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Process Fluid Chiller Parts Manual

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Page 1: ProcessFluidChiller Parts Manual

Process Fluid Chiller

Parts Manual

Page 2: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) i

Table of Contents

Model Number Designations................................................. 1

Product Description.............................................................. 2

Features ..................................................................................... 3

Optional Features ....................................................................... 3

1.0 Blower/Motor Section .................................................... 4

1.1 1.5T-5T................................................................................. 4 1.1.1 Housing Fan ...............................................................................4 1.1.2 Motor ........................................................................................5 1.1.3 Support Shroud ..........................................................................5 1.1.4 Fan Blade...................................................................................5

1.2 8T/10T ................................................................................. 6 1.2.1 Motor ........................................................................................6 1.2.2 Fan Blade...................................................................................7 1.2.3 Slinger Ring................................................................................7

2.0 Compressor Section........................................................ 8

2.1 1/1.5/2 Ton ......................................................................... 8 2.1.1 Support Fan ...............................................................................8 2.1.2 Coil ...........................................................................................9 2.1.3 Compressor Hermetic ..................................................................9 2.1.4 Kit Spring...................................................................................9 2.1.5 Receiver .................................................................................. 10 2.1.6 Valve Relief .............................................................................. 10 2.1.7 Coil ......................................................................................... 10 2.1.8 Compressor Kit ......................................................................... 11 2.1.9 Receiver .................................................................................. 11 2.1.10 Compressor Hermetic............................................................... 11 2.1.11 Support Fan............................................................................ 12

2.2 3 Ton SS Pump ................................................................... 12 2.2.1 Water Tank .............................................................................. 12 2.2.2 Evaporator ............................................................................... 13 2.2.3 Pump ...................................................................................... 13 2.2.4 Kit Spring................................................................................. 13 2.2.5 Kit Spring................................................................................. 14

2.3 3 Ton .................................................................................. 14 2.3.1 Coil ......................................................................................... 15 2.3.2 Compressor Hermetic ................................................................ 15 2.3.3 Kit Spring................................................................................. 15 2.3.4 Receiver .................................................................................. 16 2.3.5 Compressor Hermetic ................................................................ 16 2.3.6 Valve Relief .............................................................................. 16

Page 3: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) ii

2.4 4 Ton .................................................................................. 17 2.4.1 Coil Condenser.......................................................................... 18 2.4.2 Receiver .................................................................................. 18 2.4.3 Valve Relief .............................................................................. 18 2.4.4 Compressor Kit ......................................................................... 18 2.4.5 Water Tank .............................................................................. 19 2.4.6 Evaporator ............................................................................... 19 2.4.7 Pump ...................................................................................... 19 2.4.8 Kit Spring................................................................................. 20

2.5 5 Ton .................................................................................. 21 2.5.1 Coil Condenser.......................................................................... 22 2.5.2 Receiver .................................................................................. 22 2.5.3 Valve Relief .............................................................................. 22 2.5.4 Compressor Kit ......................................................................... 22 2.5.5 Water Tank .............................................................................. 23 2.5.6 Evaporator ............................................................................... 23 2.5.7 Pump ...................................................................................... 23 2.5.8 Kit Spring................................................................................. 24

2.6 PSC 8T/10T ........................................................................ 25 2.6.1 Compressor Scroll ..................................................................... 25

2.7 PSE 8T/10T ........................................................................ 26 2.7.1 Water Tank .............................................................................. 26 2.7.2 Evaporator ............................................................................... 27 2.7.3 Pump ...................................................................................... 27

3.0 Electrical Section.......................................................... 28

3.1 Evaporator Side – 1.5T-5T .................................................. 28 3.1.1 Power Block.............................................................................. 29 3.1.2 Contactor ................................................................................. 29 3.1.3 Overload Relay ......................................................................... 29 3.1.4 Transformer ............................................................................. 30 3.1.5 CB 3.2A ................................................................................... 30 3.1.6 Relay....................................................................................... 30 3.1.7 Relay....................................................................................... 31 3.1.8 Term Strip................................................................................ 31 3.1.9 Term Strip................................................................................ 31 3.1.10 Thermostat............................................................................. 31 3.1.11 Press Switch ........................................................................... 32 3.1.12 Heater ................................................................................... 32

3.2 Evaporator Side – 8T/10T 208/230V.................................. 33 3.2.1 Power Block.............................................................................. 34 3.2.2 Transformer ............................................................................. 34 3.2.3 Bracket.................................................................................... 34 3.2.4 Contactor ................................................................................. 35 3.2.5 Heater ..................................................................................... 35 3.2.6 Overload Relay ......................................................................... 35 3.2.7 Ground Lug Strip....................................................................... 36 3.2.8 Relay....................................................................................... 36 3.2.9 Relay....................................................................................... 36 3.2.10 Press Switch ........................................................................... 37 3.2.11 Relay ..................................................................................... 37 3.2.12 Fuse Block.............................................................................. 37 3.2.13Fuse Dual Element.................................................................... 38 3.2.14 Sensor ................................................................................... 38

Page 4: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) iii

3.2.15 Mod Stat Master ...................................................................... 38 3.2.16 Stage Address......................................................................... 39 3.2.17 Mod Display............................................................................ 39 3.2.18 Term Strip.............................................................................. 39 3.2.19 Lug Strip ................................................................................ 39

3.3 Evaporator Side – 8T/10T 460V ......................................... 40 3.3.1 Term Block............................................................................... 40 3.3.2 Transformer ............................................................................. 41 3.3.3 Bracket.................................................................................... 41 3.3.4 Contactor ................................................................................. 41 3.3.5 Heater ..................................................................................... 42 3.3.6 Overload Relay ......................................................................... 42 3.3.7 Fuse Block................................................................................ 42 3.3.8 Fuse Dual Element..................................................................... 43 3.3.9 Hot Gas Bypass......................................................................... 43 3.3.10 Press Switch ........................................................................... 43 3.3.11 Relay ..................................................................................... 44 3.3.12 Relay ..................................................................................... 44

3.4 Condenser Side – 1.5T-3T................................................... 45 3.4.1 Press Switch............................................................................. 46 3.4.2 Term Lug ................................................................................. 46 3.4.3 Term Lug Mech ......................................................................... 46 3.4.4 Nut Hex ................................................................................... 47 3.4.5 Contactor ................................................................................. 47

3.5 Condenser Side - 3T Three-Phase ....................................... 47 3.5.1 Press Switch............................................................................. 48 3.5.2 Term Lug ................................................................................. 48 3.5.3 Contactor ................................................................................. 48 3.5.4 Nut Hex ................................................................................... 49

3.6 Condenser Side - 4T-5T ...................................................... 49 3.6.1 Contactor ................................................................................. 50 3.6.2 Term Lug ................................................................................. 50 3.6.3 Nut Hex ................................................................................... 50 3.6.4 Press Switch............................................................................. 50

3.7 Condenser Side – 8T/10T 208/230V .................................. 51 3.7.1 Fuse Dual Element..................................................................... 52 3.7.2 Fuse Block................................................................................ 52 3.7.3 Term Block............................................................................... 52 3.7.4 Relay....................................................................................... 53 3.7.5 Term Lug ................................................................................. 53 3.7.6 Contactor ................................................................................. 53 3.7.8 Contactor ................................................................................. 54

3.8 Condenser 8T/10T 460V..................................................... 55 3.8.1 Contactor ................................................................................. 56 3.8.2 Transformer ............................................................................. 56 3.8.3 Contactor ................................................................................. 56 3.8.4 Term Strip................................................................................ 57 3.8.5 Ground Lug .............................................................................. 57 3.8.6 Relay....................................................................................... 57 3.8.7 Fuse Holder .............................................................................. 57 3.8.8 Fuse........................................................................................ 58 3.8.9 Term Lug ................................................................................. 58

Page 5: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) iv

4.0 Exterior Section............................................................ 59

4.1 1.5T-2T............................................................................... 59 4.1.1 Left Panel................................................................................. 60 4.1.2 Right Panel............................................................................... 60 4.1.3 Front Panel............................................................................... 60 4.1.4 Top Panel................................................................................. 61 4.1.5 Rear Panel................................................................................ 61 4.1.6 Rear Panel................................................................................ 61 4.1.7 Patch....................................................................................... 61

4.2 3 Ton .................................................................................. 62 4.2.1 Left Panel................................................................................. 62 4.2.2 Right Panel............................................................................... 63 4.2.3 Front Panel............................................................................... 63 4.2.4 Top Panel................................................................................. 63 4.2.5 Rear Panel................................................................................ 63 4.2.6 Rear Panel................................................................................ 63 4.2.7 Patch....................................................................................... 63

4.3 4T/5T ................................................................................. 64 4.3.1 Left Panel................................................................................. 64 4.3.2 Right Panel............................................................................... 65 4.3.3 Front Panel............................................................................... 65 4.3.4 Top Panel................................................................................. 65 4.3.5 Rear Panel................................................................................ 65 4.3.6 Rear Panel................................................................................ 65 4.3.7 Patch....................................................................................... 65

4.4 8T/10T ............................................................................... 66 4.4.1 End Panel................................................................................. 66 4.4.2 Front Panel – Right.................................................................... 67 4.4.3 Top Panel................................................................................. 67 4.4.4 Rear Panel................................................................................ 67 4.4.5 Front Panel............................................................................... 68 4.4.6 Front Panel – Left...................................................................... 68

4.5 8T/10T ............................................................................... 69 4.5.1 Front Panel............................................................................... 69 4.5.2 Left Panel................................................................................. 70 4.5.3 Right Panel............................................................................... 70 4.5.4 Grill......................................................................................... 70 4.5.5 Fan Guard ................................................................................ 71 4.5.6 Fan Panel ................................................................................. 71

4.6 Gauges/Heater ................................................................... 72 4.6.1 Heater ..................................................................................... 72 4.6.2 Transformer ............................................................................. 73 4.6.3 Gauge Press Dial ....................................................................... 73 4.6.4 Thermometer............................................................................ 73

Page 6: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) v

5.0 Piping Section .............................................................. 74

5.1 1.5T .................................................................................... 74 5.1.1 Liquid Line Assembly ................................................................. 75

5.1.1.1 Valve Exp........................................................................... 75 5.1.1.2 Valve Bypass ...................................................................... 75 5.1.1.3 Valve Solenoid .................................................................... 76

5.1.2 Suction Line Assembly ............................................................... 76 5.1.2.1 Valve Access Body............................................................... 76

5.1.3 Pump Suction Assembly ............................................................. 77 5.1.3.1 Valve Access Body............................................................... 77 5.1.3.2 Valve Ball........................................................................... 77

5.1.4 Pump Discharge Assembly .......................................................... 78 5.1.4.1 Valve Access Body............................................................... 78 5.1.4.2 Valve Ball........................................................................... 78

5.1.5 Evaporator Outlet...................................................................... 79 5.1.5.1 Valve Access Body............................................................... 79

5.1.6 Evaporator Inlet ........................................................................ 79 5.1.7 Valve Core Refrigerant ............................................................... 80 5.1.8 Piping Orifice ............................................................................ 80

5.1.8.1 Water Flow Control .............................................................. 80 5.1.9 Sight Glass............................................................................... 81 5.1.10 Relief Valve ............................................................................ 81

5.1.10.1 Valve Relief ...................................................................... 82 5.1.11 PSE ....................................................................................... 82 5.1.12 Valve Access Body ................................................................... 82

5.2 2T ....................................................................................... 83 5.2.1 Liquid Line Assembly ................................................................. 84

5.2.1.1 Valve Exp........................................................................... 84 5.2.1.2 Valve Bypass ...................................................................... 84 5.2.1.3 Valve Solenoid .................................................................... 85

5.2.2 Suction Line Assembly ............................................................... 85 5.2.2.1 Valve Access Body............................................................... 85

5.2.3 Pump Suction Assembly ............................................................. 86 5.2.3.1 Valve Access Body............................................................... 86 5.2.3.2 Valve Ball........................................................................... 86

5.2.4 Pump Discharge Assembly .......................................................... 87 5.2.4.1 Valve Access Body............................................................... 87 5.2.4.2 Valve Ball........................................................................... 87

5.2.5 Evaporator Outlet...................................................................... 88 5.2.5.1 Valve Access Body............................................................... 88

5.2.6 Evaporator Inlet ........................................................................ 88 5.2.7 Valve Core Refrigerant ............................................................... 89 5.2.8 Piping Orifice ............................................................................ 89

5.2.8.1 Water Flow Control .............................................................. 89 5.2.9 Sight Glass............................................................................... 90 5.2.10 Relief Valve ............................................................................ 90

5.2.10.1 Valve Relief ...................................................................... 91 5.2.11 PSE ....................................................................................... 91 5.2.12 Valve Access Body ................................................................... 91

Page 7: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) vi

5.3 3T ....................................................................................... 92 5.3.1 Liquid Line Assembly ................................................................. 93

5.3.1.1 Valve Exp........................................................................... 93 5.3.1.2 Valve Bypass ...................................................................... 93 5.3.1.3 Valve Solenoid .................................................................... 94

5.3.2 Suction Line Assembly ............................................................... 94 5.3.2.1 Valve Access Body............................................................... 94

5.3.3 Pump Suction Assembly ............................................................. 95 5.3.3.1 Valve Access Body............................................................... 95 5.3.3.2 Valve Ball........................................................................... 95

5.3.4 Pump Discharge Assembly .......................................................... 96 5.3.4.1 Valve Access Body............................................................... 96 5.3.4.2 Valve Ball........................................................................... 96

5.3.5 Evaporator Outlet...................................................................... 97 5.3.5.1 Valve Access Body............................................................... 97

5.3.6 Evaporator Inlet ........................................................................ 98 5.3.7 Valve Core Refrigerant ............................................................... 98 5.3.8 Piping Orifice ............................................................................ 99

5.3.8.1 Water Flow Control .............................................................. 99 5.3.9 Sight Glass............................................................................. 100 5.3.10 Relief Valve .......................................................................... 100

5.3.10.1 Valve Relief .................................................................... 101 5.3.11 Valve Access Body ................................................................. 101

5.4 4T ..................................................................................... 102 5.4.1 Liquid Line Assembly ............................................................... 103

5.4.1.1 Valve Exp......................................................................... 103 5.4.1.2 Valve Bypass .................................................................... 104 5.4.1.3 Valve Solenoid .................................................................. 104 5.4.1.4 Valve Access Body............................................................. 104

5.4.2 Suction Line Assembly ............................................................. 105 5.4.2.1 Valve Access Body............................................................. 105

5.4.3 Pump Suction Assembly ........................................................... 105 5.4.3.1 Valve Access Body............................................................. 106 5.4.3.2 Valve Ball......................................................................... 106

5.4.4 Pump Discharge Assembly ........................................................ 106 5.4.4.1 Valve Ball......................................................................... 107 5.4.4.2 Valve Access Body............................................................. 107

5.4.5 Evaporator Outlet.................................................................... 107 5.4.5.1 Valve Access Body............................................................. 108

5.4.6 Evaporator Inlet ...................................................................... 108 5.4.7 Valve Core Refrigerant ............................................................. 108 5.4.8 Sight Glass............................................................................. 109 5.4.9 Piping Orifice .......................................................................... 109

5.4.9.1 Water Flow Control ............................................................ 110 5.4.10 Relief Valve .......................................................................... 110

5.4.10.1 Valve Relief .................................................................... 111 5.4.11 Valve Access Body ................................................................. 111

5.5 5T ..................................................................................... 112 5.5.1 Liquid Line Assembly ............................................................... 113

5.5.1.1 Valve Exp......................................................................... 113 5.5.1.2 Valve Bypass .................................................................... 114 5.5.1.3 Valve Solenoid .................................................................. 114 5.5.1.4 Valve Access Body............................................................. 114

5.5.2 Suction Line Assembly ............................................................. 115 5.5.2.1 Valve Access Body............................................................. 115

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Liebert PFC (Rev02 February 2008) vii

5.5.3 Pump Suction Assembly ........................................................... 115 5.5.3.1 Valve Access Body............................................................. 116 5.5.3.2 Valve Ball......................................................................... 116

5.5.4 Pump Discharge Assembly ........................................................ 116 5.5.4.1 Valve Ball......................................................................... 117 5.5.4.2 Valve Access Body............................................................. 117

5.5.5 Evaporator Outlet.................................................................... 117 5.5.5.1 Valve Access Body............................................................. 118

5.5.6 Evaporator Inlet ...................................................................... 118 5.5.7 Valve Core Refrigerant ............................................................. 118 5.5.8 Piping Orifice .......................................................................... 119

5.5.8.1 Water Flow Control ............................................................ 119 5.5.9 Sight Glass............................................................................. 120 5.5.10 Relief Valve .......................................................................... 120

5.5.10.1 Valve Relief .................................................................... 121 5.5.11 Valve Access Body ................................................................. 121

5.6 8T/10T Final Line ............................................................. 122 5.6.1 Valve Assembly....................................................................... 123

5.6.1.1 Valve Low AMB ................................................................. 123 5.6.1.2 Valve Access Body............................................................. 124

5.6.2 Valve Core Refrigerant ............................................................. 124 5.6.3 Valve Check ........................................................................... 124

5.6.3.1 Valve Check 1/2 in ............................................................ 125 5.6.3.2 Valve Check 3/8in ............................................................. 125

5.6.4 Valve Access Body................................................................... 125 5.6.5 Suction Line ........................................................................... 126

5.6.5.1 Valve Access Body............................................................. 126 5.6.6 Liquid Line ............................................................................. 127

5.6.6.1 Filter/Drier ....................................................................... 127 5.6.6.2 Liquid Indicator................................................................. 128 5.6.6.3 Valve Access Body............................................................. 128

5.6.7 Accumulator ........................................................................... 128

5.7 8T/10T Multi-Stage .......................................................... 129 5.7.1 Valve Access Body................................................................... 129 5.7.2 Hot Gas Bypass....................................................................... 130

5.7.2.1 Valve Access Body............................................................. 130 5.7.2.2 Valve Solenoid .................................................................. 131 5.7.2.3 Valve Expansion................................................................ 131 5.7.2.4 Valve Bypass .................................................................... 131

5.7.3 Piping Valve Relief ................................................................... 132 5.7.4 Suction Line ........................................................................... 132

5.7.4.1 Valve Access Body............................................................. 132 5.7.5 Piping Evaporator .................................................................... 133

5.7.5.1 Valve Ball Bronze .............................................................. 133 5.7.5.2 Valve Access Body............................................................. 133

5.7.6 Piping Pump ........................................................................... 134 5.7.6.1 Valve Ball Bronze .............................................................. 134 5.7.6.2 Valve Access Body............................................................. 134

5.7.7 Supply and Return................................................................... 135 5.7.7.1 Valve Ball Bronze .............................................................. 135 5.7.7.2 Valve Access Body............................................................. 135 5.7.7.3 Circuit Setter .................................................................... 136

Page 9: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) viii

5.8 8T/10T Single Stage......................................................... 137 5.8.1 Valve Access Body................................................................... 137 5.8.2 Hot Gas Bypass....................................................................... 138

5.8.2.1 Valve Access Body............................................................. 138 5.8.2.2 Valve Solenoid .................................................................. 139 5.8.2.3 Valve Expansion................................................................ 139 5.8.2.4 Valve Bypass .................................................................... 139

5.8.3 Piping Valve Relief ................................................................... 140 5.8.4 Suction Line ........................................................................... 140

5.8.4.1 Valve Access Body............................................................. 140 5.8.5 Piping Evaporator .................................................................... 141

5.8.5.1 Valve Ball Bronze .............................................................. 141 5.8.5.2 Valve Access Body............................................................. 141

5.8.6 Piping Pump ........................................................................... 142 5.8.6.1 Valve Ball Bronze .............................................................. 142 5.8.6.2 Valve Access Body............................................................. 142

5.8.7 Supply and Return................................................................... 143 5.8.7.1 Valve Ball Bronze .............................................................. 143 5.8.7.2 Valve Access Body............................................................. 143 5.8.7.3 Circuit Setter .................................................................... 144

Page 10: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 1

Model Number Designations

Page 11: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 2

Product Description

The Liebert Process Fluid Chiller is designed to cool sensitive medical and industrial process equipment, meeting or exceeding all manufacturers' specifications for cooling capacity, and fluid-flow rates. Liebert Process Fluid Chillers are specifically matched to the application to provide the proper temperature and flow rate for a variety of sensitive electronic systems. These dedicated chillers are tested at the factory to ensure proper operation and are supported by factory-trained experts with immediate access to common spare parts. In addition, the Process Fluid Chiller is easy to install, requiring only final piping and wiring connections for proper operation. These units feature a rugged design, durable enough for outside — yet quiet enough for indoor clean room or factory floor operation. Built-in quality, along with Liebert's leadership role in supporting critical electronic systems make the Process Fluid Chiller the logical choice to support your water-cooled equipment. Liebert Process Fluid Chillers are designed to cool sensitive medical and process equipment, meeting the specifications of medical and industrial equipment manufacturers. Operational features include:

• Year-round operation — allows your equipment to run when you need it, not just when your building chiller is available.

• Capacity and fluid flow rates matched to your system — meets the varied

needs of resting and active modes of operation. Provides chilled water from 40 to 70°F (4.4 to 21°C).

• Non-ferrous circulating loop for cleanliness — delivers a clean supply of water

that won't disrupt sensitive equipment.

• Precision temperature control — an electronic hot gas bypass, which balances varying heat loads and provides precise control, is standard on all 8 and 10-ton Process Fluid Chillers. This new feature significantly reduces start-up time for chiller applications and offers better reaction to varying loads. The electronic hot gas bypass will automatically adjust as the load changes. It can minimize compressor cycling, which will help to reduce temperature swings and lessen component wear.

• Factory packaged, tested system — wired, charged and piped. Proven

operation before installation.

• Designed for indoor or outdoor installation — the system cabinet and components are rugged enough for outdoor installation. Also compact and quiet enough for in-the-building

• installation. Operates at ambient of -30 to 115°F (-34.4 to 46°C).

• Efficient operation — high efficiency heat exchangers provide energy efficient operation, as well as precise cooling.

• Tamper-proof design — controls are secured inside the enclosure, so cooling

parameters can't be accidentally changed.

• NRTL-approved — unlike built-up systems, Liebert Process Fluid Chillers are shipped with NRTL certification (Nationally Recognized Testing Laboratory), allowing fast, hassle-free inspection and building code approvals.

Page 12: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 3

Features

• Hermetic compressor — offers efficient and reliable operation.

• Refrigerant dehydrator — absorbs moisture contamination.

• Expansion valve — controls refrigerant flow and superheat.

• Refrigerant receiver — for liquid seal and refrigerant storage.

• Stainless steel fluid reservoir expansion tank — acts as a buffer for rapid load

changes.

• Pressure relief valves — for water and refrigerant regulation.

• Stainless steel pump — provides a clean, non-ferrous circulating loop for sensitive electronic systems.

Optional Features

• Refrigerant gauges — continuously monitor and display suction and discharge

refrigerant pressures.

• Reservoir heater — maintains fluid reservoir temperature during winter months.

Page 13: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 4

1.0 Blower/Motor Section

1.1 1.5T-5T

4 Housing Fan

2 Motor

5 Support Shroud

12 Fan Blade

1.1.1 Housing Fan

Part Number Description PS018 PS024 PS036 PS048 PS060

1D21137P1 HOUSING FAN FLANGED 3T 1 1 1 1 1

Page 14: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 5

1.1.2 Motor

Part Number Description PS018 PS024 PS036 PS048 PS060

1D21122P1 MOTOR .20HP 205//236-1-50/60 1 1 1 1 1

1D21122P1 MOTOR .20HP 205//236-1-50/60 1 1 1 1 1

1D21122P2 MOTOR .20HP 385/415/466-1 1

127902P1 MOTOR .50HP 205//236-1-50/60 1

127902P2 MOTOR .50HP 385//466-1-50/60 1

1.1.3 Support Shroud

Part Number Description PS018 PS024 PS036 PS048 PS060

121707P1 SUPPORT SHROUD DATAMATE 1 1 1 1 1

1D21136P2 SHROUD FAN DATAMATE 1//1.5T 1 1 1 1 1

127905P1 FAN SHROUD PROP 1

1.1.4 Fan Blade

Part Number Description PS018 PS024 PS036 PS048 PS060

1C21119P1 FANBLADE 1/2 BORE 18 D 39 P 1 1 1 1 1

1C21120P1 FANBLADE 1/2 BORE 20 D 25 P 1 1 1 1 1

148230P1 FANBLADE 1/2 BORE 20D 24P 1 1 1 1 1

148231P1 FANBLADE 1/2 BORE 24D 24P 1 1 1 1 1

148229P1 FANBLADE 1/2 BORE 18D 26P 1 1 1 1 1

127914P1 FANBLADE 1/2 BORE 24 D 24 P 1 1 1 1 1

Page 15: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 6

1.2 8T/10T

2 Motor

8 Fan Blade

9 Slinger Ring

1.2.1 Motor

Part Number Description PS096 PA102

B67-0010 MOTOR .75HP 208/230/460-3-5/6 1 1

Page 16: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 7

1.2.2 Fan Blade

Part Number Description PS096 PA102

155364P1 FANBLADE 5/8 BORE 26 D 24 P(5) 1 1

D67-003A FANBLADE 5/8 BORE 26 D 26 P 1 1

1.2.3 Slinger Ring

Part Number Description QTY

D-1830 SLINGER RING CONDENSER 5/8 1

Page 17: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 8

2.0 Compressor Section

2.1 1/1.5/2 Ton

4 Support Fan 18 Coil

5 Coil 20 Compressor Kit

7 Compressor Hermetic 21 Receiver

10 Kit Spring 26 Compressor Hermetic

12 Receiver 27 Support Fan

17 Valve Relief

2.1.1 Support Fan

Part Number Description QTY

121700P1 SUPPORT FAN SHROUD 2T DM 1

Page 18: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 9

2.1.2 Coil

Part Number Description QTY

1D21106P1 COIL COND DM 2T A 1

2.1.3 Compressor Hermetic

Part Number Description QTY

163166P1 COMP HERM 208-230/1/60 1

163166P2 COMP HERM 200-230/3/60 1

163168P2 COMP HERM 460/3/60 1

146303P1 COMP HERM 208/230-1-60 CR22K6 1

2.1.4 Kit Spring

Part Number Description QTY

C03-0020 KIT SPRING COMP MTG 3

Page 19: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 10

2.1.5 Receiver

Part Number Description QTY

148213P1 RECVR V 5X14.50IN/OUT 450# SG 1

2.1.6 Valve Relief

Part Number Description QTY

168197P1 VALVE RELIEF 440# 1/4NPT 1

2.1.7 Coil

Part Number Description QTY

1D21107P1 COIL COND DM 1.5T A 1

Page 20: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 11

2.1.8 Compressor Kit

Part Number Description QTY

1A21219P1 KIT COMP MTG COPELAND 1

2.1.9 Receiver

Part Number Description QTY

127130P1 RECVR V 4X08 3/8INX3/8OUT 450# 1

2.1.10 Compressor Hermetic

Part Number Description QTY

163166P1 COMP HERM 208-230/1/60 1

163166P2 COMP HERM 200-230/3/60 1

163168P2 COMP HERM 460/3/60 1

146303P1 COMP HERM 208/230-1-60 CR22K6 1

Page 21: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 12

2.1.11 Support Fan

Part Number Description QTY

121700P1 SUPPORT FAN SHROUD 2T DM 1

2.2 3 Ton SS Pump

7 Water Tank 18 Kit Spring

12 Evaporator 31 Kit Spring

17 Pump

2.2.1 Water Tank

Part Number Description QTY

140203P2 TANK WATER/THERMAL 3/4/5T PS 1

Page 22: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 13

2.2.2 Evaporator

Part Number Description QTY

140212P3 EVAPORATR SHEL&COIL CU 3.0T PS 1

2.2.3 Pump

Part Number Description QTY

140204P1 PUMP .75HP 208/230-1-50/60 SS 1

140204P3 PUMP .75HP 208//460-3-50/60 SS 1

140254P3 PUMP 1.0HP 200//400-3-50 SS 1

2.2.4 Kit Spring

Part Number Description QTY

C03-0020 KIT SPRING COMP MTG 3

Page 23: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 14

2.2.5 Kit Spring

Part Number Description QTY

C03-0020 KIT SPRING COMP MTG 3

2.3 3 Ton

5 Coil Conductor 12 Receiver

7 Compressor Hermetic 17 Compressor Hermetic

10 Kit Spring 20 Valve Relief

Page 24: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 15

2.3.1 Coil

Part Number Description QTY

1D21108P1 COIL COND DM 3T A 1

2.3.2 Compressor Hermetic

Part Number Description QTY

163166P1 COMP HERM 208-230/1/60 1

163166P2 COMP HERM 200-230/3/60 1

163168P2 COMP HERM 460/3/60 1

146303P1 COMP HERM 208/230-1-60 CR22K6 1

2.3.3 Kit Spring

Part Number Description QTY

C03-0020 KIT SPRING COMP MTG 3

Page 25: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 16

2.3.4 Receiver

Part Number Description QTY

148213P1 RECVR V 5X14.50IN/OUT 450# SG 1

2.3.5 Compressor Hermetic

Part Number Description QTY

163166P1 COMP HERM 208-230/1/60 1

163166P2 COMP HERM 200-230/3/60 1

163168P2 COMP HERM 460/3/60 1

146303P1 COMP HERM 208/230-1-60 CR22K6 1

2.3.6 Valve Relief

Part Number Description QTY

168197P1 VALVE RELIEF 440# 1/4NPT 1

Page 26: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 17

2.4 4 Ton

3 Coil Condenser 7 Water Tank

5 Receiver 12 Evaporator

6 Valve Relief 17 Pump

7 Compressor Kit 31 Kit Spring

Page 27: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 18

2.4.1 Coil Condenser

Part Number Description QTY

148207P1 COIL COND PFC A 3CY1203D-36X42 1

2.4.2 Receiver

Part Number Description QTY

148213P2 RECVR V 5X26 .50IN/OUT 450# SG 1

2.4.3 Valve Relief

Part Number Description QTY

168197P1 VALVE RELIEF 440# 1/4NPT 1

2.4.4 Compressor Kit

Part Number Description QTY

1A17649P1 KIT COMP MTG SPRING 1

Page 28: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 19

2.4.5 Water Tank

Part Number Description QTY

140203P2 TANK WATER/THERMAL 3/4/5T PS 1

2.4.6 Evaporator

Part Number Description QTY

140212P4 EVAPORATR SHEL&COIL CU 4.0T PS 1

2.4.7 Pump

Part Number Description QTY

140204P2 PUMP 1.0HP 208//460-3-50/60 SS 1

Page 29: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 20

2.4.8 Kit Spring

Part Number Description QTY

C03-0020 KIT SPRING COMP MTG 3

Page 30: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 21

2.5 5 Ton

3 Coil Condenser 7 Water Tank

5 Receiver 12 Evaporator

6 Valve Relief 17 Pump

7 Compressor Kit 31 Kit Spring

Page 31: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 22

2.5.1 Coil Condenser

Part Number Description QTY

1D35105G1 COIL COND DM 5T A PHENOLIC 1

2.5.2 Receiver

Part Number Description QTY

148213P2 RECVR V 5X26 .50IN/OUT 450# SG 1

2.5.3 Valve Relief

Part Number Description QTY

168197P1 VALVE RELIEF 440# 1/4NPT 1

2.5.4 Compressor Kit

Part Number Description QTY

1A17649P1 KIT COMP MTG SPRING 1

Page 32: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 23

2.5.5 Water Tank

Part Number Description QTY

140203P2 TANK WATER/THERMAL 3/4/5T PS 1

2.5.6 Evaporator

Part Number Description QTY

140212P5 EVAPORATR SHEL&COIL CU 5.0T PS 1

2.5.7 Pump

Part Number Description QTY

140204P2 PUMP 1.0HP 208//460-3-50/60 SS 1

Page 33: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 24

2.5.8 Kit Spring

Part Number Description QTY

C03-0020 KIT SPRING COMP MTG 3

Page 34: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 25

2.6 PSC 8T/10T

13 Compressor Scroll

2.6.1 Compressor Scroll

Unit Part Number Description QTY

8T 159153P1 COMP SCRL ZR47KC-TF5 W/O ROTA 2

8T 159153P2 COMP SCRL ZR47KC-TFD W/O ROTA 2

10T 132082P1 COMP SCRL ZR61K3-TF5 W/O ROTO 2

10T 132082P2 COMP SCRL ZR61K3-TFD W/O ROTA 2

Page 35: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 26

2.7 PSE 8T/10T

7 Water Tank

12 Evaporator

17 Pump

2.7.1 Water Tank

Part Number Description QTY

140203P2 TANK WATER/THERMAL 3/4/5T PS 1

Page 36: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 27

2.7.2 Evaporator

Part Number Description QTY

140212P5 EVAPORATR SHEL&COIL CU 5.0T PS 1

2.7.3 Pump

Part Number Description QTY

1A54606P1 PUMP 2.0HP 208/230/460V 3PH 1

140204P6 PUMP 3.0HP 208//460-3-50/60 SS 1

Page 37: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 28

3.0 Electrical Section

3.1 Evaporator Side – 1.5T-5T

1 Power Block 10 Relay

3 Contactor 11 Term Strip

4 Overload Relay 12 Term Strip

6 Transformer 26 Thermostat

7 CB 3.2A 27 Press Switch

9 Relay 35 Heater

Page 38: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 29

3.1.1 Power Block

Part Number Description QTY

E15-0010 PWRBLK 2PL 1)2/0:12 X 4)4:14 1

3.1.2 Contactor

Part Number Description QTY

E-011A CONTACTOR 2PL 24VCOIL 20/30AMP 1

124501P1 CONTACTOR 3PL 24VCOIL 15/20AMP 1

3.1.3 Overload Relay

Part Number Description QTY

124547P1 OVERLOAD RELAY W/B MNT 32A C-H 1

Page 39: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 30

3.1.4 Transformer

Part Number Description QTY

1D15046P1 XFMR 075VA 60 208/24 1

1D15046P2 XFMR 075VA 60 460/24 1

1D15046P4 XFMR 075VA 50/60 200/24 1

1D15046P5 XFMR 075VA 50/60 400/24 1

3.1.5 CB 3.2A

Part Number Description QTY

E-276C CB 3.2A BRKT MNT ETA 1

3.1.6 Relay

Part Number Description QTY

1C14432P1 RELAY T/D 2P2T 24VAC 3MIN INTV 1

Page 40: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 31

3.1.7 Relay

Part Number Description QTY

140248P1 RELAY T/D 24V 3MIN ANTICYCL 1

3.1.8 Term Strip

Part Number Description QTY

132487P1 TERMLSTRIP SECTION 1 POS 6

3.1.9 Term Strip

Part Number Description QTY

132487P2 TERMLSTRIP SECTION END BARRIER 1

3.1.10 Thermostat

Part Number Description QTY

E02-0160 THSTAT SPDT 40/90F 3.5-14DIFF 1

Page 41: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 32

3.1.11 Press Switch

Part Number Description QTY

P-3070 PRESS SW LOW SPST 0-100PSI 1

3.1.12 Heater

Part Number Description QTY

125768P5 HEATER CLASS 20 1.20-1.96A C-H 3

125768P6 HEATER CLASS 20 1.79-2.90A C-H 3

125768P8 HEATER CLASS 20 3.23-5.23A C-H 3

125768P9 HEATER CLASS 20 4.55-7-40A C-H 3

Page 42: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 33

3.2 Evaporator Side – 8T/10T 208/230V

1 Power Block 50 Relay

6 Transformer 81 Fuse Block

7 Bracket 82 Fuse Dual Element

3 Contactor 72 Sensor

52 Heater 73 Mod Stat Master

4 Overload Relay 74 Stage Address

2 Ground Lug Strip 71 Mod Display

63 Relay 11 Term Strip

51 Relay 12 Lug Strip

55 Press Switch

Page 43: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 34

3.2.1 Power Block

Part Number Description PS096 PS102

E15-0010 PWRBLK 2PL 1)2/0:12 X 4)4:14 1 1

E13-0040 TERMBLK 3PL 1)2/0:6 X 4)4:14 1 1

3.2.2 Transformer

Part Number Description PS096 PS102

1D15046P1 XFMR 075VA 60 208/24 2 2

1D15046P2 XFMR 075VA 60 460/24 2 2

1D15046P4 XFMR 075VA 50/60 200/24 2 2

1D15046P5 XFMR 075VA 50/60 400/24 2 2

3.2.3 Bracket

Part Number Description PS096 PA102

E-276C CB 3.2A BRKT MNT ETA 1 1

Page 44: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 35

3.2.4 Contactor

Part Number Description PS096 PS102

124503P1 CONTACTOR 3PL 24V 15/20 1NO1NC 1 1

3.2.5 Heater

Part Number Description PS096 PS102

125768P7 HEATER CLASS 20 2.15-3.49A C-H 3 3

125768P11 HEATER CLASS 20 9.14-14.0A C-H 3 3

3.2.6 Overload Relay

Part Number Description PS096 PA102

124547P1 OVERLOAD RELAY W/B MNT 32A C-H 1 1

Page 45: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 36

3.2.7 Ground Lug Strip

Part Number Description PS096 PA102

E-3620 GROUND LUG STRIP 13POS SCRTRM 1 1

3.2.8 Relay

Part Number Description PS096 PS102

E-0130 RELAY 2P2T 24VAC COIL 1 1

3.2.9 Relay

Part Number Description PS096 PS102

140248P1 RELAY T/D 24V 3MIN ANTICYCL 2 2

Page 46: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 37

3.2.10 Press Switch

Part Number Description PS096 PS102

P-3070 PRESS SW LOW SPST 0-100PSI 2 2

3.2.11 Relay

Part Number Description PS096 PS102

1C14432P1 RELAY T/D 2P2T 24VAC 3MIN INTV 2 2

3.2.12 Fuse Block

Part Number Description PS096 PS102

E-1020 FUSEBLOCK 250V 3P 030A 1 1

Page 47: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 38

3.2.13Fuse Dual Element

Part Number Description PS096 PS102

E-2070 FUSE DUAL ELMNT 250V 15.0AMP 3 3

3.2.14 Sensor

Part Number Description PS096 PS102

141810P2 STAT ELECTRONIC MOD SENSOR 1 1

3.2.15 Mod Stat Master

Part Number Description PS096 PS102

141810P6 STAT ELECTRONIC MOD MASTER 1 1

Page 48: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 39

3.2.16 Stage Address

Part Number Description PS096 PS102

141810P3 STAT ELECTRONIC MOD STAGE ADDR 1 1

3.2.17 Mod Display

Part Number Description PS096 PS102

141810P4 STAT ELECTRONIC MOD DISPLAY 1 1

3.2.18 Term Strip

Part Number Description PS096 PS102

132487P1 TERMLSTRIP SECTION 1 POS 6 6

3.2.19 Lug Strip

Part Number Description PS096 PA102

132487P2 TERMLSTRIP SECTION END BARRIER 1 1

Page 49: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 40

3.3 Evaporator Side – 8T/10T 460V

1 Term Block 81 Fuse Block

6 Transformer 82 Fuse Dual Element

7 Bracket 71 Hot Gas Bypass Control

3 Contactor 55 Press Switch

52 Heater 51 Relay

4 Overload Relay 50 Relay

3.3.1 Term Block

Part Number Description PS096 PS102

E15-0010 PWRBLK 2PL 1)2/0:12 X 4)4:14 1 1

E13-0040 TERMBLK 3PL 1)2/0:6 X 4)4:14 1 1

Page 50: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 41

3.3.2 Transformer

Part Number Description PS096 PS102

1D15046P1 XFMR 075VA 60 208/24 2 2

1D15046P2 XFMR 075VA 60 460/24 2 2

1D15046P4 XFMR 075VA 50/60 200/24 2 2

1D15046P5 XFMR 075VA 50/60 400/24 2 2

3.3.3 Bracket

Part Number Description PS096 PA102

E-276C CB 3.2A BRKT MNT ETA 1 1

3.3.4 Contactor

Part Number Description PS096 PS102

124503P1 CONTACTOR 3PL 24V 15/20 1NO1NC 1 1

Page 51: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 42

3.3.5 Heater

Part Number Description PS096 PS102

125768P7 HEATER CLASS 20 2.15-3.49A C-H 3 3

125768P11 HEATER CLASS 20 9.14-14.0A C-H 3 3

3.3.6 Overload Relay

Part Number Description PS096 PA102

124547P1 OVERLOAD RELAY W/B MNT 32A C-H 1 1

3.3.7 Fuse Block

Part Number Description PS096 PS102

E-1020 FUSEBLOCK 250V 3P 030A 1 1

Page 52: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 43

3.3.8 Fuse Dual Element

Part Number Description PS096 PS102

E-2070 FUSE DUAL ELMNT 250V 15.0AMP 3 3

3.3.9 Hot Gas Bypass

Part Number Description QTY

163587P2 PWA ELEC HOT GAS BYPASS CNTRL 2

3.3.10 Press Switch

Part Number Description PS096 PS102

P-3070 PRESS SW LOW SPST 0-100PSI 2 2

Page 53: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 44

3.3.11 Relay

Part Number Description PS096 PS102

1C14432P1 RELAY T/D 2P2T 24VAC 3MIN INTV 2 2

3.3.12 Relay

Part Number Description PS096 PS102

140248P1 RELAY T/D 24V 3MIN ANTICYCL 2 2

Page 54: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 45

3.4 Condenser Side – 1.5T-3T

6 Press Switch 28 Nut Hex

9 Term Lug 37 Contactor

14 Term Lug Mech

Page 55: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 46

3.4.1 Press Switch

Part Number Description QTY

127938P2 SW PRES HI SPDT W/O TUBE 1

3.4.2 Term Lug

Part Number Description QTY

E-362B TERM LUG MECH #14-2/0 1/4" 1

3.4.3 Term Lug Mech

Part Number Description QTY

127195P2 RELAY POTENTIAL 3ARR3CT-10V5 1

Page 56: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 47

3.4.4 Nut Hex

Part Number Description QTY

S-1140 NUT HEX LOCK WSHR 1/4-20 1

3.4.5 Contactor

Part Number Description QTY

E-011B CONTACTOR 2PL 24VCOIL 25/35AMP 1

3.5 Condenser Side - 3T Three-Phase

6 Press Switch 21 Nut Hex

9 Term Lug 2 Contactor

Page 57: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 48

3.5.1 Press Switch

Part Number Description QTY

127938P2 SW PRES HI SPDT W/O TUBE 1

3.5.2 Term Lug

Part Number Description QTY

E-362B TERM LUG MECH #14-2/0 1/4" 1

3.5.3 Contactor

Part Number Description QTY

E-009F CONTACTOR 3PL 24VCOIL 30/40AMP 1

Page 58: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 49

3.5.4 Nut Hex

Part Number Description QTY

S-1140 NUT HEX LOCK WSHR 1/4-20 1

3.6 Condenser Side - 4T-5T

3 Contactor 7 Nut Hex

4 Term Lug 18 Press Switch

Page 59: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 50

3.6.1 Contactor

Part Number Description QTY

E-009F CONTACTOR 3PL 24VCOIL 30/40AMP 1

3.6.2 Term Lug

Part Number Description QTY

E-362B TERM LUG MECH #14-2/0 1/4" 1

3.6.3 Nut Hex

Part Number Description QTY

S-1140 NUT HEX LOCK WSHR 1/4-20 1

3.6.4 Press Switch

Part Number Description QTY

127938P2 SW PRES HI SPDT W/O TUBE 1

Page 60: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 51

3.7 Condenser Side – 8T/10T 208/230V

76 Fuse Dual Element 90 Relay

74 Fuse Block 30 Term Lug

75 Fuse Dual Element 61 Contactor

70 Term Block 91 Contactor

Page 61: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 52

3.7.1 Fuse Dual Element

Part Number Description PS096 PS102

E-2070 FUSE DUAL ELMNT 250V 15.0AMP 3 3

3.7.2 Fuse Block

Part Number Description PS096 PS102

E-1020 FUSEBLOCK 250V 3P 030A 1 1

3.7.3 Term Block

Part Number Description PS096 PS102

E15-0010 PWRBLK 2PL 1)2/0:12 X 4)4:14 1 1

E13-0040 TERMBLK 3PL 1)2/0:6 X 4)4:14 1 1

Page 62: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 53

3.7.4 Relay

Part Number Description QTY

E03-0170 RELAY 1P2T 24V 50/60HZ 1

3.7.5 Term Lug

Part Number Description QTY

E-362B TERM LUG MECH #14-2/0 1/4" 1

3.7.6 Contactor

Part Number Description QTY

124501P1 CONTACTOR 3PL 24VCOIL 15/20AMP 1

Page 63: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 54

3.7.8 Contactor

Part Number Description PS096 PS102

124503P1 CONTACTOR 3PL 24V 15/20 1NO1NC 2 2

Page 64: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 55

3.8 Condenser 8T/10T 460V

61 Contactor 77 Relay

7 Transformer 8 Fuse Holder

81 Contactor 9 Fuse

63 Term Strip 30 Term Lug

64 Ground Lug

Page 65: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 56

3.8.1 Contactor

Part Number Description PS096 PS102

124503P1 CONTACTOR 3PL 24V 15/20 1NO1NC 2 2

3.8.2 Transformer

Part Number Description QTY

127937P1 XFMR 150VA 460/230 1

3.8.3 Contactor

Part Number Description QTY

124501P1 CONTACTOR 3PL 24VCOIL 15/20AMP 1

Page 66: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 57

3.8.4 Term Strip

Part Number Description PS096 PS102

132487P1 TERMLSTRIP SECTION 1 POS 5 5

3.8.5 Ground Lug

Part Number Description PS096 PA102

132487P2 TERMLSTRIP SECTION END BARRIER 1 1

3.8.6 Relay

Part Number Description QTY

E03-0170 RELAY 1P2T 24V 50/60HZ 1

3.8.7 Fuse Holder

Part Number Description QTY

4A10033P1 FUSE HLDR PNL-MNT SCRWCAP REJN 2

Page 67: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 58

3.8.8 Fuse

Part Number Description QTY

127977P1 FUSE FNQ-R-3/4 2

3.8.9 Term Lug

Part Number Description QTY

E-362B TERM LUG MECH #14-2/0 1/4" 1

Page 68: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 59

4.0 Exterior Section

4.1 1.5T-2T

1 Left Panel 5 Rear Panel

2 Right Panel 6 Rear Panel

3 Front Panel 9 Patch

4 Top Panel

Page 69: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 60

4.1.1 Left Panel

Part Number Description QTY

140101P1 PNL EXT LT PREPNT PS 1.5/2T 1

4.1.2 Right Panel

Part Number Description QTY

140104P1 PNL EXT RT PREPNT PS 1.5/2T 1

4.1.3 Front Panel

Part Number Description QTY

121694P1 PNL FRT ACC PREPNT DM 1//2T 1

Page 70: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 61

4.1.4 Top Panel

Part Number Description QTY

140135P1 PNL TOP PREPNT PSE 1.5/2T 1

4.1.5 Rear Panel

Part Number Description QTY

140107P1 PNL EXT REAR PS 1.5/2T 1

4.1.6 Rear Panel

Part Number Description QTY

140112P1 PNL LVRD PS 1.5/2T 1

4.1.7 Patch

Part Number Description QTY

140138P1 PLT PATCH PREPNT GA PSE 1

Page 71: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 62

4.2 3 Ton

1 Left Panel 5 Rear Panel

2 Right Panel 6 Rear Panel

3 Front Panel 9 Patch

4 Top Panel

4.2.1 Left Panel

Part Number Description QTY

140102P1 PNL EXT LT PREPNT PS 3T 1

Page 72: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 63

4.2.2 Right Panel

Part Number Description QTY

140105P1 PNL EXT RT PREPNT PS 3T 1

4.2.3 Front Panel

Part Number Description QTY

121701P1 PNL EXT FRT PREPNT DM 3T 1

4.2.4 Top Panel

Part Number Description QTY

140136P1 PNL EXT TOP PREPNT PSE 3T 1

4.2.5 Rear Panel

Part Number Description QTY

140108P1 PNL EXT REAR PS 3T 1

4.2.6 Rear Panel

Part Number Description QTY

140113P1 PNL LVRD PS 3T 1

4.2.7 Patch

Part Number Description QTY

140138P1 PLT PATCH PREPNT GA PSE 1

Page 73: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 64

4.3 4T/5T

1 Left Panel 5 Rear Panel

2 Right Panel 6 Rear Panel

3 Front Panel 9 Patch

4 Top Panel

4.3.1 Left Panel

Part Number Description QTY

140103P1 PNL EXT LT PREPNT PS 5T 1

Page 74: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 65

4.3.2 Right Panel

Part Number Description QTY

140106P1 PNL EXT RT PREPNT PS 4/5T 1

4.3.3 Front Panel

Part Number Description QTY

127913P1 PNL FRT ACC PREPNT DMC 5T 1

4.3.4 Top Panel

Part Number Description QTY

140137P1 PNL EXT TOP PREPNT PSE 5T 1

4.3.5 Rear Panel

Part Number Description QTY

140109P1 PNL EXT REAR PS 4/5T 1

4.3.6 Rear Panel

Part Number Description QTY

140114P1 PNL LVRD PS 4/5T 1

4.3.7 Patch

Part Number Description QTY

140138P1 PLT PATCH PREPNT GA PSE 1

Page 75: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 66

4.4 8T/10T

51 End Panel 55 Rear Panel

52 Front Panel - Right 56 Front Panel

54 Top Panel 57 Front Panel - Left

4.4.1 End Panel

Part Number Description QTY

154654P1 PNL ACC CVR PREPNT PS 8/10T 2

Page 76: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 67

4.4.2 Front Panel – Right

Part Number Description QTY

154612P1 PNL FRT RT PREPNT PS 8/10T 1

154613P1 PNL LT FRT PREPNT PS 8/10T 1

4.4.3 Top Panel

Part Number Description QTY

154616P1 PNL TOP PREPNT PS 8/10T 1

4.4.4 Rear Panel

Part Number Description QTY

154622P1 PANEL REAR PFC/PS 8/10T 1

Page 77: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 68

4.4.5 Front Panel

Part Number Description QTY

154614P1 PNL FRT ACC PS 8/10T 1

4.4.6 Front Panel – Left

Part Number Description QTY

154612P1 PNL FRT RT PREPNT PS 8/10T 1

154613P1 PNL LT FRT PREPNT PS 8/10T 1

Page 78: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 69

4.5 8T/10T

1 Front Panel 7 Grill

3 Left Panel 14 Fan Guard

4 Right Panel 16 Fan Panel

4.5.1 Front Panel

Part Number Description QTY

148346P1 PNL FRT ACC PREPNT PFC DUAL 1

Page 79: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 70

4.5.2 Left Panel

Part Number Description QTY

154655P1 PANEL LEFT PS 8/10T 460 1

4.5.3 Right Panel

Part Number Description QTY

154656P1 PNL RT PREPNT PS 8/10T 1

4.5.4 Grill

Part Number Description QTY

127915P2 GRILL DISCH AIR S GRAY 1

Page 80: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 71

4.5.5 Fan Guard

Part Number Description QTY

D67-003B GUARD METAL FAN PVC COATED 26" 1

4.5.6 Fan Panel

Part Number Description QTY

148343P2 PANEL FAN ORIFICE DUALCOIL PFC 1

Page 81: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 72

4.6 Gauges/Heater

5 Heater 52 Gauge Press Dial

9 Transformer 57 Thermometer

51 Gauge Press Dial

4.6.1 Heater

Part Number Description QTY

140215P1 HEATER WATER 250W 230V 1

Page 82: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 73

4.6.2 Transformer

Part Number Description QTY

E05-4270 XFMR 500VA 240/480-120/240 1

4.6.3 Gauge Press Dial

Part Number Description QTY

140211P1 GAUGE PRESS DIAL 2.5" VAC/150 1

4.6.4 Thermometer

Part Number Description QTY

139986P1 THERMOMETER DIAL 2.5" 30-160F 1

Page 83: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 74

5.0 Piping Section

5.1 1.5T

1 Piping Suction 3 Liquid Line

2 Valve Assembly 4 Discharge Line

2 Liquid Line Assembly 9 Valve Core Refrigerant

3 Suction Line Assembly 16 Piping Orifice

5 Pump Suction Assembly 23 Sight Glass

6 Pump Discharge Assembly 24 Relief Valve

7 Evaporator Outlet 25 PSE

8 Evaporator Inlet 26 Valve Access Body

Page 84: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 75

5.1.1 Liquid Line Assembly

5 Valve Exp 21 Valve Solenoid

18 Valve Bypass

5.1.1.1 Valve Exp

Part Number Description QTY

140201P1 VALVE EXP 3/8X5/8X1/4 1.5/2T 1

5.1.1.2 Valve Bypass

Part Number Description QTY

P-0180 VALVE BYPASS/DISCH 1/2ODF SLDR 1

Page 85: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 76

5.1.1.3 Valve Solenoid

Part Number Description QTY

P-0070 VALVE SOLND 1/2ODM X 1/2ODF 1

5.1.2 Suction Line Assembly

4 Valve Access Body

5.1.2.1 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 3

Page 86: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 77

5.1.3 Pump Suction Assembly

3 Valve Access Body

6 Valve Ball

5.1.3.1 Valve Access Body

Part Number Description QTY

P-3910 VALVE ACCESS BODY 1/4 EXT 2" 1

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

5.1.3.2 Valve Ball

Part Number Description QTY

1C14431P1 VALVE BALL BRONZE 3/4SWT F/P 1

Page 87: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 78

5.1.4 Pump Discharge Assembly

3 Valve Access Body

6 Valve Ball

5.1.4.1 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

5.1.4.2 Valve Ball

Part Number Description QTY

1C14431P1 VALVE BALL BRONZE 3/4SWT F/P 1

Page 88: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 79

5.1.5 Evaporator Outlet

3 Valve Access Body

5.1.5.1 Valve Access Body

Part Number Description QTY

P-3910 VALVE ACCESS BODY 1/4 EXT 2" 1

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

5.1.6 Evaporator Inlet

Part Number Description QTY

140056G1 PIPG EVAP INLET 1.5 1

Page 89: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 80

5.1.7 Valve Core Refrigerant

Part Number Description QTY

P02-0290 VALVE CORE REFRIGERANT 1

5.1.8 Piping Orifice

1 Water Flow Control

5.1.8.1 Water Flow Control

Part Number Description QTY

140202P1 ORIFICE WTR FLOW CONTROL PS 1

Page 90: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 81

5.1.9 Sight Glass

Part Number Description QTY

127997P1 SIGHT GLASS CLEAR W/FLOAT 1" 1

5.1.10 Relief Valve

1 Valve Relief

Page 91: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 82

5.1.10.1 Valve Relief

Part Number Description QTY

P-4730 VALVE RELIEF 50# 3/4FPTX3/4FPT 1

5.1.11 PSE

Part Number Description QTY

140049G1 PIPG LQUD 1.5/2T PSE 1

5.1.12 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

Page 92: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 83

5.2 2T

1 Suction Assembly 7 Valve Access Body

2 Discharge Assembly 8 Valve Core Refrigerant

3 Liquid Line 10 Valve Assembly

4 Discharge Assembly

2 Liquid Line Assembly 9 Valve Core Refrigerant

3 Suction Line Assembly 16 Piping Orifice

5 Pump Suction Assembly 23 Sight Glass

6 Pump Discharge Assembly 24 Relief Valve

7 Evaporator Outlet 25 PSE

8 Evaporator Inlet 26 Valve Access Body

Page 93: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 84

5.2.1 Liquid Line Assembly

5 Valve Exp 21 Valve Solenoid

18 Valve Bypass

5.2.1.1 Valve Exp

Part Number Description QTY

140201P1 VALVE EXP 3/8X5/8X1/4 1.5/2T 1

5.2.1.2 Valve Bypass

Part Number Description QTY

P-0180 VALVE BYPASS/DISCH 1/2ODF SLDR 1

Page 94: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 85

5.2.1.3 Valve Solenoid

Part Number Description QTY

P-0070 VALVE SOLND 1/2ODM X 1/2ODF 1

5.2.2 Suction Line Assembly

4 Valve Access Body

5.2.2.1 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 3

Page 95: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 86

5.2.3 Pump Suction Assembly

3 Valve Access Body

6 Valve Ball

5.2.3.1 Valve Access Body

Part Number Description QTY

P-3910 VALVE ACCESS BODY 1/4 EXT 2" 1

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

5.2.3.2 Valve Ball

Part Number Description QTY

1C14431P1 VALVE BALL BRONZE 3/4SWT F/P 1

Page 96: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 87

5.2.4 Pump Discharge Assembly

3 Valve Access Body

6 Valve Ball

5.2.4.1 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

5.2.4.2 Valve Ball

Part Number Description QTY

1C14431P1 VALVE BALL BRONZE 3/4SWT F/P 1

Page 97: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 88

5.2.5 Evaporator Outlet

3 Valve Access Body

5.2.5.1 Valve Access Body

Part Number Description QTY

P-3910 VALVE ACCESS BODY 1/4 EXT 2" 1

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

5.2.6 Evaporator Inlet

Part Number Description QTY

140056G2 PIPG EVAP INLET 2T 1

Page 98: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 89

5.2.7 Valve Core Refrigerant

Part Number Description QTY

P02-0290 VALVE CORE REFRIGERANT 1

5.2.8 Piping Orifice

1 Water Flow Control

5.2.8.1 Water Flow Control

Part Number Description QTY

140202P1 ORIFICE WTR FLOW CONTROL PS 1

Page 99: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 90

5.2.9 Sight Glass

Part Number Description QTY

127997P1 SIGHT GLASS CLEAR W/FLOAT 1" 1

5.2.10 Relief Valve

1 Valve Relief

Page 100: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 91

5.2.10.1 Valve Relief

Part Number Description QTY

P-4730 VALVE RELIEF 50# 3/4FPTX3/4FPT 1

5.2.11 PSE

Part Number Description QTY

140049G1 PIPG LQUD 1.5/2T PSE 1

5.2.12 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

Page 101: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 92

5.3 3T

1 Suction Line 7 Valve Access Body

2 Discharge Line 8 Valve Core Refrigerant

3 Liquid Line 13 Valve Check

4 DMCH

2 Liquid Line Assembly 9 Valve Core Refrigerant

3 Suction Line Assembly 13 Piping Orifice

5 Pump Suction Assembly 23 Sight Glass

6 Pump Discharge Assembly 24 Relief Valve

7 Evaporator Outlet 26 Valve Access Body

8 Evaporator Inlet

Page 102: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 93

5.3.1 Liquid Line Assembly

5 Valve Exp 20 Valve Solenoid

17 Valve Bypass

5.3.1.1 Valve Exp

Part Number Description QTY

140201P3 VALVE EXP 3/8X7/8X1/4ODF 3T 1

5.3.1.2 Valve Bypass

Part Number Description QTY

P-0180 VALVE BYPASS/DISCH 1/2ODF SLDR 1

Page 103: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 94

5.3.1.3 Valve Solenoid

Part Number Description QTY

P-0080 VALVE SOLND 1/2MXF 24V-50/60 1

5.3.2 Suction Line Assembly

4 Valve Access Body

5.3.2.1 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 3

Page 104: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 95

5.3.3 Pump Suction Assembly

2 Valve Access Body

6 Valve Ball

5.3.3.1 Valve Access Body

Part Number Description QTY

P-3910 VALVE ACCESS BODY 1/4 EXT 2" 1

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

5.3.3.2 Valve Ball

Part Number Description QTY

1C14431P2 VALVE BALL BRONZE 1" SWT 1

Page 105: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 96

5.3.4 Pump Discharge Assembly

3 Valve Access Body

6 Valve Ball

5.3.4.1 Valve Access Body

Part Number Description QTY

P-3910 VALVE ACCESS BODY 1/4 EXT 2" 1

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

5.3.4.2 Valve Ball

Part Number Description QTY

1C14431P2 VALVE BALL BRONZE 1" SWT 1

Page 106: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 97

5.3.5 Evaporator Outlet

3 Valve Access Body

5.3.5.1 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

Page 107: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 98

5.3.6 Evaporator Inlet

Part Number Description QTY

140056G3 PIPG EVAP INLET 3T 1

5.3.7 Valve Core Refrigerant

Part Number Description QTY

P02-0290 VALVE CORE REFRIGERANT 1

Page 108: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 99

5.3.8 Piping Orifice

1 Water Flow Control

5.3.8.1 Water Flow Control

Part Number Description QTY

140202P1 ORIFICE WTR FLOW CONTROL PS 1

Page 109: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 100

5.3.9 Sight Glass

Part Number Description QTY

127997P1 SIGHT GLASS CLEAR W/FLOAT 1" 1

5.3.10 Relief Valve

1 Valve Relief

Page 110: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 101

5.3.10.1 Valve Relief

Part Number Description QTY

P-4730 VALVE RELIEF 50# 3/4FPTX3/4FPT 1

5.3.11 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

Page 111: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 102

5.4 4T

1 Suction Line 8 Valve Core Refrigerant

2 Discharge Line 10 Valve Assembly

3 Liquid Line 11 DSCH

2 Liquid Line Assembly 9 Valve Core Refrigerant

3 Suction Line Assembly 13 Sight Glass

5 Pump Suction Assembly 16 Piping Orifice

6 Pump Discharge Assembly 24 Relief Valve

7 Evaporator Outlet 27 Valve Access Body

8 Evaporator Inlet

Page 112: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 103

5.4.1 Liquid Line Assembly

3 Valve Exp 11 Valve Solenoid

10 Valve Bypass 14 Valve Access Body

5.4.1.1 Valve Exp

Part Number Description QTY

140201P4 VALVE EXP 1/2X7/8X1/4ODF 4/5T 1

Page 113: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 104

5.4.1.2 Valve Bypass

Part Number Description QTY

P-018A VALVE BYPASS/DISCH 7/8ODF SLDR 1

5.4.1.3 Valve Solenoid

Part Number Description QTY

P-287A VALVE SOLND 7/8FXM 24V-50/60 1

5.4.1.4 Valve Access Body

Part Number Description QTY

P-3910 VALVE ACCESS BODY 1/4 EXT 2" 1

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

Page 114: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 105

5.4.2 Suction Line Assembly

4 Valve Access Body

5.4.2.1 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 3

5.4.3 Pump Suction Assembly

2 Valve Access Body

6 Valve Ball

Page 115: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 106

5.4.3.1 Valve Access Body

Part Number Description QTY

P-3910 VALVE ACCESS BODY 1/4 EXT 2" 1

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

5.4.3.2 Valve Ball

Part Number Description QTY

1C14431P2 VALVE BALL BRONZE 1" SWT 1

5.4.4 Pump Discharge Assembly

3 Valve Ball

5 Valve Access Body

Page 116: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 107

5.4.4.1 Valve Ball

Part Number Description QTY

1C14431P2 VALVE BALL BRONZE 1" SWT 1

5.4.4.2 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

5.4.5 Evaporator Outlet

3 Valve Access Body

Page 117: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 108

5.4.5.1 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

5.4.6 Evaporator Inlet

Part Number Description QTY

140056G4 PIPG EVAP INLET 4T 1

5.4.7 Valve Core Refrigerant

Part Number Description QTY

P02-0290 VALVE CORE REFRIGERANT 1

Page 118: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 109

5.4.8 Sight Glass

Part Number Description QTY

127997P1 SIGHT GLASS CLEAR W/FLOAT 1" 1

5.4.9 Piping Orifice

2 Water Flow Control

Page 119: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 110

5.4.9.1 Water Flow Control

Part Number Description QTY

140202P1 ORIFICE WTR FLOW CONTROL PS 1

5.4.10 Relief Valve

1 Valve Relief

Page 120: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 111

5.4.10.1 Valve Relief

Part Number Description QTY

P-4730 VALVE RELIEF 50# 3/4FPTX3/4FPT 1

5.4.11 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 3

Page 121: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 112

5.5 5T

1 Piping Suction 7 Valve Access Body

2 DSCH 8 Valve Core Refrigerant

3 Liquid Line 10 Valve Assembly

2 Liquid Line Assembly 9 Valve Core Refrigerant

3 Suction Line Assembly 13 Piping Orifice

5 Pump Suction Assembly 14 Sight Glass

6 Pump Discharge Assembly 24 Relief Valve

7 Evaporator Outlet 27 Valve Access Body

8 Evaporator Inlet

Page 122: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 113

5.5.1 Liquid Line Assembly

3 Valve Exp 11 Valve Solenoid

10 Valve Bypass 14 Valve Access Body

5.5.1.1 Valve Exp

Part Number Description QTY

140201P4 VALVE EXP 1/2X7/8X1/4ODF 4/5T 1

Page 123: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 114

5.5.1.2 Valve Bypass

Part Number Description QTY

P-018A VALVE BYPASS/DISCH 7/8ODF SLDR 1

5.5.1.3 Valve Solenoid

Part Number Description QTY

P-287A VALVE SOLND 7/8FXM 24V-50/60 1

5.5.1.4 Valve Access Body

Part Number Description QTY

P-3910 VALVE ACCESS BODY 1/4 EXT 2" 1

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

Page 124: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 115

5.5.2 Suction Line Assembly

4 Valve Access Body

5.5.2.1 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 3

5.5.3 Pump Suction Assembly

2 Valve Access Body

6 Valve Ball

Page 125: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 116

5.5.3.1 Valve Access Body

Part Number Description QTY

P-3910 VALVE ACCESS BODY 1/4 EXT 2" 1

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

5.5.3.2 Valve Ball

Part Number Description QTY

1C14431P2 VALVE BALL BRONZE 1" SWT 1

5.5.4 Pump Discharge Assembly

3 Valve Ball

5 Valve Access Body

Page 126: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 117

5.5.4.1 Valve Ball

Part Number Description QTY

1C14431P2 VALVE BALL BRONZE 1" SWT 1

5.5.4.2 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

5.5.5 Evaporator Outlet

3 Valve Access Body

Page 127: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 118

5.5.5.1 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

5.5.6 Evaporator Inlet

Part Number Description QTY

140056G5 PIPG EVAP INLET 5T 1

5.5.7 Valve Core Refrigerant

Part Number Description QTY

P02-0290 VALVE CORE REFRIGERANT 1

Page 128: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 119

5.5.8 Piping Orifice

2 Water Flow Control

5.5.8.1 Water Flow Control

Part Number Description QTY

140202P1 ORIFICE WTR FLOW CONTROL PS 1

Page 129: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 120

5.5.9 Sight Glass

Part Number Description QTY

127997P1 SIGHT GLASS CLEAR W/FLOAT 1" 1

5.5.10 Relief Valve

1 Valve Relief

Page 130: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 121

5.5.10.1 Valve Relief

Part Number Description QTY

P-4730 VALVE RELIEF 50# 3/4FPTX3/4FPT 1

5.5.11 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 3

Page 131: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 122

5.6 8T/10T Final Line

66 Valve Assembly 62 Suction Line

15 Valve Core Refrigerant 61 Suction Line

84 Valve Check 64 Liquid Line Assembly

65 Valve Assembly 63 Liquid Line Assembly

83 Valve Access Body 47 Accumulator

Page 132: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 123

5.6.1 Valve Assembly

4 Valve Low AMB

11 Valve Access Body

5.6.1.1 Valve Low AMB

Part Number Description QTY

127936P2 VALVE LOW AMB CNTL 1/2"SPORLAN 1

Page 133: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 124

5.6.1.2 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

5.6.2 Valve Core Refrigerant

Part Number Description QTY

P02-0290 VALVE CORE REFRIGERANT 8

5.6.3 Valve Check

1 Valve Check 1/2in

3 Valve Check 3/8

Page 134: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 125

5.6.3.1 Valve Check 1/2 in

Part Number Description QTY

W-0091 VALVE CHECK 1/2" OD 1

5.6.3.2 Valve Check 3/8in

Part Number Description QTY

167770P1 VALVE CHECK 3/8" OD SPRING 1

5.6.4 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

Page 135: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 126

5.6.5 Suction Line

3 Valve Access Body

5.6.5.1 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

Page 136: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 127

5.6.6 Liquid Line

4 Filter/Drier

5 Liquid Indicator

6 Valve Access Body

5.6.6.1 Filter/Drier

Part Number Description QTY

128177P1 FILTER/DRIER SOLDER 1

Page 137: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 128

5.6.6.2 Liquid Indicator

Part Number Description QTY

P-0050 INDICATOR LIQUID 1/2 ODF 1

5.6.6.3 Valve Access Body

Part Number Description QTY

127935P1 VALVE SOLND 1/2ODFXODM NO COIL 1

5.6.7 Accumulator

Part Number Description QTY

1C32870P2 ACCUMULATOR SUCT REF 7/8" 8

Page 138: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 129

5.7 8T/10T Multi-Stage

61 Valve Access Body 54 Hot Gas Bypass

53 Hot Gas Bypass 58 Piping Evaporator

24 Piping Relief Valve 59 Piping Pump

56 Suction Line 57 Supply and Return

55 Suction Line

5.7.1 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

Page 139: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 130

5.7.2 Hot Gas Bypass

10 Valve Access Body 12 Valve Expansion

11 Valve Solenoid 13 Valve Bypass

5.7.2.1 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

Page 140: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 131

5.7.2.2 Valve Solenoid

Part Number Description QTY

P-287A VALVE SOLND 7/8FXM 24V-50/60 1

5.7.2.3 Valve Expansion

Part Number Description QTY

140201P4 VALVE EXP 1/2X7/8X1/4ODF 4/5T 1

5.7.2.4 Valve Bypass

Part Number Description QTY

P-018A VALVE BYPASS/DISCH 7/8ODF SLDR 1

Page 141: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 132

5.7.3 Piping Valve Relief

Part Number Description QTY

P-4730 VALVE RELIEF 50# 3/4FPTX3/4FPT 1

5.7.4 Suction Line

3 Valve Access Body

5.7.4.1 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

Page 142: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 133

5.7.5 Piping Evaporator

8 Valve Ball Bronze

13 Valve Access Body

5.7.5.1 Valve Ball Bronze

Part Number Description QTY

1C14431P2 VALVE BALL BRONZE 1" SWT 1

5.7.5.2 Valve Access Body

Part Number Description QTY

P-391B VALVE ACCESS BODY 1/4 EXT 1" 2

P02-0270 VALVE ACCESS BODY 1/4X SWT 2

Page 143: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 134

5.7.6 Piping Pump

5 Valve Ball Bronze

6 Valve Access Body

5.7.6.1 Valve Ball Bronze

Part Number Description QTY

1C14431P2 VALVE BALL BRONZE 1" SWT 1

5.7.6.2 Valve Access Body

Part Number Description QTY

P-391B VALVE ACCESS BODY 1/4 EXT 1" 2

P02-0270 VALVE ACCESS BODY 1/4X SWT 2

Page 144: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 135

5.7.7 Supply and Return

3 Valve Ball Bronze

10 Valve Access Body

13 Circuit Setter

5.7.7.1 Valve Ball Bronze

Part Number Description QTY

1C14431P2 VALVE BALL BRONZE 1" SWT 1

5.7.7.2 Valve Access Body

Part Number Description QTY

P-391B VALVE ACCESS BODY 1/4 EXT 1" 2

P02-0270 VALVE ACCESS BODY 1/4X SWT 2

Page 145: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 136

5.7.7.3 Circuit Setter

Part Number Description QTY

P02-0390 CIRCUIT SETTER 1-1/4" FPT 8

Page 146: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 137

5.8 8T/10T Single Stage

61 Valve Access Body 54 Hot Gas Bypass

53 Hot Gas Bypass 58 Piping Evaporator

24 Piping Relief Valve 59 Piping Pump

56 Suction Line 57 Supply and Return

55 Suction Line

5.8.1 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

Page 147: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 138

5.8.2 Hot Gas Bypass

10 Valve Access Body 12 Valve Expansion

11 Valve Solenoid 13 Valve Bypass

5.8.2.1 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

Page 148: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 139

5.8.2.2 Valve Solenoid

Part Number Description QTY

P-287A VALVE SOLND 7/8FXM 24V-50/60 1

5.8.2.3 Valve Expansion

Part Number Description QTY

140201P4 VALVE EXP 1/2X7/8X1/4ODF 4/5T 1

5.8.2.4 Valve Bypass

Part Number Description QTY

P-018A VALVE BYPASS/DISCH 7/8ODF SLDR 1

Page 149: ProcessFluidChiller Parts Manual

Liebert PFC (Rev02 February 2008) 140

5.8.3 Piping Valve Relief

Part Number Description QTY

P-4730 VALVE RELIEF 50# 3/4FPTX3/4FPT 1

5.8.4 Suction Line

3 Valve Access Body

5.8.4.1 Valve Access Body

Part Number Description QTY

P02-0270 VALVE ACCESS BODY 1/4X SWT 1

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Liebert PFC (Rev02 February 2008) 141

5.8.5 Piping Evaporator

8 Valve Ball Bronze

13 Valve Access Body

5.8.5.1 Valve Ball Bronze

Part Number Description QTY

1C14431P2 VALVE BALL BRONZE 1" SWT 1

5.8.5.2 Valve Access Body

Part Number Description QTY

P-391B VALVE ACCESS BODY 1/4 EXT 1" 2

P02-0270 VALVE ACCESS BODY 1/4X SWT 2

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Liebert PFC (Rev02 February 2008) 142

5.8.6 Piping Pump

5 Valve Ball Bronze

6 Valve Access Body

5.8.6.1 Valve Ball Bronze

Part Number Description QTY

1C14431P2 VALVE BALL BRONZE 1" SWT 1

5.8.6.2 Valve Access Body

Part Number Description QTY

P-391B VALVE ACCESS BODY 1/4 EXT 1" 2

P02-0270 VALVE ACCESS BODY 1/4X SWT 2

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Liebert PFC (Rev02 February 2008) 143

5.8.7 Supply and Return

3 Valve Ball Bronze

10 Valve Access Body

13 Circuit Setter

5.8.7.1 Valve Ball Bronze

Part Number Description QTY

1C14431P2 VALVE BALL BRONZE 1" SWT 1

5.8.7.2 Valve Access Body

Part Number Description QTY

P-391B VALVE ACCESS BODY 1/4 EXT 1" 2

P02-0270 VALVE ACCESS BODY 1/4X SWT 2

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Liebert PFC (Rev02 February 2008) 144

5.8.7.3 Circuit Setter

Part Number Description QTY

P02-0390 CIRCUIT SETTER 1-1/4" FPT 8