Proceedings of the

ASME Pressure Vessels

and Piping Conference

- 2009 -

VOLUME 3

Design and Analysis

presented at

20°9 ASME PRESSURE VESSELS AND PIPING CONFERENCE

?^r^^r ~\ JULY 26-30, 2004

inforwa-ton^eSothek PRAGUE' CZECH republic

UN,VERS^iOTHEK —<^—

—-— PRFggJFJRF VESSELS AND PIPING DIVISION, ASM*.

TIB/UB Hannover 89

132 466 21X

J

ASME

Three Park Avenue New York, N.Y. 10 016

CONTENTS

DESIGN AND ANALYSIS

DESIGN AND ANALYSIS OF PRESSURE VESSELS,HEAT EXCHANGERS AND COMPONENTS

Introduction 1

PVP2009-77007 3Stress Field Around a Large Opening in a Pressure Vessel During a Major Repair

Erik Garrido and Euro Casanova

PVP2009-77150 13

Repair of an Externally Corroded Pressure Vessel Using an Internal Lap Patch andWeld Buildup

Reza Looyeh, Jaan Taagepera, David Bosi, and Martin Carroll

PVP2O09-77251 21

Thermo-Mechanical Design of Brazed Plate-Fins Heat Exchanger Based on Finite Element

Modeling Using Homogenization TechniquesJohan Dib, Ivan Lewon, and Boris Martin

PVP2O09-77521 29

Construction of Pressure Vessel Using Thin Inner Shell Wound Cross-Helically byInterlocking Strips

Chen Ping

PVP2O09-77524 33

Buckling Analysis of an Orthotropic Elliptical Toroidal Shell

D. Redekop

PVP2O09-77590 41

Stress Analysis of Pressurized Micro-Channel PassagesGuo-Yan Zhou, Shan-Tung Tu, Fu-Zhen Xuan, and Zhengdong Wang

PVP2009-77834 49

Evaluation of a Welded Joint Using the Structural Stress Method

Shiju V. P. George

PVP2O09-77885 53

Use of Design-by-Analysis for Designing Shear Key Structure

Tomohiro Naruse, Tetsuya Kuwano, Mitsuhiro Narita, Taiji Hashimoto, and Haruo Miura

PVP2009-78034 63

A Universal Design Method Based on Analysis for Cylindrical Shells With Nozzles Due to

Internal Pressure, External Forces and Moments: Part I

Ming-De Xue, Qing-Hai Du, Keh-Chih Hwang, and Zhi-Hai Xiang

ix

PVP2009-78147 71

A Universal Design Method Based on Analysis for Cylindrical Shells With Nozzles Due to

Internal Pressure, External Forces and Moments: Part II

Ming-De Xue, Qing-Hai Du, Keh-Chih Hwang, and Zhi-Hai Xiang

DESIGN AND ANALYSIS OF PIPING AND PIPING COMPONENTS

Introduction 79

PVP2009-77125 81

Evaluation of Fire Protection Piping in a DOE Performance Category 3 Structure

Larry P. Buchanan

PVP2009-77147 91

Calculating Thermal Gradients in a B31.1 Welding End Transition Joint by Formulae

David H. Creates

PVP2009-77148 101

A Procedure to Evaluate a B31.1 Welding End Transition Joint to Include the FatigueEffects of Thermal Gradients for Design and Plant Life Extension

David H. Creates

PVP2009-77151 111

Stress Index Development for Special Elbows

J.-M. Kim, H.-C. Song, S.-Y. Kang, S.-H. Park, J.-S. Yang, and Y.-H. Kim

PVP2009-77169 117

A Parametric Study on the Strain Concentration in Field Joint of Concrete Coated PipelinesUsing Finite Element Method

Nikzad Nourpanah and Farid Taheri

PVP2009-77544 125

Local Buckling of Tight Fit Liner PipeEelke S. Focke and Arnold M. Gresnigt

PVP2009-77747 135

Special Design Considerations for Buried HDPE Piping in Nuclear Safety Related

ApplicationsChakrapani Basavaraju and Kama! A. Manoly

PVP2009-77782 143

Some Aspects of the Spring Hanger Design Procedure for Piping Flexibility Analysis

Alexey Berkovsky and Oleg Kireev

PVP2009-77828 153

Analysis of FCC Expansion Joints Movement Test

Jorivaldo Medeiros, Jordana Luiza B. da C. Veiga, and Jose Carlos C. Veiga

PVP2009-77915 163

Study of the Effects of Environment in the Fatigue Analysis on Existing LWR as Proposed in

USNRC RG 1.207

Eugene Tom, Milton Dong, and Hong Ming Lee

x

PVP2009-77938 171

Sensitivity of the Effective Seismic Support Damping in a Class I Piping System to

Analysis Parameters

Nima Zobeiry

PVP2009-78001 183

Simplified Stress Intensity Factor Equation for SCC Propogation of the Pipe Welds (Part 2)

Mayumi Ochi, Kiminobu Hojo, Kazuo Ogawa, and Naoki Ogawa

PVP2009-78007 191

Finite Element Analysis and Stress Intensification Factor Determination for Core to

Jacket Joints

Pishdad Mohammadi-Araz

FATIGUE, FRACTURE MECHANICS, AND DAMAGE ANALYSIS

Introduction 201

PVP2009-77026 203

About Relation Between Irradiation Hardening of Ferritic Steels and Ductile Fracture

Toughness Decrease

Jiri Novak

PVP2009-77027 209

Prediction of Ductile Fracture as a Process Controlled by Cavitation InstabilityJiri Novak

PVP2009-77048 213

Understanding and Predicting Weldment Fatigue in Structural Nuclear SupportsMatthew Massingham and Robert Gibson

PVP2009-77139 231

Comparison Between Different Approaches for the Evaluation of the Hot Spot Structural

Stress in Welded Pressure Vessel ComponentsMartin Muscat, Kevin Degiorgio, and James Wood

PVP2009-77143 241

Stress Intensity Factor Influence Coefficients for External Surface Flaws in Boiling Water

Reactor Pressure Vessels

Shengjun Yin, Terry L. Dickson, Paul T. Williams, and B. Richard Bass

PVP2009-77154 253

Towards Fast Numerical Studies for Maintenance and Lifecycle Problem Analysis:New Simulation Methods on Example of an Industrial Study Case

Alexei Mikchevitch, Samuel Geniaut, and lonel Nistor

PVP2009-77156 ... 263

A First Investigation on Cumulative Fatigue Life for a Type 304-L Stainless Steel Used for

Pressure Water Reactor

A. Fissolo and J. M. Stelmaszyk

xi

PVP2009-77184 273

Meshless Simulation of Fracture in Thin-Walled Pipe Structures

S. J. Liu

PVP2009-77193 281

Extrapolation of Tearing Resistance Curves

Kim R. W. Wallin

PVP2009-77210 287

The J -Integral for a Single-Edge Cracked Panel Subjected to Combined Remote

Tension and BendingMasaaki Matsubara

PVP2009-77211 293

Progress in the Analysis of Duplex CT Specimen Test Results Using FE Analysis to

Assess the Crack Behaviour in Heterogeneous Materials

B. D. Daniels, M. A. Wilkes, and R. P. Birkett

PVP2009-77217 301

Design Evaluation Method for Random Fatigue Based on Spectrum Characteristics

Shinsuke Sakai, Satoshi Okajima, Satoshi Izumi, and Naoto Kasahara

PVP2009-77287 309

Warm Pre-Stressing Tests for WWER 440 Reactor Pressure Vessel Material

Dana Lauerova, Vladislav Pistora, Milan Brumovsky, and Milos Kytka

PVP2009-77290 321

Large-Scale Tests Performed in Support of LBB Projects Applied to WWER TypeNPPs in the Czech Republic in Years 1992-1994

Dana Lauerova, Jiri Palyza, and Jiri Zdarek

PVP2009-77297 331

Determination of Ductile Tearing Resistance Curve in Weld Joints

S. Marie, P. Gilles, and P. Ould

PVP2009-77299 343

Constraint Corrected Cleavage Fracture Assessment Based on Tests of Standard and

Small Scale Cruciform Specimens

Jorg Hohe, Volker Hardenacke, and Dieter Siegele

PVP2009-77328 351

Experimental Study of Mode II Fracture of Hybrid Composite and Metal-Wire Joints

Y. W. Kwon, W. A. Schultz, D. C. Loup, and E. A. Rasmussen

PVP2009-77359 359

Validity of the Master Curve Temperature Dependence Assumption for Highly Embrittled

RPV Materials: Results From the IAEA Coordinated Research Project (CRP-8)Tapio Planman, Kunio Onizawa, and William Server

PVP2009-77360 367

Proposal of Rational Determination of Fracture Toughness Lower-Bound Curves byMaster Curve Approach

Naoki Miura, Naoki Soneda, Shu Sawai, and Shinsuke Sakai

xii

PVP2009-77370, 377

Effect of Frequency and Shape of Thermal Cycling on the Damage of Multi-Material Under

Thermo-Elasto-Plastic Behaviour

Bilal Taher, Said Abboudi, and Rafic Younes

PVP2009-77396 387

Good Practice Handbook for PTS Evaluation (Result of the IAEA Co-Ordinated

Project on PTS)Vladislav Pistora, Milan Brumovsky, and Nigel Taylor

PVP2009-77407 395

PTS Benchmark Performed Within IAEA Coordinated Research Project 9

Vladislav Pistora and Milan Brumovsky

PVP2009-77450 403

Fatigue Assessment of Nuclear Power Plant Components Subjected to Thermal

Cyclic LoadingKai Bauerbach, Michael Vormwald, and Jurgen Rudolph

PVP2009-77541 413

Stress Intensity Factors for Closely and Densely Packed Cracks in Partially AutofrettagedPressurized Thick-Walled Cylinders

Q. Ma, C. Levy, and M. Perl

PVP2009-77546 425

Effects of Water Jet Peening and Hardening Treatment on Fatigue Properties of SCr420

Akira Shimamoto, Ryo Kubota, Sung-mo Yang, Dae-kue Choi, and Weiping Jia

PVP2009-77547 433

Crack Growth Under Thermal Fatigue Loading (Effect of Stress Gradient and Relaxation)

Masayuki Kamaya

PVP2009-77555 441

Stress Evaluation Charts for Thermal Stratification Considering Heat Transfer

Characteristics

Ichiro Furuhashi, Nobuchika Kawasaki, and Naoto Kasahara

PVP2009-77598 449

Numerical Investigation of Flow Structure in Pipe Elbow With Large Eddy Simulation

ApproachMasa-aki Tanaka, Hiroyuki Ohshima, and Hideaki Monji

PVP2009-77607 459

Reliability Estimation of a Natural Gas Pipeline With Surface Crack

0. S. Lee, H. M. Kim, D. H. Kim, and H. B. Choi

PVP2009-77668 467

IAEA Coordinated Research Project on Master Curve Approach to Monitor Fracture

Toughness of RPV Steels: Effect of Loading Rate

Hans-Werner Viehrig, Enrico Lucon, and William L. Server

xiii

PVP2009-77671 473

Analysis of Large-Scale Fracture Experiments Addressing the Behaviour of Sub-Clad Flaws

in Reactor Pressure Vessel Steel

Philip Minnebo, Elena Paffumi, Nigel Taylor, Karl-Fredrik Nilsson, J. Palyza, and

V. Pistora

PVP2009-77679 481

Assessment of Overlapped Internal and External Volumetric Flaws in p-M Method

Shinji Konosu and Hikaru Miyata

PVP2009-77723 489

Prestrain Influence on Fatigue Crack Propagation in a 304L Stainless Steel

Kokleang Vor, Catherine Gardin, Christine Sarrazin-Baudoux, Jean Petit, and

Claude Amzallag

PVP2009-77726 499

Effects of Gaseous Hydrogen on Fatigue Crack Growth Behavior of Low Carbon Steel

Dongsun Lee, Hide-aki Nishikawa, Yasuji Oda, and Hiroshi Noguchi

PVP2009-77741 509

Fatigue Design for Non-Welded Regions According to New European and American

Pressure Vessel Standards

Franz Rauscher

PVP2009-77761 517

Effects of Weld Strength Mismatch on Estimation Procedures for J Fracture Parameter

Using Clamped SE{T) SpecimensGustavo H. B. Donato, Rodrigo Magnabosco, and Claudio Ruggieri

PVP2009-77788 527

Use of Large Databases to Identify Trends in the Behavior of Ferritic Steels

Mark T. EricksonKirk, MarjorieAnn EricksonKirk, Charles Rose, and Xian J. Zhang

PVP2009-77826 537

Evaluation of Improved Methods for Plant Data Validation in Automated Fatigue Monitoring

Elwyn Lyles Cranford, Mark A. Gray, Jamie L. Shychuck, Heinz Haegeli, and

Brigitte Blokker

PVP2009-77883. 543

Towards Modelling Intergranular Stress-Corrosion Cracks Using Experimentally Obtained

Grain Topologies/, Simonovski, T. J. Marrow, L Cizelj, J. Quinta da Fonseca, and A. King

PVP2009-77956... 551

Fracture Performance Evaluation of Laser Beam Welded Joints Based on the Weibull

Stress Criterion

Yasuhito Takashima, Mitsuru Ohata, and Fumiyoshi Minami

PVP2009-77986 557

Fatigue Crack Initiation and Growth in Stainless Steel Pipe WeldsD. Green, R. D. Smith, J. P. Taggart, D. Beardsmore, and S. Robinson

xiv

PVP2009-78011 567

3D Modeling of Crack Arrest Experiment With a Local ApproachAnna Dahl, Dominique Moinereau, Clotilde Berdin, and Yves Meziere

PVP2009-78022 573

IAEA Coordinated Research Project on Master Curve Approach to Monitor

Fracture Toughness of RPV Steels: Final Results of the Experimental Exercise to SupportConstraint Effects

Randy K. Nanstad, Milan Brumovsky, Rogelio Hernandez Callejas, Ferenc Gillemot,Mikhail Korshunov, Bong Sang Lee, Enrico Lucon, Marc Scibetta, Philip Minnebo,

Karl-Fredrik Nilsson, Naoki Miura, Kunio Onizawa, Tapio Planman,William Server, Brian Burgos, Marta Serrano, and Hans-Werner Viehrig

PVP2009-78039 587

Crack Growth Analysis in Alloy 82/182 Butt Weld by Using the Finite Element

Alternating Method

Maan-Won Kim, Young-Jong Kim, and Byoung Chul Kim

PVP2009-78055 593

Analytical Modeling of Dynamic Crack Propagation in DCB SpecimensAmir Reza Shahani and Mohammad Reza Amini Fasakhodi

PVP2009-78129 603

Effects of Surface Finish and Loading Conditions on the Low Cycle Fatigue Behavior of

Austenitic Stainless Steel in PWR Environment for Various Strain Amplitude Levels

Jean Alain Le Duff, Andre Lefrangois, and Jean Philippe Vernot

PVP2009-78138 611

Cyclic Behavior and Fatigue of Stainless Surge Line Material

Jussi Solin, Gerhard Nagel, and Wolfgang Mayinger

INELASTIC AND NONLINEAR ANALYSIS, LIMIT LOAD ANALYSIS

Introduction 621

PVP2009-77220 625

Probabilistic Models to Approximate Highly Repetitive Linear and Nonlinear Finite Element

Analyses of Nuclear ComponentsDan Vlaicu and Mike Stojakovic

PVP2009-77245 635

Numerical Evaluation of Ratchetting Effects on the Deformation and Failure Behaviour of

ComponentsEberhard Roos, Xaver Schuler, and Ludwig Stumpfrock

PVP2009-77277 645

Study on Collapse Characteristics of Cylinder-to-Cylinder Intersections by Inelastic

Finite Element AnalysisShunji Kataoka, Asako Miyakawa, and Takuya Sato

xv

PVP2009-77343 651

Shakedown Analysis of Axisymmetric Nozzles Under Primary and Secondary Cyclic Loads

Dan Vlaicu

PVP2009-77403 659

Comparison of Pipe Bend Ratchetting/Shakedown Test Results With the Shakedown

Boundary Determined via a Simplified Technique

Hany F. Abdalla, Mohammad M. Megahed, and Maher Y. A. Younan

PVP2009-77413 667

Prevention of Transformer Tank Explosion Part 3: Design of Efficient Protections UsingNumerical Simulations

Ryan Brady, Sebastien Muller, Margareta Petrovan Boiarciuc, Guillaume Perigaud, and

Benjamin Landis

PVP2009-77687 677

Analysis of Spacer Grid Spring Load-Deflection Characteristic for PWR Fuel Assembly

Kyong-Bo Eom, Joon-Kyoo Park, Kyoung-Joo Kim, Jung-Min Sun, and

Kyeong-Lak Jeon

PVP2009-78073 685

A Means of Avoiding Sulfur Recovery Reaction Furnace Fired Tube Boiler Failures

Mike Porter, Dennis Martens, Sean McGuffie, and John Wheeler

PVP2009-78142 697

A Comparison of Failure Load Assessment Methods for Thin-Walled Tubes With Cracks

Hyun Su Kim, Chang Kyun Oh, and Tae Eun Jin

COMPOSITE MATERIALS AND STRUCTURES

Introduction 703

PVP2009-77303 705

The Damage of Plunger, Operating in Carbamide Environment

Frantisek Zahalka, Sarka Houdkova, and Michaela Kasparova

PVP2009-77452 713

Influence of Symmetrical Boundary Conditions on Free Vibration of Functionally Graded

Cylindrical Shells With Ring SupportM. R. Isvandzibaei, M. M. Najafizadeh, and P. Khazaeinejad

PVP2009-77696 723

Microstructure and Properties of the Composites: Hydroxyapatite With Addition of

Zirconium Phase

Agata Dudek and Adam Tokarz

PVP20O9-77983 729

Structural Health Monitoring Using Embedded Metal Filaments in PolymerComposite Piping

Pierre Mertiny, Christian Hansen, and Jens Kotlarski

xvi

BUCKLING AND STRUCTURAL RELIABILITY ANALYSIS

Introduction 737

PVP2009-77306 739

Assessment of the Integrity of the Channel Shelter of the ExperimentalNuclear Reactor LVR 15

Miroslav Svrcek, Ivan Krasny, and Jan Lestina

PVP2009-77350 745

Postbuckling Analyses of Elastic Cylindrical Shells Under Axial Compression

Takaya Kobayashi and Yasuko Mihara

PVP2009-77453 755

On the Buckling of Functionally Graded Cylindrical Shells Under Combined External

Pressure and Axial CompressionP. Khazaeinejad, M. M. Najafizadeh, J. Jenabi, and M. R. Isvandzibaei

PVP20O9-77527 763

Nonlinear Stability Analysis of the Vaulted Roofs With Corrosion Defects of

Oil Storage Tank

Baosheng Dong, Xinwei Zhao, Hongda Chen, Jinheng Luo, Zhixin Chen, Hua Zhang,Guangli Zhang, Lingkang Ji, and Yi Zhang

PVP2009-77777 769

Modal Techniques for Remote Identification of Nonlinear Reactions at Gap-SupportedTubes Under Turbulent Excitation

Xavier Delaune, Jose Antunes, Vincent Debut, Philippe Piteau, and Laurent Borsoi

PVP2009-77795 783

The Buckling of Fuel Rods Under Inertia LoadingGordon S. Bjorkman, Jr.

PVP2009-77800 789

The Effect of Gaps on the Impact Response of a Cask Closure Lid

Gordon S. Bjorkman, Jr.

PVP2009-77979 795

Buckling of Thin-Walled Steel Cylinders Under BendingSotiria Houliara and Spyros A. Karamanos

PVP2009-78090 807

Effect of Pressurization on the Buckling Behaviour of Thin-Walled Cylinders Under

Bending Load

AH Limam and Cedric Mathon

THERMAL STRESSES IN VESSELS, PIPING, AND COMPONENTS

Introduction 817

PVP2009-77013 819

Through Wall Cracking in High Temperature Rotary Cooler

James Frith and Robert Frith

xvii

PVP2009-77049 827

Inverse Analysis of Thermal States From Transient Histories With Nonlinear

Thermophysical PropertiesD. Engels, A. E. Segall, and C. Drapaca

PVP2009-77588 831

Multiphysics Inverse Analysis Method for Reducing Transient Thermal Stress in a

Thick-Walled PipeTakuya Ishizaka, Shiro Kubo, and Seiji loka

PVP2009-77643 839

Fatigue Studies of Stainless Steel Pipes Subject to High Cycle Domain Sinusoidal

Thermal Loads

Elena Paffumi, Vasile Radu, Karl-Fredrik Nilsson, and Nigel Taylor

PVP2009-77912 849

Stress and Fatigue Analysis Considering Thermal Stratification With the THERMAXS Code

Adama Diaby and Michel De Smet

ELEVATED TEMPERATURE DESIGN

Introduction 855

PVP2009 77002 857

Extension of Fatigue Exemption Rules in Section VIII, Div 2 Slightly Into the Creep RegimeCharles Becht, IV and Charles Becht, V

PVP2009-77149 865

A New Approach of Reliability Design for Creep Rupture PropertyJie Zhao, Shi-jie Zhu, Dong-ming Li, and Yuan-yuan Fang

PVP2009-78067 875

Elevated Temperature Shakedown ConceptsCharles Becht, IV

DESIGN AND ANALYSIS OF FLANGE JOINTS

Introduction 881

PVP2009-77152 8833D FE Analysis for Two-Gasket Sealing Structure Considering Hysteresis Effect of GasketMaterial Under Pre-Tightening and Pressurized Loads

Zhenyu Ding, Lihua Liang, and Zengliang Gao

PVP2009-77276 889

Dynamical and Thermal Testing of a FW Panel Attachment System for the ITER VesselJaroslav Vaclavik, Vladislav Oliva, Ales Materna, and Patrick Lorenzetto

PVP2009-77308 899The Effect of Transient Operation on Gasket Contact Pressure in Steam GeneratorPrimary Side Obround Manway

Nick Idvorian and Nansheng Sun

xviii

PVP2009-77340 909

Finite Element Analysis of the Fatigue Strength of Threaded Fasteners UsingHelical Thread Models

Toshimichi Fukuoka, Masataka Nomura, and Takashi Fuchikami

PVP2009-77494, 917

Evaluation of Sealing Performance of Pipe Flange Connection Subjected to External

Bending Moments

Yoshio Takagi, Hiroyasu Torii, Toshiyuki Sawa, and Kensuke Funada

PVP2009-77638 925

Deformation Characteristics of Pipe Flanges Due to Bolt Loads and Internal Pressure

Takashi Kobayashi, Kota Hamano, Tsutomu Kikuchi, Toshiyuki Sawa, and

Satoshi Nagata

PVP2009-77759 933

Procedure to Guarantee Tightness of Bolted Flange Connections of Floating TypeWith Two Gaskets

Junek Lubomir, Jaroslav Bartonicek, and Milan Vrana

PVP2009-77891 941

Performance of a Gasketed Bolted Flange Joint Under Combined Structural and Thermal

Transient Loading (Taking Bolt Scatter Into Consideration): FEA ApproachMuhammad Abid, Kamran Ahmed Khan, and JavedAhmad Chattha

STRUCTURAL INTEGRITY OF WELDED COMPONENTS

Introduction 951

PVP2009-77063 953

A Creep Crack Growth Study of a Low Alloy Butt Weld Subject to Internal Pressure and

System Moments Using R5 Assessment Procedures

Jinhua Shi

PVP2009-77126 959

Weld Residual Stress Predictions in Reactor Vessel Head Penetrations: FE Simulation

Anne Teughels, Rodolfo L. M. Suanno, Christian Malekian, and Lucio D. B. Ferrari

PVP2009-77700 973

Numerical Simulation of Residual Stress in Multi-Pass Butt-Welded Stainless Steel PipeS. Kasa, M. Mouri, M. Tsunori, and D. Takakura

Author Index 981

xix