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PRODUCTION PLANNING AND CONTROL ADMINISTRATIVE DETAILS Date : June 25-26, 2012 Time : 9.00am - 5.00pm Venue : FMM Institute NS Branch, Seremban 2, Negeri Sembilan Fee /Participant Members : RM700.00 HRDF Claimable - SBL Scheme - Non Members: RM850.00 Fees include course materials, refreshments, lunch & certificate INTRODUCTION OBJECTIVES In today’s competitive global and business environment, it is essential to have a thorough knowledge and understanding of production planning and scheduling so as to reduce the overall manufacturing costs and thus improve productivity. Production planning and scheduling are concerned with the volume and timing of outputs, the utilisation of operations capacity, forecasting and developing material requirement plans, managing inventory, and managing for world class competition just- intime manufacturing and managing for quality. At the end of this programme, participants will be able to: • explain a comprehensive overview of the various aspects of production planning and scheduling; • develop skills in viewing and analysing specific production problems with an understanding of the organisations’ objectives, needs and resource constraints; and use tools and techniques for the analysis of production problems. CONTENTS Operations Management And Production Planning And Control • Objectives • Functions Forecasting • Why forecast? • Types and applications • Methods • Exercises Aggregate Planning Capacity Planning • Definition of terminologies • Breakeven analysis • Case study Location Role In Inventory Management • The simple median model Master Scheduling For Production (MPS) Steps in doing MPS Case study Materials Requirement Planning (MRP) Definition and benefits Computation and exercise Operations Scheduling (OS) Relationship of OS and the above subjects Scheduling technique Inventory Management ABC and VED analyses Various costs in inventory Exercise on inventory costing Types of inventory system Quantity discounts WHO SHOULD ATTEND Production Managers, Executives and Senior Supervisors who are responsible for manufacturing. Others involved in planning and production control would also benefit from this programme. TRAINER Mr Andrew Cheah has more than 13 years of working and training experience in the manufacturing industry. He started as a management consultant attached with a US-based consultancy firm. He has extensive consulting experience in Indonesia, Thailand and Malaysia, specialising in the areas of productivity improvement, cost savings, behavioural change survey and training. His clients came from such diverse industries as Electronics and Electrical, Steel Mill, Food Processing, Garment and Knitting, Furniture, Fertiliser, and Yarn/Thread. He was the Vice President of Operations when he left the US-based consultancy firm. Andrew then moved on to a Prai manufacturing organisation as Head of Departments with multiple responsibilities in the areas of Training, Facility, Industrial Engineering, Productivity and Safety. Under his leadership, the company won the National Productivity Award in 1999, organised by NPC and presented by the former Prime Minister, Tun Mahathir Mohamad. In addition to speaking for NPC on the subject of productivity, he has been invited to speak for the Federation of Malaysian Manufacturers (FMM Northern Branch, Perak Branch and Johor Branch) on numerous topics relating to management, leadership, and motivation, just to name a few. He now holds the position of Chief Of Operations (COO) in a KL-based management consultancy firm, servicing clients in those areas mentioned above. He holds an MBA degree qualification with the University of Portsmouth. His experience in international consultancy has also earned him a membership with the Association of Productivity Specialist (New York), in addition to being a qualified ISO 9000 Assessor (QMI/SIRIM). discount for registration of three (3) or more participants 10%

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Page 1: PRODUCTION PLANNING AND CONTROL - FMM planing 25-26.pdf · PRODUCTION PLANNING AND CONTROL ... Location Role In Inventory Management ... planning and production control …

PRODUCTION PLANNING AND CONTROL

ADMINISTRATIVE DETAILS

Date : June 25-26, 2012 Time : 9.00am - 5.00pm Venue : FMM Institute NS Branch,

Seremban 2, Negeri Sembilan

Fee /Participant

Members : RM700.00 HRDF Claimable

- SBL Scheme - Non Members: RM850.00 Fees include course materials, refreshments, lunch & certificate

INTRODUCTION OBJECTIVES

In today’s competitive global and business environment, it is essential to have a thorough knowledge and understanding of production planning and scheduling so as to reduce the overall manufacturing costs and thus improve productivity. Production planning and scheduling are concerned with the volume and timing of outputs, the utilisation of operations capacity, forecasting and developing material requirement plans, managing inventory, and managing for world class competition just-intime manufacturing and managing for quality.

At the end of this programme, participants will be able to: • explain a comprehensive overview of the various aspects

of production planning and scheduling; • develop skills in viewing and analysing specific

production problems with an understanding of the organisations’ objectives, needs and resource constraints; and

• use tools and techniques for the analysis of production problems.

CONTENTS

Operations Management And Production Planning And Control • Objectives • Functions Forecasting • Why forecast? • Types and

applications • Methods • Exercises Aggregate Planning Capacity Planning • Definition of terminologies • Breakeven analysis • Case study Location Role In Inventory Management • The simple median model

Master Scheduling For Production (MPS) • Steps in doing MPS • Case study Materials Requirement Planning (MRP) • Definition and benefits • Computation and exercise Operations Scheduling (OS) • Relationship of OS and the above subjects • Scheduling technique Inventory Management • ABC and VED analyses • Various costs in inventory • Exercise on inventory costing • Types of inventory system • Quantity discounts

WHO SHOULD ATTEND

Production Managers, Executives and Senior Supervisors who are responsible for manufacturing. Others involved in planning and production control would also benefit from this programme.

TRAINER

Mr Andrew Cheah has more than 13 years of working and training experience in the manufacturing industry. He started

as a management consultant attached with a US-based consultancy firm. He has extensive consulting experience in Indonesia, Thailand and Malaysia, specialising in the areas of productivity improvement, cost savings, behavioural change survey and training. His clients came from such diverse industries as Electronics and Electrical, Steel Mill, Food Processing, Garment and Knitting, Furniture, Fertiliser, and Yarn/Thread. He was the Vice President of Operations when he left the US-based consultancy firm. Andrew then moved on to a Prai manufacturing organisation as Head of Departments with multiple responsibilities in the areas of Training, Facility, Industrial Engineering, Productivity and Safety. Under his leadership, the company won the National Productivity Award in 1999, organised by NPC and presented by the former Prime Minister, Tun Mahathir Mohamad. In addition to speaking for NPC on the subject of productivity, he has been invited to speak for the Federation of Malaysian Manufacturers (FMM Northern Branch, Perak Branch and Johor Branch) on numerous topics relating to management, leadership, and motivation, just to name a few. He now holds the position of Chief Of Operations (COO) in a KL-based management consultancy firm, servicing clients in those areas mentioned above. He holds an MBA degree qualification with the University of Portsmouth. His experience in international consultancy has also earned him a membership with the Association of Productivity Specialist (New York), in addition to being a qualified ISO 9000 Assessor (QMI/SIRIM).

discount for registration of three (3)

or more participants

10%

Page 2: PRODUCTION PLANNING AND CONTROL - FMM planing 25-26.pdf · PRODUCTION PLANNING AND CONTROL ... Location Role In Inventory Management ... planning and production control …

REGISTRATION DETAILS

Registration is on a first-come-first-served basis. Cheques made in favour of the “FMM Institute - NS” should be forwarded one week

before the commencement of the programme. Completed registration form, that is faxed, mailed or e-mailed to FMM Institute, would

be deemed as confirmed.

All cancellations must be made in writing. There will be no charge for cancellation received 10 or more working days before the

start of the programme. Cancellation received 6 – 9 working days before the start of the programme is subject to a cancellation fee

of 50% of the course fees. Cancellation received 5 working days and below before the start of the programme is subject to a

cancellation fee of 100% of the course fees. If the participant fails to attend the programme, the full course fees are payable.

However, replacement can be accepted at no additional cost.

10% discount is applicable for registration of three (3) or more participants from the same organisation and of the same billing

source.

The FMM Institute reserves the right to change the facilitator, reschedule or cancel the programme and all efforts will be taken to

inform participants of the changes.

REGISTRATION FORM

PRODUCTION PLANNING AND CONTROL June 25-26, 2012

NAME NRIC

REQUIRED

VEGETARIA

N MEAL (/)

DESIGNATION

1.

2.

3.

If space is insufficient, please attach a separate list

Submitted by:

Name : Designation :

Company Name & Address :

Tel No :

Company Stamp

Fax No:

Email :

Authorised Signature :

FMM INSTITUTE (475427-W) NEGERI SEMBILAN BRANCH

No. 5 & 6 (1st Floor), Jalan S2/D38, City Centre, Seremban 2, Negeri Sembilan

Tel: 06-603 1627/26/16 Fax: 06-603 1628 Webpage : http://ns.fmm.org.my

For further enquiries & customised IN-HOUSE TRAINING kindly contact: (Attn : Ms Lina, Ms Thava or Ms Jagdish)

E-mail: [email protected] or [email protected]

Page 3: PRODUCTION PLANNING AND CONTROL - FMM planing 25-26.pdf · PRODUCTION PLANNING AND CONTROL ... Location Role In Inventory Management ... planning and production control …