projection 2 cylinder vertical marine type steam

1
270 10.63 STEAM IN STEAM OUT 150 5.91 261 10.28 THE OFF SET ANGLE OF THE ECCENTRIC(S) IN RELATION TO THE CRANK AXIS TO BE EXPERIMENTALLY DETERMINED FOR THE SMOOTH RUNNING IN BOTH DIRECTIONS OF THE ENGINE AND TO THE SATISFACTION OF THE BUILDER OTHER ABBREVIATIONS DP = DEEP DAA= DRILL AFTER ASSEMBLY D&TAA= DRILL AND TAP AFTER ASSEMBLY CF = CLOSE FIT (SIZE FOR SIZE) PF = PRESS FIT PFAA= PRESS FIT AFTER ASSEMBLY PCD = PITCH CIRCLE DIAMETER RM = REAM HEX = HEXACON, 6SIDED CP = COMPRESSED KNL = KNURLED CSK = COUNTERSINK PL = PLACES DWL= DOWEL (T)HESOP=(TAPPED)HOLES EQUALLY SPACED ON PCD (T)HESOC=(TAPPED)HOLES EQUALLY SPACED ON CIRCUMFERENCE SA-xxx = SUB ASSEMBLY-xxx NOTES: 0. ALL DRAWINGS ARE IN METRIC MEASUREMENTS 1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES. 2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE. 3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF) 4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE. 5. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED. 6. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE. 7. WHERE PREFERRED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER HIGH STRENGTH GLUE, EPOXY RESIN, OR SOLDER. 8. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NON-FERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR MONEL. 9. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS ENTIRELY LEFT TO THE BUILDER/MODEL MAKER. 10. A COLOUR SCHEME FOR THIS PROJECT IS ENTIRELY LEFT UP TO THE MODEL MAKER. 11. THE MANNER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED IS ENTIRELY LEFT UP TO THE BUILDER. 12. USE LOCTITE, ON SCREW OR PRESS FIT CONNECTIONS OR SURFACES, WERE DEEMED NECESSARY TO PREVENT PARTS FROM LOOSENING. 13. WASHER SHALL BE USED WHERE DEEMED NECESSARY. 14. N/A XX. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE ERRORS/OMISSIONS CAN BE RECTIFIED. MATERIAL ABBREVIATIONS: ALU = ALUMINIUM BRS = BRASS BRZ = BRONZE OR GUNMETAL (BRZ/GM) CI = CAST IRON CU = COPPER GRA = GRAPHITE MS = MILD STEEL/BRIGHT MILD STEEL S/S = SILVER STEEL OR STAINLESS STEEL SPS = SPRING STEEL PEEK= POLYETHER ETHER KETONE SYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER IN GENERAL SYNTHETIC MATERIALS SOULD BE ABLE TO WITHSTAND THE HEAT AND PRESSURE(S) APPLIED TO THEM. nnn/nnn MEANS THAT EITHER MATERIAL CAN BE USED QTY. PART NUMBER 1 BP9763-01-BASE PLATE 2 BP9763-02-CRANKSHAFT BEARING TYPE-1 1 BP9763-03-CRANKSHAFT BEARING TYPE-2 3 BP9763-04-BEARING OIL POT 4 BP9763-05-CYLINDER BLOCK PILLAR 1 BP9763-06-CYLINDER BLOCK 2 BP9763-07-CYLINDER TOP COVER 2 BP9763-08-CYLINDER BOTTOM COVER 2 BP9763-09-VALVE CHAMBER TOP COVER 2 BP9763-10-VALVE CHAMBER BOTTOM COVER 2 BP9763-11-PISTON ROD GLAND 2 BP9763-12-VALVE ROD GLAND 1 BP9763-13-CRANKSHAFT END-1 1 BP9763-14-CRANKSHAFT END-2 2 BP9763-15-OUTER CRANK WEB 1 BP9763-16-INNER CRANK WEB 2 BP9763-17-CRANKPIN 2 BP9763-18-ECCENTRIC SHEAVE 2 BP9763-19-PISTON 2 BP9763-20-PISTON ROD 2 BP9763-21-PISTON ROD YOKE 2 BP9763-22-CON-ROD 2 BP9763-23-CON-ROD BIG END PART-1 2 BP9763-24-CON-ROD BIG END PART-2 4 BP9763-25-CON-ROD BIG END BEARING 2 BP9763-26-CON-ROD YOKE CONNECTOR 2 BP9763-27-PISTON ROD YOKE PIVOT PIN 2 BP9763-28-PISTON VALVE 2 BP9763-29-PISTON VALVE ROD 2 BP9763-30-PISTON VALVE ROD YOKE 2 BP9763-31-PISTON VALVE ROD YOKE PIVOT PIN 2 BP9763-32-ECCENTRIC STRAP 2 BP9763-33-ECCENTRIC STRAP ROD 4 BP9763-34-ECCENTRIC STRAP LOCATION SCREW 1 BP9763-35-FLYWHEEL 8 BP9763-36-IN-OUTLET PIPE NIPPLE 1 BP9763-37-REVERSER BASE PLATE 1 BP9763-38-REVERSER PORT PLATE 1 BP9763-39-REVERSER TOP PLATE 1 BP9763-40-REVERSER VALVE 9 BP9763-41-IN-OUTLET PIPE NUT 1 BP9763-42-REVERSER VALVE OPERATOR HANDLE 2 BP9763-43-IN-OUT LET PIPE 6 BP9763-44-BASE STAND-OFF 1 BP9763-45-BASE 4 BP9763-M3x4 GRUB SREW 16 BP9763-M4x18 HEX BOLT 4 BP9763-M4x22 HEX BOLT 1 BP9763-M5x9 GRUB SREW 16 BP9763-M5x18 HEX BOLT 5 BP9763-M6 DOME NUT 2 BP9763-M6x6 HEX BOLT 2 BP9763-M6x18 HEX BOLT 6 BP9763-M6x40-WOOD SCREW 4 BP9763-M6x52 THREADED ROD 4 BP9763-M8 DOME NUT NOTES: FOUND ORIGINAL DRAWINGS ON INTERNET, GERMAN ORIGIN. REFERENCE "BAUPLAN Nr. 9763 VOM NECKAR-VERLAG, KONSTRUKTION: K.-E. JENCZOK" JDWDS 2 CYLINDER VERTICAL MARINE TYPE STEAM ENGINE (BORE 24 X STROKE 28) GENERAL ARRANGEMENT, ISOMETRIC VIEW, BOM AND NOTES NOVEMBER 2016 SHEET: 01 OF 03 No: BP-9763-01 DATE JDW DRAUGHTING SERVICES J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected]. MODEL SCALE: 1:1 DRAWING CONTENTS DWG SCALE: NTS @A3 OR AS SHOWN TITLE Copyright © A3 PROJECTION PROJECT No 09C-22-00 J.A.M. DE WAAL PAPAKURA NZ

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Page 1: PROJECTION 2 CYLINDER VERTICAL MARINE TYPE STEAM

270 10.63

STEAM IN

STEAM OUT

150

5.91

26110.28

THE OFF SET ANGLE OF THE ECCENTRIC(S) IN RELATION TO THE CRANK AXIS TO BE EXPERIMENTALLY DETERMINED FOR THE SMOOTH RUNNING IN BOTH DIRECTIONS OF THE ENGINE AND TO THE SATISFACTION OF THE BUILDER

OTHER ABBREVIATIONSDP = DEEPDAA= DRILL AFTER ASSEMBLYD&TAA= DRILL AND TAP AFTER ASSEMBLYCF = CLOSE FIT (SIZE FOR SIZE)PF = PRESS FITPFAA= PRESS FIT AFTER ASSEMBLYPCD = PITCH CIRCLE DIAMETERRM = REAMHEX = HEXACON, 6SIDEDCP = COMPRESSEDKNL = KNURLEDCSK = COUNTERSINKPL = PLACESDWL= DOWEL(T)HESOP=(TAPPED)HOLES EQUALLY SPACED ON PCD(T)HESOC=(TAPPED)HOLES EQUALLY SPACED ON CIRCUMFERENCESA-xxx = SUB ASSEMBLY-xxx

NOTES:0. ALL DRAWINGS ARE IN METRIC MEASUREMENTS1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE.3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF)4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE.5. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED.6. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE.7. WHERE PREFERRED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER HIGH STRENGTH GLUE, EPOXY RESIN, OR SOLDER.8. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NON-FERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR MONEL.9. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS ENTIRELY LEFT TO THE BUILDER/MODEL MAKER.10. A COLOUR SCHEME FOR THIS PROJECT IS ENTIRELY LEFT UP TO THE MODEL MAKER.11. THE MANNER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED IS ENTIRELY LEFT UP TO THE BUILDER.12. USE LOCTITE, ON SCREW OR PRESS FIT CONNECTIONS OR SURFACES, WERE DEEMED NECESSARY TO PREVENT PARTS FROM LOOSENING.13. WASHER SHALL BE USED WHERE DEEMED NECESSARY.14. N/AXX. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE ERRORS/OMISSIONS CAN BE RECTIFIED.

MATERIAL ABBREVIATIONS:ALU = ALUMINIUMBRS = BRASSBRZ = BRONZE OR GUNMETAL (BRZ/GM)CI = CAST IRONCU = COPPERGRA = GRAPHITEMS = MILD STEEL/BRIGHT MILD STEELS/S = SILVER STEEL OR STAINLESS STEELSPS = SPRING STEELPEEK= POLYETHER ETHER KETONESYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER

IN GENERAL SYNTHETIC MATERIALS SOULD BE ABLE TO WITHSTAND THE HEAT AND PRESSURE(S) APPLIED TO THEM.nnn/nnn MEANS THAT EITHER MATERIAL CAN BE USED

QTY. PART NUMBER1 BP9763-01-BASE PLATE2 BP9763-02-CRANKSHAFT BEARING TYPE-11 BP9763-03-CRANKSHAFT BEARING TYPE-23 BP9763-04-BEARING OIL POT4 BP9763-05-CYLINDER BLOCK PILLAR1 BP9763-06-CYLINDER BLOCK2 BP9763-07-CYLINDER TOP COVER2 BP9763-08-CYLINDER BOTTOM COVER2 BP9763-09-VALVE CHAMBER TOP COVER2 BP9763-10-VALVE CHAMBER BOTTOM COVER2 BP9763-11-PISTON ROD GLAND2 BP9763-12-VALVE ROD GLAND1 BP9763-13-CRANKSHAFT END-11 BP9763-14-CRANKSHAFT END-22 BP9763-15-OUTER CRANK WEB1 BP9763-16-INNER CRANK WEB2 BP9763-17-CRANKPIN2 BP9763-18-ECCENTRIC SHEAVE2 BP9763-19-PISTON2 BP9763-20-PISTON ROD2 BP9763-21-PISTON ROD YOKE2 BP9763-22-CON-ROD2 BP9763-23-CON-ROD BIG END PART-12 BP9763-24-CON-ROD BIG END PART-24 BP9763-25-CON-ROD BIG END BEARING2 BP9763-26-CON-ROD YOKE CONNECTOR2 BP9763-27-PISTON ROD YOKE PIVOT PIN2 BP9763-28-PISTON VALVE2 BP9763-29-PISTON VALVE ROD2 BP9763-30-PISTON VALVE ROD YOKE2 BP9763-31-PISTON VALVE ROD YOKE PIVOT PIN2 BP9763-32-ECCENTRIC STRAP2 BP9763-33-ECCENTRIC STRAP ROD4 BP9763-34-ECCENTRIC STRAP LOCATION SCREW1 BP9763-35-FLYWHEEL8 BP9763-36-IN-OUTLET PIPE NIPPLE1 BP9763-37-REVERSER BASE PLATE1 BP9763-38-REVERSER PORT PLATE1 BP9763-39-REVERSER TOP PLATE1 BP9763-40-REVERSER VALVE9 BP9763-41-IN-OUTLET PIPE NUT1 BP9763-42-REVERSER VALVE OPERATOR HANDLE2 BP9763-43-IN-OUT LET PIPE6 BP9763-44-BASE STAND-OFF1 BP9763-45-BASE4 BP9763-M3x4 GRUB SREW16 BP9763-M4x18 HEX BOLT4 BP9763-M4x22 HEX BOLT1 BP9763-M5x9 GRUB SREW16 BP9763-M5x18 HEX BOLT5 BP9763-M6 DOME NUT2 BP9763-M6x6 HEX BOLT2 BP9763-M6x18 HEX BOLT6 BP9763-M6x40-WOOD SCREW4 BP9763-M6x52 THREADED ROD4 BP9763-M8 DOME NUT

NOTES: FOUND ORIGINAL DRAWINGS ON INTERNET, GERMAN ORIGIN. REFERENCE "BAUPLAN Nr. 9763 VOM NECKAR-VERLAG, KONSTRUKTION: K.-E. JENCZOK"

JDWDS2 CYLINDER VERTICAL MARINE TYPE STEAM ENGINE (BORE 24 X STROKE 28)

GENERAL ARRANGEMENT, ISOMETRIC VIEW, BOM AND NOTES

NOVEMBER 2016SHEET: 01 OF 03 No: BP-9763-01DATEJDW DRAUGHTING SERVICES

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected].

MODEL SCALE: 1:1DRAWING CONTENTS

DWG SCALE: NTS @A3 OR AS SHOWNTITLE

Copyright ©

A3

PROJECTIONPROJECT No 09C-22-00

J.A.M. DE WAAL PAPAKURA NZ