product brochure - sayfa.com.au

MOBILE ROPE ACCESS SYSTEM PROVIDING SAFE ACCESS TO BUILDING FACADES

ROPE ACCESS NEEDLE

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1300 301 755SAYFA.COM.AU

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IT’S THE SAYFA WAY

Sayfa Group leads the industry in the design, installation and management of access & fall protection safety systems.

The In-Action model demonstrates access & fall protection requirements for a commercial building design.

Sayfa Group recommendations fulfill current workplace requirements for the safety of building maintenance subcontractors, employees and the general public.

# DESCRIPTION

1 3 SIXTY Fall Arrest Anchors

2 TRAVEL 8 Roof or Wall Mount Static Lines

3 SENTRY Roof Mount Guardrails

4 ON-TRAK Roof Walkways

5 PROTEX Skylight Protectors

6 RAPTOR Rope Access Needle

For more information, please contact Sayfa Group directly.

# DESCRIPTION

7 KATT Rung Ladder Systems

8 VISTA Fold Down Ladder Systems

9 ALTO Step Ladder & Step Bridges

10 KOMBI Stairs & Service Platforms

11 SKYDORE Roof Access Hatches

RAPTOR® ROPE ACCESS NEEDLE

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SAYFA PRODUCTSVIDEOSINSTALLATION MANUALOPERATION MANUALS

RAPTOR NEEDLES ARE A PROPRIETARY SYSTEM DESIGNED FOR ROPE ACCESS LOADS (12KN) AND A SERVICEABILITY LOAD OF 400KG PER NEEDLE

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FEATURES & BENEFITS

ROPE GUIDE Provides smooth surface for control of rope line

TELESCOPIC BOOM Allows boom extension for irregular parapet edges and into corners

NEEDLE A-FRAME Primary load support unit and parapet clearance

NEEDLE BRACE Provides structural support between boom and A-frame

NEEDLE REAR ANCHORAGE Connects boom to rear anchor including secondary rope line back up

NEEDLE BOOM Main structure and connection between rear anchor and A-frame

REAR ROPE ATTACHMENT Primary connection point for rope lines

LOCKING PIN Provides secure connection of system assembly

NEEDLE TELESCOPIC BOOM The telescopic boom allows an additional 500mm of boom extension where extra reach is required providing a total cantilevered reach of 1800mm.PATENTS AND DESIGN REGISTRATIONS APPLY

THE RAPTOR NEEDLE IS A LIGHT WEIGHT RELOCATABLE ROPE ACCESS SYSTEM PROVIDING SAFE ACCESS OVER PARAPETS AND CURTAIN WALLS FOR MAINTENANCE OF BUILDING FACADES

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RAPTOR Needles are designed as a rope access anchorage device where access over non load bearing parapets, balustrades and light weight curtain walls is required. Rope access is commonly required for building inspections and general maintenance of external facades, windows and equipment that cannot be accessed from a platform or enclosed safety system.

RAPTOR Needles are designed to withstand a 12kN rope access load and have a serviceability load limit of 400kg. Each RAPTOR Needle is designed to be used by a single operator at any one time.

Needles work well on metal deck roofs where the load on the roof deck needs to be spread to avoid any damage to the roof area. As the RAPTOR Needle is modular in design, it can be configured in length, height and movement providing a fit for purpose solution based on the specific needs of the project.

As these systems are required to safely suspend personnel, the system must only be used by a certified rope access operator. Periodic maintenance and recertification is required at 12 monthly intervals by an equipment inspector to ensure care of the system and compliance to Australian and New Zealand Standards.

RAPTOR NEEDLE IN ACTION

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RAPTOR NEEDLE SYSTEM COMPONENTS

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RAPTOR NEEDLE BOOMDETAILS

- The needle boom is designed to reach up to 1800mm depending on the needle model.

- The rope guide, manufactured from stainless steel and powder coated, provides a smooth, safe surface for the rope line to be protected over the rope guide end cap when under load.

RAPTOR NEEDLE BRACEDETAILS - The needle brace provides the structural connection between the

needle boom and the needle A-frame. The brace is connected via 2 x high tensile structural bolts with locking pin.

- The needle brace size is determined by the size of the needle used.

RAPTOR NEEDLE A FRAME, 400mm, 800mm and 1200mmCODE: OH442.0800DETAILS - The A-frame elevates the needle boom above the parapet or curtain

wall. - The higher the parapet, the higher the A-frame will need to be. - The height of the A-frame will depend on the parapet height. A

minimum of 800mm is recommended for ease of use and setup of the ropes.

- A rubber strip is attached to the underside of the A-frame to protect the roof surface.

RAPTOR NEEDLE CONFIGURATIONS

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OH404 SERIES: 400mmmm A-FRAME HEIGHT

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2DWG No.

OH408.1500

MATERIAL

DESCRIPTION

FAB No.THIS DRAWING REMAINS THE PROPERTY OF SAYFA GROUP® AND

MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSION

RAPTOR NEEDLE, 1500 EXTENSION1029 MOUNTAIN HWYBORONIA VIC 3155T +61 1300 301 755F +61 1300 881 092E [email protected] sayfa.com.au

1 / 1 SHT #

FINISH

DATE:

DATE:

DATE:

13/05/2021DRN:

CHK:

APP:

BRSIZE

A3

DIMENSION TOLERANCESUNLESS NOTED OTHERWISE

1 : 13SCALE

ABN 47 631 210 199

XX.X

X.XXANGLE

± 1mm± 0.25mm± 0.1mm

± 1°

800

1500BACK SPAN (MIN 1.5 x CANTILEVER)

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2DWG No.

OH412.1800

MATERIAL

DESCRIPTION




1 / 1 SHT #

FINISH

DATE:

DATE:

DATE:

13/05/2021DRN:

CHK:

APP:

BRSIZE

A3


1 : 13SCALE

ABN 47 631 210 199

XX.X

X.XXANGLE

± 1mm± 0.25mm± 0.1mm

± 1°

1200


DETAILS OH404.1200 OH404.1500PARAPET HEIGHT 300 mm300 mm 300 mm300 mm

FRAME HEIGHT 400 mm400 mm 400 mm400 mm

CANTILEVER 1200 mm1200 mm 1500 mm1500 mm

DETAILS OH408.1200 OH408.1500 OH408.1800PARAPET HEIGHT 700 mm700 mm 700 mm700 mm 700 mm700 mm

FRAME HEIGHT 800 mm800 mm 800 mm800 mm 800 mm800 mm

CANTILEVER 1200 mm1200 mm 1500 mm1500 mm 1800 mm1800 mm

DETAILS OH412.1200 OH412.1500 OH412.1800PARAPET HEIGHT 1100 mm1100 mm 1100 mm1100 mm 1100 mm1100 mm

FRAME HEIGHT 1200 mm1200 mm 1200 mm1200 mm 1200 mm1200 mm

CANTILEVER 1200 mm1200 mm 1500 mm1500 mm 1800 mm1800 mm



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2DWG No.

OH404.1200

MATERIAL

DESCRIPTION




1 / 1 SHT #

FINISH

DATE:

DATE:

DATE:

13/05/2021DRN:

CHK:

APP:

BRSIZE

A3


1 : 13SCALE

ABN 47 631 210 199

XX.X

X.XXANGLE

± 1mm± 0.25mm± 0.1mm

± 1°

400


760

Note: Final dimensions are dependant on site conditions and anchor placement. All Needles are made to specific site conditions.

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OH404.1200

MATERIAL

DESCRIPTION




1 / 1 SHT #

FINISH

DATE:

DATE:

DATE:

13/05/2021DRN:

CHK:

APP:

BRSIZE

A3


1 : 13SCALE

ABN 47 631 210 199

XX.X

X.XXANGLE

± 1mm± 0.25mm± 0.1mm

± 1°

400


760

1200

1800

If back span distance cannot be achieved, loads may exceed design capacity. Please contact SAYFA Technical Support to verify.



NEEDLE REAR ATTACHMENT OPTIONS

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THIS PROPERTY REMAINS THE PROPERTY OF SAYFA GROUP AND MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSIONFOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa.com.au

1029 MOUNTAIN HWY BORONIA VIC 3155T +61 1300 301 755E [email protected]

F +61 1300 881 092E sayfa.com.au

DRG No. DATE

Code REV

DESCRIPTION

XXXXXXXXXXXXXXXXX XXXXX XXXXX

XXXX XXXX

OH266 RAPTOR RAIL, SIDE MOUNT BRACKET - Needle mounted to RAPTOR Rail on concrete slab. - Rail mount system allows for safe and rapid transverse of needle when

re-positioning. - Bracket height options, OH266.100 - 100mm and OH266.200 - 200mm at

2.0m spacings. - OH266 side mount bracket is fastened to concrete using 2 x SD932 M16 x

150 stainless steel studs. - SD932 stud fixings secured using epoxy adhesive (recommended HILTI

RE500).

OH444 NEEDLE CONNECTION ANCHOR, METAL DECK MOUNT - Needle mounted to RAPTOR Rail on metal deck roof application. - Rail mount system allows for safe and rapid transverse of needle when

re-positioning. - Rail attaches to OH253 metal deck mount plate at 3.0m spacing. - OH253 metal deck plate fixed to roof deck using 8mm bulb type rivets and

14g roof screws into the metal purlin structure.

OH443 NEEDLE CONNECTION ANCHOR, CONCRETE MOUNT - Needle mounted to single connection bracket on concrete slab application. - Needle requires manual relocation between consecutive attachment

points. - Attachment bracket fixed to concrete slab requires 2 x XPLORA insert

anchors with removable eyelet to allow for easy attachment of needle.



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DRG No. DATE

Code REV

DESCRIPTION


XXXX XXXX



F +61 1300 881 092E sayfa.com.au

DRG No. DATE

Code REV

DESCRIPTION


XXXX XXXX

In order to provide a secondary back up should the needle anchorage fail, a secondary anchor rated for rope access must be installed within 300mm of the needle to allow easy back up connection for the operator.

Integrity and suitability of the structure must be approved by a structural engineer. In order to provide a secondary back up should the needle anchorage fail, a secondary or safety ropeline must be connected to a secondary connection on the trolley.

Integrity and suitability of the structure must be approved by a structural engineer. In order to provide a secondary back up should the needle anchorage fail, a secondary or safety rope line must be connected to a secondary connection on the trolley.

Integrity and suitability of the structure must be approved by a structural engineer.

NEEDLE ASSEMBLY PROCEDURE

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MATERIAL

DESCRIPTION

PRODUCT CODE FAB No. DWG No. REV

SIZE

SHT #

THIS DRAWING REMAINS THE PROPERTY OF SAYFA GROUP® AND MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSION

1029 MOUNTAIN HWYBORONIA VIC 3155T +61 1300 301 755F +61 1300 881 092E [email protected] sayfa.com.auABN 47 631 210 199

UNTOLERANCED DIMENSIONS

DIMENSION DIAMETER LENGTH

± 0.25mm± 0.50mm± 0.75mm

0 - 250mm250 - 750mm

>750mm

± 0.5mm± 1.0mm± 1.5mm

DRN:

CHK:

APP:

DATE:

DATE:

DATE:

SCALE

FINISH

COMMENTSAPPBYDATEREV

1/1

CONCEPT PROJECT:

LOCATION:

STEP 1 - The user must be connected to a fall arrest system if there is a fall risk. - Whilst working in the safe zone, place needle into rear connection bracket

and secure attachment point with locking pin and safety clip. - Check all bolts and locking pins are secure.

STEP 2 - Insert boom assembly and position boom extension to correct length. - Secure with locking pin.

STEP 3 - Lift arm and place on A-frame support and secure with locking bolt and

safety pins. - Ensure A-frame is perpendicular. - Position the needle brace and secure both ends with locking pins.

STEP 4 - Check extension is correct length and secure pin in place. - Ensure rope guide end cap pin is located in front of ropes. - Position needle into working position.

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MATERIAL

DESCRIPTION


SIZE

SHT #





± 0.25mm± 0.50mm± 0.75mm

0 - 250mm250 - 750mm

>750mm

± 0.5mm± 1.0mm± 1.5mm

DRN:

CHK:

APP:

DATE:

DATE:

DATE:

SCALE

FINISH


1/1

CONCEPT PROJECT:

LOCATION:

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MATERIAL

DESCRIPTION


SIZE

SHT #





± 0.25mm± 0.50mm± 0.75mm

0 - 250mm250 - 750mm

>750mm

± 0.5mm± 1.0mm± 1.5mm

DRN:

CHK:

APP:

DATE:

DATE:

DATE:

SCALE

FINISH


1/1

CONCEPT PROJECT:

LOCATION:



F +61 1300 881 092E sayfa.com.au

DRG No. DATE

Code REV

DESCRIPTION


XXXX XXXX

NEEDLE LOADS AND LIMITS

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SYSTEM CODE

FRAME HEIGHT

CANTILEVER LENGTH (m)

BACK SPAN

(m)

UTL LOAD

Point A Point B Point CVx (kN) Py (kN) Vx (kN) Py (kN) Vx (kN) Py (kN)

OH404.1200 400mm 1200 1800 15 0.70 -9.90 -0.70 24.20 -0.10 0.50

OH404.1500 400mm 1500 2400 15 1.00 -7.40 -0.90 21.80 -0.10 0.50

NEEDLE USING 400mm A-FRAME

- Forces are positive in direction of arrows. - No wind load has been considered in above calculations. - Any change in the dimensions of the needle components should be confirmed with engineer. - This drawing is not a shop drawing and is not drawn to scale.



F +61 1300 881 092E sayfa.com.au

DRG No. DATE

Code REV

DESCRIPTION


XXXX XXXX

Py

Vx

CANTILEVER LENGTH BACK SPAN

ULTIMATE LOAD

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Py

VxB

Py

VxC

Py

VxD

KEY - Vx: Horizontal Force - Py: Vertical Force

Note: Loads are dependant on site conditions and final anchor placement. These loads provide a guide only for design purposes.


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SYSTEM CODE

FRAME HEIGHT


BACK SPAN

(m)

UTL LOAD

Point A Point B Point CVx (kN) Py (kN) Vx (kN) Py (kN) Vx (kN) Py (kN)

OH408.1200 800mm 1200 1800 15 9.10 -9.00 -9.00 21.90 -0.10 1.20

2400 15 10.90 -6.60 -10.80 19.80 -0.10 1.10

3000 15 12.47 -5.10 -12.50 18.50 -0.10 1.10

OH408.1500 800mm 1500 2250 15 9.60 -8.80 -9.60 21.90 -0.10 1.20

3000 15 9.90 -6.70 -9.80 20.00 -0.10 1.10

3700 15 14.10 -5.20 -14.10 18.70 -0.10 1.10

OH408.1800 800mm 1800 2700 12 12.60 -7.10 -12.60 17.60 -0.10 1.00

3600 12 15.60 -5.10 -15.50 15.80 -0.10 1.00

4500 12 17.70 -3.90 -17.60 14.80 -0.10 0.90





F +61 1300 881 092E sayfa.com.au

DRG No. DATE

Code REV

DESCRIPTION


XXXX XXXX

Py

Vx


ULTIMATE LOAD

A

Py

VxB

Py

VxC

Py

VxD




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SYSTEM CODE

FRAME HEIGHT


BACK SPAN

(m)

UTL LOAD

Point A Point B Point CVx (kN) Py (kN) Vx (kN) Py (kN) Vx (kN) Py

(kN)

OH412.1200 1200mm 1200 1800 15 4.50 -10.55 -4.50 23.50 0.00 1.30

2400 15 6.00 -8.20 -6.00 21.40 0.00 1.20

3000 15 7.60 -6.60 -7.60 20.00 0.00 1.10

OH412.1500 1200mm 1500 2250 15 4.20 -8.80 -4.20 22.10 0.00 1.10

3000 15 5.70 -6.70 -5.70 20.30 0.00 1.10

3700 15 6.70 -5.40 -6.70 19.20 -0.10 1.00

OH412.1800 1200mm 1800 2700 12 4.60 -7.60 -4.60 18.40 0.00 1.00

3600 12 7.00 -5.60 -7.00 16.50 -0.10 0.90

4500 12 9.20 -4.30 -9.20 15.40 -0.10 0.90




F +61 1300 881 092E sayfa.com.au

DRG No. DATE

Code REV

DESCRIPTION


XXXX XXXX

Py

Vx


ULTIMATE LOAD

A

Py

VxB

Py

VxC

Py

VxD



NOTES

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REF: COMMENTS:

NEVER HAS SAFETY IN THE WORKPLACE HAD A HIGHER PRIORITY

WARRANTY PERIOD ON THIS SYSTEM - 3 YEARS FROM DATE OF PURCHASE

Should you have a warranty claim as a result of a defect the following procedure must be followed: Identify the following information:

- The product/system name and code number.

- The date of purchase/installation.

- Installation company details.

- The installation identification number.

- The name of the company using this system.

- A description of the defect/warranty claim.

- The periodic system maintenance report.

Forward the above information to [email protected] or contact technical helpline, 1300 301 755.

TERMS & CONDITIONS

- All warranty claims must be made in writing within 14 days of the appearance of the defect.

- Incorrect installation or work done by a non accredited Sayfa system installer will void all warranty rights.

- Systems that have been installed using non proprietary equipment will void all warranties.

- System roof/cladding penetration seals are not covered in this warranty.

- Systems/components that have not been maintained in accordance with manufacturer’s/legislative requirements will void warranty.

- Systems used by incompetent persons or use with non compatible accessories ie. harness gear, lanyards, travellers, fall arrestors etc. will void warranty.

- Systems/components used for purposes other than their intended use will void warranty.

- General wear and tear is expected and will depend on the frequency of use and is not covered by warranty.

DISCLAIMER All product specifications and technical descriptions, recommendations and other information provided, are given as general guidance and advice, and are to be read in conjunction with Sayfa Group installation instructions and any other data available and applicable to each particular standard product or system. Use of such data is however the user’s sole responsibility, taking into account the intended application and actual conditions existing on the particular worksite. Consequent selection of the right product for any particular use, remains the user’s ultimate responsibility. Sayfa Group is therefore not obligated or liable for any direct or indirect, incidental or consequential damages, losses or expenses in connection with, or by reason of the suitability and use of or otherwise, any product or system for any purpose. Implied warranties of merchantability or fitness for any particular purpose, are specifically excluded.

All Sayfa Group products must be installed and used by competent personnel trained in the selection, safe use and maintenance of fall arrest systems and equipment by a Registered Training Organisation (RTO) Installation not in accordance with Sayfa Group requirements or the use of non Sayfa Group components will void all certification and warranties.

Suitability of support structure and design layout of system is the responsibility of the installer and should be verified by a competent person trained by a Registered Training Organisation (RTO) in the selection, safe use and maintenance of fall arrest systems and equipment or approved by a structural engineer to ensure conformance.

Sayfa Group maintains a policy of continuous improvement and development, and therefore reserves the right to modify, amend or otherwise alter product and system designs and specifications, models and part numbers, colours and pricing etc without prior notice. Errors and omissions are excepted, and Sayfa Group accepts no liability for incorrect information, errors or omissions.

WARRANTY

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TECHNICAL SPECIFICATION

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RAPTOR ROPE ACCESS NEEDLEOH400Industrial use, aluminium construction, RAPTOR Rope Access Needle by SAYFA GROUP with rescue and ability for access over non load-bearing areas for window cleaning and facade maintenance. System design, supply, layout, installation and certification by a SAYFA approved installer, as per the manufacturer’s installation instructions and current standards.

SYSTEM CODESPECIFICATION

MATERIALS - Boom and A-frame - manufactured from high grade structural aluminium. - Connection brackets, end caps, supports - powder coated stainless steel - Locking pins - galvanised coated steel, 16mm.

TECHNICAL DATA

RATING - 12kN single person use plus rescue - 15kN fall arrest - 400kg safe working load

CODE A - FRAME HEIGHT CANTILEVER BACKSPANOH404.1200 400mm 1200 1800

OH404.1500 400mm 1500 2400

OH408.1200 800mm 1200 1800

OH408.1500 800mm 1500 2250

OH408.1800 800mm 1800 2700

OH412.1200 1200mm 1200 1800

OH412.1500 1200mm 1500 2250

OH412.1800 1200mm 1800 2700

DIMENSIONS

COMPLIANCE The RAPTOR Rope Access Needle System is designed to conform with requirements of the Australian & New Zealand Standards AS/NZS 5532:2013, AS/NZS/ISO22846, AS/NZS1891 and relevant codes of practices and guidelines.

TESTING Testing and performance based on requirements of Australian Standard AS/NZS 1891 and AS/NZS 5532. - Dynamic load test - 15kN- Static load test - 12kN

PRODUCT WARRANTY 3 Years from date of purchase subject to correct installation. Use and maintenance to be in accordance with manufacturer’s specifications and recommendations. (This excludes wearing parts). It has a design life of 15 years.

INSPECTION AND MAINTENANCE

Inspection and certification required every 12 months by competent person in accordance with manufacturer’s specifications and requirements of Australian Standards AS/NZS 1891 and AS/NZS 5532. (Refer installation manual).

IMPORTANT NOTE Failure to supply and/or install proprietary product in accordance with above standards and codes, specifications and instructions voids complete system certification and/or warranty. Needle connection details and loading to structure must be verified by a structural engineer prior to installation.

Designed and manufactured by Sayfa Group. For all technical assistance contact Sayfa Group.SAYFAGROUP-14.04.2022

T 1300 301 755F 1300 881 092E [email protected]

FOR MORE INFORMATION VISIT SAYFA.COM.AU

1029 MOUNTAIN HWYBORONIA VIC 3155AUSTRALIA

THE SAYFA GROUP WE SAVE LIVES! This is our Mission, and it drives our Vision to BRING EVERY WORKER HOME SAFELY.

Sayfa Group leads the industry in the design, installation and management of access and fall protection systems. As an Australian owned company, we engineer and rigorously test our proprietary systems to exceed national and international standards. Simple installation and easy to use systems are our key drivers for ensuring maximum effectiveness and improved safety ensuring compliance with Occupational Health and Safety standards in the workplace.

OUR VALUESToday in the face of a fast paced world, SAYFA works hard in the pursuit of excellence for the company, its people and its clients in view of a more prosperous future and leaving its inheritance for generations, for safer workspaces. This is represented in our core values.

Care - A personal eye for detail and genuine effort to support on-site installation complexities and to ensure nothing is overlooked.

Trust – No compromise. Trust in our people, our products, our installers.

Leadership – We are hungry, humble, and committed to take ownership of being leaders in our space.

Innovation – Modular, functional, intelligent. We create safety. We anticipate change.

Agility – Athletic, intense, ready to adapt, executed with precision.

COMMITMENTWe are passionate about our work with every product a testament to our commitment of world class safety, quality and performance. Our obligation is to live up to our own high standards as well as those of our customers and stakeholders ensuring total peace of mind.

GROUP ACCESS PROTECT EQUIP




product brochure - sayfa.com.au

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