reciprocating masses 1

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  • 8/9/2019 Reciprocating Masses 1

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    512

    BALANCE

    OF MACHINERY

    lhe speed

    at

    which the

    rotor

    is

    to operaie A

    snall

    unbalance

    of

    mass may

    be

    tolerable at

    lop

    speed

    srne

    the

    jnenia

    force represenling

    unbalance

    ma)

    be

    small.

    bur

    becau\e

    rhe

    unb.lan.ed

    lorce

    increasi'

    a'

    rhe

    square ol Lhe speed.

    lhe

    unbalance kansrnitted

    to

    the beaflngs

    may be Large at

    high speed.

    The

    rotor

    of

    a

    jet

    engne

    operalLng

    atgrealer

    than

    10,000 rpm, for

    example,

    nust be balanced

    to

    a

    high

    degree.

    Fo.

    such

    roto :,

    the

    individual

    compressor

    and

    turbine

    blades

    a.e

    balanced

    i. pairs at

    opposite locations

    on the

    rotor Ln such a way

    that,

    ifone

    blade is danaged,

    the

    pair is replaced

    to

    restore balance

    \.The

    p.incipl€ on wbich

    dlnamic

    balancing machines are

    based N

    sho*n in

    Fir

    I0.

    10.

    _De

    rotor

    to

    be dynamically baldced

    is supponed on

    flexible

    springs

    roror is

    ro

    lbe

    oscinatio;

    rhe

    is idro

    d the

    € mo

    sPrin

    oscrllat ilh

    wlnch

    of

    tes

    lhe

    idtant

    ial

    and the

    ampltudi is

    mardmum

    After

    the

    amounl

    and angllar posilLon of

    the

    unbalan@

    is read.

    the.otor 6 lenoved from

    the machine

    and

    mateiialis

    added

    by

    solderLng

    masses to

    i( o.

    is removed by

    d.illing

    holes As shovn

    in

    Fig r0

    10,

    nraterial is

    usually

    added

    or

    removed

    at lwo

    specific localions

    where

    il

    is not

    injur'ous

    to the

    rotor

    sudace- In

    electric notor

    armaiur€s, fo example, il is

    not

    llqals

    possible

    to add or

    renove

    malerialin the

    region

    of

    the

    electrical windings-

    Long

    rotors such

    as

    amarures,

    c.ankshafts, and

    jet

    engine.oto6 are balanced

    in machines

    of this

    kind

    It

    is

    often

    necessary

    to

    baladce

    a

    rotor that is too lalge to be handled in a

    balancing

    machine

    or to

    balance

    a

    rotor

    assernbled

    in

    its

    own

    beanngs

    Also,

    when

    a unii

    js

    being

    rebuilt,

    it may be rhpraclical to transpon

    lhe

    rotor back

    Io

    rhe

    .nop

    ior

    rcbalancin8.

    in ttch

    cjses

    ldd

    bala4148 nun

    be

    used

    Tne ilirial

    a."t"p*-,

    "r

    this.mthod

    or barancns_was

    tr::t,^11

    :Lri::.1:t]

    y-"j:

    BALANCE

    OF RECIPROCATING

    MASSES

    51II

    'iecentiescriptions

    of ttris

    nethod

    are

    gived bv Hirschhorn:

    and

    bJ Shisley:and

    10.5

    BALANCE

    OF

    RECIPROCATING

    MASSES

    FICURE

    1O.II

    Et

    Theane,

    DynrnicBalancinginlheFicld

    lda

    lJr,E /oattuloJ

    EnSk"tihslot

    Innaq

    rr

    Hi^chhom,

    Dlanid

    o/Mc.[ii.4

    Bah6

    and Noble Ne*

    York' 1963'p

    34

    rr

    J

    ShrgleylndJ

    I

    Urcke\Thea"oIitaAj'6orl

    M'd@irj-

    lLc€q

    +lill N'c'lqk

    lgm

    FIGURE

    IO.1O

  • 8/9/2019 Reciprocating Masses 1

    2/11

    "*.,(-.'.:-.,,)

    I

    I

    I

    514

    BAL"{NC€

    OF

    MACHTNERY

    BAI_ANCE

    OF

    REcrlRocAm{c

    MAssEs

    511

    conne.ting

    tbe

    engine

    btock

    to lhe

    supporting

    frane,

    the

    oscillations

    duo

    shaking

    couple may be

    isolated

    from

    the

    frane

    for

    cerrain

    shaking

    couph

    isu e

    10.12

    show

    a

    tygicat arregemenr

    of cran*.

    in

    a six{ylDder

    in-tino

    ln this engjne,

    (he

    crlnkr

    are

    fD(ed

    ar

    120. ro

    eactr

    otber as

    showD

    and

    cqank

    pans ale the

    same

    as to

    size, shape, aod

    weight.

    As

    shopn

    in tbo

    of

    Fig

    10

    12,

    the

    inertia force

    F

    of

    the individuar

    reciprocating

    masses

    aro

    al-.j

    ::.= tic lclowing

    equation:

    which

    M

    is the

    combined dailes

    Mr ald M4

    for a

    siDde

    g.liDder,

    a

    is

    th

    *

    I€ntth,

    , is

    rhe

    @mecting{od

    tength, @

    is rhe

    q€Dk

    algltar

    velcity,

    and

    is

    the

    craDt

    dgle

    trom l.D.c. (rop dead

    cf,Drer)

    Ar rbe

    table

    io

    FiB.

    10. U sho*r,

    rbe

    arratrtede

    otcrark

    for

    a sir_cltjrdcr

    .Dgine

    i5

    such

    rhar

    rhe reulranr or

    $e

    sn iDrnia

    for6

    is

    zro

    for tte plxition

    1::

    of

    the

    qekshalt

    CiveD

    by

    0r

    =

    20e. n

    may

    be

    shom

    thar

    de

    rEuhani

    is zro

    for

    a'l

    positions

    ol

    lhe

    crankshaft- Thus,

    no shaung foEe

    is

    transnined

    ro

    ftrj

    'r=oa777b

    *J,i

    €,'

    t20

    22$

    I

    t4C

    s

    260

    620

    +0

    904

    0 766

    -0_766

    -o

    t74

    +0

    ?66

    -0.940

    +0

    t7,1

    +0,174

    -0

    940

    +0_19t

    -0.235

    +0

    044

    -Q

    735

    +0191

    )=0

    +l

    l3l

    -0

    409

    -0

    721

    -0.722

    -o

    409

    +r

    l3l

    >=0

    +1450

    52s

    -925

    -925

    -525

    +t450

    t=0

    FIGURE

    10.12

    >=0

    t=0

  • 8/9/2019 Reciprocating Masses 1

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    516

    BAIANCE

    OF MACHINERY

    10.6 ANALYIICAL

    DETERMINATION

    "

    oF

    UNBALANCE

    Analyticdl

    merhods

    are arai

    aole

    lor

    the

    deler,nrnallon

    ot

    r}le unbalance

    or rhe

    \haking

    fo .c

    of

    a multicylind€r enginer'lhe

    nethod l€ad. r. sinple

    algebmic

    expressions

    which

    Bive

    the

    magnrlude

    and

    sense oi unbalan@

    as

    a

    tunction of

    crank

    positior

    8,-

    Cr€nk

    posirroD

    of

    a

    multicylinder ensine

    in

    rhe

    ensine cycle

    h

    given

    by tbe crank angle 6,

    of the fi61cyli.der

    as shown in Frg. 10.13.

    In

    au-

    tomotive engines,

    the

    first

    cylinder

    is.at

    thefrontend,

    aDd

    0,

    is

    measured

    clock'ri*

    in

    the

    direction

    of

    rolation

    when

    lie\{ed

    fron fie

    ftont end

    The followiag

    analyli.al

    derivatioD

    applies

    only

    lo intine iyp€s

    or engines

    in

    ehich

    dre cllinders

    are

    in

    line oD

    the

    same

    ide

    ofihe

    cradkshafi.

    The reciF

    r@ating

    nas

    M and

    the

    R/, ratio

    is the

    sane

    for each

    cylinder

    As

    shoqal.in

    Fig

    10

    13,8, ofthe

    first crank

    locares

    rhe clockwis€

    posirion

    of

    the

    dalcshaJt in Lhe elginE cycle,

    dr

    and

    0r

    de the

    fixed ansles of crdks

    2

    and

    3,

    resp€ctively, measured

    clockwise fron crark

    Alrhougl

    three

    cyliDders

    are

    shown;n Fig 10.13,

    any number of

    cylinders

    may

    be @nsidered-

    The

    inenia

    force Fof ady

    siven

    cyhnder at

    0

    is

    =

    M.R.,

    cos

    o + M

    f

    .,

    cos

    20

    The two rrght-hand

    tefms

    in Eq l0

    6 ale

    the

    li6r

    tko

    rems

    of a series,

    th.

    renaiiilrB terds

    ol

    which

    are

    uslally cons;dered

    negligible The firsr rerril

    (first

    ha.monic) is known

    as

    the primary

    force

    4

    and the

    second

    te.m (second

    harnonic)

    as

    the seconda.v fo.ce

    F..

    Thus.

    .

    F=F,+F,

    wle.e

    Fp

    =

    MRd'?

    cos

    0 and

    4 =

    (.R:/L)o,

    cos 2e

    /D

    M,ad:icdo+;cosro]

    The sumnrarion

    of the

    inertia

    forces ofa mullicylinde.

    engi.e

    is

    rhe

    resuiranr

    force

    or

    lhaki.g lorce

    S,

    \chich

    represenrs

    rhe unbalance:

    S=:F=:,ff+:4

    In some

    engines,

    rhe

    pnmaryforces

    may

    be balanced

    although

    rhe

    secondary

    fo.ces mal, nor

    The

    reverse

    may also

    be rhe

    case

    The equarion

    of

    unbalance

    ot

    p.imary

    torces is developed

    as follows,

    in

    whrch

    0

    =

    0r

    +

    O.

    I

    Fo

    =

    ; ,Y71":

    -.

    U

    =

    MRor

    :

    cos

    0

    =

    MRo: :

    cos

    (0r

    +

    d)

    =

    MRo':

    :

    IGs

    o,Xcos

    d)

    -

    Gin

    o,)Gin

    O)l

    ANALYTICAL

    DETERMINATION

    OF

    UNBAT"ANCE

    517

    cos e,

    and sin

    e'

    are constant

    ior

    all

    terms of rhe

    summatiori.

    :,

    4

    =

    MR@:lGc

    e)

    t

    (ms

    ,D

    - Gin

    0,)

    t

    GiD

    O)l

    The

    equahon

    of unbaldce

    of

    secondarv

    for€s

    is

    simila.

    in form.

    C,-tF'3=MRdiIi,cos€)

    =

    MRol[(cos

    oJ

    :

    (,

    cos

    d) -

    Gin

    0

    ):

    (d

    sin

    d)]

    a

    =

    MtL'

    11"*

    ze,; :

    td

    cos

    2+)

    - G;n

    20,)

    r

    (a

    sin

    2+)l

    q+c,

    ,r

    r,

    =

    M

    f

    "'tGos

    20,)

    :

    (cos

    20)

    - Gin

    2e,)

    :

    Gin

    2o)l

    (10.10)

    (10.9)

    (10.11)

    Il

    may

    b. seeo

    6om

    E4s

    10.

    of

    cmnks

    h a muldcylinder

    €nFne

    t

    si

    +,:

    cDs2d,

    ard:

    sin2O

    maY

    b€.one

    tuncrions

    onlY

    of

    er.

    lt maY

    for@,

    fie

    fouowing

    summations

    must

    all

    be

    zero

    /

    :@s0=0

    (10.6)

    tcos2$=0

    :stn26

    =

    0

    /

    Anorher

    mode

    olshaktng

    musl

    be

    mnsidered

    for

    multicyl'nde.

    engines Bv

    \ie$nq

    rhe

    ena

    ne

    o'

    f,e

    l0 ljfiontheside

    ir

    m"\

    be

    seen

    lhdL

    lhe

    line

    of

    action;i rhe

    r;ul,anr

    shdl,rne

    1o(e

    rn

    rhe

    a$o ol4ne

    mal nor liF

    on a I'ne or

    symneLrybetweentbemainbearings

    Moreover,the

    S nav he rhifline

    dxiallv

    tn

    rhe

    arial

    plane

    as a lunc

    eneine

    o'cillaesln

    an

    end

    ovet

    "nd

    'orarronalnod'

    be deternined

    fion

    the

    PrinciPle

    of moments

    tn

    ter

    and

    a

    secondarv

    momenl

    Ci.

    iD

    which

    moments

    ar€

    taken

    *ith

    respect

    to

    a

    refercn.e

    Dlane

    ar

    rhe fi'sr

    cylinder'

    In

    Ir8 l0 lJ .

    L

    rhe

    dr'ran(e from

    lhe

    'eferencr

    ;Lne

    ro

    rhe line

    of

    acrion

    or

    rhe

    inenra

    lor(e

    or

    "nl

    given

    cvlinder'

    (10,?

    (r0.r)

    (10.12)

    (10.13)

    The distanceax

    oftbe

    line

    ofaqion

    ofthe

    slrakingiolce

    S may

    be

    deler ined

  • 8/9/2019 Reciprocating Masses 1

    4/11

    518

    BA -ANCE

    OF

    MAC[m ER1

    from the rsultant

    moment

    C

    about

    rhe

    reference plaDe

    as

    fouowsl

    2 F,

    =

    4ry

    @s 20,

    S=>F,+>4

    r=a.@s20,

    =ffe.r-"ru,

    ANALyTTCAL

    DETERMINATToN

    oF

    UNBALANCE

    lll

    C

    '.s

    (10.14)

    (10.rJ)

    FIGUR

    IO.I.I

    IO

    ll and

    l0

    12:

    t

    (,

    @s

    d) =

    0(1)

    +

    a(-1)

    +

    8(

    1)+12(1)=0

    >

    (d

    sin

    {)

    =

    0(o)

    +

    a(0)

    +

    8(0)

    +

    12(0)

    =

    0

    >

    (, cos 2S)

    =

    0(l)

    +

    a(r)

    +

    80)

    + 120)

    :

    24

    :

    (, sm 2S)

    =

    0(0)

    +

    4(0)

    +

    8(0)

    + 12(0)

    =

    0

    B

    elel,na

    to Eq

    . .O

    'I

    tld

    L0

    2

    ir

    nay be

    an

    thar

    "

    s"'onda1

    m

    r_r'

    {]

    utour

    rtr"

    'eren"..

    p,.e

    ,na

    lhat

    rhe

    primarv momenr'

    irP

    /ero

    MR''')

    __

    C=q+C,=2t

    L

    @s

    tr\

    rhe

    nbatee.t offte r.ciprocarin8

    mas

    otrhe

    @nv.q-

    h r Fit.

    10

    14, in

    wh,cb

    the

    dants

    aE

    at

    l8{r. Dercmind

    I

    stcting @uple.

    .Sofufion. The

    hled

    eeies

    6

    de shown m

    Fig.

    tO.]4

    Ir

    shoutd

    b.

    notcd

    rhat.

    ahholstr

    6,

    and

    d,

    are /ero.

    rheu

    coqne funcrions are

    uniry

    and

    mur be

    taren

    inlo

    a@unr

    in

    ri.

    eguations thar

    deleimine trnbalance

    The foltowing

    summarjons

    are

    nade

    ro

    deremin€

    lle osb6

    $hich

    appar

    in the

    egualions

    of unbalance:

    :@sO

    =

    I I

    -

    I

    +

    I

    =

    0

    >sin6=0+0+0+0:0

    tos26=t+1+l+1=4

    :sin24=0+0+0+0=0

    By reie rng

    ro

    Eqs 10 9 and

    10 10,

    ir

    nay be seen

    that

    rhe

    primary

    forc*

    are

    balaned

    and that lhe

    sKndary

    locs are

    not:

    r

    4

    -

    Mx,{(@s

    0,x0)

    -

    Gin

    0,x0)l

    =

    0

    )

    t

    =

    l-

    t(cos

    2BL)ra)

    -

    (sin

    20J(0)l

    Equadoi

    10.15, *hich

    giles

    rhe

    shaking force

    enginc

    dafunctionof0,,

    is

    shoM

    ploued

    itr

    Fig-

    10.1

    for@ atre

    Gasiaplc

    hatuonicdrue sho*

    orcular

    The

    follo*ir8

    sunmarions give

    the.onstanrs which

    appty

    in

    theeooent

    equalios

    -2

    FIGUR

    10.15

  • 8/9/2019 Reciprocating Masses 1

    5/11

    520

    BALANCE

    OF

    MACHINERY

    The

    lhe

    of

    a;i.i of

    the shaldng

    fore s is

    deremined

    as

    fo oNs:

    C

    Z4(MR\11Lt 6\

    2a,

    r

    4(MA,U,/L)

    @s 2€,

    _

    flrd

    lin.

    ol

    actio

    of rhe

    shaking fore is

    @nstat

    si@

    ar

    is nor

    s

    tuncrion

    of 0,.

    Als,

    by

    iisshing

    thsr

    rhc

    lne or acrion

    of

    S is rhrouBh

    rbe

    enter

    of

    Faviry

    6t

    ihc

    engii;

    at

    d, =

    6

    rtr.. no

    dal

    shEkinC

    couple

    en\ts.

    A five{linder

    engiie

    ls sho\T

    in Frg.

    reset

    engrner

    whrle

    rhcling

    foLe\

    are bdtanced,

    ling

    couples

    are

    not

    balanced

    as

    vill be

    shown

    in

    E:amplc

    0.).

    AndtJdhe

    batau

    of

    the riveaylinder.nSrne

    shorn in

    Frs. ro.t7

    re

    arrve

    ro shakinq

    torc6

    and shakrns

    couDtcs.

    FIGURE

    1ll.I?

    Solution,

    Frcnttl

    10 l7

    the

    fixed

    ansles

    d

    are

    O,

    =

    28r

    From

    Eqs-

    10.9

    aid 10.10,

    :

    4

    =

    MRo)t(6s

    0,) >

    (6s

    d) -

    Gin

    0L) >

    Gin

    4)l

    ,{f,t:u.

    : f,

    t

    i(@r

    20,)

    :

    ro)

    7@)

    -

    hir

    20,)

    :

    (sir

    2d)l

    >s

    + =

    c6ff

    +

    @s 216' + coj 1.r4"

    +

    cos 72'

    +

    cos

    28tr

    -

    =

    I

    -

    0-8090

    -

    0.8090

    +

    0

    309{

    + 01090

    =0

    :

    sin

    O

    =

    sin

    Cr +

    si

    216'

    +

    sin

    144"

    +

    sin

    ?2'

    +

    sin

    28tr

    =

    0

    -

    05878 +

    058'A

    + 0951r

    -

    0.9511

    =0

    ANALYTICAL DETERMINATToN

    oF

    I,NBAI-ATJCE

    5 1

    4s

    I

    I

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    522

    IALiNCE

    OF

    MACTTTNERY

    I cos

    26

    =

    @s

    Cf +

    6s 432'

    +

    @s

    288. +

    cos 14-j.

    +

    cos 576"

    =

    1+

    03090

    + 03090

    -

    08090

    -

    o,8o9o

    =0

    :

    si

    2{

    =

    sin

    0'

    +

    sin 432" +

    sin 2a8. +

    sin 144. +

    sin 5?6'

    :0+0951r_09511

    +05876

    -

    05878

    r

    =0

    Tncre,op,

    s

    qn

    b€

    qen

    abov.,

    thc

    Firur}

    dd

    F@nddry

    tores aF

    bat ed

    Frod

    Egs.

    10 ll

    ad

    10,12,

    c,

    =

    MlRo{(6

    0J

    I

    (d

    6

    6)

    - Gii

    o,) r

    k

    sin

    d)l

    MR'.'

    .

    c,

    =

    -

    t-

    [i6

    ]0r):

    (d

    c rdr

    (srn

    :0

    r:

    t,

    rn )6)l

    IGc6d)=0(t)+ (

    0.6oc0)

    +%(-o6txr)

    +

    lz(o

    3oeo)

    +

    4d(0.3090)

    =

    _0

    264,

    >

    (d

    sin

    6)

    =

    00) + d(

    o

    s8?8)

    + 2"(+0

    5878)

    I

    3d(0

    9511)

    + 4,(

    -0

    951r)

    =

    0 3633d

    ;

    (,

    cos 2+)

    =

    00) + d(0

    3090)

    +

    2i(0

    3090)

    +

    34(

    _0

    E090)

    +

    4a(

    0.8090)

    -

    4 73gJo

    I(dsin24)

    =

    0(0)

    + d(0

    95t1)

    +

    2r(

    ogslD

    +

    t,(05876)

    +.{d(

    0.5878)

    =

    I 51892

    q

    .=

    MRa,l(cos

    0)(

    0.26a,)

    -

    (srn

    6,X-o

    363ja)l

    =

    Mno,c[-o

    2616

    B] +

    0,3633

    sin

    0,1

    .

    ,

    ,

    -

    j-

    l(6

    2e.)( a.7lo0,t

    -

    r$n

    ro.).

    l

    5j89d)l

    -r

    l-a

    ?lao coi

    ?0,

    +

    t.5i69.in

    20l

    ns

    10 Eqs

    10

    9, 10

    10, 1011, and

    1012 tusunerhat

    cylindcrs

    trrc b

    iq

    Ir.3. ShoR

    tbat

    the

    conventionalsix{ylinderengine

    ofFiI]

    l0,12isiF

    ANALYNC,AL

    DETERMINATICN

    OI

    UNIIA -ANCF 5"

    ,I

    itidn.1o

    show rhdr

    ,he.,\

    cYrnderrnsine

    ii in

    brlance,,,

    i\

    n.i

    (.

    Jry

    ro

    sho

    io

    lowing

    summdrion(

    are .e-o.

    F om

    I rg.

    10.12,

    rle

    fi/cd

    ane s

    r'

    1re

    6'=4,=r

    O:=+'=2a0'

    +,=d,:120.

    :s4=1

    i

    t-l-l+1=0

    \6

    \,5

    \6 \,5

    :sin+=0

    +-+--l-+0=0

    :6s2d:1- I

    l-l-i+1=o

    \/t

    '"5

    '"5

    \/1

    __+_r0=c

    :GcosO)

    =

    00)

    +

    b(

    i)

    +

    21,(

    l)

    +rr(

    )+4b(-4)

    +

    5b(1)

    =

    0

    / \6\ /\'/.r-

    :(dnns)

    =

    uro)

    +

    bl

    2

    /+rb\t

    +4bl-

    rJ+{b(o)

    =o

    )."(

    r("cos26)=0(1)

    +D(

    t+2b(-i)

    +3r(

    ,")+4b(

    i)

    +5b(1)

    =o

    \n

    'f

    ,rl.

    tll

    ) ,ar.a

    2dr

    0,0) ,1,

    ,

    I

    '

    -rl

    -,

    )* \

    .

    t

    /\A\

    +

    4b\

    2.1

    +5r(or

    =o

    \rF

  • 8/9/2019 Reciprocating Masses 1

    7/11

    524

    BALANCE

    OF

    MAClJINERY

    The shakins force

    of

    rhe

    niddle

    set

    of four cylinden

    in

    terms

    of 03 of

    the

    nlsi

    cylinde.

    in rle

    m'ddle

    set

    i

    ^

    '

    MR"]

    s,

    _,__

    ("s

    2er

    IjoweYer,

    sin@

    0

    =

    0r +

    27{P,

    ^

    .

    MR\}

    s,=a

    r

    cosz(q t

    27v)

    HR+}

    =

    _1

    r

    co6

    Ze,

    Sire S,

    =

    -S:,

    tbe

    resdteit

    shaking

    force is zero.

    Also,

    sine

    the

    lines

    of

    action

    of S, add

    S:

    ee

    cDiEidcnr at

    rbe

    ceote.

    of

    the

    engine, dere

    is rc

    a '.at

    shakiEgouple.

    Thur, [te r €

    six

  • 8/9/2019 Reciprocating Masses 1

    8/11

    l

    I

    l

    l

    I

    i

    I

    I

    I

    I

    I

    i

    526

    BAI_^NCE

    OF

    MACHTNERY

    The

    following

    summations apply

    to eithe.

    bank

    sin@ rhe

    fxed

    ansles

    S

    are

    the

    same

    for both

    banks:

    4,:4e

    00

    ,=0

    d,=e0"

    :@s+

    =

    0

    isin4

    Sr

    =

    18f

    =0

    : cos 20

    :

    (a

    cos

    C)

    t

    (a

    cos

    24)

    =0

    =

    -3a

    =0

    -

    rsin26

    =

    0

    :Gsi.4)

    =

    -d

    :(dsin&)

    =

    0

    10.20.

    rr0.

    l

    CR

    C,

    tan (8,

    +

    .y)

    =Co

    CL

    _cR

    CL

    CR

    C.

    tan

    0r

    CL

    +

    CR ran

    €,

    Subsrrruiron

    of the values

    of

    C.

    and

    CR from

    Eqs l0

    16 and

    10 17

    eives

    1

    1 =

    198

    43'

    (Lhird

    quadran )

    resulranl

    a{ial

    sha

    kine

    coufh

    e$ ,an,

    unba

    ded d

    a

    co",'".,",,.*,,".,

    ,iii;::#i,;i*Tiii,J

    I and

    4-

    As

    shown, rhe €ngine

    is complerely

    balanced

    by

    rhe

    introducrion

    ol0

    balancingcouple

    C.,

    rhe

    equilibranrofC,

    in rhe

    torm

    ofrwo

    counteNeighk

    sucll

    $n.22)

    C.

    =

    MRo:[-3a

    @s

    0, +

    a

    sin

    0r] (10.16)

    For

    fte

    risht

    bank,

    rhe

    crank

    angle

    of the

    fiBt

    cylinder

    is

    -(p

    €,)

    =

    Or

    _

    p

    =

    o+:jgrThe

    axial

    shakins

    couple

    CR for

    lhe righr

    bank

    is

    Ck

    :

    MRoz[-3d

    cos

    (0,

    ,

    90)

    +

    a sin

    (0,

    -

    eo)]

    =

    MRu:[-Ja

    sin

    0, d

    cos

    e,]

    )

    (10.17)

    .

    V

    ENGINES

    .

    Since

    tle couples

    C.

    and

    Cr

    are

    in axtalplanes

    at 90"

    as

    shown

    in

    Fis

    1

    nagnitude

    of the

    resultanr

    couple C

    6

    C=\/(-,+c"^

    ubstitutiotr

    of the values

    of

    C.

    and

    Cx

    from

    Eqs. t0 16

    and

    10

    t?

    gives

    c

    =

    ..ii

    ua.,"

    h

    may

    be

    s9€o

    that

    the resuhant unbalanced

    coupte

    of the

    V,8

    engine

    is in(

    pendent

    of €,

    4nd

    Ls

    derefore

    consran(

    in nagnitude

    for aI

    anguta?-posirion;

    the

    darlshalt-

    The

    ardat

    plane

    in

    which

    the

    resqlrant

    oupte

    L

    Ues^;

    gi,en

    d'e

    angle

    d

    measued

    clockwi5e

    from

    rhe ptane

    of

    the

    lefr bank

    as

    shoq;

    in

    I

    It

    may

    be

    seen

    ihat a is a

    funclion of

    O,

    and

    rhat

    rhe vecror

    C

    rotates

    vid

    th

    engine

    crankshafr. The

    angle

    that

    C

    makes

    with

    the

    first

    clank is.y,

    Fhich

    nrll

    be

    dete.mined

    as

    follows,

    since a

    =

    €,

    +

    .y:

    FIGURE

    10.?O

    c.

    =

    F,

    = -\nO

    MR-'o

  • 8/9/2019 Reciprocating Masses 1

    9/11

    52t

    BALANCE

    O' MACHINERY

    RIGHT

    BANK

    LEFT

    BANK

    Cylinders

    1,

    3,5

    Cylinders

    2. 4,

    6

    (No

    I

    reference

    c_1,lrnder)

    (No.

    2

    .eference

    cyti.der)

    4,,=

    0'

    o2=

    0.

    =

    210"

    di =

    240.

    6j

    =

    120'

    d6

    :

    120"

    FTGURE

    10.22

    V

    ENGINES

    529I

    From Eqs

    10.9

    and 1010,

    :

    Fp

    =

    MlRoz(cos

    0,)

    r

    (cos

    S)

    _

    Gin

    €,)

    :

    Grn

    +)l

    MR'''1

    2

    f,

    -

    -l-

    l(cos

    20,)

    : r€s

    26)

    _

    (\in

    2€,)

    :

    {srn

    20,

    Right Bank

    :

    cos

    6

    =

    cr"

    [P

    +

    cos

    Z4{F

    +

    cos

    12ff

    =

    I

    -

    0J

    -

    05

    =0

    I sin

    d

    =

    siD 0'

    + sir

    2ff +

    sin 120,

    =0-0866+0866

    =0

    >

    cos 2+

    =

    cos

    0.

    + cos

    480"

    +

    cos

    2:10.

    :1_05

    05

    =0

    t

    tin 2+

    =

    sin 0' +

    sin

    480'

    +

    sin

    240.

    =0+0866

    0866

    =0

    Lei

    Bank

    Icos4=s

    Isind=0

    :cos2S =

    0

    :sii26=0

    Tlererore.

    rhe

    pnmat

    and

    scondaryshakingforces

    are batanced

    for borh

    banks

    Shaking

    Couples

    From

    Eqs.

    l0 I1 and

    10

    12.

    cp

    =

    MRo:{Gos

    0,): (o

    cos

    +)

    -

    Gin

    0,)

    :

    (d

    sin

    O)l

    c =

    ftt-'

    :e,l

    :

    f.,:os

    20)

    Grn

    20,)

    : (d

    sin

    2d)l

  • 8/9/2019 Reciprocating Masses 1

    10/11

    530

    EAI-ANCE

    OF MACIIINERY

    RErl

    Br.k

    (0r

    reference

    angle):

    :

    (d cc

    0)

    -

    0(1)

    -

    a(0 5)

    -

    2a(0.s)

    :

    (a

    sin

    d)

    =

    0(0)

    -

    "(0

    866)

    +

    2a(0 866)

    =

    >

    (a

    cor 2d)

    -

    0(l

    )

    4(0 5)

    -

    2,(0 5)

    .

    :

    (,

    sin

    2dr

    *

    0(0)

    -

    a(0.166)

    -

    2a(O

    S) -

    Left

    Bank

    (+z

    rcfercDcE

    ande\

    L

    (a

    cos

    4)

    =

    1.5d

    :

    (a

    si

    0) =

    +0.8{,64

    :

    (d

    @s

    20)

    =

    -1.5d

    :,

    (a

    sin 20)

    =

    -0.866d

    Right

    Bank

    -

    l.5o

    +

    0.866a

    q

    =

    MRo:tGd

    €)(

    15,)

    - Gin

    €,)(0.8664)l

    .

    =

    MRolal(

    r.5

    cos

    e,)

    -

    (0

    866

    en 0,)l

    1-

    -

    M8'-111so,.2e

    11-t

    5d)

    (srn

    le

    )t-0

    8oo4rl

    -'t''

    -

    R'e 1,

    1 s .or:0,;

    ,

    (o.8oo

    sn )grj

    t'

    Lefr Bank

    (wherc

    0,

    :

    0, + 90)

    C,

    =

    MR61a[-r.5

    @s0,

    -

    0.866 sin

    0,]

    =

    MRod[

    r.s ms

    (0, +

    90")

    -

    0.866

    sin

    (0,

    + 90")l

    =

    MRola[-l.s

    (-sin

    E)

    -

    0

    866

    (cos

    0,)]

    C,

    =

    MR@?o[1.5

    sin

    0r

    -

    0

    866 cos 0'l

    c,

    -

    MR:d'aI

    Ls

    cos 2€:

    r

    o.8bo

    sin

    2eJ

    'r'

    ,?,,Ii.*iL1i|,Li #"*

    "Buick\

    Ncw

    Even

    Firins

    ec v'6 E

    ene

    " sAE

    r{rnr

    V

    ENGINI4

    r,

    =

    -L-11.5

    cos

    26r

    -

    0

    866

    sb

    20J

    ,

    A5

    c"ri

    be

    srer-froD

    rh.

    alalFis

    above,

    tb.

    pm:rt

    d

    s€.od.t

    rry

    tor6

    ar€

    balanred

    for

    each

    t-t .

    Ho-**,

    ,r,"

    i.i-,,y

    ard

    s€.Dndar,

    dr

    b3dly

    our

    or

    balaoa

    for

    u",r

    r""r..

    "nJ,r.,.ri

    "

    oo

    ",y

    or.r"ry

    lnis

    a

    was

    doDe

    tor

    rhe

    V,8

    encine

    -;"ddr,i;;

    ;;'#qu" ,;'"lli',r,"

    u",-*

    "r,r,.

    i.,€nia rorce

    and

    oi rne

    v-o

    engne,

    rs

    irrerenirg

    ro

    onsider

    rhe deyetopEeDt of rhat

    dd_rbe p,obreh

    encoudre*d

    ;;

    ;';;;;;;;.q"e rariar,on du€

    ro

    config rarion.

    A

    VSenBine

    wa\drletopcd

    in

    t9o2

    br

    Buict

    wirh

    a

    lhreerlhrodc,n

    l

    spaced llu"

    apdn

    as shown

    in

    rig.

    t0.22

    Tiis

    design

    "irt

    a

    firiig

    oilcr 0l

    5-4-3 2

    sives

    uneven

    inrerva,

    "i

    *""t.l"ri

    i.tJ.,'" .f 150._90._-150._,

    90'tetweei

    cylrnder

    firings

    which

    .esutrs

    in a

    high fluctuaring

    output

    ,

    As.a

    relulr

    or

    lhe

    fuet

    .risrs

    in

    l97l_1974.

    l]le

    Buick

    v.6

    engrnc

    w

    t

    'rodLced;n

    lo/5 ds

    a

    means

    of

    improvinB

    fuet

    e@nomy I*esmoorh

    o

    t

    trerc \a,

    inp,o,ed

    by

    v/i*,g.i.r

    .,.i,i

    pi

    ii.,"

    ,;.ruded

    rnsrc

    or

    lul

    rrrrcw

    sa.

    ddraned

    15"

    tor

    rhe

    cvl,ndp,.

    "i"".i..r ".a

    *,".a-.a

    rS,fi

    qlindeD

    of

    rhe

    orher

    bank.

    Thir

    p;od

    rltra

    c\liode's

    .The

    resulr

    $"s

    "

    smo;rher

    l;

    u/l

    Tlis engine

    was

    disconr;nued

    in

    196?

    earlier c.ankshair

    desrSn.

  • 8/9/2019 Reciprocating Masses 1

    11/11

    532

    BAI,ANCE OF MACHINERY

    BALANCE

    OF

    FOUR.BAR

    TINKAOFJ

    533

    es

    offour

    and

    six

    cylindem

    arecomjrotrty

    applicarrons.

    An

    eighrcylinder

    opposed

    Figures

    10.24

    and

    10 25

    show

    rtetrinder

    ,lTangemar

    for

    ihe

    four-cyrrnder

    and six-cylinde.

    opposed

    ensines

    FIGUR

    IOI4

    10.9 OPPOSED

    ENGINES

    As

    shown

    in Fig- 10 23, the

    opposed cngrne

    consisLs of lwo

    banks

    of cylinders,

    or

    two

    inli.e

    engines

    oo opposite

    sides of

    the

    crankshaft

    in a

    common

    horizonral

    plane

    The

    opposed engine is

    a special

    case

    of

    the

    V

    ensine

    rD

    which

    P

    =

    180'

    and

    rhe

    dete.m;nation of balane or

    unbalance

    may be

    dade

    as h V

    engines.

    The

    resultant

    sbaking

    fofce

    S

    and the resultant unbalanced

    axial

    momenr

    C

    lie

    10.10

    BALANCE

    OF

    FOUR.BAR

    LINKAGES

    l.

    Equivalent

    toral

    mass

    Ma+Ms=M1

    2.

    €quivalenr

    mass

    cenler

    MAIA

    MBLS

    =

    O

    3.

    Equivalenr

    moment

    of rne

    a

    M^l1a

    +

    Mstls

    =

    I

    FIGURE

    10.25

    L

    FIGURE

    10.26