prospekt ds ws 10 e

2
Small but mighty Hilti’s smallest and lightest wire saw Quickly set up and made ready for use (no part heavier than 22 kg) Smooth, gentle pneumatic advance for optimum cutting performance, superior operating convenience and maximum safety Low noise, high reliability and little maintenance required Complete, coordinated range of accessories Wide range of applications Small openings without over- cutting at corners (e.g. ventilation/ air-conditioning ducts) Sawing through columns and beams Cutting or extending openings for doors and windows Cutting openings where access is difficult or where noise must be kept to a minimum. So compact, so simple, so versatile… …the allrounder for wall-sawing, wire-sawing professionals! Technical data: Nominal power rating: 10 kW Oil flow rate: max. 50 l/min.* Oil pressure: max. 210 bar* Recommended operating pressure: 80–120 bar* Drive pulley diameter: 280 mm Guide pulley diameter: 200 mm Drive speed: up to 1900 r.p.m. Cutting speed: up to 27 m/sec. Diamond wire: 8–12 dia. Wire storage capacity: max. 7,3 m Pneumatic advance: max. 8 bar Dimensions LxWxH: 692x536x1221 mm Weight: approx. 69 kg Single module: approx. 22 kg * Specification for other suitable power units: 14–32 kW The Hilti DS-WS10 compact diamond wire saw takes wire sawing into a new dimension! Tailor-made for light- to medium-duty cutting applications and offering a host of genuine advantages, this saw system is the ideal addition to every drilling and sawing professional’s equipment as it can be powered by all Hilti and other suitable hydraulic power units. Hilti DS-WS10 compact wire saw 2 Years Hilti full service for the drive unit: No worries. No costs. Cutting or extending openings for doors and windows in concrete Cutting or extending openings for doors and windows in masonry Small openings for air-conditioning ducts Sawing through reinforced concrete columns Automatic: Smooth, gentle pneumatic advance. Easy on the wire. Once set, sawing advance is automatic. Mobile: Lightweight, handy components. Easy to transport, even when preassembled. Efficient: Quickly and easily set up by only 1 person. Technical data: Power input at 63 A: 43 kW Nominal power: 32 kW Nominal voltage: 400 V – 50 Hz 3 P+PE Fuse rating, min: 32 A Fuse rating, max: 63 A Max. operating pressure: 210 bar Oil flow rate: 30-100 l/min. Weight: 220 kg Digital electric remote control: 24 V Technical data: Power input at 32 A: 22 kW Nominal power: 15 kW Nominal voltage: 400 V – 50 Hz 3 P+PE Fuse rating, min: 16 A Fuse rating, max: 32 A Max. operating pressure: 190 bar Oil flow rate: 45 l/min. Weight: 113 kg Hydraulic remote control: D-RC 22 D-LP15 D-LP32 Hilti power units Durable: Diamond wires in fixed working lengths. With factory- fitted, quick-release flexible connectors. a31705 Diamant Prospekt e 09.05.2003 14:13 Uhr Seite 1

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Page 1: Prospekt Ds Ws 10 e

Small but mighty■ Hilti’s smallest and lightest wire

saw■ Quickly set up and made ready for

use (no part heavier than 22 kg)■ Smooth, gentle pneumatic

advance for optimum cuttingperformance, superior operatingconvenience and maximum safety

■ Low noise, high reliability andlittle maintenance required

■ Complete, coordinated range ofaccessories

Wide range of applications■ Small openings without over-

cutting at corners (e.g. ventilation/air-conditioning ducts)

■ Sawing through columns andbeams

■ Cutting or extending openings for doors and windows

■ Cutting openings where access is difficult or where noise must bekept to a minimum.

So compact, so simple, so versatile… …the allrounder for wall-sawing, wire-sawing professionals!

Technical data:Nominal power rating: 10 kWOil flow rate: max. 50 l/min.*Oil pressure: max. 210 bar*Recommended operating pressure: 80–120 bar*Drive pulley diameter: ∅ 280 mmGuide pulley diameter: ∅ 200 mmDrive speed: up to 1900 r.p.m.Cutting speed: up to 27 m/sec.Diamond wire: ∅ 8–12 dia.Wire storage capacity: max. 7,3 mPneumatic advance: max. 8 barDimensions LxWxH: 692x536x1221 mmWeight: approx. 69 kgSingle module: approx. 22 kg

* Specification for other suitable power units: 14–32 kW

The Hilti DS-WS10 compact diamondwire saw takes wire sawing into a newdimension!Tailor-made for light- to medium-dutycutting applications and offering a hostof genuine advantages, this saw systemis the ideal addition to every drilling andsawing professional’s equipment as itcan be powered by all Hilti and othersuitable hydraulic power units.

Hilti DS-WS10compact wire saw

2 Years

Hilti full service for the drive unit:No worries.No costs.

Cutting or extending openings for doorsand windows in concrete

Cutting or extending openings for doors and windows in masonry

Small openings for air-conditioningducts

Sawing through reinforced concretecolumns

Automatic: Smooth, gentle pneumatic advance. Easy on the wire.Once set, sawing advance is automatic.

Mobile: Lightweight, handy components. Easy to transport, even when preassembled.

Efficient: Quickly and easily set up by only 1 person.

Technical data: Power input at 63 A: 43 kWNominal power: 32 kWNominal voltage: 400 V – 50 Hz

3 P+PEFuse rating, min: 32 AFuse rating, max: 63 AMax. operating pressure: 210 barOil flow rate: 30-100 l/min.Weight: 220 kgDigital electric remote control: 24 V

Technical data:Power input at 32 A: 22 kWNominal power: 15 kWNominal voltage: 400 V – 50 Hz

3 P+PEFuse rating, min: 16 AFuse rating, max: 32 AMax. operating pressure: 190 barOil flow rate: 45 l/min.Weight: 113 kgHydraulic remote control: D-RC 22

D-LP15 D-LP32Hilti power units

Durable: Diamond wires in fixed working lengths. With factory-fitted, quick-release flexible connectors.

a31705 Diamant Prospekt e 09.05.2003 14:13 Uhr Seite 1

Page 2: Prospekt Ds Ws 10 e

Hilti DS-WS10 compact diamond wire saw

Big prospects for small openings!

The handy, compact diamondwire saw for light- to medium-duty cutting applications.Modular design for maximumversatility and universal use.

DS-WS10 diamond wire saw system

DS-W 10.5 diamond wires Hilti DS-W10.5 diamond wires for the DS-WS10 wire saw systemOrdering designation Wire length Package Item no.

(m) contents

DS-W 10.5 BC/4.6 m* 4.6 m 1 376816/5DS-W 10.5 BC/7.8 m* 7.8 m 1 376817/3DS-W 10.5 BC/10 m* 10 m 1 235835/6DS-W 10.5 BC/14 m* 14 m 1 235836/4

DS-W 10.5 BC/50 m 50 m 1 370500/1DS-W 10.5 BC/100 m 100 m 1 370426/9DS-W 10.5 BC/150 m 150 m 1 376633/4

DS-W 10.5 BC per meter** – 1 376635/9

DS-W 10.5 LC/4,6 m* 4.6 m 1 376818/1DS-W 10.5 LC/7,8 m* 7.8 m 1 376819/9DS-W 10.5 LC/10 m* 10 m 1 235834/9DS-W 10.5 LC/14 m* 14 m 1 235838/0

DS-W 10.5 LC/50 m 50 m 1 376630/0DS-W 10.5 LC/100 m 100 m 1 376631/8DS-W 10.5 LC/150 m 150 m 1 376632/6

DS-W 10.5 LC per meter** – 1 376634/2* With factory-fitted flexible connectors** Available on request

Accessories for Hilti diamond wiresDesignation Package Ordering designation Item no.

contents

Crimping pliers 1 DS-WSTHY � 235845/5For crimping connectors/sleevesFlexible connectors 1 DS-WCMV � 340427/4Quick-release typeSet of flexible connectors 5 DS-WCSet � 371383/1Quick-release type with pin and O-ringPin 10 DS-WP 235842/2Replacement pin for quick-release connectorsSleeve 5 DS-WS � 235841/4Repair sleeveO-ring 10 O-Ring 10/4,7×2,5 235844/8Fitted between connector and beadCrimping jaws 2 DS-WJ � 340426/6Replacement jaws for crimping pliersAngle grinder 1 AG125-S 000000/0For cutting diamond wire

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Standard diamond wires(sintered beads)

Which specification for which material?

Material

Desired characteristics

Reinforced concrete

Fast cutting Long life

Reinforced concrete

BC* LC**

Standard diamond wires(sintered beads)

Hilti wire saw typeBead diameter (mm)Diamond matrix thickness (mm)No. of beads per meter

DS-WS10 (WSS30, WS15)10,51,5

44 40

BC LC

Technical dataRecommendations for use

** We recommend our electroplated wires (available on request) for use on concrete with a high steel reinforcement content.* Also suitable for masonry

DS-WS10 diamond wire saw system

DS-WS10 compact wire saw, completeOrdering designation Package contents Item no.

DS-WS10 compact wire saw, complete 1 � 376766/2Items supplied: Positioning template, base plate, guide rail with advance unit, drive unit, guide pulleys, guards, hoses, water nozzles, water valve, tool set, wrench, compressor withcontrol panel.

Wire saw system componentsOrdering designation Package contents Item no.

DS-WS10 wire storage unit 1 � 378336/2DS-WS accessory set 1 � 339300/6DS-WS10 positioning template 1 � 378340/4DS-WS10 anchor base plate 1 � 378339/6DS-WS-SPP single pair pulley stand 1 � 314372/4DS-WSRW release pulley, complete 1 � 315834/2Compressor, 230 V 1 � 339306/3

Wearing parts and accessoriesOrdering designation Package contents Item no.

Water nozzle, long 1 339307/1Water nozzle, flexible 1 339379/0DS-WSWD 280 drive pulley, 280 mm dia. 1 � 339315/4DS-WSW 200 guide pulley, 200 mm dia. 1 � 314374/0Steel wedge 1 041910/1DD-EP-S eccentric pin 1 232197/4DD-CN-SML clamping nut 1 � 251834/8DD-CS M12S-SM clamping spindle 1 � 251830/6DD-CS M12L-SL clamping spindle 1 � 251831/4HKD-D M12x50 anchor 50 � 252961/8BB blow-out bulb 1 � 059725/2HSD-G M12 1/2″″ anchor setting tool 1 � 243743/2

Hilti = registered trademark of Hilti Corp., Schaan W 2811 0503 10-e 2 Printed in Liechtenstein © 2003

Hilti CorporationFL-9494 SchaanPrincipality of Liechtenstein

www.hilti.com

Right of technical and programme changes reserved S. E. & O.

Measure Open Cut Fasten Close

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a31705 Diamant Prospekt e 09.05.2003 14:13 Uhr Seite 4