Universiti Kuala LumpurMalaysian Spanish Institute

Sheet Metal Technology(SMD35102)

Project 1(2D format)

Lecturer Name: Muhammad Al'Hapis Bin Abdul Razak

Student Name: Rudi Hartono Bin AbdullahStudent ID : 54138208184Group : PET 5A

1.0 Introduction

The punching machine is designed to perforate and punch small shaping operation on sheet metal formats. With format we mean a rectangular shape of sheet metal. The use of this type of machine is allows cutting the preparation time and tooling changing time drastically.

The machine is designed to punch sheet metal plates of different material, thickness and sizes within work area and within its cutting capacities.

2.0 Tools and Equipment

There are several type of tools and equipments are using in this project;Equipment:

a. Measuring tapeb. Steel rulec. Cutter

Tools:

No Label Size shape Use/Not1 T6 6 Yes

2 T8 8 Yes

3 T3 20 No

4 T12 12 Yes

5 T10 4 Yes

6 T11 40 X 5 No7 T15 10 X 3 No8 T17 25 X 25 No9 T4 Oblong No10 T18 5 No

11 T2 10X10 No12 T5 15 X 15 No13 T9 20 X 20 No

3.0 Work piece

a. Project Maximum Size: 300mm x 210mmThickness: 0.4mm

b. Project size: 118mm x193mmThickness: 0.40

118mm

300mm

210mm

193mm

4.0 Project CAD DrawingBefore starting creating the project, we need to sketch (draw) first project design in CAD format. For this drawing, I choose ProEngineer software as a sketching program. CAD drawing below shows us the design of this project.

Drawing Without Dimension

Drawing With Dimension

Drawing With Constrain

5.0 Methodology

a. First, turn on compress air at backside of machine.b. Please make sure compress air are in correct value.c. Turn on punching machine.d. Press start button at behind monitor. Ensure green light appear.e. Move the machine coordinate to HOME position.f. Clamp the work piece and identify the origin coordinate.g. Create new program.h. Insert new coordinate origin.i. Key in the program.j. Simulate the program. Ensure the graphic show correct shape.k. If no problems appear, go to execute mode.l. Before press start buttons, ensure federate in “0”value.m. Press start buttons and wait until process complete.

6.0 Programming

NO FUNC.S X Y I P L R A B H S K T F1 S80 30 75 0 113.26 45 1 12 02 S80 110.9 75 0 113.26 135 1 12 03 S71 60 150 120 0 2 1 12 04 S80 30 20 0 25 90 1 6 05 S81 39 33.59 0 7.70 270 90 1 8 06 S80 55 20 0 27 67.8 1 8 07 S80 75 20 0 27 112.17 1 8 08 S80 89.99 20 0 32 51.20 1 8 09 S80 110 20 0 32 128.66 1 8 010 S80 7 13 0 184 90 1 10 011 S80 7 203 0 121 0 1 10 012 S80 128 13 0 184 90 1 10 013 S80 7 7 0 121 0 1 10 0

7.0 Actual project picture

8.0 ConclusionAt the last of this project, student will know and learn by theory and practical about Tool End Programming for example S02, S71, S72, S73, S75, S80, S81, and S68. From this project also we learn how to troubleshoot when got some problem and when errors appear during key in the programming.