qss business card 31609 a

Quality Support ServiceQuality Support Service

QSS, LLC QSS, LLC

Serving the Automotive Industry Since 1994

Russell L. FrayerRussell L. Frayer86 Lee Rd. 2093 86 Lee Rd. 2093 88 Valley, Al. Valley, Al. 36854 36854Direct. 334.749.3345 Direct. 334.749.3345 DD Cell. 706.773.3447 Cell. 706.773.3447 [email protected]@qualitysupportservice.com

PPAP’s & PPAP’s & Documentation Documentation

Product LaunchesProduct Launches

Quality ProcessesQuality Processes

Automated AssemblyAutomated Assembly

StampingsStampings

WeldmentsWeldments

ContainmentContainment

PPAP’s & DOCUMENTATIONPPAP’s & DOCUMENTATION

• DCX DCX – – PSO PROCESS (Check List)PSO PROCESS (Check List)

• HONDA HONDA – – NMR (New Model Release)NMR (New Model Release)– – Part Maturation Part Maturation

• FORD FORD – – AIAG (23 Elements)AIAG (23 Elements)

• TAKATA TAKATA – – Internal (20 Elements)Internal (20 Elements)


QSS, LLC QSS, LLC







StampingsStampings

WeldmentsWeldments


PRODUCT LAUNCHESPRODUCT LAUNCHES

● D/EW 98D/EW 98 - - Front / Rear ChassisFront / Rear Chassis

● 2003 Update2003 Update - - Front / Rear ChassisFront / Rear Chassis

● X200X200 - - Rear Chassis w/BushingsRear Chassis w/Bushings

● X202X202 - - Front / Rear ChassisFront / Rear Chassis

● X400X400 - - Rear ChassisRear Chassis

● M-205M-205 - - Front / Rear ChassisFront / Rear Chassis

● DCX – CSDCX – CS - - Front / Rear Chassis ModulesFront / Rear Chassis Modules

● DCX – LXDCX – LX - - Front / Rear Chassis ModulesFront / Rear Chassis Modules

● BMW X5BMW X5 - - Front / Rear Chassis / BumpersFront / Rear Chassis / Bumpers

● HONDA HONDA - - 2 Dr / 4 DR HSAB2 Dr / 4 DR HSAB


QSS, LLC QSS, LLC







StampingsStampings

WeldmentsWeldments


QUALITY PROCESSESQUALITY PROCESSES

• MRBMRB− TRACEABILITYTRACEABILITY

• PPAP - PPAP - Fully Documented ProcessesFully Documented Processes− StampingsStampings− Welded Assy’sWelded Assy’s− Complete ProcessesComplete Processes

• GAUGINGGAUGING− AttributeAttribute− VariableVariable− RoboticRobotic− Set MastersSet Masters

• TOOL TRACKINGTOOL TRACKING− Documented 10 step processDocumented 10 step process


QSS, LLC QSS, LLC







StampingsStampings

WeldmentsWeldments


AUTOMATED ASSEMBLYAUTOMATED ASSEMBLYAA


QSS, LLC QSS, LLC







StampingsStampings

WeldmentsWeldments


STAMPINGSSTAMPINGS


QSS, LLC QSS, LLC







StampingsStampings

WeldmentsWeldments


WELDMENTSWELDMENTS

• Airbag Assembly’sAirbag Assembly’s− Passenger & Driver Side Assembly’sPassenger & Driver Side Assembly’s

• Chassis Sub Assembly’sChassis Sub Assembly’s− Welded Tube Sub-AssembliesWelded Tube Sub-Assemblies− Brackets w/Tube Nuts, Studs, Weld nutsBrackets w/Tube Nuts, Studs, Weld nuts

• Bumper Assembly’sBumper Assembly’s− Crash Cans, Tow HooksCrash Cans, Tow Hooks

• Chassis Assembly’sChassis Assembly’s− Front / Rear Chassis’s – Upwards 35 StampingsFront / Rear Chassis’s – Upwards 35 Stampings

• Rotating Fans & BlowersRotating Fans & Blowers− Up to 110” Dia. – Approx; 2 tonUp to 110” Dia. – Approx; 2 ton


QSS, LLC QSS, LLC







StampingsStampings

WeldmentsWeldments


CONTAINMENTCONTAINMENT

• Supplier Day Process MeetingsSupplier Day Process Meetings– MCN Costs, Containment, CA’sMCN Costs, Containment, CA’s

• Managed up to 50 suppliers / 170 ComponentsManaged up to 50 suppliers / 170 Components– RGA ProcessesRGA Processes– Product / Process reviewProduct / Process review– CA ApprovalCA Approval

• Contracted and Negotiated Third Party SourcesContracted and Negotiated Third Party Sources

• MRB Cage Set up – Chassis Module FacilityMRB Cage Set up – Chassis Module Facility– Full Traceability of ingoing / outgoing productFull Traceability of ingoing / outgoing product– Inspection, Approval processes, and retaggingInspection, Approval processes, and retagging

SOLUTION’S FOR PLANT START UP’S:SOLUTION’S FOR PLANT START UP’S:

• Personnel Training Personnel Training − Communization of policiesCommunization of policies

• Clear / Precise Instructions & DocumentationClear / Precise Instructions & Documentation− Visual AidesVisual Aides

• Proper handling of Scrap Proper handling of Scrap − Tracking, Reduction, Corrective ActionsTracking, Reduction, Corrective Actions

• Proper handling of ReworkProper handling of Rework− Work InstructionsWork Instructions

− Teardown / CorrectionsTeardown / Corrections

− Corrective ActionsCorrective Actions

− Traceability / Re-implementationTraceability / Re-implementation

• Supplier RejectsSupplier Rejects− Disposition, Cost Back(s)Disposition, Cost Back(s)

− Containment / Corrective ActionsContainment / Corrective Actions

WELD VALIDATION PROCESSESWELD VALIDATION PROCESSES(Closed Loop)(Closed Loop)

• Sampling PlansSampling Plans− ImplementationImplementation

− TrainingTraining

• ValidationValidation− DestructiveDestructive

• Corrective ActionsCorrective Actions− Tracking Tracking

− Rework / ReductionRework / Reduction

− Operator TraceabilityOperator Traceability

• DocumentationDocumentation− TraceabilityTraceability

DATA FORMATINGDATA FORMATING

• Verification of CMM ProgramsVerification of CMM Programs− Eliminate errors to printEliminate errors to print

• FormattingFormatting− Simplifying complex layoutsSimplifying complex layouts

− Reduction of large data files Reduction of large data files

− Applying CMM data to tooling enhancementsApplying CMM data to tooling enhancements

• Verification & Use of CMM FixturesVerification & Use of CMM Fixtures

qss business card 31609 a

Business

automotive industry

frayer86 lee

rear chassis bumpershonda

rear chassis modulesdcx

rear chassis modulesbmw

rear chassis2003 update

rear chassisdcx cs

dr hsab