If the wiring is damaged, repair the wiring.
6. Check the Safety Thermostats ST1 & ST2. The Safety Thermostats should go open before failure 37 is generated.
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7. Check the output relay that controls the heating system.
If the output relay is not functional, replace the control board.
8. Check the input Signal by monitoring the
state at the Service menu.
If the input is not functional anymore, replace the control board.
FAILURE 39: ERROR FAN – MACHINE WITH HEAT PUMP (HP) Error 39 is displayed as soon as an electronic protection of the fan motor is activated.
Before the machine may be put back to operation, a qualified technician must check the water heating system and air exhaust system.
DIAGNOSE:
1. Check if the contact of the electronic protection of the fan motor is connected when the fan is operating (CMF – On).
Note: If supply voltage is not fed into the fan, the protection contact is in the open state.
If the contact is disconnected, the fan motor is overheated or the fan is damaged.
Wait until the fan cools down - approx. 15 minutes.In case that the fault is just a temperature problem and the fan is not damaged, the error will not re-activate when the machine is restarted.
2. Check if the air flow is not obstructed. Also check if the rotation of the drum and fan are not obstructed/limited.
Check if the lint filter is not clogged. If so, clean it.
Check the heat exchangers. If clogged with dust, clean them.
3. In case that the electronic protection of the motor does not connect within 15 minutes.
It is likely that the fan is damaged.
4. Check if the power supply and control circuits of the fan are not interrupted.
If the circuits are interrupted, repair them.
5. Check the input signal based on the state as indicated in the Service menu.
If the input is not functional anymore, replace the programmer board.
FAILURE 40: PHASE ERROR – MACHINE WITH HEAT PUMP (HP) Error 40 may occur when the sequence of phases is incorrectly connected in the power supply system. If error 40 occurs during the operation, it is either due to a failure of one phase of the power supply system or due to a significant difference of voltage in the individual phases.
DIAGNOSE:
1. The fault occurred after the machine had been installed.
Change the sequence of phases respective to the power supply system on the machine supply cable.
2. The fault occurred during machine operation. Check if no unwanted failures in the machine power supply system occurred.
3. The fault occurred during machine operation - check (according to the wiring diagram) if no interruption in the power supply circuits of the individual machine circuits occurred.
Check the state of the pilot relay which monitors the phases.
If the wiring is not continuous: repair the wiring.
4. The fault occurred during machine operation - check the input signal based on the state as indicated in the Service menu.
If the input is not functional anymore, replace the programmer board.
FAILURE 41: SERVICE DUE Service Due Err message is an indication that there must be executed a maintenance intervention.
Consult the Installation - Maintenance manual about the kind of the intervention that is required.
Err message 41 is just for informational purposes and the machine can still be operated, but to get rid of the Err message, a reset of the cycle counter is required. (At the Initialization menu, the Service Interval Count can be adjusted.)
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Go to the "Reset Cycle Counter" menu item in the Service Menu.
Select Yes to reset the cycle counter.
Press the SERVICE-STATE button and select the corresponding screen to inspect the
number of cycles that have been accumulated (service due)
FAILURE 150-165: MEMORY ERRORS If a memory error occurs then something is going wrong with the eeprom.
Try to reload the Programs. Check for source of electrical „noise“.
FAILURE 170-199: SOFTWARE ERRORS Software errors must never occur. If a software error message occurs inform the manufacturer.
FAILURE 95: WATCH DOG If the watch dog has been activated, message 95 is logged in the Error log register. If this occurs often, ask the help of a technician.
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8.10. HUMIDITY CONTROL - TROUBLE SHOOTING
The analogue value humidity sensor can be watched while drying the linen.
This can be helpful for diagnostic purposes.
While dryer is running, key switch in Program mode, press Status Button and Humidity Button and the
analogue value humidity sensor is shown.
ATTENTION THE HUMIDITY CONTROL SYSTEM IS NOT MADE TO RUN WITHOUT LOAD OR WITH A VERY SMALL LOAD. THE SYSTEM CAN ONLY FUNCTION IN A NORMAL WAY WHEN THERE IS SUFFICIANT EVAPORATION TO BE MEASURED BY THE AIR HUMIDITY SENSOR. CHECK CORRECT DRYER OPERATION WITH A NORMAL AMOUNT OF WET LINEN.
Trouble shooting problems with Humidity Control:
Operation with a small load of laundry
The humidity control system is not designed for operation without any load or with a very small load. Therefore; it is advisable to set the maximum dry time after which the drying operation will be terminated, (see chapter 5.5. Programming the drying part).
Check dust filter cap
When humidty control doesn't work at all, probably the dust filter cap is missing.
The dust filter cap is a white cover that must not be removed from the sensor device.
Nevertheless it doesn't look in this way, the dust filter cap allows to pass the air.
Check door lock system
When the dryer door is not completely closed, air from the room is sucked in the dryer.
This causes a wrong air humidity measurement.
Make sure that the dryer can only run when the door is in it's closed (locked) position.
(When door is still 10 mm open, it should not be possible to start a dryer program.)
Check heating and air flow
The air humidity measurement can only function when there is sufficient water evaporation
from the linen.
Evaporation can only happen when the air and indirectly the linen is sufficiently heated.
Suppose that the dryer has to run with reduced heating power, the air flow must be sufficiently
reduced so that there is still evaporation.
Example:
There is not sufficient Electrical Current available at the building.
The dryer works with only 50% of it's electrical heating power.
The air flow must be sufficiently reduced so that there is still enough evaporation inside the dryer to
allow optimal humidity control.
Check final drying temperature
At a normal drying process the outlet air temperature reaches it's programmed target value when the
linen gets dry.
For a correct drying process : when humidity control stops the dryer the dryer must have reached,
before the end of the drying cycle, the programmed target temperature value.
If this is not the case, probably there will not have occured sufficient evaporation at the drying
process because of reduced heating power. And the air humidity measurement will not have been
accurate to allow optimal humidity control.
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Linen must be sorted
A mixture of linen in the dryer can not result in an equal drying result.
It is a good practice that the same kind of linen is sorted and dryed together.
* Coton
* Synthetic
In case of Humidity Control a mixture of all kinds of linen will not give a good overall drying result.
Thin - Thick Fabrics
Thick fabrics like jeans trousers need a long drying time.
Dryer program will probably be stopped when fabrics is mostly dry, but inside pockets it will still feel
humid.
In case of thin fabrics it can happen that were the linen is sewed togheter there are a few humid
spots. This will dry overnight.
Humidity Control stops the dryer when the linen is dry based on the measured air humidity.
Correct Load in Drum
Some fabrics need more space in dryer then others.
It is important to choose the right size of dryer to obtain a good air flow.
If the linen is strenghled this will restrict the air flow and the linen will not be dryed equally.
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9. SERVICE INFORMATION
ATTENTION !!!
PROFESSIONAL REPAIRS IN ELECTRO INSTALLATION CAN BE CARRIED OUT ONLY BY
SERVICE ORGANIZATION WITH PERMISSION GIVEN BY PRODUCER / SUPPLIER.
IN CASE OF ANY MAINTENANCE OR REPAIR DISCONNECT THE MACHINE FROM SOURCE OF
ENERGY AND WAIT UNTIL THE MACHINE COOLS DOWN.
PLEASE FOLLOW ALL INSTRUCTIONS IN THE MANUALS AND THE LABELS AS WELL AS VALID BASIC SECURITY LAWS IN ORDER TO PREVENT BURNS AND SCALDS AND INJURIES CAUSED BY ELECTRICITY, HEATING POWER SUPPLY, MECHANICAL MOVING PARTS.
9.1. MAINTENANCE
Remove dirt from the keyboard by a damp cloth after disconnection from the power supply.
ATTENTION !!!
DO NOT USE AGGRESSIVE SOAPS, CAUSTIC CHEMICALS, GASOLINE OR OTHER PETROCHEMICAL SUBSTANCES WHICH CAN DAMAGE THE KEYBOARD.
Follow the instructions from the installation-maintenance manual.
9.2. INFORMATION FOR SERVICE
ATTENTION !!!
EVERY CIRCUIT BOARD HAS A STICKER PLACED ON THE EPROM, WHICH SPECIFIES THE
VERSION AND THE DATE OF THE SOFTWARE. THIS DATA ALONG WITH THE MACHINE SERIAL
NO., ORDER CODE MUST BE GIVEN IN ALL CORRESPONDENCE OR INQUIRIES TO THE
MANUFACTURER.
XXX-VVV
XXX = (Software for the Full Control dryer computer)
VVV = Version
!
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9.3. PROGRAMMER CIRCUIT BOARD
WARNING !
CONNECTION TO THE WRONG VOLTAGE SUPPLY MAY CAUSE SERIOUS BODILY INJURY AS
WELL AS DAMAGE TO THE ELECTRONIC PARTS AND TO THE DRYER ITSELF.
- Voltage : 200-240 Vac, 50/60 Hz
- Power : max 16 VA
- Memory : EPROM (contains the software)
EEPROM (contains the customised programs)
- Outputs : 6 relays
- Serial interface : RS485 (2 wire) networking between dryer computer and
external device (PC Computer)
- Display : LCD display
9.4. INSTRUCTIONS FOR REPLACING THE ELECTRONIC BOARD AND KEYPAD Switch off the main power supply.
Open the front plate of the dryer.
Turn the control board assembly holder to the front.
Remove the connectors from the control board.
Remove the combination keyboard - electronic timer by the rear side of the fascia panel.
Put the new combination keyboard – electronic timer into the machine and tighten the screws.
Reconnect all the connectors.
Turn the control board assembly holder back to its original position.
Close the front plate of the dryer.
Now you can Switch On the power supply.
The display should illuminate.
ATTENTION !!!
MAKE SURE THAT YOU DON’T DAMAGE THE FLEX CABLE OF THE KEYPAD WHEN YOU PUT
THE FULL CONTROL DRYER COMPUTER BACK INTO THE MACHINE.
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9.5. INSTRUCTIONS FOR INSTALLING NEW SOFTWARE
Switch off the main power.
Open the front plate of the dryer.
Turn the control board assembly holder to the front until you have access to the control board.
The EPROM with the implemented software is the only IC on the logic board that can be
removed.
Take the EPROM out of the IC-holder (by a dedicated tool) and replace it by a new one.
Make sure that you put the new chip at the right position. See picture.
Turn the control board assembly holder back to its original position.
Close the cover plate of the dryer.
Switch on the main power.
The display should illuminate.
If the software is compatible with the previous software: the new software can be used without re-
initialization.
You have to clear all the error messages in the Service-menu, if you want to make a correct
inspection of the functioning of the new installed software.
If the software is not 100% compatible with the previous software version:
The new software will generate a diagnostic message 35. When fault message 35 occurs, you
have to reset the settings of the configuration and initialization menu.
This can be easily done by Selecting Reset Factory Settings in the Configuration Menu.
This is explained in Chapter 3 : Basic Description of Controls.
All the Custom Settings will be lost.
Go through the Menu items of the Configuration and Initialization Menu one by one to ensure
that all the settings do correspond with the ones you prefer.
Switch the power Off/On.
Now the Full Control Dryer computer is ready to start a new cycle.
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10. SPECIFICATION OF YOUR MACHINE
MACHINE DATA type : ……………………. phases : …………………….
serial number : ……………………. frequency : …………………….
voltage : ……………………. output : …………………….
heating : electrical ……… kW gas steam
ELECTRONIC DATA Programmer type :
serial number : ……………………………
software version : ……………………………
software date : ……………………………
keyboard : ……………………………
MACHINE CONFIGURATION DATA FUNCTION DATA ENTERED
MACHINE TYPE : ……………………………………
BRIGHTNESS DISPLAY : ……………………………………
HEATING TYPE : Gas Electric Steam
REVERSING SYSTEM : Yes No
HUMIDITY CONTROL SYSTEM : Yes No
TEMPERATURE : Celsius Fahrenheit
WARNING FILTER : ……………………………………. Cycles
MACHINE INITIALIZATION DATA
FUNCTION DATA ENTERED
LANGUAGE : …………………………………….
ENABLED PROGRAMS : 1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19 20
SET UNWRINKLE TIME : ……………………………………. Minutes
UNWRINKLE ON TIME : ……………………………………. Seconds
UNWRINKLE OFF TIME : ……………………………………. Minutes
SERVICE INTERVALL : …………………………………….
BUZZER TIME : ……………………………………. Seconds
ALLOW ADVANCE : Yes No
MANUAL OVERRIDE : Yes No
DEFAULT MOTOR TURN TIME : ……………………………………. Seconds
DEFAULT MOTOR REST TIME : ……………………………………. Seconds
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68 PROGRAMMING MANUAL 508986_E_PUB_DATE_1_SEP_2014.DOC
11. INDEX A
ADD STEP ........................................... 22 ADDING A STEP AT THE END OF THE
PROGRAM ................................. 22,23 ADVANCING A DRYER PROGRAM ... 29 AIR FLOW SWITCH CLOSED ............. 49 AIR FLOW SWITCH OPEN AFTER
STARTUP ........................................ 48 AIR FLOW SWITCH OPEN AT
STARTUP ........................................ 48 ALLOW ADVANCE YES ...................... 13 ARROW DOWN ..................................... 4 ARROW LEFT ....................................... 4 ARROW RIGHT ..................................... 4 ARROW UP ........................................... 4
B BASIC DESCRITPTION OF CONTROL....... 6 BRIGHTNESS DISPLAY ...................... 16 BRIGHTNESS DISPLAY ................... 9,16 BUTTONS .............................................. 4 BUZZER TIME 5 SEC ..............................
C CLEAN FILTER .................................... 37 COMMUNICATION ADDRESS XXX .... 18 CONFIGURATION MENU ................... 18 CONFIGURATION MENU .............. 11,14 COOLDOWN FUNCTION .................... 29 COOLDOWN TIME ................................ 4 COPY FROM PROGRAM N ................ 22 COPYING A PROGRAM ...................... 21 CREATION OF A DRYER PROGRAM .. 9
D DEFAULT MOTOR REST TIME........... 13 DEFAULT MOTOR-TURN MOTOR ..... 13 DEFAULT PROGRAM 10 - 20 45 °C 30
MIN .................................................. 31 DEFECTIVE TEMPERATURE SENSOR ... 1,52 DEFECTIVE TEMPERATURE SENSOR ... 2,53 DELETE A STEP ................................. 23 DELETE STEP ..................................... 23 DIAGNOSTIC PROGRAM NO ............. 42 DIAGNOSTIC PROGRAM ................... 42 DISPLAY MESSAGES ......................... 34 DRAIN .................................................. 60 DRUM MOTOR THERMIC ................... 47 DRYER DOOR IS OPENED ................ 35 DRYING PROGRAM 1: COLD 20 MIN .. 32 DRYING PROGRAM 2: LOW 30°C 20 MIN ... 32 DRYING PROGRAM 3: LOW 35°C 30 MIN ... 32 DRYING PROGRAM 4: MEDIUM 40°C 40 ... 32 DRYING PROGRAM 5: MEDIUM 45°C 30 ... 32 DRYING PROGRAM 6: MEDIUM 50°C 40 ... 33 DRYING PROGRAM 7: HOT 60°C 30 MIN ... 33 DRYING PROGRAM 8: HOT 65°C 40 MIN... 33 DRYING PROGRAM 9: HOT 70°C 30 MIN .. 33 DRYING PROGRAMS ......................... 32 DRYING TEMPERATURE ..................... 4 DRYING TIME...................................... 29 DRYING TIME........................................ 4
E EDIT A PROGRAM .............................. 21 EDIT A STEP ....................................... 22 EDIT STEP .......................................... 22
ELECTRONIC DATA ........................... 60 EMERGENCY STOP SWITCH .............. 4 ENABLE PROGRAM X ........................ 12 ENTER .................................................. 4 ERASE ALL PROG? ............................ 17 ERASE ALL PROG ? ........................... 17 ERASE FAULT MESSAGES ? NO,40 ..... EXIT STEP MENU ............................... 24 EXIT THE PROGRAM MENU .............. 22 EXPLANATION ERROR MESSAGES .... 45 EYYYY FAULT MESSAGE .................. 34
F FAN MOTOR THERMIC ...................... 47 FAULT COOLDOWN ........................... 50 FAULT MESSAGES ............................ 34 FAULT N° 1 : ........................................ 39
G GENERAL ............................................. 6 GIVE PROGRAM NUMBER ................ 21
H HEAT TIME.......................................... 51 HEATING ............................................. 60 HEATING ELEMENT OVERHEATING
ELECTRICAL HEATING ONLY ....... 53 HEATING SAFETY .............................. 40 HEATING SAFETY 1 ........................... 45 HEATING SAFETY 1 SENSOR ........... 45 HEATING SAFETY 2 ........................... 45 HEATING SAFETY 2 SENSOR ........... 46 HEATING TYPE GAS .............................. HOW TO GET INTO THE DIAGNOSTIC
MENU .............................................. 42 HOW TO GET INTO THE PROGRAM
MENU .............................................. 20 HOW TO HANDLE FAILURE
MESSAGES .................................... 30 HOW TO HANDLE FAULT MESSAGES .. 34 HOW TO HANDLE POWER
INTERUPTIONS .............................. 30 HUMIDITY CONTROL NO ................... 16
I IGNITION ERROR AFTER STARTUP
GAS HEATING ONLY ..................... 54 IGNITION ERROR AT STARTUP GAS
HEATING ONLY .............................. 54 IGNITION ERROR FAILURE GAS
HEATING ONLY .............................. 54 INFORMATION FOR SERVICE ........... 57 INITIALIZATION MENU ......... 11,14.28,29 INITIALIZATION MENU EXIT .............. 14 INITIALIZING ....................................... 11 INPUT 1 OFF ....................................... 40 INSERT STEP ..................................... 23 INSTRUCTIONS FOR INSTALLING
NEW SOFTWARE ........................... 58 INSTRUCTIONS FOR REPLACING THE
ELECTRONIC BOARD AND KEYPAD.. 58
K KEYSWITCH ......................................... 4
L LABELS ............................................ 4,57 LANGUAGE ENGLISH ........................ 17
LEGEND ..............................................31 LIMITS ..................................................10 LOAD STANDARD PROGRAMS? .......17 LOAD THE DRYER MACHINE .............28
M MACHINE CONFIGURATION DATA....60 MACHINE DATA ..................................60 MACHINE INITIALISATION DATA .......60 MACHINE TYPE...................................15 MAIN MENU .........................................20 MAIN MENU .........................................11 MAIN MENU CONFIGURATION ..........14 MAIN MENU PROGRAM .....................20 MAIN MENU SERVICE ................... 39,42 MAINTENANCE ...................................57 MAX. HEATING TIME ..........................13 MAX. HEATING TIME 60 MIN ..............13 MEMORY ERRORS .............................56 MOISTURE LEVEL ............................... 4 MOTOR OFF TIME ..............................13 MOTOR THERMIC ...............................46
N NO HUMIDITY REDUCTION ................55 NO REHEATING ..................................50
O OPERATION BUTTONS ....................... 4 OPERATION MENU .......................... 6,28 OVERVIEW ..........................................37
P PASS WORD .......................................14 PR XX STEP XX COOL TEMP °C ........26 PR XX STEP XX COOL TIME MIN .......26 PR XX STEP XX COOL TYPE TIME ....26 PR XX STEP XX COOLRATIO .............26 PR XX STEP XX DRY HUMIDITY ........26 PR XX STEP XX DRY TIME .................25 PR XX STEP XX DRY TYPE TIME .......25 PR XX STEP XX REST TIME ...............27 PR XX STEP XX REVERSING YES .....27 PR XX STEP XX TURN TIME ..............27 PRE-PROGRAMMED PROGRAMMES ....31 PROBLEM CHECK LIST ......................44 PROGRAM ...........................................20 PROGRAM END ..................................29 PROGRAM FUNCTIONS .....................21 PROGRAM MENU .......................... 20,22 PROGRAM N XX COPY ......................21 PROGRAM N XX EDIT.........................21 PROGRAM N XX VIEW .......................21 PROGRAM SELECTION ....................... 4 PROGRAM STEP XX EXIT ..................27 PROGRAMMER CIRCUIT BOARD ......58 PROGRAMMING .................................64 PROGRAMMING THE ANTI-WRINKLE
SEQUENCE .....................................10 PROGRAMMING THE COOLDOWN
SEQUENCE ...................................... 9 PROGRAMMING THE COOLDOWN
TEMPERATURE ..............................10 PROGRAMMING THE COOLDOWN
TIME.................................................10 PROGRAMMING THE DRY
TEMPERATURE ..............................10 PROGRAMMING THE DRY TIME .......10
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508986_E_PUB_DATE_1_SEP_2014.DOC PROGRAMMING MANUAL 69
PROGRAMMING THE DRYER SEQUENCE .......................................9
PROGRAMMING THE DRYING PART ...... 25 PROGRAMMING THE FUNCTIONS.... 10 PROGRAMMING THE MOTOR ON
AND OFF TIMES FOR REVERSING10
R RESET CYRCLE COUNTER NO ......... 41 RESET FACTORY SETTINGS............. 15 RESET KEY ......................................... 35 REVERSATION.................................... 31 REVERSE ..............................................4 REVERSING SYSTEM NO .................. 16
S SOFTWARE VERSION 1.00 ................ 39 SELECT THE PROGRAM NUMBER ... 21 SERVICE ...............................................4 SERVICE INFORMATION .................... 57 SERVICE INTERVALL 9999 ................ 13 SERVICE MENU .................................. 39 SERVICE MENU EXIT ......................... 41 SERVICE-STATE BUTTON ................. 30
SET UNWRINKLE TIME ...................... 12 SOFTWARE ERRORS ........................ 56 SPECIAL CASES ................................. 35 SPECIFICATION OF YOUR MACHINE .... 60 SPEED SENSOR ERROR ................... 55 STARTING A DRYER PROGRAM....... 28 STARTING UP ..................................... 28 STEP MENU ........................................ 24 STEP PROGRAM STEP FUNCTION ..... 22 STOP ...................................... 4,29,30,34 SWITCHING ON THE POWER............ 28
T TEMP 40 °C ......................................... 10 TEMPERATURE CELCIUS ................. 16 TEST PRESS START .......................... 42 TEST SEQUENCE ............................... 43 THE ACTIVE PROGRAM .................... 28 THE ANTI-WRINKLE SEQUENCE ........ 9 THE DRY SEQUENCE ........................ 25 THE TUMBLE SEQUENCE ................... 9 TOO HOT ..............................30,34,35,51 TOO HOT SAFETY .............................. 52 TROUBLESHOOTING ......................... 34
U UNWRINKLE OFF TIME...................... 12 UNWRINKLE ON TIME ....................... 12
V VIEW A PROGRAM............................. 21 VIEW A STEP ...................................... 23 VIEW FAULT MESSAGES ? ............... 39 VIEW FAULT STATISTICS ? ............... 40 VIEW INPUT STATES ......................... 40 VIEW PROGRAMS ............................. 12 VIEW STEP ......................................... 23
W WAIT STATE ....................................... 29 WARNING FILTER 15 CYCLES .......... 16 WARNINGS AND SYMBOLS ................ 3 WATCH DOG ...................................... 56 WHEN SAFETY IS INVOLVED............ 35 WHEN SAFETY IS NOT INVOLVED ... 35 WRONG SOFTWARE VERSION ........ 56
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IMPORTANT !MACHINE TYPE:
PROGRAMMER: FULL CONTROL TIMER(FC)
INSTALLATION DATE:
INSTALLATION CARRIED OUT BY:
SERIAL NUMBER:
ELECTRICAL DETAILS:.............VOLT...............PHASE............HZ
NOTE: ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY, OR SPARE PARTS, MUST INCLUDE THE ABOVE IDENTIFICATION. MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE.
DEALER:
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