proven innovation / proven underground … · “the vermeer global maxi-rig support team offers...
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“The Vermeer global maxi-rig support team offers technical expertise to help you select the right rig and support equipment for your operations.” Rene Albert Global Trenchless Sales Manager Vermeer EMEA (Europe, Middle East, Africa)
GENERAL/DIMENsIONs (TRANspORT)Curb weight (GVW): 101,000 lb (45,812.8 kg)Length: 50.3' (15.3 m)Width: 8.5' (2.6 m)Height: 11.5' (3.5 m)Suspension: Triple axle with air ride suspensionDrill rack angle: 8.2° – 13.4°
OpERATIONALMax thrust: 985,100 lb (446,834 kg)Max pullback: 985,100 lb (446,834 kg)Max spindle torque: 99,400 ft-lb (134,768 Nm) Max spindle speed (with PS1200/PS1600): 57 rpmMax spindle speed (with PS800): 38 rpmMax carriage speed: 71 fpm (21.6 m/min)Number of rotation motors: 1Number of drive motors: 4Mud swivel: 3" (7.6 cm)Remote lockout system: YesStrike alert system: Yes
LOwER BREAkOuT VIsEBreakout torque: 206,400 ft-lb (279,841 Nm)Clamp force: 251,300 lb (113,981 kg)Configuration: 3-jaw clamp, 8" (20.3 cm)Travel: 6' (1.8 m)Inside diameter: 9.8" (24.9 cm)Weight: 3800 lb (1723.7 kg)
uppER BREAkOuT VIsEClamp force: 251,300 lb (113,981 kg)Configuration: 2-jaw clampInside diameter: 9.8" (24.9 cm)
Specifications
D1000x900S P E C I F I C A T I O N S
M A X I R I G s / H O R I Z O N T A L D I R E C T I O N A L D R I L L s
Field-tested Vermeer maxi rigs are just what the large-diameter drilling market has been waiting for: tough, productive drills with the reliability that is expected from Vermeer.
M A X I R I G s / H O R I Z O N T A L D I R E C T I O N A L D R I L L s
Power Source OptionsThe larger the project, the more you have riding on your power source. That’s why our maxi rigs feature the reliable power of CAT engines.
D1000x900POWER SOURCE OPTIONS
GENERAL/DIMENsIONsEngine(s) make/model: (1) CAT C27 ACERTGross horsepower (max): 800 hp (596.6 kW)Max engine speed: 2000 rpmEPA Certification Family: Tier 2 (EU Stage II)Fuel type: DieselFuel capacity: 500 gal (1892.7 L)Hydraulic tank capacity: 720 gal (2725.5 L)Length: 24.4' (7.4 m)Width: 8.1' (2.5 m)Height: 10.3' (3.1 m)Weight: 38,000 lb (17,236.5 kg)
GENERAL/DIMENsIONsEngine(s) make/model: (2) CAT C18 ACERTGross horsepower (max): 1200 hp (894.8 kW)Max engine speed: 2000 rpmEPA Certification Family: Tier 3 (EU Stage IIIA) or Tier 4 (EU Stage IIIB)Fuel type: DieselFuel capacity: 1000 gal (3785.4 L) Hydraulic tank capacity: 720 gal (2725.5 L)Length: 32' (9.8 m)Width: 8.1' (2.5 m)Height: 9.8' (3 m)Weight: 57,260 lb (25,972.7 kg)
GENERAL/DIMENsIONsEngine(s) make/model: (2) CAT C27 ACERTGross horsepower (max): 1600 hp (1193.1 kW)Max engine speed: 2000 rpmEPA Certification Family: Tier 2 (EU Stage II)Fuel type: DieselFuel capacity: 1000 gal (3785.4 L) Hydraulic capacity: 720 gal (2725.5 L)Length: 32' (9.8 m)Width: 8.1' (2.5 m)Height: 10.3' (3.1 m)Weight: 57,260 lb (25,972.7 kg)
ps800 ps1200 ps1600
M A X I R I G s / H O R I Z O N T A L D I R E C T I O N A L D R I L L s
Hydraulic System
puMps(3) Rotary pumps (3) Travel pumps (2) Vise pumps(2) Flush pumps(2) Kidney loop pumps
AuXILIARy CIRCuITsVise pumps (PFC pumps) (2) Sauer-Danfoss Series 45Flush pumps (2) Sauer-Danfoss gear pumpKidney loop pumps (2) Sauer-Danfoss gear pump
Power Unit Layout and Hydraulic Pump Stack Rotation and Thrust Circuit
D1000x900H Y D R A U L I C S Y S T E M
THRusT/puLLBACk CIRCuITHydraulic pumps (3) Sauer-Danfoss Series 90 Travel motors (4) Hagglunds CA140-120Planetary gears (4) Dinamic GB16001
ROTATION CIRCuITHydraulic pumps (3) Sauer-Danfoss Series 90 Hydraulic motor (1) Hagglunds CB400
ROTATION CIRCUIT
AUXILIARYCIRCUIT
THRUST/PULLBACKCIRCUIT
R3
T1
T2
R1
R2
T3
E E
i
3 SECTION HYDRAULIC RESERVOIR
PUMP
DRIVE
PUMP
DRIVE
RF
V
TC
RC
V
TF
R3
T1
T2
R1
R2
T3
E
i
E
i
A Manifold B Manifold
out to drill rack
B Manifold
A Manifold
HOT OIL SHUTTLE HOT OIL SHUTTLE
PUMP
DRIVE
PUMP
DRIVE
RC
V
TF
RF
V
TC
ROTATION CIRCUIT
AUXILIARYCIRCUIT
THRUST/PULLBACKCIRCUIT
3 SECTION HYDRAULIC RESERVOIRout to drill rack
M A X I R I G s / H O R I Z O N T A L D I R E C T I O N A L D R I L L s
D1000x900H Y D R A U L I C S Y S T E M
Hydraulic SystemHeat Exchanger/Cooler Diagram HyDRAuLIC REsERVOIR
• 720 gal (2725.5 L) capacity• In-tank filtration• Hot-oil sump to separate hot and cool oil• Three suction strainers with shutoffs
FILTRATION COMpONENTs• (6) 10-micron charge filters• (12) 10-micron high pressure filters• (1) 25-micron flush filter• (1) 25-micron vise psi filter• (1) 25-micron vise return filter
HyDRAuLIC QuICk DIsCONNECTs • Flat-faced seal, connect under pressure
near-zero leak
HEAT EXCHANGER/COOLER • Cold-oil bypass• Variable speed fan
ROTATION CIRCUIT
AUXILIARYCIRCUIT
THRUST/PULLBACKCIRCUIT
R3
T1
T2
R1
R2
T3
E E
i
3 SECTION HYDRAULIC RESERVOIR
PUMP
DRIVE
PUMP
DRIVE
RF
V
TC
RC
V
TF
OILCOOLER
OILCOOLER
3 micronfilter
3 micronfilter
M A X I R I G s / H O R I Z O N T A L D I R E C T I O N A L D R I L L s
Carriage AssemblyThe adjustable upper vise is mounted to the carriage assembly and grips the drill rod directly in front of the quill, helping prevent rod wrap or windup when breaking out of the upper joint.
Thrust bearing
Thrust washers
Bearing retainer
Thrust shaft
Water course
Spherical roller bearing
Crossover relief valve
Shrink disc
Rotation Motor
Thrust Box Cutaway
Input shaft from rotation motor
Output shaft
Thrust Box
D1000x900H Y D R A U L I C S Y S T E M
Travel Motors and Planetary Drives
Rotary brake
Travel motor
Pinion gear
Shrink disc
Planetary gear
RACk GEAR AssEMBLy • Double I-beam construction• Weld-on gear • 1-year limited warranty
TRAILER• Triple-axle• Air suspension• 11R 24.5 tires/5-ply tread
ADDITIONAL COMpONENTs• Rear base anchor• Front base anchor• Rear stabilizers• Rear hydraulic drill lift
M A X I R I G s / H O R I Z O N T A L D I R E C T I O N A L D R I L L s
Drill Rack
D1000x900D R I L L R A C K
FRONT ANCHOR – LARGELength: 19.9' (6.1 m)Width: 6' (1.8 m)Height: 3.2' (1 m)Weight: 7850 lb (3560.7 kg)
FRONT ANCHOR – sMALLLength: 10.5' (3.2 m)Width: 5.5' (1.7 m)Height: 1.9' (.6 m)Weight: 3000 lb (1360.8 kg)
REAR ANCHORLength: 16' (4.9 m)Width: 7.8' (2.4 m)Height: 1.3' (.4 m)Weight: 4300 lb (1950.4 kg)
(Large front anchor shown) (Rear anchor)
LOwER VIsE/BREAkOuT sysTEM• Three-cylinder design• 10" (25.4 cm) inside diameter opening• 6' (1.8 m) of travel• Variably sized vise blocks - 4.5" (11.4 cm) - 5.5" (14 cm) - 6.6" (16.8 cm)• Replaceable die inserts• Lower vise assembly is detached
via two pins and six hydraulic quick disconnects for ease of removal during casing installations
uppER VIsE/BREAkOuT sysTEM • Dual-cylinder design• Integrated into carriage to reduce
breakout time• Integrated hydraulically controlled rod
alignment arm
Breakout System
Replaceable die inserts
D1000x900D R I L L R A C K
M A X I R I G s / H O R I Z O N T A L D I R E C T I O N A L D R I L L s
OperatOr COntrOl Cab (skid mounted)Length: 11.6' (3.5 m)Height: 8' (2.4 m)Width: 7.9' (2.4 m)Weight: 6000 lb (2721.6 kg)Heat and air conditioning: 3 ton (2.7 tonnes) in-wall combination unitElectrical panel: 110V and 220V50 Hz or 60 Hz availableMinimum required generator: 17 kW (21 kVA)
Driller’s Cabin• Designed to accommodate operator and steering hand• Large tinted windows for exceptional visibility• Steel tube frame• Finished interior with aluminum-faced sheeting• Available with domestic or international remote lockout
OperatOr COnsOle• Controls designed for operator comfort
COmfOrt• Sound insulated• Climate-controlled via in-wall combo heat/air-
conditioning unit
m a X i r i G s / H O r i Z O n t a l D i r e C t i O n a l D r i l l s
Driller ’s Cabin
D1000x900D R I L L E R ’ S C A B I N
M A X I R I G s / H O R I Z O N T A L D I R E C T I O N A L D R I L L s
D1000x900D R I L L E R ’ S C A B I N
Operator Console
Drilling fluid pressure
Upper vise rod adjustment
Thrust limiter valve
Rotation torque limiter valve
Thrust/pullback control
Electric vise switches
Pullback limiter valve
Engine, diagnostics, remote lockout and strike alert display
Vise pressure valve
Engine stop
Remote lockout
Hydraulic stop
Rod support controls
Manual visecontrols
Rotationcontrol
Variable-speed rotation switch
Variable-travel speed switchesEngine rpm control switches
Rotation Travel Vise
Equipment shown is for illustrative purposes only and may display optional accessories or components. Please contact your local Vermeer dealer for more information on machine specifications. Vermeer Corporation reserves the right to make changes in engineering, design and specifications; add improvements; or discontinue manufacturing at any time without notice or obligation.
Vermeer and the Vermeer logo are trademarks of Vermeer Manufacturing Company in the U.S. and/or other countries.© 2013 Vermeer Corporation. All Rights Reserved.