process automation product overview - festo usa position sensing device). service reliability ......

Process Automation Product OverviewField automated control solution-Beyond pneumatics

Festo - The automation company

Festo is a leading industrial automation supplier with main emphasis on pneumatic and electromechanical systems. Festo serves 300,000 customers worldwide and invests 8% of its turnover in Research & Development.

With 61 independent national companies, more than 250 subsidiaries and a close knit service network in 176 countries worldwide, Festo strives to ensure that customers can obtain components, subsystems and systems for automation in next to no time.

Product range for process technology and process engineering

Festo is keeping abreast with the fast pace of technological progress by continually expanding the range of products for this industry segment.

In addition, the functionality of products has been adapted to particular functions of the process technology and process engineering such as explosion protection, corrosion resistant, etc.

Connection to third party products

With regards to integrating Festo products to third party products, fl exible components of Festo facilitates the connection to most of the industrial standard.

The crucial factor is the system concept which integrates, complements and/or improves the existing functionality of a system with new component.

Quality assurance

As an automation specialist in production industry, Festo has an enormous potential of know-how experience. Furthermore, all products – components, subsystems, etc; are tested under the most extreme conditions and technically optimized.

Worldwide industry segment advice

Festo technical consultants, engineers and experts ensure that high quality yardstick synonymous with Festo is implemented to optimum effect worldwide. Our international presence ensures maximum availability of products and our proverbial quality of services.

Festo – the industry segment partner

Process Automation in Factory Automation Applications

For more than 8 decades, Festo develops products catering for digital and analogue automation in the fi eld of pneumatic automation.

Initiated as a supplier for automated components – actuated valves, tubings, air preparation units, various pneumatic connections to solenoid valves; Festo successfully integrated solenoid valves with electrical input/output modules and employs latest fi eldbus technology for communication. User thereby gets the benefi t of optimized investment – reduced cable to the fi eld, associate installation/infrastructure cost, etc.

Furthermore, the ability to incorporate standard diagnostic features of solenoid valves will assist in the accurate identifi cation of problem, leading to more effective maintenance activities.

With such comprehensive range of products, engineering competencies and strong experiences in pneumatic design; Festo is in a unique position to be your fi eldbus automation partners.

Automation solution in process industry

“Total Field Pneumatic Control Solution Supplier”

Control Cabinet (Normal/SS)

Air preparation unit

Automatedon/off valve

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Remote I/O with valve terminals

Analogue Input

Comparison of pneumatics, electric and hydraulics

Pneumatics Electric Hydraulic

Energy storage by mean of air tanks and compressed air bottles

with batteries, although only in small quantities

with the helps of gases

Energy transmission

easily up to 1,000m(pressure drop is possible)

unlimited, but voltage drop up to 100m (pressure drop)

Leakage no disadvantages (minimal energy loss)

danger of exposed cables contamination

Environmental conditions

explosion-proof, temperature insensitive, ice hazard with non dried compressed air in winter

explosion hazard in certain areas, temperature insen-sitive, heating required for outdoor use

sensitive to temperature fl uctuations, fi re risk in the event of leakage

Handling simple only with specialised technical knowledge

more diffi cult than with pneumatics, return piping is necessary

Generation of linear movements

simple with excellent adjustable speed

associated with major expenditure, gear units

simple with cylinder, good adjustable

Forces overload-proof, no energy consumption for retention forces

not overload-proof, impaired effi ciency as a result of downstream mechanical elements

overload-proof, permanent energy consumption for retention forces

Process Automation in Water Industry

Standard in practice

In ensuring the interchangeable of tremendous numbers of process automation products, which vary greatly in construction, material, size, service life, quality and price; the standards and guidelines has been drawn up over a period of time. These standards or guidelines refer to the mechanical interfaces and are intended to facilitate the assembly of a complete control unit (process valve/ actuator/ end position sensing device).

Service reliability

Worldwide support

By locating the engineering centre in each region, Festo brings engineering know-how and experts closer to the customers. In addition, this also allows each engineering centre to tap on each other experience in bringing customers more advance solutions

These interfaces are:• ISO 5211/5210 – process

valve and process actuator• DIN 3337 – process valve and

process actuator• VDI/VDE 3845, NAMUR –

actuator, end position sensing device

• VDI/VDE 3845, NAMUR – actuator, solenoid valve

• ATEX explosion protection

Global collaboration

In this globalization world, seeing the world as one customer and working on international level has become inevitable. With its global existence, Festo is able to provide a competitive advantage support worldwide.

Process Automation in Biotech Pharma Industry

Engineering

Productivity and production costs are already determined during the engineering phase. Festo• advises you so that you can

achieve more effi cient solutions and maximised standardisation,

• saves you time at the engineering stage,

• supports you in optimum planning and implementation

• and coordinates all the steps for you with all partners concerned.

• Worldwide, even for cross-border projects!

Procurement

Everything from a single source. Festo delivers• products, special and complete

solutions, • ranging from standard

pneumatics to ready-to-install, customer-specifi c solutions, control cabinets and process valves, and

• coordinates your international activities with the help of a closely-knit customer service network at 250 locations in 176 countries.

Added value from Festo in all phasesof the system’s lifecycle

Your advantage

Our know-how

Commissioning

Immediate, reliable commis-sioning. Festo supports you through • reduced complexity without

losing out on functionality thanks to more fl exible and modular valve terminal technology,

• simple commissioning of ready-to-install modules, control cabinets and process valves,

• expert training for safe operation right from the start.

Operation, maintenance

High system availability and reliable processes. Festo ensures this with• support for your systems

throughout their entire service life,

• worldwide availability of spare parts

• assistance with modernisation and upgrades,

• consultation and services for the optimisation of processes and operating costs.

Installation

Save time and money. Benefi t from Festo plug & work through• quick and simple on-site

installation, • Factory Acceptance Test (FAT)

certifi ed, ready-to-install products,

• less time needed for training and validation thanks to standardisation.

ActuatorSemi-rotary actuator – DFPD

• Flange hole patterns to ISO 5211• Clockwise / counter-clockwise rotation is possible (valve interface on both sides)• NAMUR connection pattern for solenoid valves/sensor boxes to VDI/VDE 3845• Rack and pinion mechanism• Constant torque curve• 9 different spring packs combinations for operating pressure from 2…6 bar in incremental of 0.5 bar• Available variant: Stainless steel shaft, epoxy coating, low temperature (-50°C) and high temperature (+150°C)

Function Ambient temperature[°C]

Size Torque at 5-6 bar[Nm]

Swivel angle[°]

Double-acting -20...80 10...480 10...480 0...900…180 (only available with sizes 40, 120, 240, 480)

Single-acting -20...80 20…480 7...156

Semi-rotary actuator – DFPD-HD

• Flange hole patterns to ISO 5211• Clockwise / counter-clockwise rotation is possible (valve interface on both sides)• NAMUR connection pattern for solenoid valves/sensor boxes to VDI/VDE 3845• Scotch-yoke mechanism • High breakaway torque• Available variant: Canted or Symmetric Yoke Type

Function Ambient temperature [°C]

Size [mm]

Torque at 5-6 bar [Nm]

Swivel angle [°]

Double- or Single-acting

-20...80 235…735 9000…32000 0…90

Semi-rotary actuator – DAPS

• Flange hole patterns to ISO 5211• Namur port pattern for solenoid valves to VDI/VDE 3845• Scotch-yoke mechanism, twin piston balanced pinion force• High breakaway torque• Available variant: Corrosion resistant stainless steel, Epoxy coating, low temperature, T4 (-50°C) and high temperature,

T6 (+150°C), PTFE coating (available for T4 & T6 variant)


Size Torque at 5-6 bar[Nm]

Swivel angle[°]

Double-acting -20...80 8...8,000 8...8,000 0...90

Single-acting -20...80 15...4,000 15...4,000 0...90

Manual semi-rotary actuator – DAPS-MW

• Flange hole patterns to ISO 5211• Namur port pattern for solenoid valves to VDI/VDE 3845• Scotch-yoke mechanism• Direct hand wheel actuating on piston without need of gearbox


Size Torque at 6 bar[Nm]

Swivel angle[°]

Double-acting -20...80 0106...1920 15...1,920 0...90

Single-acting -20...80 0053...0960 15...960 0...90

Copac linear actuator – DLP

• Positioning sensing• Integrated air ducting• Piston rod with male thread• Namur port pattern for solenoid valves to VDI/VDE 3845• Mounting hole pattern for process valves per DIN 3358 or ISO 5210• Additional stroke lengths upon request

Function Operating pressure[bar]

Piston Ø[mm]

Stroke length[mm]

Force[N]

Double-acting 6 80...320 40...600 2,800...48,255

Linear actuator with displacement encoder – DFPI

• Closed-loop controlled actuator for all linear process valves• Optional integrated displacement encoder, valve manifold and positioner• Position feedback via analogue 4…20 mA signal for simple diagnostics• Sturdy and corrosion-resistant with high degree of IP protection up to IP69K, ideal for use under harsh ambient condi-

tions• Easy integration into an existing control architecture• Mounting interfaces to DIN 3358 or ISO 15552• Additional stroke lengths upon request


Piston Ø[mm]

Stroke length[mm]

Force[N]

Double-acting 3...8 100...320 40...990 4,417...48,255

Large bore cylinders – DSBG

• Modern cylinder & light weight design, in accordance to ISO footprint• Increased corrosion resistance (CRC3)• Stud bolts (variant is available) for ISO fl ange mounting• Many modular kit options• Three types of cushioning available: Elastic cushioning rings/pads at both ends (P), Pneumatic cushioning, adjustable

at both ends (PPV), Pneumatic cushioning, self-adjusting at both ends (PPS)• Suitable for use in water, mining and power industry• Cacos simulation for large bore cylinders (New!)• ATEX category II 2GD


Piston Ø[mm]

Stroke length[mm]

Temperature[°C]

Double-acting 0.1 ... 12 32 ... 125 1…2800 -40°C …+150 °C

Safety shutter AEVU-SA

• Safety shutter actuator with integrated inert gas pipe clamping• Prevent human interference in safety critical environment• Mechanical spring to extend, use in inert gas application


Piston Ø[mm]

Stroke length[mm]

Piston cover

Safety shutter 2…8 63...70 19...25 Normally extended

Knocker – KNO

• Pneumatic knocker, high impact force, maintenance free, easy mounting• Impact force can be adjusted by regulating air pressure• Use for silos, hoppers and bulk goods movement• Operating pressure: 1...8 bar• Piston Ø: 40...80mm• Impact force (at 6 bar): 3.63kgm/s…8.9kgm/s

Valves / Process valves

Hygienic butterfl y valve – VZFB

• For industrial segment food & beverage, pharmaceutical and fi ne chemicals• FDA approval seal including EPDM and FPM• Connection type Clamp/Welded end/Thread• ASME BPE, DIN 11851, SMS 1145 standard available• Option for sanitary single or double acting quarter turn actuator and sanitary positioner controller

Size Body material Surface fi nish[Ra]

Media temperature[°C]

Nominal pressure[bar]

DN25-DN100 (1”-4”) SS316L/SS304 0.8μm -10…+140 10

Centric butterfl y valve – CBFV

• 90° rotary bi-directional bubble-tight shut off design• FDA approval EPDM seal• Connection type Wafer / Lug / Double fl anged type• Valve is designed to API 609, ASME B16.34 and ISO 5208 accordingly• Mounting interface to ISO 5211• Face to face dimension per API 609, ISO 5752• Option for single or double acting quarter turn actuator

Size Body material Medium Media temperature [°C]

Nominal pressure [bar]

DN40-DN1200 (1.5”-48”) Ductile Iron Water, Cooling water, gas, powder

-10…+204 10

Polymer butterfl y valve – VZAG

• Low wear and low maintenance• Up to 50% lower actuating torque• Double internal axis seal at both ends• Axis made of corrosion-resistant stainless steel• Profi le O-rings as seal between the valve and the connecting component• Continuous profi le seal• Double eccentric functional principle• Option for single or double acting quarter turn actuator

Size Body material Flow rate[m³/h]

Surface fi nish[°C]


DN50-DN100 (2”-8”)

PVC-UPVC-CPP-H

88 ... 2380 -60...+210 10

Polymer ball valve – VZBG

• Easy to maintain and service• Can be used universally• Simple closed-loop control, even in complex processes• Twin O-ring to prevent the medium from leaking out in the case of a shaft leakage• Suitable for applications in chemicals, marine, cooling technology and water treatment• Option for single or double acting quarter turn actuator

Size Body material Flow rate[m³/h]

Surface fi nish[°C]


DN 15 – DN 100 (0.5”-4”)

PVC-UPVC-CPP-H

11…660 0…+80 0…16

Hygienic ball valve – VZBD

• Ideal for industrial segment food & beverage, pharmaceutical, cosmetic and fi ne chemicals industry• 3-piece, 2 way design• Electro polished surfaces• FDA-compliant seal to FDA 21 CFR 177.1550• Option for sanitary single or double acting quarter turn actuator and sanitary positioner controller

Size Body material Connection type Surface fi nish[Ra]


DN15-DN100 (1/2”-4”)

SS316L ASME Clamp ferrule / Long welding ends

0.4 μm 63

Ball valve assembly with actuator – VZBA, VZPR, VZBC

• Full port ball valve• Combination of a pneumatic quarter turn actuator and a ball valve• Combination comes in fail close or fail last ball valve• Operating medium: compressed air, water neutral gases, neutral fl uids, vacuum• ATEX Category II 2GD

Valve seal Connection size(G)

Temperature range [°C]

Torque [Nm] Operating pressure [bar]

Reinforced PTFE ¼...4With weld o-on endsFlange to DIN EN 1092-1

-10…+80 15...240 6…8.4

Ball valve – VZBA, VZBE, VZBM

• Pipe thread and welding end connections available to ANSI B 1.20.1 (NPT), EN 10226-1 (G), EN 12627 • L and T-hole horizontal design available for 3-piece 2 way type• Blow out proof stem /full port• Operating medium: compressed air, water neutral gases, neutral fl uids, vacuum

Function Connection size(G)

Material Flow rate [m³/h]


2-piece, 2 way 3-piece, 2 way4-piece, 2 way

¼”...4”¼”...2”

High alloy stainless steel, nickel plated brass

4.5...1414 25…63

Compact Design Ball valve – VZBC

• Connecting thread to DIN 2999 or DIN ISO 228-1• Blow out proof stem / full port• Short installed length• Stainless steel ASIS 316 (DIN 14408)• Option for single or double acting quarter turn actuator

Function Connection type(G)



2-way Ring Housing with threaded fl ange

Stainless steel 19.4…1,414 16…40

Fire Safe Design Ball valve – VZBF

• Antistatic design• API 607 fi re safe approved• Ideal for liquid and gaseous media• Option for single or double acting quarter turn actuator

Function Connection size (G)


Nominal pressure [bar]

2-piece, 2 way ½”…8” High alloy stainless steel

8.5 … 2078.3 20

Proportional Media Valve (Pinch Valve) - VZQA

• Pneumatically actuated 2/2-way valve, available in Normally Closed or Normally Open body• Quick and easy replacement of the diaphragm• Selection of different materials for housing and connector caps• FDA-compliant materials

Max. viscosity [mm2/s]

Connection size (G or NPT)

Material Flow rate [m³/h] Operating pressure [bar]

4000 ¼…½Clamp to DIN 32676Clamp to ASME-BPE

- Stainless steel - Aluminum

0.7…5 0..6

Angle seat valve – VZXF, VZXA

• Pneumatic controlled 2/2-way valve• Do not require different pressure between inlet and outlet• Functions available in Normally closed (NC), Normally open (NO) and Double actuated (DA)• Actuator modules available in piston or diaphragm actuation type (for VZXA series)• Actuator can be replaced without opening the piping (unpressurized) (available in VZXA series)• Connections available in Threaded (ANSI B 1.20.1, DIN ISO 228, DIN 10226), Clamp (ASME BPE, DIN 32676) and

Welded (ASME BPE, DIN EN ISO 1127, DIN 11850 R2) ends• Suitable for steam, high viscosity up to 600mm2/s, dirty media• ATEX Category II 2GD


Connection size (G, NPT or RC)

Material Flow rate [m3/h]

Operating pressure [bar]

600 ½...2½” Brass, nickel-plated 2.8...47.5 4...10

Piston valve – VZWP

• Simple sturdy design• High working pressure using small solenoid coils• Normally close (N.C.) guarantees valve closed on voltage failure• Can be operated with air, neutral gas and neutral liquid

Design Connection size (G)

Variant seal Flow rate[m3/h]

Operating pressure[bar]

Piloted piston poppet ¼...1 NBR (Standard)FPM

1.5...11.5 0.5...40

Diaphragm valve – VZWM

• Solenoid activated diaphragm control valve• Various voltage 24 V DC, 110/230 V AC

Nominal diameter [DN]

Connection size (G)

Material Flow rate [l/min]


8...50 ¼...2 -Brass-Stainless steel

1,400...31,000 10

Direct Operated 2/2-way valve – VZWD

• High pressure rating• Direct solenoid activation• Use for small fl ow rates and/or high pressure application


Connection size (G)



22 ¹/8...¼ -Brass-Stainless steel

0.06...0.4 0...90

Forced pilot operated diaphragm valve – VZWF

• Forced lifted of the valve diaphragm• Different pressure is not required• 2/2-way normally closed• Suitable for cooling, fi lling, vacuum, liquid gas, bottling systems

Variant seal Connection size (G)

Material Flow rate[m3/h]


NBR (standard), EPDM, FPM

¼...2 - Brass- Stainless steel

1.8...28 0...10

Pulse valve – VZWE

• High fl ow rate• Fast switching cycle• Suitable for clean bag house fi lters and anti pollutant equipment

Pressure[bar]

Connection size (G)

Material Flow rate[m3/h]

Operating voltage[V]

0.35...8 ³/4...2½ Cast aluminum 15…210 24 DC110, 230 AC

Solenoid valves

Pilot valve - VOFD (Namur, Direct Acting)

• Use within chemical and petrochemical systems• The surface of the valve housing is treated with hard Ematal-anodised aluminium or stainless steel• Sturdy design and high resistance to corrosion make these valves suitable for outdoor use• Port pattern to Namur for direct mounting of a drive as well as G and NPT threaded connections• Suitable for use in safety related systems up to and including SIL 3 to IEC 61508; and protection class IP65

Constructional design Flow rate [l/min]

Ambient temperature [°C]

Pneumatic connection (G, NPT, Namur)


Poppet 1900 -50...+60 ¼, ½ 0...12

Pilot valve – VOFC (Namur, Pilot Operated)

• Use within chemical and petrochemical systems• The surface of the valve housing is treated with hard Ematal-anodised aluminium or stainless steel• Sturdy design and high resistance to corrosion make these valves suitable for outdoor use• Port pattern to Namur for direct mounting of a drive as well as G and NPT threaded connection• Suitable for use in safety related systems up to and including SIL 3 to IEC 61508; and protection class IP65• Duty cycle: 100%

Constructional design Flow rate [l/min]


Pneumatic connection (G, NPT, Namur)


Poppet / Piston Spool 600...3,000 -25...+60 ¼,½ 0...8

Solenoid valve – VSNC (Namur)

• Namur interface acc. to VDI/VDE 3845• Rotable seal for 3/2- or 5/2-way function• Single- and double solenoid valves• 5/3-way mid position valves• Suitable for use in safety related systems up to and including SIL 2 to IEC 61508 and protection class IP65 (with IP67

as optional)• IEC Ex and FM Ex certifi ed solenoid systems

Constructional design Flow rate[l/min]

Ambient temperature[°C]



Poppet / Piston spool 950…1350 -20 ... +60 12, 24, 48 DC24, 48, 120, 230 AC

1.5 ... 10

Valve terminals

Valve terminal – CPV

• Ready to install and tested unit• Ideal for decentralised system structures• Optimized assembly for control cabinets• Pneumatic multiple connector plate – fast assembly without the need to replace connected tubing• Up to sixteen 2/2-way or 3/2-way valve per valve terminal – thanks to two-valve function in each valve slide

Type Valve width[mm]

Flow rate[l/min]



CPV10 10 400 -0.9...10 -5...+50

CPV14 14 800

CPV18 18 1,600

Valve terminal – MPA/MPA-F/MPA-L

• Slim high performance valve in sturdy metal housing• With multi-pin plug, AS-interface, CPI, fi eldbus connection and control block• Expandable to up to 128 solenoid coils• The LEDs on the valves and diagnostics via fi eldbus allows fast troubleshooting• Up to sixteen 2/2-way or 3/2-way valve per valve terminal – thanks to two-valve function in each valve slide• Vertical shut-off module – individual valve could be replaced without shutting down the whole manifold


Flow rate[l/min]

Valve width[mm]



-5...+50 up to 700 10...21 24 DC -0.9...10

ISO Compliant Valve terminal – VTSA/VTSA-F*

• High performance valves in sturdy metal housing• Standardized from multi-pin plug to the fi eldbus connection and control block• Expandable to up to 32 solenoid coils• Fast troubleshooting: LEDs on the valves and diagnostics via fi eldbus• Vertical shut-off module – individual valve could be replaced without shutting down the whole manifold• Up to sixteen 2/2-way or 3/2-way valve per valve terminal – thanks to two-valve function in each valve slide

Duty cycle [%]

Flow rate [l/min]

Valve width[mm]

Operating voltage [V]


100 400...2,900 18...52 24 DC110 AC

-0.9...10

Sanitary Valve terminal CDVI

• Valve technology with a high resistant polymer materials• Development with practical consideration in mind – hygienic, corrosion resistant and easy to clean• Expandable to up to 24 solenoid coils

Duty cycle [%] Flow rate [l/min]

Valve width [mm]

Valve position Operating pressure [bar]

100 300...650 24 4...16 -0.9...10

Valve terminal CPV Ex-i for explosion areas*

• Up to sixteen 2/2-way or 3/2-way valves per valve terminal – thanks to two-valve function in each slide• Intrinsically safe valve terminal design to ATEX Category 2 (Zone1)• Extremely robust thanks to the metal valve design• Pneumatic multiple connector plate – fast replacement of the valve block without the need to replace the existing tub-

ing connection• Valve assembly optimized for control cabinets

Duty cycle[%]

Flow rate[l/min]

Valve width[mm]



100 400 10 24 DC -5...+50

* Available in NPT thread

Valve terminal - VTUB

• Universal from the individual valve up to the multi-pin plug• Selectable valve functions: 3/2-way and 4/2-way• Expandable to up to 16 valve positions on one valve terminal, max. 24 solenoid coil• Sturdy polymer housing and metal manifold rail

Valve width[mm]

Flow rate[l/min]




20 up to 1,000 -5...+50 12, 24 DC24, 110, 230 AC

-0.9...8

Compact Valve Terminal - VTUG

• Space optimized for cabinet installation• Multi-pin or fi eldbus connectivity• Expendable to 24 valve positions in fi xed grid• The 2 x 3/2-way valves permit two functions on one valve position at the same time

Valve width [mm] Flow rate [l/min] Ambient temperature [°C]

Operating voltage [V] Operating pressure [bar]

10…18 100…1300 -5...+60 5, 12, 24 DC -0.9...10

Modular electrical terminal – CPX

• Electrical input/output modules, bus nodes and pneumatic interface/electronic module for valves• Extensive range of functions as connection options for the electrical modules• Open to all fi eldbus protocols and Ethernet• The extensive selection of LEDs on the bus node and on all I/O modules allow fast troubleshooting

I/O modulesCP interfaceMulti axis interface

Max. inputs capacity[byte]

Max. outputs capacity[byte]


Protection class

Up to 9 64 64 24 DC IP65/IP67/IP20

Remote I/O Terminal – CPX-P (Namur)

• NAMUR compatible input module• Explosion proof for cabinets up to Zone 2• Partitions between modules to process intrinsically safe and non-intrinsically safe signals

Handheld – CPX-MMI

• Fast access to the diagnostic history and the modules with diagnostic messaging• Small, convenient commissioning and service device for the CPX terminal• Display and modify the current status of the inputs and outputs of a module• Advance commissioning through the monitoring/forcing of inputs and outputs without fi eldbus master/PLC

Data interface Protection class ATEX category Operating voltage[V]

Time stamp

RS 232 interface, 57.6 kBaud, M12 socket, 4 pins

IP65 II 3 G, II 3 D 18...30 DC Display last 40 error occurrences

Installation system – CPI

• Complete concept for decentralised system structure• Four CP strings up to 10m in length (radius) facilitate optimum decentralization• Max. 32 inputs and 32 outputs valves per string• Display of the input status of each input signal via an assigned LED

No. of output Protection class Power supply[24 V DC]

Protection[short circuit]

Operating voltage for sensors

16...32 IP65 CP connection Internal electronic fuse protection for each group

24

Sensors

General purpose sensor box – DAPZ-…-AR

• Transparent plastic housing with IP67 protection• Drive interface to VDI/VDE 3845 (Namur)• Simple and quick assembly and connection• Integration solenoid valve actuation• Explosion-proof with ATEX Category II 2GX variant


Switching element function

Measuring principle Ambient temperature [°C]

Direct voltage DC 4…250 (electromechanical)10…30 (inductive)

Changeover switch (electromechanical), N/O contact & N/C contact (for inductive)

electromechanical, inductive

-20...+70

Alternating voltage AC 4…250 (electromechanical)

Changeover switch electromechanical

General purpose sensor box – SRBC

• Sturdy aluminum housing with two cable inputs M20x1.5 with IP67 and NEMA 4X ideal for use in indoors & outdoors• Pre-assembled stainless steel mounting adapter 80x30 H20 with hole pattern to VDI/VDE 3845• 3D visual position indicator• Intrinsically safe variants to ATEX Ex ia-NAMUR version, for use in potentially explosive areas




Direct voltage DC 0…30 (electrome-chanical)0…175 (magnetic reed)5…60 (inductive)

N/C Contact, N/O Contact (inductive)Toggle switch (SPDT)(electromechanical, magnetic reed)

electromechanical, magnetic reed, induc-tive

-20…+70 (inductive)-20...+80 (electrome-chanical, magnetic reed)

Alternating voltage AC 0...250 (electrome-chanical)0…120 (magnetic reed)

Explosion proof sensor box – SRBE

• Sturdy aluminum housing with two cable inputs M20x1.5 with IP67 and NEMA 4X ideal for use in indoors & outdoors• Pre-assembled stainless steel mounting adapter 80x30 H20 with hole pattern to VDI/VDE 3845• Ex-d enclosure, no intrinsically safe circuits required• 3D visual position indicator• Intrinsically safe variants to ATEX Ex II2GD version, for use in potentially explosive areas




Direct voltage DC 0…30 (electrome-chanical)0…240 (magnetic reed)5…60 (inductive)

N/C Contact, N/O Contact (inductive)Toggle switch (SPDT)(electromechanical, magnetic reed)

electromechanical, magnetic reed, induc-tive

-20...+60

Alternating voltage AC 0...250 (electrome-chanical)0…240 (magnetic reed)

Compact sensor box – SRBG

• Compact plastic housing with IP67 • Direct mounting on quarter turn actuators to VDI/VDE 3845• M12 plug connector or Terminal compartment connection variant with dual cable entries and additional terminals for

solenoid valve• LED on-site status display position indicator SASF for the switching status, supply voltage and solenoid valve output• ASI-version variant • Intrinsically safe variants to ATEX Ex II 1G version, for use in hazardous location




Direct voltage DC 6…60 N/O Contact, Programmable (for AS-interface)

Inductive -25...+70

Analogue sensor box – SRAP

• Corrosion-resistant and waterproof wrought aluminum alloy housing• Detects the entire swivel range and reports this back to the controller via the analogue signal• Measuring range from 0 to 270°• Can be mounted directly on the semi-rotary actuator with hole pattern interface to VDI/VDE 3845 (Namur)• The integrated sensors are based on proven 2D Hall Technology• Optional 3D visual position indicator• ATEX category II 3G/D

Output[mA]


Measuring principle Ambient temperature[°C]

Analogue 4...20 15...30 2D Hall -20...+80

Proximity sensors, for T-slot – SME/SMT

• Insertable in slot from above, does not protrude over the cylinder profi le• Cable clip and inscription labels included in the scope of delivery• Design for T-slot suitable for DLP, DFPI and DNG• CE marking to EU directive for EMC and to EU directive explosion protection (ATEX)• Variant for use in potentially explosive areas up to Zone 2 and 22 (ATEX)

ATEX category gas/dust

Explosion ignition[°C]


Switch output Protection class

II 1G/1D 115 -40...+85 Contacting, bipolar, NPN, PNP, PNP/NPN, switchable, Non-contacting, 2-wire, Namur

IP65/IP67/IP68/IP69K

Displacement encoder – MLO-POT-...-LWG

• Connecting rod potentiometer• Absolute measurement with high resolution• Long service life• High degree of protection• Plug-in connection

Resolution[mm]

Stroke length[mm]

Power supply[V DC]

Wiper current maximum [mA]


0.01 100...750 10 101) -30...100

1) Only permissible in the short-term in the event of a fault

Positioner

Positioner - CMSX

• Double-acting operation• Auto-teaching function• Non-contacting position detection• Two additional digital feedback signals• IP65 protection class according to EN60529• Additional Digital Error signal for emergency stop• Confi gurable rest positon in case of electrical failure• Accuracy ± 1%

Set Point Signal Analogue feedback signal [mA]

Nominal fl ow rate[l/min]



0-10V / 0-20mA /4-20mA

4...20 50…130 -5 ... +60 °C 3...8

Accessories

Service unit – MS-Series

• Sturdy housing• Modular system• Complete product range• High fl ow rates• ATEX category II 3GD & II 2GD

Connections(G)

Grade of fi ltration[μm]

Flow rate[l/min]

Input pressure[bar]

Temperature range[°C]

¹/8...2 0.01…40 800...18,000 0...20 -10...+60

Range of tubing

• Economical• Hydrolysis resistant• Pressure resistant• Heat resistant• Antistatic• Resistant to cleaning agent• Media resistant• Flame retardant• Resistant to welding spatter• Food industry approved

Range of fi tting

• More than 300 connectors• Mini and standard series• Versatile thread/tubing diameter combinations• Flexible assembly, can be repositioned by 360° and combinable• Leakage-free• Flow control, non-return, shut-off and pressure regulating valves available with QS connection• Corrosion and acid resistant design

Pipping system – QC

• Simple, fast installation: cut the length, insert and you’re done!• Can be re-used a number of times• Plug connector material is approved for use by the FDA (Food and Drug Administration)• Leakage-free, corrosion-free

Outer diameter Ø[mm]


Room temperature[°C]

Temperature for water separator [°C]

Pipe material

12...28 -0.95...15 -25...75 -25...75 Polyamide, aluminium

Membrane air dryer – LDM1

• Optimum fi nal dryer with excellent operational reliability• Suitable for use as an individual device or for integration in existing service unit combinations• Flow rate dependent dew point reduction• Wear-free function requiring no external energy• Can be mounted near to point of use

Pneumatic connection(G)

Flow rate[l/min]

Pressure dew point reduction [K]

Temperature range[°C]

input pressure[bar]

½...11) 300...1,000 17...20 +2...+50 3...12.5

1) with connection plates

Pressure booster – DPA

• Boost up to twice the supply pressure• Any assembly position in the compressed air network• Maintenance-free• Temperature range: 5...60 °C• Free of paint-wetting impairment substance (LABS-free)

Note:Please refer to product data sheets for more technical details

Component

Operating level

Remote I/O levelRemote I/O

Valve terminals

Field levelSolenoid valves

Accessories

Sensors

Actuators

Valves / process valves

HandheldMMI

Installation systemCPI

Modular electrical terminalCPX

Ball valveVZBC/VZBF

Ball valveVZBA/VZBE/VZBM

Butterfl y valveCBFV

Angle seat valveVZXF/VZXA

Pilot operatedVZWM / VZWP

Direct operated valve VZWD

Force pilot operated VZWF

Semi rotary actuatorDFPD

Manual semi rotary actuator DAPS

Linear actuator DLP

Semi rotary actuatorDAPS

Proximity sensorSME/SMT

Service unit Push-in fi ttingsCouplings

Pilot valveVOFD (Namur)

Pilot valveVOFC (Namur)

Valve terminalCPV

Valve terminalMPA/MPA-F

Valve terminalCDVI

Valve terminal for explosive areas CPV Ex-i

Valve terminalVTSA/VTSA-F

Front End DisplayFED (Key)

Front End DisplayFED (Touch)

Plastic tubingsDryerLDM1

Sensor boxDAPZ-...-AR

Product overview

Industry segments

Water & wastewater Biotechnology / pharmaceutical Food processing

Controlled linear actor DFPI

DisplacemMLO-POT

Pressure boasterDPA

Hygenic Buterfl y valveVZFB

Remote I/O TerminalCPX-P (Namur)

Sensor boxSRBC

Sensor boxSRBE

Sensor boxSRBG

Solenoid ValveVSNC (Namur)

Analogsensor box SRAP

Systems Customized System Automation concept

ctua-

ment encoder

e

Modular valve terminalCPX/MPA

Linear actuator DLPwith knife gate valve VZKA

Control cabinet for automatic and manual pneumatic operation

Units for high and low temperature application

Compact performancevalve terminal CPV withstainless steel cover

Industrial Ethernet

Fieldbus

1. Centralised installation

Industrial Ethernet

Fieldbus

2. Decentralised installation

Industrial EthernetFieldbus

3. Hybrid installation (centralised / decentralised)

Pipping system

Mining Chemical Pulp / paper processing

Large Bore cylindersDSBG

PositionerCMSX

Pinch valve VZQA

Positioner controller with sanitary double seated valve and actuator

Quarter turn actuator DFPD with butterfl y valve CBFV

Quarter turn actuator DFPD with ball valve VZBC

Quarter turn actuator DFPD with ball valve VZBA, pilot valve VSNC and sensor box SRBC

Customised control cabinet solutions, alsofor explosive areas

Pneumatic operator panel

www.festo.com

Asia

Pac

ifi c

Vers

ion_

2017

.02

Global Headquarters

GermanyFesto AG & Co. KGRuiter Straße 8273734 EsslingenTel: +49 (0) 711 347 0Fax: +49 (0) 711 347 2628

AustraliaHead Offi ceFesto Pty. Ltd.Melbourne179–187 Browns RoadNoble Park Nth VIC 3174Call Toll Free: 1300 88 96 96Call Toll Fax: 1300 88 95 95

Branch Offi cesSouth Australia (Adelaide)Call Toll Free: 1300 88 96 96

Queensland (Brisbane)Call Toll Free: 1300 88 96 96

Western Australia (Perth)Call Toll Free: 1300 88 96 96

New South Wales (Sydney)Call Toll Free: 1300 88 96 96

ChinaHead Offi ceFesto (China) Ltd.1156 Yun Qiao RoadJinqiao Export Processing Zone201206 Pudong, Shanghai,P.R. ChinaTel: +86-21-6081 5100Fax: +86-21-5854 0300

Branch Offi cesBaojiTel: +86-917-3602572

BeijingTel: +86-10-65155096

ChangchunTel: +86-431-88969030

ChangshaTel: +86-731-82564272

ChengduTel: +86-28-86199870

ChongqingTel: +86-23-63636866

DalianTel: +86-411-83606356

DongguanTel: +86-769-22367890

FuzhouTel:+86-591-87573302

GuangzhouTel: +86-20-87321613

HangzhouTel: +86-571-87223797

HarbinTel: +86-451-82345745

HefeiTel:+86-551-62860970

JinanTel: +86-531-88113911

KunmingTel: +86-871-68235126

KunshanTel: +86-512-55120766

LanzhouTel: +86-931-2353519

LiuzhouTel: +86-772-2850160

NanchangTel: +86-791-86304385

NanjingTel: +86-25-86819118

NingboTel: +86-574-87289218

QingdaoTel: +86-532-85798326

ShenyangTel: +86-24-23250092

ShijiazhuangTel: +86-311-86046978

ShenzhenTel: +86-755-26505798

SuzhouTel: +86-512-68281119

TianjinTel: +86-22-26264076

WenzhouTel: +86-577-88956671

WuhanTel: +86-27-87322737

WuxiTel: +86-510-82755388

XiamenTel: +86-592-2396123

Xi’anTel: +86-29-81021078

YantaiTel: +86-535-6634525

ZhengzhouTel: +86-371-67944928

Hong KongHead Offi ceFesto Ltd.6/F New Timely Factory Building,497 Castle Peak Road,Kowloon, Hong KongTel: +852-22 75-2500Fax: +852-27 86-2173

IndiaHead Offi ceFesto India Pvt. Ltd.237 BBommasandra Industrial AreaBengaluru Hosur HighwayBengaluru - 560 099Toll Free: 1800 425 0036 1800 121 0036Fax: 080 27832058

Branch Offi cesAhmedabadAurangabadBangaloreBarodaChennaiCoimbatoreHyderabadKolkataLudhianaMumbaiNashikNoidaPuneSecunderabadVadodara

IndonesiaHead Offi cePT FestoJl. Tekno V Blok A/1 Sektor XIKawasan Industri BSDSerpong -Tangerang 15314Banten - IndonesiaContact Center: Tel: 0804-1-2-FESTO (33786)Fax: 0804-1-4-FESTO (33786)

Sales RepresentativeBandungBatamGlodokMakassarMedanSemarangSurabaya

JapanHead Offi ceFesto K.K.1-26-10 HayabuchiTsuzuki-ku, Yokohama 224-0025Tel: +81-(0) 45-593-5610Fax: +81-(0) 45-593-5678

Branch Offi cesOsakaTel: +81-(0)6-4807-4540Nagoya offi ceTel. +81-(0)52-325-8383

KoreaHead Offi ceFesto Korea Co., Ltd.204, Gasan Digital 1-ro Geumcheon-guSeoul #153-803Tel: +82-1666 0202Fax: +82-(0) 2-864 7040

Branch Offi cesSuwonTel: +82-1666 0202CheonanTel: +82-1666 0202YeongnamTel: +82-1666 0202DaeguTel: +82-1666 0202

DaejeonTel: +82-1666 0202GwangjuTel: +82-1666 0202UlsanTel: +82-1666 0202

MalaysiaHead Offi ceFesto Sdn Berhad14A, Jalan TeknologiTaman Sains Selangor 147810 Petaling JayaSelangor, MalaysiaTel for general line: 03-61441111Fax for general line: 03-61412133Tel for MNCC: 03-61441122Fax for MNCC: 03-61416122

Branch Offi cesPenangJohor BahruMalacca

New ZealandHead Offi ceFesto Ltd20 Fisher CrescentMount WellingtonAucklandTel: +64-(09)-574-1094Fax: +64-(09)-574-1099

Branch Offi cesChristchurchTel: +64-(0)-33488796HamiltonTel: +64-(0)-78466080

PhilippinesHead Offi ceFesto Inc.KM 18, West Service RoadSouth Super Highway1700 Paranaque CityContact Center:Tel: 1800-10-12-(FESTO) 33786Fax: 1800-10-14-(FESTO) 33786

SingaporeHead Offi ceFesto Pte Ltd.6 Kian Teck WaySingapore 628754Tel: +65-64156700Fax: +65-64156900

TaiwanHead Offi ceFesto Co., Ltd.9 Kung 8th RoadLinkou 2nd Industrial ZoneLinkou Dist., New Taipei City24450 Taiwan, R.O.C.Tel: +886(0)2-2601-9281Fax: +886(0)2-2601-9286

Branch Offi cesHsinchuTel: +886(0)3-658 8318

TaichungTel: +886(0)4-2475 7278

KaohsiungTel: +886(0)7-262 1206

ThailandHead Offi ceFesto Ltd.Viranuvat Building, 6th - 7th Floor.1250 Bangna - Trad Road (Soi 34)Bangna, Bangkok 10260Tel: 1-800-290-477, +66 (0) 2785 -3700Fax: 1-800-290-478

VietnamHead Offi ceFesto Co., LtdNo. 1515-1516Vanh Dai Dong StreetAn Phu Ward, District 2Ho Chi Minh CityTel: +84 (8) 62814453-4454Fax: +84 (8) 62814442

Branch Offi ceHanoiTel: +84 (4) 35 56 15 08-1509

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