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Project Engineering, Design, Procurement and Construction Andrei Kalyuzhnov, Regional Vice-President Business Development 8 May 2014

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Page 1: Project Engineering, Design, Procurement and · PDF fileProject Engineering, Design, Procurement and Construction ... • Limited experience of EPC ... process of choosing the Engineering

Project Engineering, Design, Procurement and Construction

Andrei Kalyuzhnov, Regional Vice-President Business Development 8 May 2014

Page 2: Project Engineering, Design, Procurement and · PDF fileProject Engineering, Design, Procurement and Construction ... • Limited experience of EPC ... process of choosing the Engineering

Core Business Strengths

1

Page 3: Project Engineering, Design, Procurement and · PDF fileProject Engineering, Design, Procurement and Construction ... • Limited experience of EPC ... process of choosing the Engineering

Total Project Capability for Kazakhstan

2

Operation

Commissioning

Construction Services

Training

Design Packages

Procurement

Environmental Engineering

Feasibility Studies

Economic Evaluations

Process Design

Decommissioning

Underpinned by HSE excellence

Project Management

Strategic Studies

Market Research

Detailed Engineering

Page 4: Project Engineering, Design, Procurement and · PDF fileProject Engineering, Design, Procurement and Construction ... • Limited experience of EPC ... process of choosing the Engineering

Technical Capability

3

Underpinned by HSE excellence

Technical Skills

Project Management

Environmental

Technology Process and

Chemical

Estimating

Civil and Architectural

Piping and Layout Electrical

Vessel Design

Mechanical Handling

Rotating Equipment

Utility Plants

Instrumentation and Control

Procurement

Construction

Pipelines

Subsea

Page 5: Project Engineering, Design, Procurement and · PDF fileProject Engineering, Design, Procurement and Construction ... • Limited experience of EPC ... process of choosing the Engineering

Foster Wheeler for Kazakhstan

4

Underpinned by HSE excellence

Delivering Successful

Projects

Services Experience Skills

Organisation

People

Systems

Cost Schedule

Safety

Quality

Page 6: Project Engineering, Design, Procurement and · PDF fileProject Engineering, Design, Procurement and Construction ... • Limited experience of EPC ... process of choosing the Engineering

Integrated Management System

5

Other Documents

B, C, D, E Series Work

Practices

Corporate Governanc

e

Legislation Compliance

Manual Health and Safety

Environmental and Quality

Manuals

Contract Execution

Procedures

Corporate Procedures and Work Practices X Series

Corporate Structures & Indexes

Job Descriptions

F, G, H Series Work

Practices

J, K, L, M Series Work

Practices

N, P, Q, R Series Work

Practices

S, T, U, V Series Work

Practices

Process Standards

Engineering Standards

Technical Work

Practices

National/ International Standards

HSEQ Management System Scope BS EN ISO 9001 : 2008

BS EN ISO 14001 : 2004 BS OHSAS 18001 : 2007

B Proposals C Project Management D Process E Engineering F Materials Management G Construction H Information & Communication

Technology J Human Resources K Quality Management L Project Control M Sales and Marketing N Commissioning P Pharmaceuticals Q Finance R Oil & Gas/Business Solutions S Facilities Management T Fired Heaters U Legal Services V Compliance X Corporate

Key

Page 7: Project Engineering, Design, Procurement and · PDF fileProject Engineering, Design, Procurement and Construction ... • Limited experience of EPC ... process of choosing the Engineering

Project Delivery Platform

Kazakhstan

Page 8: Project Engineering, Design, Procurement and · PDF fileProject Engineering, Design, Procurement and Construction ... • Limited experience of EPC ... process of choosing the Engineering

Project Delivery Model

7

Process Design

Engineering & Design

Procurement & Material Control

Construction Contracts

Fabrication Management

Site Management

Proj

ect M

anag

emen

t & C

ontro

l Sys

tem

s

Proj

ect D

ata

Syst

ems

Completion & Handover Mgmt

Page 9: Project Engineering, Design, Procurement and · PDF fileProject Engineering, Design, Procurement and Construction ... • Limited experience of EPC ... process of choosing the Engineering

Cost Estimate

8

Western Style • User - Owners, Investors, Cost Control • Allowed contingency • All the project expenses are included • Construction part estimate based on past experience and quotes

from Construction Contractors – Adequate price • Quantities of bulk materials can be estimated

Kazakhstan State Style • User – State Expertise, Government Bodies • Allowed contingency – 0% • Some expenses can not be included due to Estimate requirements

i.e. procurement management, insurance, office support • Construction estimate based on approved unit rates that is

escalated according to the inflation rate – lower than adequate price

• No estimation on quantities of bulk materials

Page 10: Project Engineering, Design, Procurement and · PDF fileProject Engineering, Design, Procurement and Construction ... • Limited experience of EPC ... process of choosing the Engineering

Cost Estimating Capabilities

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What we propose within the cost estimate procedure:

Page 11: Project Engineering, Design, Procurement and · PDF fileProject Engineering, Design, Procurement and Construction ... • Limited experience of EPC ... process of choosing the Engineering

Procurement • Limited experience of EPC contractors working with Kazakhstani equipment and materials suppliers

Logistics • Lack of experience of dealing with Kazakhstani logistic companies

Construction • Difficulties experienced by EPC contractors

in managing Kazakhstani construction subcontractors

Challenges, which foreign EPC contractors are experiencing in Kazakhstan, could be mitigated if EPC contractors manage to build cooperation with Kazakhstan contractors Key challenges existing in the Kazakhstani market Key challenges

5

• Lack of experience in executing projects through EPC contractors

• Need to comply with Kazakhstani standards and norms

• Language barrier • Lack of effective interaction and integration

between Contractors and Kazakhstan Design Institutes (KDI)

Engineering & project execution

• EPC contractors still continue to experience challenges that are specific to Kazakhstan market

• Building cooperation with Kazakhstan contractors will allow more effectively mitigate these challenges and ensure EPC success in Kazakhstan

Page 12: Project Engineering, Design, Procurement and · PDF fileProject Engineering, Design, Procurement and Construction ... • Limited experience of EPC ... process of choosing the Engineering

Key conclusions

Involvement of foreign EPC-contractors allows Kazakhstan oil&gas companies to manage and execute large projects with minimum increase of own resources

Oil and Gas Industry in Kazakhstan is currently going through development of new and modernization of existing facilities. Oil & gas companies are in decision-making process of choosing the Engineering & Construction companies to execute the projects

The success on the Kazakhstan EPC market is possible, if foreign contractors are •Ready to take project execution risks under the EPC scheme •Able to organize effective management •Capable to mitigate challenges, specific to Kazakhstan market, by building cooperation with Kazakhstan contractors

3

At the same time Kazakhstani engineering and construction contractors are also demonstrating a strategic interest in the local EPC market and are actively expanding their services towards EPC. The winners could be both Kazakhstan and foreign contractors depending on their level of activeness and determination to propose the optimal project execution and value proposition for the Owner

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Page 13: Project Engineering, Design, Procurement and · PDF fileProject Engineering, Design, Procurement and Construction ... • Limited experience of EPC ... process of choosing the Engineering

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