problue fulfill integratedfillsystememanuals.nordson.com/adhesives/english_manuals/1101094.pdf ·...

ProBlue Fulfill��Integrated Fill System

Customer Product ManualPart 1101094_02

Issued 01/2013

NORDSON CORPORATION • DULUTH, GEORGIA • USAwww.nordson.com

This document contains important safety information

Be sure to read and follow all safety information in this

document and any other related documentation.

Part 1101094_02 E 2012 Nordson CorporationAll rights reserved

For CE Declaration, refer to equipment documentation.

Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General informationabout Nordson can be found on the Internet using the following address: http://www.nordson.com.

Address all correspondence to:

Nordson CorporationAttn: Customer Service11475 Lakefield DriveDuluth, GA 30097

Notice

This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2010.No part of this document may be photocopied, reproduced, or translated to another language without the prior writtenconsent of Nordson Corporation. The information contained in this publication is subject to change without notice.

Trademarks

AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Baitgun, Blue Box, Bowtie, CanWorks, Century, CF, CleanSleeve, CleanSpray, ColorMax,Color-on-Demand, Control Coat, Coolwave, Cross-Cut, cScan+, Dage, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber, DuraPail, Dura-Screen,Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.DOT, EFD, Emerald, Encore, ESP, e stylized, ETI - stylized, Excel 2000, Fibrijet, Fillmaster,FlexiCoat, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill, GreenUV, HDLV, Heli-flow, Horizon, Hot Shot, iControl, iDry, iFlow, Isocoil,Isocore, Iso-Flo, iTRAX, Kinetix, LEAN CELL, Little Squirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, Micromedics,MicroSet, Millennium, Mini Squirt, Mountaingate, Nordson, Optimum, Package of Values, Pattern View, PermaFlo, PicoDot, Porous Coat, PowderGrid,

Powderware, Precisecoat, PRIMARC, Printplus, Prism, ProBlue, Prodigy, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Saturn with rings,Scoreguard, Seal Sentry, Select Charge, Select Coat, Select Cure, Signature, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, SureBead,Sure Coat, Sure-Max, Sure Wrap, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, TrueCoat, Ultra, UpTime, u-TAH, Vantage, VersaBlue, Versa-Coat,

VersaDrum, VersaPail, Versa-Screen, Versa-Spray, Watermark, and When you expect more. are registered trademarks of Nordson Corporation.

Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AltaSlot, Alta Spray, Artiste, ATS, Auto-Flo, AutoScan, Axiom,Best Choice, Blue Series, Bravura, CanPro, Champion, Check Mate, ClassicBlue, Classic IX, Clean Coat, Cobalt, Controlled Fiberization, Control Weave,

ContourCoat, CPX, cSelect, Cyclo-Kinetic, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraPUR, Easy Clean, EasyOn, EasyPW, Eclipse, e.dot+,E-Nordson, Equalizer, EquiBead, FillEasy, Fill Sentry, Flow Coat, Fluxplus, Get Green With Blue, G-Net, G-Site, IntelliJet, iON, Iso-Flex, iTrend,

Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, Multifill, MultiScan, Myritex, Nano, NexJet, OmniScan, OptiMix,OptiStroke, Partnership+Plus, PatternJet, PatternPro, PCI, Pinnacle, Plasmod, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray,

PURBlue, PURJet, Ready Coat, RediCoat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil, SolidBlue, Spectral, SpeedKing,Spray Works, Summit, SureFoam, Sure Mix, SureSeal, Swirl Coat, TAH, ThruWave, Trade Plus, Trilogy, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart,

Universal, ValueMate, Versa, Vista, Web Cure, YESTECH, and 2 Rings (Design) are trademarks of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes,could lead to violation of the owners' rights.

Viton is a registered trademark of DuPont Dow Elastomers. L.L.C.

Table of Contents i

Part 1101094_02E 2012 Nordson Corporation

Table of Contents

Manual Coverage 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Getting Started 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Restrictions to System Use 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intended Use 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Unintended Use 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Melter Firmware Requirements 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Theory of Operation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Modes of Operation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Overview of Pneumatic and Mechanical Components 5. . . . . . . . . . . . . .

(A). Adhesive Transfer Hose 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(B). Adhesive Storage Bin 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(C). Filter Housing and Lid Assembly 6. . . . . . . . . . . . . . . . . . . . . . . . . .(D). Air Pressure Regulator/Solenoid Assembly 6. . . . . . . . . . . . . . . . .(E). Suction Lance 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of Electrical Components 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .(F). Control Panel 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Refill Board 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Level Sensor 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation Clearances 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation Components 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Assemble the Lid Components 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Assemble the Transfer Hose, Air Line, and Suction Lance 14. . . . . . . . . .Set Up the Fill System 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Test the Fill System 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Remove the Inlet Air Deflector (Optional) 19. . . . . . . . . . . . . . . . . . . . . . . . .

Operation 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Monitoring Refill Operation 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Clearing a Refill Alarm 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contentsii

Part 1101094_02 E 2012 Nordson Corporation

Troubleshooting 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Restoring ProBlue Fulfill Factory Settings 23. . . . . . . . . . . . . . . . . . . . . . . .Level Sensor Adjustment and Calibration 24. . . . . . . . . . . . . . . . . . . . . . . .

Baseline Setting 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Final Setting 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Using the Illustrated Parts Lists 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Melter Assembly Part Numbers 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation Kit Parts 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Standard Installation Kit 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Splash-Resistant Installation Kit 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lid Assembly Parts 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Regulator/Solenoid Assembly Parts 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Miscellaneous System Parts 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Optional Accessories 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Service Kits and Recommended Spare Parts 37. . . . . . . . . . . . . . . . . . . . .

Technical Data 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fulfill System Specifications 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Dimensions 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Wiring Diagram 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ProBlue Fulfill Integrated Fill System 1


ProBlue Fulfill Integrated Fill System

WARNING! Allow only personnel with appropriate training and experience tooperate or service the equipment. The use of untrained or inexperiencedpersonnel to operate or service the equipment can result in injury, includingdeath, to themselves and others, and damage to the equipment.

Manual CoverageThis manual provides information specific to the installation, operation, andtroubleshooting of the integrated fill sub-system (Fulfill) incorporated intoyour ProBlue adhesive melter.

NOTE: For ProBlue Fulfill melters (generation 1) with fill system controls inthe sub-base, refer to manual P/N 1081444.

SafetyBefore installing and operating the fill system, read the safety informationprovided in the melter product manual in Section 1, Safety.

Getting StartedStep 1—Refer to the installation guide provided with the melter forinformation about installing the melter (steps 1 through 5 in the installationguide).

Step 2—Refer back to this manual for information about installing the fillsystem.

Step 3—Refer to the operation section of both the melter manual and thismanual for information about operating your melter and the fill system.

ProBlue Fulfill Integrated Fill System2


Restrictions to System UseBefore installing the fill system, ensure that your application DOES NOTrequire:S the transfer of solid-formed adhesive material greater than 12 mm

across the largest dimension.S adhesive temperatures exceeding 205 _C (400 _F).

DescriptionThe Fulfill system extends proven ProBlue adhesive melter technology byproviding automatic delivery of solid-formed adhesive to the melter tank.

For a complete ProBlue Fulfill integrated fill system, both the melter and aninstallation kit must be ordered.

Figure 1 ProBlue Fulfill melter (installation kit not shown)



Intended UseS Same as the melter. Refer to the melter manual.

Unintended UseS Same as the melter. Refer to the melter manual.

Melter Firmware RequirementsOperation of the fill system requires that melter firmware version 2.076 orlater be installed in the melter. Firmware updates are available fromwww.enordson.com/support.

Theory of OperationThe fill system adds small quantities of adhesive to the sealed melter tank atregular intervals, reducing the possibility of adhesive char, contaminants,thermal shock, and incorrect adhesive temperatures that result in poorbonding.

A capacitance sensor located in the melter detects a low adhesive level andthen sends a signal to the system control. A delay timer prevents the fillsystem from frequently cycling on and off.

At the end of the delay, the control activates the vacuum via a solenoid valve.Air pressure flows to a suction lance that is placed in the supplied bulkadhesive container. Using vacuum, the system conveys adhesive from thebulk container to the adhesive melter tank.

The controller activates the suction lance for a limited amount of time toprevent overfill conditions. If the maximum fill time is exceeded, the controllergenerates a refill alarm that stops the system from filling but does not disablethe melter heaters or take the melter out of ready status. If used, a refill alarmoutput is generated when the maximum fill time is exceeded. A refill alarmcan be cleared via the control panel or the Clear Refill Alarm input, if used.

NOTE: The low level LED present on a standard ProBlue melter is notpresent on a Fulfill integrated melter.



Modes of OperationThe default mode of operation is the automatic mode. When the melter isoperating in the automatic mode, the fill system tracks the melter readysignal. When the melter is ready, the fill system is enabled. If the melterstatus changes to not ready, then the fill system is disabled.

When the melter is operating in the manual mode, the fill system must bemanually enabled via the control panel or a remote input. The fill system canonly be enabled when the melter is ready. If the melter is placed into standbywhen the system is operating in the manual mode, the fill system will bedisabled. The fill system will remain disabled until the melter is again readyand the fill system is manually enabled via control panel or remote input.

NOTE: If remote inputs are used for fill system operation (RemoteEnable/Disable and Clear Refill Alarm), then the Fill System Enable key onthe control panel will not function.



Overview of Pneumatic and Mechanical Components

C

B

E

A

D

F

Figure 2 Overview of Fulfill system components

(A). Adhesive Transfer HoseThe adhesive transfer hose connects the suction lance to the lid assembly.The transfer hose conveys adhesive from the adhesive storage bin to themelter tank.

(B). Adhesive Storage BinPlace adhesive in the adhesive storage bin. The bin contains a gasket thatprevents debris from entering the bin. For best results, break up the adhesiveas much as possible when emptying into the bin. Do not get the adhesivewet.



(C). Filter Housing and Lid AssemblyThe Fulfil lid assembly includes the filter stack, lid, fill tube, baffle, anddeflector:S The filter stack contains a replaceable filter sock to prevent adhesive

fines and powder in the adhesive from being emitted into the ambientair.

S The fill tube attaches to the adhesive transfer hose.S The baffle prevents adhesive from entering the filter sock.S The deflector distributes adhesive evenly in the tank.

A safety interlock switch detects whether the removable melter tank lid is inplace. If the tank lid is not in place, the fill system will not operate.

(D). Air Pressure Regulator/Solenoid AssemblyThe supplied air pressure regulator is permanently set at 65 psig, the optimalsetting for most adhesives.

The solenoid valve turns on after the sensor indicates level state and the timedelay has been reached. The solenoid directs compressed air to flow to thesuction lance.

(E). Suction LanceThe suction lance draws adhesive from the adhesive storage bin. Thesuction lance includes:S A venturi pump to draw in and transport the adhesive.S A vibrator to keep the adhesive in loose condition. The vibrator is

active as long as compressed air is supplied to the suction lance.Air line tubing and the adhesive transfer hose are connected to the suctionlance. The lance is placed in the PVC pipe located in the adhesive storagebin.



Overview of Electrical ComponentsThe integrated Fulfill system includes a Fulfill-specific control panel. A refillboard located inside the electrical enclosure and a level sensor locatedinside the tank control fill system operation.

(F). Control PanelThe Fulfill control panel shown in Figure 3 provides the following controls andindicators:S (1) Refill alarm symbol and LED (red light)—Activates if the system

exceeds the user defined fill time limit. The system will not resumeoperation until the fault is cleared by pressing the Clear Fault key.

S (2) Adhesive transfer LED (blue light)—Indicates adhesive delivery isactive. When a low level is detected, the indicator notes that adhesiveis being transferred from the adhesive storage bin into the melter tankthrough the transfer hose.

S (3) Fill system enable key and LED (green light)—Pressing the fillsystem enable key turns the fill system on or off. The LED turns greenwhen the system is enabled.

32

1

Figure 3 Fulfill system controls and indicators1. Refill alarm symbol and LED2. Adhesive transfer LED

3. Fill system enable key(on/off) and LED



Refill BoardSee Figure 4. The refill board is located inside the electrical enclosure. Notethat:S The FAULT, DELAY, and AIR potentiometer functions are controlled

through parameters. Refer to Set Up the Fill System under Installationfor parameter descriptions.

S A dip switch labeled SW1 is preset at the factory. Positions M1 andM2 should always be ON.

SW1

XT1

XT2M1M2

ON

Figure 4 Refill board (located inside the electrical enclosure)

Level SensorThe level sensor detects the level of adhesive in the melter tank. When theadhesive falls below the set point, the level sensor sends a signal to the refillboard.

The sensor comes preset from the factory for an average application in whichthe adhesive in the tank is typically molten. To adjust the level sensorsettings, refer to Level Sensor Adjustment and Calibration underTroubleshooting.



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InstallationBefore installing the fill system, familiarize yourself with Section 3,Installation, in the melter manual.

Installation Clearances

Figure 5 Minimum installation clearances (top and side views shown; refer to Table 1)



Table 1 Installation Clearances (see Figure 5)Item Description Required Clearance

AThe distance from the outside edge of a 5/16-in. Nordson hoseto the front face of the melter when a short 90-degree hosefitting is used to connect the hose to the melter

P4 = 370 mm (14.5 in.)P7 = 370 mm (14.5 in.)P10 = 391 mm (15.4 in.)

BThe clearance required to open the pump enclosure door P4 = 243 mm (9.6 in.)

P7 = 243 mm (9.6 in.)P10 = 268 mm (10.55 in.)

CThe distance from the melter base to the top surface of the tanklid when it is closed.

P4 = 567.4 mm (22.34 in.)P7 = 565.2 mm (22.25 in.)P10 = 654.3 mm (25.76 in.)

DThe clearance required on the left side of the melter to open theelectrical enclosure door or remove a hose/gun module.

P4 = 648 mm (25.5 in.)P7 = 711 mm (28.0 in.)P10 = 714 mm (28.1 in.)

E The clearance required to access the fill system filter. All = 50.8 mm (2.00 in.)

FThe clearance required to open the tank lid. P4 = 895.9 mm (35.27 in.)

P7 = 977.7 mm (38.49 in.)P10 = 974 mm (38.35 in.)

559 mm(22 in.)

940 mm(37 in.)

534 mm(21 in.)

559 mm(22 in.)

1397 mm(55 in.)

Figure 6 Adhesive storage bin clearances



Installation ComponentsIn addition to the components contained in the melter installation kit, theFulfill system is shipped with the components shown in Figure 7.

NOTE: These components are shipped inside the adhesive storage bin.Refer to Installation Kit Parts under Parts for component part numbers.

1 2 3 4

5 6 7 8 9

Figure 7 Fulfill system components shipped inside the adhesive storage bin

1. Adhesive storage bin (tote)2. Transfer hose (standard)3. Suction lance

4. Air line (4 m)5. Inlet tube6. Hose clamp (2)

7. Wire tie (5)8. Filter housing9. Filter sock

Note: Extension kits are available if longer hose/air line lengths are needed. Refer to Parts for the extension kit partnumbers.



Assemble the Lid ComponentsSee Figure 8. Install the filter enclosure, filter sock and inlet tube on the tanklid of the Fulfill melter.1. Remove the three M4 socket-head screws (5) and spacers (6) from the

tank lid assembly (7).2. Insert the inlet tube (4) and rotate it to the desired position.3. Reinstall the spacers (5) and socket-head screws (6).4. Remove the tag from the filter sock (3).5. Insert the filter sock (3) into the filter enclosure (1).6. Set the filter enclosure on top of the tank lid and snap the filter enclosure

locks (2) onto the lid.

5

4

1

2

3

6

7

Figure 8 Fulfill lid assembly components1. Filter enclosure2. Filter enclosure locks3. Filter sock4. Inlet tube

5. M4 socket-head screw6. Spacer7. Melter tank lid



Assemble the Transfer Hose, Air Line, and Suction LanceSee Figure 9.1. Using one hose clamp, attach the transfer hose (A) to the end of the

suction lance (B).2. Use the remaining hose clamp to attach the transfer hose to the feed

system inlet tube (C).NOTE: If necessary, loosen the inlet tube retaining screws andreposition the inlet tube.

3. Connect the air line (D) to the suction lance air inlet (E).NOTE: Extension kits are available if longer hose/air line lengths areneeded. Refer to Parts for the extension kit part numbers.

4. Route the air line along the transfer hose, securing it with cable ties asyou go.

5. Leaving enough air line to reach the outlet (G) of the air solenoid, cut theair line to length and then insert the end of the air line into the outlet.

CAUTION! Risk of equipment damage. To keep the suction lance fromclogging, do not

S put adhesive in the white PCV tube that houses the suction lance,and

S do not apply excessive force to the suction lance when inserting it inthe tube.

6. Insert the suction lance into the adhesive storage bin.7. Connect a regulated, clean, dry air supply to the regulator inlet (F). The

air supply must be capable of supplying 3.45-5.51 bar (50-80 psi) at24 scfm.



G

B

E

D

A

C

F

F

G

Figure 9 Assembling the transfer hose, air line, and suction lance

1

2

3



Set Up the Fill SystemFulfill system setup involves connecting inputs/outputs and adjusting systemparameters as desired. If no changes are needed, skip to the nextprocedure, Test the Fill System.1. Refer to the Fulfill system parameters shown in Table 2 and make

changes to the parameters as desired. Refer to To change a Fulfillsystem parameter as needed.

2. Connect inputs/outputs as desired for your operation. Refer to Table 3 foravailable inputs/outputs. Refer to the installation section of the meltermanual for the procedures for connecting and setting up inputs/outputs.

NOTE: For ProBlue Fulfill melters (generation 1) with fill system controls inthe sub-base, refer to manual P/N 1081444.

To change a Fulfill system parameterSee Figure 10.1. Press the Setup key.

The left display flashes parameter 1.

2. Using the numeric keypad, enter (or scroll to) the desired parameter.Refer to Table 2 For Fulfill system parameters or to Table 3 forparameters that need to be changed for any inputs/outputs.NOTE: If you incorrectly enter the parameter number, press theClear/Reset key to return to parameter 1 and then re-enter the correctparameter.

3. Press the Enter key.4. Using the numeric keypad, enter the new value for parameter.5. Press the Enter key.6. Press the Setup key to exit the setup mode.7. Test the system.8. When you are satisfied that the fill system is operating correctly, save all

of the current melter setting into memory by simultaneously pressing thenumber 1 key and the Setup key.

Figure 10 Keys used forparameter setup

1. Setup key2. Clear/reset key3. Enter key



Table 2 Fulfill System ParametersParameter Name Values Description

47 Fill Time Delay Default: 60 (seconds)Range: 0-1000 (seconds)

The continuous time delay (in seconds)between when a tank low level condition isdetected and when the fill system activates.The Fill Time Delay setting prevents thesystem from frequently turning on and off.

48 Fill Time Limit Default: 60 (seconds)Range: 0-1000 (seconds)

The time allowed (in seconds) for the fillsystem to attempt to fill the tank before the refillalarm is activated.

69 FulfillEnable/Disable

Default: 1 (automaticoperation)or0 (manual operation)

The Fulfill system can be enabled or disabledeither manually or automatically.Manual enable/disable can be performedlocally or remotely. Local enable/disable isthrough the membrane panel. Remoteenable/disable is through a remote input. Referto Table 3.If the system is set for automatic operation andthe melter ready light is on, then the fill systemwill be automatically enabled (on). If the melterready light is off, then the fill system will bedisabled (off). For example, if the melter isplaced in standby, the Fulfill systemautomatically turns off.

79 Tote Vibrator Timer Default: 10 (seconds)Range: 0-30 (seconds)

An optional vibrator can be purchased for theadhesive storage bin (tote). When installed,this vibrator will activate for the user-specifiedtime before the fill system activates, and thenwill stay on until the level sensor is satisfied.The vibrator helps prevent adhesive bridgingand ensures consistent adhesive delivery fromthe tote to the melter.

Table 3 Fulfill System Inputs/OutputsName Type Description

Refill Alarm Output This output will signal when an F9 alarm occurs. To use this output,set one of parameters 40-46 to 11.

RemoteEnable/Disable

Input This input allows remote enabling/disabling of the Fulfill system. Touse this output, set one of parameters 30-39 to 30.

Clear Refill Alarm Input This input allows remote clearing of a refill alarm. To use this input, setone of parameters 30-39 to 29. This is a momentary switch. The resetwill be executed on change-of-state (on to off or off to on).

2

1

+

Saving current settings



Test the Fill SystemThe melter is shipped from the factory preprogrammed for automatic refilloperation. The factory settings that control the operation of the fill system canbe adjusted to meet specific application requirements. Refer to the previousprocedure, Set Up the Fill System.

To test the system1. Manually fill the tank with solid adhesive.2. Ensure that the tank lid is closed.3. Switch the melter on and wait for the system to reach ready status.4. Enable the fill system by pressing the fill system enable key.

The green LED turns on indicating that the fill system is enabled.

NOTE: The Fulfill system will not operate until the melter reaches readystatus.

1. Melter switch (on/off)2. Fill system enable key (on/off)

5. Run your production application.6. Monitor the frequency and the volume of adhesive delivered to the tank.

To ensure that there is sufficient molten adhesive to supply yourproduction application, it is preferable to have adhesive delivered to thetank in small batches (less than 1/8 of the tank volume) rather thaninfrequent large batches.NOTE: The level sensor is factory-set and should not requireadjustment. However, if your application requires sensor adjustment,refer to Level Sensor Adjustment and Calibration under Troubleshooting.

7. (Optional) If adhesive is clogging in the inlet air deflector, remove thedeflector. Refer to Remove the Inlet Air Deflector (Optional).

8. (Optional) If you need to adjust the performance of the fill system, refer toSet Up the Fill System.

9. When you are satisfied that the fill system is operating correctly, save allof the current melter settings into memory by simultaneously pressing thenumber 1 key and the Setup key.



Remove the Inlet Air Deflector (Optional)The inlet air deflector redirects the incoming air away from the tank surface.The deflector is an optional part that is used in most applications in which theadhesive in the top of the tank stays primarily or fully molten. In someapplications, better performance is achieved without the deflector.

NOTE: If the inlet tube is clogging, Nordson Corporation recommendsremoving the air deflector.See Figure 11. To remove the inlet air deflector, open the tank lid andremove the deflector screws (1) and the deflector (2).

2

1

Figure 11 Removing the inlet air deflector1. Deflector screws 2. Deflector



OperationOnce enabled, the fill system immediately begins operation. All that isrequired to maintain automatic refill operation is to maintain the level ofadhesive in the adhesive storage bin.

Monitoring Refill OperationUnder normal conditions, there is no need for the operator to monitor orintervene in the operation of the fill system. However, if the fill system isunable to satisfy the level sensor in the time limit set for the Fill Time Delay(parameter 48), the claxon alarm will sound, the refill alarm LED willilluminate, and the melter display will indicate F9.

Refer to the next procedure, Clearing a Refill Alarm, to clear a refill alarm.Refer to Troubleshooting for information about diagnosing and correctingpotential fill system problems.

NOTE: A refill alarm (F9) is a warning. The melter will not shut down whenthis alarm occurs. This alarm occurs when the fill system has tried to fill themelter for the amount of time specified in parameter 47 (Fill Time Delay) buthas not satisfied the level sensor.NOTE: If the lid is open, the fill system will not operate. An open lid conditionis indicated by a flashing fill system enable key LED.NOTE: If the air supply is shut off by the parent machine, a fault conditionwill occur.

4

5

1 2 3

6



Clearing a Refill AlarmNOTE: When the refill alarm output is activated, the melter heaters stay onand the melter ready remote output remains active.1. Press the Fill System Enable key (4) to disable the fill system and

alarm.2. Correct the fault condition.3. Press the Clear/Reset key (5).4. Press the Fill System Enable key (4) to re-enable the fill system.NOTE: It may take up to 30 seconds for the reset command to take effect.

1. Melter fault light (red)2. Melter ready light (green)3. Refill alarm LED (red)4. Fill system enable key5. Clear/reset key6. Enter key



TroubleshootingIf the fill system fails and the condition cannot be corrected, to continueoperating the melter (and filling it manually), disable the fill system (ensurethat the fill system power key LED is not illuminated).

Problem Possible Cause Corrective Action1. System overfilled Solenoid stuck open Clean or replace.

Sensor ground wire not connected Connect.Refill board not working Replace if defective.Sensor not calibrated properly Calibrate the sensor. Refer to Level

Sensor Adjustment and Calibration.2. System underfilled No adhesive in storage bin Add adhesive to storage bin.

No power Ensure that power is available.Adhesive bridging Dislodge adhesive. Add optional

vibrator kit if problem persists.Clogged wand/hose/lid Inspect the parts for improper

connections, clogs or kinks. Replaceas needed.

Clogged filter sock Replace if needed.Lid not closed Ensure that the lid is closed and that

the lid switch is operational.No/low air pressure Verify that sufficient air pressure and

flowrate is supplied to the Fulfill unitfrom your factory. Static pressureshould be 65 psi min.; operatingpressure should be 45 psi min.Replace the regulator if defective.

No power to the level sensor Verify that power is being supplied tothe level sensor (LED not lit = nopower) and that the power cord isinstalled properly.

Deflector bent Repair or replace.No power to refill board Verify power to the control box and at

the refill board. Replace if needed.Solenoid failure Verify the connections to the

solenoid. Replace if defective.Bad refill board Replace the refill board.Overfill timer too short Adjust the timer.Sensor not calibrated properly Calibrate the sensor. Refer to Level

Sensor Adjustment and Calibration.3. Frequent overfill

alarms with no causeTimers not properly set Adjust the timer settings. Refer to Set

Up the Fill System under Installation.

+

Restoring saved settings



Restoring ProBlue Fulfill Factory SettingsThere are two methods for restoring the melter to the ProBlue Fulfill factorysettings: using the “restore saved settings” feature or re-entering the fillsystem operating parameters.

To restore saved settingsIf you previously saved the melter settings, you can restore them bysimultaneously pressing the number 2 key and the Setup key.



Level Sensor Adjustment and CalibrationThe level sensor consists of a level probe and a control box. The level probehas a black line around its diameter near the tip to note the maintainedadhesive level.

The level sensor comes pre-adjusted at the factory. This adjustment will besuitable for most applications. Follow these procedures only if the settingsfrom the factory require adjustment for your application.

CAUTION! Do not raise the fill line of the probe above 2 inches from bottomof the probe holder. Doing so will degrade the level sensor's performance.

1

2

Figure 12 Location of the level sensor amplifier light and adjustment screw1. Level sensor amplifier 2. Level adjustment screw (covered

by plug)



Baseline SettingUpon setting the probe's height, calibrate the level sensor.1. Remove the threaded plug on the front face of the level sensor control

box to reveal the adjustment potentiometer.2. Fill the tank with adhesive and allow it to melt completely.3. Adjust the liquid level to coincide with the black line on the level probe.4. If the LED on the control box is amber, turn the adjustment potentiometer

counter-clockwise until it turns green. If the LED on the control box isgreen, turn the adjustment potentiometer clockwise until it just turnsamber. The point at which the LED transitions from green to amber is theswitching point.

5. Once the switching point is found, rotate the adjustment potentiometerone-half turn clockwise and leave it at that position.

Final Setting1. Begin normal operation. Check the adhesive level in the tank after 30

minutes of operation.2. If the adhesive level is satisfactory, the calibration procedure is complete.

Re-install the plug over the calibration pot to discourage tampering.3. If unmelted adhesive is piled up to the top of the tank or the system has

already faulted due to overfilling, rotate the adjustment pot one-half turnclockwise to increase the level sensor's sensitivity. Wait 10 minutes andcheck the adhesive level again. If the adhesive level is still too high,repeat this process until the adhesive level is satisfactory. When finished,reinstall the plug over the calibration potentiometer.

4. If unmelted adhesive has built up on the probe and the adhesive level inthe tank has dropped below the black line on the probe, rotate theadjustment potentiometer one-half turn counter-clockwise to decreasethe level sensor's sensitivity. If the adhesive level is still too low, repeatthis process until the adhesive level is satisfactory.



PartsThis section provides information about parts that are associated with the fillsystem. Refer to the melter manual for information about all other meltercomponents.

Using the Illustrated Parts ListsTo order parts, call the Nordson Customer Service Center or your localNordson representative. Use these five-column parts lists, and theaccompanying illustrations, to describe and locate parts correctly. Thefollowing chart provides guidance for reading the parts lists.

The number in the Item column corresponds to the circled item number in theparts list illustration. A dash in this column indicates that the item is anassembly.

The number in the Part column is the Nordson part number you canuse to order the part. A series of dashes indicates that the part isnot saleable. In this case, you must order either the assembly inwhich the part is used or a service kit that includes the part.

The Description column describes the part and sometimesincludes dimensions or specifications.

The Note column contains letters that refer to notes at thebottom of the parts list. These notes provide importantinformation about the part.

The Quantity column tells you how many of the part isused to manufacture the assembly shown in the partslist illustration. A dash or AR in this column indicatesthat the amount of the item required in the assembly isnot quantifiable.

Item Part Description Quantity Note— 0000000 Assembly A —1 000000 S Part of assembly A 2 A2 - - - - - - S S Part of item 1 13 0000000 S S S Part of item 2 ARNS 000000 S S S S Part of item 3 2

NOTE A: Important information about item 1

AR: As Required

NS: Not Shown



Melter Assembly Part NumbersFor a complete ProBlue Fulfill integrated fill system, both the melter and aninstallation kit must be ordered.

Part Description1100375 Melter, ProBlue Fulfill 4, 2H/G, 200/240V1100376 Melter, ProBlue Fulfill 4, 4H/G, 200/240V1100377 Melter, ProBlue Fulfill 7, 2H/G, 200/240V1100378 Melter, ProBlue Fulfill 7, 4H/G, 200/240V1100379 Melter, ProBlue Fulfill 10, 2H/G, 200/240V1100390 Melter, ProBlue Fulfill 10, 4H/G, 200/240V1100391 Melter, ProBlue Fulfill 10, 6H/G, 200/240V1099793 Melter, ProBlue Fulfill 4, 2H/G, 400/480V1099794 Melter, ProBlue Fulfill 4, 4H/G, 400/480V1099795 Melter, ProBlue Fulfill 7, 2H/G, 400/480V1099796 Melter, ProBlue Fulfill 7, 4H/G, 400/480V1099797 Melter, ProBlue Fulfill 10, 2H/G, 400/480V1099798 Melter, ProBlue Fulfill 10, 4H/G, 400/480V

Installation Kit PartsFor a complete ProBlue Fulfill integrated fill system, both the melter and aninstallation kit must be ordered.

Standard Installation KitNOTE: For an illustration of most of the components in this installation kit,see Figure 7 under Installation.

Part Description Note1100151 KIT,FULFILL,INSTALL AND TRANSFER ASSY1097984 S KIT,CONTAINER,WAND, HOSE ASSY, FULFILL1097983 S S CONTAINER ASSEMBLY,120L,BLUE, FULFILL7408012 S S SUCTION WANDW/BOX1095962 S S HOSE,TRANSFER,4 METERS1095965 S S TUBING,10MM X 8MM,NYLON,15 FT.1095983 S S CABLE TIE,14.5 ,NYLON 6.6,4.0 BUNDLE (quantity of 5)231362 S S CLAMP,HOSE,WORM DR,1.06-2".SS (quantity of 2)939694 S S STRAP,CABLE,.06-4.00,NATURAL (quantity of 2)1100170 S KIT,INSTALLATION,FULFILL1101506 S S FILTER ENCLOSURE,FULFILL, GEN 21088282 S S FILTER,SOCK,200 MICRON,FULFILL1097016 S S TUBE,INLET,FULFILL,PROBLUE



Splash-Resistant Installation KitNOTE: For an illustration of most of the components in this installation kit,refer to the instruction sheet supplied with the kit (P/N 1103791). Visitemanuals.nordson.com to download technical documentation.

Part Description Note1101894 BIN,FULFILL,SPLASH-RESIST,QD1102660 S BIN ASSY,WATER-RESIST,FULFILL1101890 S S BIN,MODIFIED1101891 S S TUBE,WAND,MODIFIED1101892 S S PLATE,BULK HD,BIN,FULFILL1102963 S S SPACER,RND,1/2-IN OD,9/16-IN LG,NYLON (quantity of 3)1102073 S S PLUG,Q-D,INDUSTRIAL,AIR,3/81102074 S S CAP,PVC,SCH 40,WHITE,4"1017323 S S WASHER,PISTON,PDV (quantity of 10)984723 S S NUT,HEX,CAP,M5,STL,NI (quantity of 7)1018458 S S SCR,PAN,REC,M5X35,ZN (quantity of 3)760622 S S SCREW,PAN HD,M5 X 12,STL,ZN PL (quantity of 4)1104720 S S FITTING,TUBE,BLKHD,10MMTXG3/8 FEM,BRASS984706 S S NUT,HEX,M5,STL,ZN (quantity of 3)983035 S S WASHER,FLT,M,REG,M5,STL,ZN (quantity of 3)1102070 S KIT,SHIP/W,BIN,WATER-RESIST1095962 S S HOSE,TRANSFER,4 METERS1095965 S S TUBING,10MM X 8MM,NYLON,15 FT.1095983 S S CABLE TIE,14.5 ,NYLON 6.6,4.0 BUNDLE (quantity of 5)231362 S S CLAMP,HOSE,WORM DR,1.06-2".SS (quantity of 3)7403056 S S SHORT SUCTION WANDW/BOX1102080 S S TUBING,WAND,INSIDE,SHORT1102078 S S HOSE,WAND,INSIDE,SHORT939694 S S STRAP,CABLE,.06-4.00,NATURAL (quantity of 2)1102082 S S COUPLING ASSY,BIN,WATER-RESIST1100170 S KIT,INSTALLATION,FULFILL1101506 S S FILTER ENCLOSURE,FULFILL, GEN 21088282 S S FILTER,SOCK,200 MICRON,FULFILL



Lid Assembly PartsSee Figure 13.

Item Part Description Quantity Note— - - - - - - LID,ASSEMBLY,P4F — A— - - - - - - LID,ASSEMBLY,P7/10 F — A1 1099187 S LID,INNER,P4F 1

1102912 S LID,INNER,P7/10 FILL 12 1093724 S ACTUATOR,SWITCH,MAGNETIC 1 B3 1099185 S LID,SINGLE,P4F 1

1099186 S LID,SINGLE,P7/10 F 14 1099200 S SPACER,LID,P4F 2

1099201 S SPACER,LID,P7/10 F 25 1099202 S RISER,LID,P4/7/10 F 16 1097055 S RETAINER,FILTER HOUSING,FULFILL,

PROBLUE1

7 1096978 S COLLAR,LID,FULFILL 18 1100675 S BRACKET,HINGE,LID,P4 F 1

1100676 S BRACKET,HINGE,LID,P7/10 F 19 940293 S O RING,VITON, 1.500X1.625X.063,-029 110 1079598 S PLATE,HINGE,FULFILL 111 1097738 S BAFFLE,EXHAUST,FULFILL RETROFIT,

PROBLUE1

12 1097739 S DEFLECTOR,FULFILL RETROFIT,PROBLUE 113 983401 S WASHER,LK,M,SPT,M5,STL,ZN 414 982374 S SCR,SKT,M5X40,BL 415 983067 S WASHER,FLT,M,REG,M3,ZINC PLATE 216 984700 S NUT,HEX,M3,STL,ZN 217 1082080 S CAPSCR,BTN-HD,SKT,M5 X 6.0,STL/ZNC 318 983035 S WASHER,FLT,M,REG,M5,STL,ZN 419 983163 S WASHER,FLT,M,OVERSIZED,M4,ZN 320 1099530 S SCREW,LOW-HD,SKT-HD,M4X12,STL,ZI 521 982201 S SCR,SKT,M5X8,BL 422 1099531 S SCREW,LOW-HD,SKT-HD,M4X20,STL,ZI

(P4 units)2

982481 S SCR,SKT,LOW,M4X25,BL (P7/P10 units) 223 982025 S SCR,SKT,M4X14,BL 324 178475 S TAG,HOT SURFACE 1

NOTE A: Refer to Service Kits and Recommended Spare Parts for the service kit part number.B: This part is included in service kit 1100174.

AR: As RequiredNS: Not Shown



TIGHTEN TO15-20 IN-LBS

01

02

03

04

05

06

07

08

09

10

13

14

15

16

1117

18

1218

20

TIGHTEN TO15-20 IN-LBSOF TORQUE

TIGHTEN TO15-20 IN-LBSOF TORQUETIGHTEN TO

15-20 IN-LBSOF TORQUE

22

OF TORQUE 22


21

23

19

15-20 IN-LBSOF TORQUETIGHTEN TO 21

24


Figure 13 Lid assembly parts



Regulator/Solenoid Assembly PartsSee Figure 14.

Item Part Description Quantity Note— 1098248 REGULATOR/SOL.ASSY,FULFILL —1 1093650 S VALVE,SOLENOID,3-WAY,24V,1/4 NPT 12 1058059 S MUFFLER POLYETHYLENE 1/4" NPT,

SATURN1

3 327029 S ELBOW,PIPE,HYD,1/4NPT,BR,BAR 14 1096668 S REGULATOR/FILTER,40 MIC,1/4 NPT,65

PSIG1

5 972125 S CONN,MALE,ELBOW,10MM T X 1/4UNI 16 973085 S NIPPLE,STEEL,SCHED 40,1/4, .87 1

3

2

4

5

1

Figure 14 Regulator/solenoid assembly parts



Circuit Board and Membrane Panel Service KitsSee Figure 15.

Item Part Description Quantity Note1 1100171 KIT,SVCE,FULFILL,CONTROLS MEMBRANE,

P4/P71

1100172 KIT,SVCE,FULFILL,CONTROLS MEMBRANE,P10 12 1101718 KIT,SVCE,FULFILL,CPU (display/CPU board) 13 1096221 SERVICE KIT,REFILL CONT.,PROBLUE (refill

board)1

NS 939995 S Fuse, time-lag, 2A, 5X20MM, ceramic 24 1120837 KIT,SERVICE,FULFILL ADAPTER BOAD 1NS 1120411 S CABLE, FULFILL ADAPTER 1

NS: Not Shown

2

4

3

1

Figure 15 Circuit boards and membrane panel



Miscellaneous System PartsSee Figures 16-17.

Item Part Description Quantity Note1 1100558 AMPLIFIER,SENSOR,RECHNER,FULFILL,G2

(level sensor amplifier)1

2 1100015 BRACKET,AMPLIFIER,FULFILL 13 1100173 KIT,SVCE,FULFILL,SENSOR,150MMW/CONN

(capacitive level sensor with 150 mm probe)1

4 1098584 BRACKET,SOLENOID,FULLFILL 15 1099258 GASKET,PUMP COVER,P4/7,FULLFILL (under

pump tower cover)1

1099259 GASKET,PUMP COVER,P10,FULLFILL (underpump tower cover)

2

6 1099611 GASKET,DOOR,EBOX,P4/7,FULFILL 11057499 GASKET,DOOR,EBOX,PBII, P10 1

7 1099544 GASKET,NEOPRENE RUBBER, ADH.CONTAINER

1

8 1100174 KIT,SVCE,FULFILL,LID SWITCH,PROXIMITY 19 1099781 SCREEN,INLET,PUMP,P4,PUSH-ON 1

1099782 SCREEN,INLET,PUMP,P10,PUSH-ON 11098375 SCREEN,INLET,PUMP,P7,PUSH-ON 1

10 1099273 HINGE,TANK,P4F 11099203 HINGE,TANK,P7/10 F 1

11 1082369 SCR-M,SHLDR,M5,6MM-DIA,4MM-LG,ST-STL 212 1099250 HOLDER ASSY,LEVEL PROBE,16 mm,PROBLUE 113 1099251 S HOLDER,LEVEL PROBE,16mm,PROBLUE 114 1099252 S NUT,HOLDER,LEVEL PROBE,16mm 115 941144 S O RING,VITON, .625X .813X.094 1NS 1099597 INSULATION,CHIMNEY,P4/7 1

1099598 INSULATION,CHIMNEY,P10 2NS: Not Shown



2

4

3

6

1

7

5

Figure 16 Miscellaneous system parts (1 of 2)



Miscellaneous System Parts (contd)

11

9

8

10

12 13 14 15

Figure 17 Miscellaneous system parts (2 of 2)



Optional AccessoriesPart Description Note

1098962 KIT, VIBRATOR, CONTAINER, FULFILL RETROFIT A1105581 KIT, HOSE, TRANSFER, FULFILL, 10 M B1105582 KIT, HOSE, TRANSFER, FULFILL, 20 M B1093639 FILTER/REGULATOR W/GAGE, 1/4 NPT (optional adjustable regulator)- - - - - - Hose/air line extension kits C

NOTE A: Refer to the instruction sheet provided with the kit for the installation procedure.B: This kit is required if the adhesive transfer hose is longer than the standard length. Refer to the instruction

sheet provided with the kit for the installation procedure.C: Extension kits are available if longer hose/air line lengths are needed. Contact your Nordson

representative for information.

Service Kits and Recommended Spare PartsAssembly Part Description

Lid 1100174 KIT,SVCE,FULFILL,LID SWITCH,PROXIMITY1100175 KIT,SVCE,FULFILL,LID ASSY,P4 7F1100176 KIT,SVCE,FULFILL,LID ASSY,P7/P101082942 KIT,SERVICE,SOCK FILTER,5 PCS,FULFILL

Regulator/solenoid 1098248 REGULATOR/SOL.ASSY,FULFILLElectricalcomponents

1100171 KIT,SVCE,FULFILL,CONTROLS MEMBRANE,P4/P7 (control panelmembrane assembly)

1100172 KIT,SVCE,FULFILL,CONTROLS MEMBRANE,P10 (control panel membraneassembly)

1101718 KIT,SVCE,FULFILL,CPU (display/CPU board)1096221 SERVICE KIT,REFILL CONT.,PROBLUE (refill board)939995 S Fuse, time-lag, 2A, 5X20MM, ceramic (quantity of 2 located on the refill

board)1120837 KIT,SERVICE,FULFILL ADAPTER BOAD1120411 S CABLE, FULFILL ADAPTER1100173 KIT,SVCE,FULFILL,SENSOR,150MMW/CONN (capacitive level sensor with

150 mm probe)1100558 AMPLIFIER,SENSOR,RECHNER,FULFILL,G2 (level sensor amplifier)1101706 KIT, SVCE, ALARM (includes harness)



Technical DataFulfill System Specifications

The following specifications are specific to the Fulfill integrated fill system.For general ProBlue melter specifications, refer to the melter manual.

Parameter Specification

Melter operating temperature range 40-205 _C (104-400 _F)Adhesive forms

Maximum sizePellets, pastilles, mini-slatsS Pastilles: 12 mm (0.472 in.) diameterS Mini-slats: 12 mm X 12 mm (0.472 in. X 0.472 in.) in length

Adhesive transfer maximum rate 227 kg (500 lb)/hour (dependent on adhesive type)Transfer hose length 4 m (13 ft)Operating air Minimum: 4.5 bar (0.45 MPa or 65 psi)

Maximum: 8.6 bar (0.86 MPa or 125 psi)Air line tubing size (betweensolenoid valve and suction lance)

10-mm OD, 8-mm ID

Total air consumption Full system not including optional tote vibrator: 680 l/min (24 scfm)Optional tote vibrator: 283 l/min (10 scfm)

Conditioning Dry, non-lubricatedInlet air connection ¼-in. NPT female

¼-in. BSPP femaleG ¼ female

Pump type VenturiNoise emission 76 dBASuction lance dimensions (L) 615 mm x (W) 105 mm maximum

(24.21 in. x 4.14 in. maximum)Adhesive storage bin capacity 60 Kg (132 lb)



Dimensions

A

B

C

D

Figure 18 Melter dimensions (refer to Table 4; P4 melter shown)

Note: For clearances, refer to Installation Clearances under Installation.

Table 4 Melter DimensionsParameter ProBlue 4 ProBlue 7 ProBlue 10

A 539.1 mm (21.22 in.) 603.2 mm (23.75 in.) 606.7 mm (23.89 in.)

B 567.4 mm (22.34 in.) 565.2 mm (22.25 in.) 654.3 mm (25.76 in.)

C 371.9 mm (14.64 in.) 369.9 mm (14.56 in.) 390.6 mm (15.38 in.)

D 348 mm (13.70 in.)



559 mm(22 in.)

940 mm(37 in.)

534 mm(21 in.)

559 mm(22 in.)

1397 mm(55 in.)

Figure 19 Adhesive storage bin dimensions and clearances



Wiring Diagram

FULFILLADAPTER

BOARD

J1

J2

Figure 20 Wiring diagram

EC Declaration of Conformity

for Adhesive and Sealant Application Equipment conforming to European Council Directives

PRODUCTS:

AltaBlue� Melters, Models 15, 30, 50, 100

AltaBlue� TT Melters, Models A4, A10, A16

Cobalt� GR Series Bulk Material Unloaders

DuraBlue��Melters

FoamMelt� FM‐200 Melter

Fulfill� Retrofit Kit

Mesa� Melters

MiniPUR� Melters

ProBlue� Melters, Models P4, P7, P10, P15, P30 and P50

ProBlue� Fulfill�, Models P4F, P7F, P10F

PURBlue� Melters

Series 3000V Melters

SureFoam� Foam Dispensing System

APPLICABLE DIRECTIVES:

Machinery Directive: 2006/42/EC

Electromagnetic Compatibility Directive: 2004/108/EC

STANDARDS USED TO VERIFY COMPLIANCE:

EN ISO 12100 EN 60204‐1

EN ISO 13732‐1 EN 61000‐6‐2

EN 55011 (Class A, Group 2 for industrial environments. Use in

other environments may pose potential difficulty ensuring

electromagnetic compatibility due to conducted as well as

radiated disturbances.)

PRINCIPLES:

This product has been manufactured according to good engineering practice.

The product specified conforms to the directives and standards described above.

Technical File Contact:

Dieter Ziesmer

Nordson Engineering GmbH

Lilienthalstrasse 6

21337 Lueneburg

GERMANYDate: 14 December 2012

Peter Lambert, Senior Vice PresidentAdhesives Dispensing Systems

1105311A03

DOC074R4

Nordson Corporation � 28601 Clemens Road ��Westlake, Ohio

Model Number_________________________

Serial Number______________________________________

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