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Talbot Talbot

Product Guide

Talbot Pushfit Product Guide

Contents

How Talbot Pushfit Works

TalbotAll it takes is a little push!

1

How Pushfit Works 1

Talbot Pushfit - The Fitting for Water Pipe 2

Talbot Grippa - The Universal Service Connector 3

Talbot Pushfit Installation 4

UPE Mains Fittings 11

UPE Mains Connections Installation 12

Product Range

Talbot Pushfit 5 > 10

UPE Mains Connections 13 > 14

Technical Information 15 > 16

1. After insertion of the pipe, with the components at rest, the ‘O’ ring provides the water seal andthe grip ring is ready to resist any pull out.

2. Water pressure forces the ‘O’ ring against the grip ring pushing both components down thetaper of the fitting creating an excellent pressure seal on the pipe.

3. As the water pressure rises, the ‘O’ ring is forced further down the tapered body towards thegrip ring, increasing the sealing pressure against the pipe and body.

4. In negative pressure conditions the ‘O’ ring remains in its original seating position andprovides an effective vacuum seal.

1 2 3 4

Talbot Pushfit - The Fitting for Water Pipe



2

The Talbot Pushfit connection is a tried and tested method of connecting low, medium and high density metric polyethylenewater pipe from 16mm to 63mm.

Benefits

User Friendly

The Talbot Pushfit fitting is quick and easy to use with no nuts to leave undone - simply push thepipe into the fitting.

Stronger than the Pipe

The fittings grip and seal on the pipe increases with water pressure and tensile load. This meansthat the PE pipe will burst or neck before the connection fails. The Talbot Pushfit fitting ispressure rated PN16.

Tough and Robust

Talbot Pushfit fittings are manufactured from high performance materials for resistance todistortion and corrosion and for strong threaded connections.


3

Talbot Grippa Universal Service Connector

Benefits

The Talbot Grippa is a universal fitting that connects onto a wide variety of existing lead,galvanised iron and copper pipes with no change of components. The range consists of justthree fittings which suit all metal pipes with outside diameters of 15mm to 34mm.

Universal

One fitting securely connects onto copper and galvanised iron service pipes.

Simple to Install

Simply push the pipe into the fitting and tighten, no loose assembly of components or specialpreparation of the pipe or cutting of threads.

Cost Effective

With only three fittings covering the majority of copper and galvanised iron pipe sizes, stock isdramatically reduced.

Universal Grip Ring

Universal Seal

PE End

Code Pushfit End Universal End OD Range Suitable For

1410112 20mm PE 15 - 21mm 1/2” Galv.

3/4” Copper

1410114 20mm PE 21 - 27mm 3/4” Galv.

1” Copper

1410113 20mm PE 27 - 34mm 1” Galv.

11/4” Copper

1410119 25mm PE 15 - 21mm 1/2” Galv.

3/4” Copper

1410122 25mm PE 21 - 27mm 3/4” Galv.

1” Copper

1410121 25mm PE 27 - 34mm 1” Galv.

11/4” Copper

Range Information

Universal End



4

Pushfit Assembly and Dismantling Instructions

Pushfit Assembly Instructions

User experience indicates that Pushfit fittings cope better with adverse site conditions than compression fittings. However if a connection failure occurs please check that:

• The pipe has been pushed fully home. • The ‘O’ ring or the grip ring are not damaged.

• Correct components have been used. • Pipe is not excessively scored at the sealing area.

1. Bevel the pipe.

2. Push the pipe fully into the fitting with a slight twist.

3. Ensure that the pipe passes two points of resistance and is fully seated.

Pushfit Dismantling Instructions

1. Slide extractors home and withdraw the pipe.

2. Extract the grip ring with a screwdriver. Do not re-use the grip ring.

3. Extract and inspect the ‘O’ ring - replace it if damaged.

4. Insert a new grip ring by forming a figure ‘6’ and pressing it in.

5. Ensure the grip ring is inserted the correct way round.

1 2

Grippa Assembly Instructions

Set out below are the assembly instructions for the universal end of the Grippa fitting. Forinstructions on how to assemble the Pushfit end of the connection please refer to the Pushfitassembly instructions shown above.

1. Cut the pipe square and ensure it is clean, round and within tolerance. Scrape off any loosepaint or deep scratches.

2. Push the universal end of the fitting onto the pipe, PAST the first point of resistance and UP TOthe second.

3. Hand tighten the nut on the PE end.

4. Tighten with a spanner or wrench a further 11/2 turns.

3

4 5

1 2

1 2 3 4

3



5

Joiner - PE x PE

Code Size

1410233 16mm

1410101 20mm

1410102 25mm

1410103 32mm

1410104 40mm

1410105 50mm

1410106 63mm

Reducing Joiner - PE x PE

Code Size

1410263 20mm x 16mm

1410107 25mm x 20mm

1410108 32mm x 20mm

1410109 32mm x 25mm

1410232 40mm x 25mm

1410110 40mm x 32mm

1410111 50mm x 20mm

1410115 50mm x 25mm

1410116 50mm x 32mm

1410237 50mm x 40mm

1410118 63mm x 20mm

1410120 63mm x 25mm

1410123 63mm x 32mm

1410238 63mm x 40mm

1410117 63mm x 50mm

Grippa - The Universal Service Adaptor

Code Size

1410112 20mm x 15-21mm

1410114 20mm x 21-27mm

1410113 20mm x 27-34mm

1410119 25mm x 15-21mm

1410122 25mm x 21-27mm

1410121 25mm x 27-34mm



6

End Connector, Pushfit - PE x Male Threaded

Code Size

1410226 16mm x 1/2” MI

1410227 16mm x 3/4” MI

1410124 20mm x 1/2” MI

1410125 20mm x 3/4” MI

1410126 25mm x 1/2” MI

1410100 25mm x 3/4” MI

1410224 25mm x 1” MI

1410137 32mm x 1/2” MI

1410129 32mm x 3/4” MI

1410128 32mm x 1” MI

1410225 32mm x 1 1/4” MI

1410130 40mm x 1 1/4” MI

1410264 40mm x 1 1/2” MI

1410265 40mm x 2” MI

1410131 50mm x 1 1/2” MI

1410266 50mm x 2” MI

1410132 63mm x 2” MI

Tank Connectors - PE x Male Thread (Complete with nut and washers)

1410192 25mm x 3/4” MI

End Connector, Pushfit - PE x Female Threaded

Code Size

1410260 16mm x 1/2” FI

1410134 20mm x 1/2” FI

1410267 20mm x 3/4” FI

1410135 25mm x 3/4” FI

1410261 25mm x 1” FI

1410138 32mm x 1/2” FI

1410133 32mm x 3/4” FI

1410136 32mm x 1” FI

1410231 32mm x 1 1/4” FI

1410230 32mm x 1 1/2” FI

1410139 40mm x 1 1/4” FI

1410229 40mm x 1 1/2” FI

1410140 50mm x 1 1/2” FI

1410262 50mm x 2” FI

1410141 63mm x 2” FI

End Cap, Pushfit - PE x Blank

Code Size

1410268 16mm

1410149 20mm

1410150 25mm

1410151 32mm

1410152 50mm

1410153 63mm


Connector, Pushfit - PE x Copper

Code Size

1410142 25mm x 1/2" Copper

1410143 25mm x 3/4" Copper

Elbow (90°) - PE x PE

Code Size

1410274 16mm x 16mm

1410154 20mm x 20mm

1410155 25mm x 25mm

1410156 32mm x 32mm

1410157 40mm x 40mm

1410158 50mm x 50mm

1410159 63mm x 63mm

Elbow (90°) - PE x Male Thread

Code Size

1410160 25mm x 3/4" MI

1410215 32mm x 1" MI


7

Elbow (90°) - PE x Female Thread

Code Size

1410269 16mm x 1/2" FI parallel




1410165 32mm x 1" FI parallel

1410166 50mm x 1 1/2" FI taper

1410167 63mm x 2" FI taper



8

Wall Plate Elbows - PE x Female

Code Size

1410168 20mm x 1/2"

1410169 25mm x 1/2"

1410234 25mm x 3/4"

Tees, Equal - PE x PE

Code Size

1410259 16mm

1410170 20mm

1410171 25mm

1410172 32mm

1410173 40mm

1410174 50mm

1410175 63mm

Tees, Un-Equal - PE x PE x PE

Code Reducing Tees Enlarging Tees

1410270 25mm x 25mm x 16mm

1410178 25mm x 25mm x 20mm

1410176 20mm x 20mm x 32mm

1410179 32mm x 32mm x 20mm

1410177 25mm x 25mm x 32mm

1410180 32mm x 32mm x 25mm

1410182 63mm x 63mm x 25mm

1410181 63mm x 63mm x 32mm

Tees, PE x PE x Female

Code Size

1410275 16mm x 16mm x 1/2"FI

1410183 20mm x 20mm x 1/2" FI

1410184 25mm x 25mm x 1/2" FI

1410185 25mm x 25mm x 3/4" FI

1410186 32mm x 32mm x 1" FI

1410187 50mm x 50mm x 1 1/2" FI

1410188 63mm x 63mm x 2" FI


Stop Tap, Plastic - WIS 4-23-04

Code Size

PE x PE

1410189 20mm

1410190 25mm

1410191 32mm

FI X FI

1410271 16mm

1410272 20mm

1410273 25mm


9

Repair Connectors - PE x PE

Code Size

1410221 20mm

1410222 25mm

1410223 32mm

Swivel Converters x Pushfit x Female Thread

Code Size

1410193 20mm x 1/2” FI

1410194 20mm x 3/4” FI

1410195 25mm x 1/2” FI

1410196 25mm x 3/4” FI

1410197 25mm x 1” FI

1410198 32mm x 1” FI

1410199 32mm x 1 1/4” FI

Extractors - Plastic

Code Size

1410200 20mm

1410201 25mm

1410202 32mm

Note: Although no dedicated 16mm extractors are available it is possible to use the 25mm plastic extractor

‘wrapped’ around the pipe and inserted to remove 16mm pipe from 16mm PE fittings.

Note: The stub end of the convertor can be inserted into any appropriately sized Pushfit fitting to create a female

threaded fitting with rubber end seal. Warning: Once inserted into a Pushfit fitting the convertor can not be

removed.



10

Extractors - Metal

Code Size

1410203 20mm

1410204 25mm

1410205 32mm

1410206 40mm

1410207 50mm

1410208 63mm

Bevellers - Metal

Code Size

1410235 16mm

1410209 20mm

1410210 25mm

1410211 32mm

1410212 40mm

1410213 50mm

1410214 63mm

Note: Pipe must be bevelled before insertion to prevent damage to ‘O’ ring.


Mains Connections for Rigid pipes 40mm > 300mm

11

How the Universal Fitting Works

The Rilsan Nylon II coating offers excellent impact and abrasion resistance. This durable coatingremoves the need for further on site protection and gives the fitting an excellent installed life span.

The captivated mild steel bolts are fully coated in Rilsan or Sheraplex to WIS 4-52-03.

PVC end caps are fitted on the bolt threads for additional protection during transit. Other boltmaterials are available on special request.

1. To install the fitting loosen the bolts and slide the fitting over theend of the pipe.

2. Once the fitting has been correctly positioned, tighten the boltsevenly in a diametrically opposing sequence to a torque of 61-68Nm (45- 50lb.ft). As the bolts are tightened, the gland ring(s)is drawn in, compressing the rubber seal(s) around the pipe,creating a leak free connection.

Corrosion Protection

1 2

UPE Universal Fittings

Talbot UPE fittings connect all rigid pipe materials in any combination. New wider tolerances now available offer more stock savings, greater flexibility of application and easier productidentification. These products suit pipes from 40mm to 300mm and offer the added benefit of a wide size tolerance enabling one product to fit a range of pipe sizes and materials of the sameor different nominal bores.

Universal

One fitting connects onto a variety of rigid pipe material and sizes.

Simple to Install

Simply push the fitting onto the pipe and tighten the fasteners, no loose assembly of componentsor special preparation of the pipe. All fittings, are supplied assembled and ready for use.

Benefits

UPE Engineered Fittings

The UPE range of Engineered fittings is available in sizes from 350mm to 2200mm and willconnect all rigid pipe materials. These fittings are manufactured to suit the customers exactrequirements and are supplied fully assembled with a manufactured tolerance of +5mm and -6mmfrom the specified outside diameter.

Manufactured to customers exact specification

Available in a range of flange adaptors and stepped and equal couplings for all common rigid pipematerials from 350mm to 2200mm.

Simple to Install

Simply push the fitting onto the pipe and tighten the fasteners, no loose assembly of componentsor special preparation of the pipe. All fittings, are supplied assembled and ready for use.

Note: UPE fittings above DN300mm are not generally stocked by Reece but are available onrequest. Please allow 10-12 weeks for delivery.

Benefits

Fittings for Rigid Pipe

Mains Connections for Rigid pipes 40mm > 300mm

12

Installation Instructions

Flange Adaptors

Preparation

Select the correct type and size of fitting for the situation and ensure that the pipe to be connected to is clean, round, free fromdeep scratches, scores or general imperfections that may prevent an effective seal. Also ensure that the relative angle of the twopipes conforms to suggested maximum for couplings of +/- 6°.

Preparation

Select the correct type and size of fitting for the situation and ensure that the pipe to be connected to is clean, round, free fromdeep scratches, scores or general imperfections that may prevent an effective seal. Also ensure that the relative angle of the pipeto the flange conforms to suggested maximum for flange adaptors of +/- 3°.

Assembly

1. Slide the fitting over one of the pipes to be connected.

2. Line up the other pipe end (ensuring that a setting gap of approximately 10mm - 18mmis maintained).

3. Mark the pipe to ensure accurate location of the fitting over the setting gap.

4. Locate the fitting using the marks and, to ensure an even fit, tighten the fasteners in adiametrically opposed sequence to a torque of 61- 68Nm (45- 50lb.ft).

Assembly

1. Slide the fitting over the plain ended pipe to be connected.

2. Line up the pipe end with the flanged pipe and insert a suitable gasket between the matingflanges (ensure that a setting gap of approximately 10mm - 18mm is maintained).

3. Bolt the flanges together ensuring the gasket remains in place.

4. Tighten the flange adaptor retaining fasteners in a diametrically opposed sequence to a torque of61- 68Nm (45- 50lb.ft).

All UPE fittings are supplied ready assembled and pre lubricated allowing for efficient installation on site.

Couplings

retaining fixings

setting gap (approx10-18mm)

N.B. UPE Universal couplings and flange adaptors are not fully end load restrained, please ensure adequaterestraint is provided. These fittings are not suitable for use on PE pipe.

retaining fasteners

flange gasket1 2 3 4

1 2 3 4


13

UPE Mains Connections Product Guide


Flange Adaptors - UniDap - Universal Flange Adaptors (40 to 300mm)

Code Nominal Pipe Diameter (NPD) Tolerance (mm)

1021874 3”/80mm 84 - 106

1021875 4”/100mm 108 - 131

1021877 5”/125mm 131 - 154

1021876 6”/150mm 159 - 184

1021883 8”/200mm 219 - 234

1021889 10”/250mm 273 - 290

1021891 12”/300mm 315 - 331

1021984 12”/300mm 324 - 338

1021893 12”/300mm 335 - 348

Code Nominal Flange Diameter (NFD) Nominal Pipe Diameter (NPD) Tolerance (mm)

1021879 8”/200mm 7”/175mm 183 - 208

1021887 10”/250mm 9”/225mm 242 - 262

Flange Adaptors - UniDap - Universal Stepped Flange Adaptors (40 to 300mm)

Couplings - UniCup - Universal Straight Couplings (40 to 300mm)

Code Nominal Pipe Diameter (NPD) Tolerance (mm)

1021863 1 1/2”/40mm 44 - 60

1021865 2”/50mm 60 - 72

1021864 2 1/2”/65mm 75 - 84

1021866 3”/80mm 84 - 106

1021867 4”/100mm 108 - 131

1021868 6”/150mm 159 - 184

1021918 5”/125mm 139 - 159

1021920 7”/175mm 183 - 208

1021921 8”/200mm 219 - 234

1021923 9”/225mm 242 - 262

1021924 10”/250mm 273 - 290

1021925 12”/300mm 315 - 331

1021926 12”/300mm 335 - 348

Standard Fitting with Stainless Steel Bolts

1021914 3”/80mm 84 - 106

1021915 4”/100mm 108 - 131

1021919 6”/150mm 159 - 184

1021922 8”/200mm 219 - 234

Note: UPE fittings above DN300mm are not generally stocked by Reece but are available on request. Please allow 10-12 weeks for delivery.

Straight Couplings are used in new pipe laying or for repairing old pipes. Couplings are also used where ground settlement is expected because oftheir ability to take angular deflections. They also allow for thermal expansion as pipes may move in and out +/-10mm.

Flange Adaptors are used for installing flanged equipment into a new or existing pipeline. Because they can be slipped along the pipe they give workingroom to install new gaskets and equipment in the future.

Stepped flange adaptors perform the same function as flange adaptors. They are used where the nominal flange size is different to the nominal pipe size.

Couplings - UniCup - Universal Stepped Couplings (40 to 300mm)

Code NPD 1 Tolerance 1 (mm) NPD 2 Tolerance 2 (mm)

1210206 2”/50mm 60 - 72 2 1/2”/65mm 75 - 84

1210207 2 1/2”/65mm 75 - 84 3”/80mm 84 - 106

1210208 3”/80mm 84 - 106 4”/100mm 108 - 131

1210209 5”/125mm 131 - 154 6”/150mm 159 - 184

1210211 4”/100mm 108 - 131 5”/125mm 131 - 154

1210218 4”/100mm 108 - 124 5”/125mm 125 - 140

1210212 7”/175mm 192 - 208 8”/200mm 219 - 234

1210213 8”/200mm 219 - 234 9”/225mm 242 - 262

1210214 9”/225mm 242 - 262 10”/250mm 273 - 290

1210216 10”/250mm 265 - 280 10”/250mm 284 - 297

1210217 12”/300mm 315 - 331 12”/300mm 335 - 348

NPD - Nominal Pipe Diameter


UPE Mains Connections Product Guide

14

Range - Universal Stepped Couplings

Description Tolerance (end 1) Tolerance (end 2) Code Comment

50mm / 2” x 65mm / 2 1/2” 60 - 72mm 75 - 84mm 1210206 Connects 50mm S1 PVC to AC, 75mm Cu & 65mm PVC

65mm / 21/2” x 80mm /3” 75 - 84mm 84 - 106mm 1210207 Connects 65mm PVC & 65mm Cu to 80mm PVC & 100mm Cu

80mm / 3” x 100mm / 4” 84 - 106mm 108 - 131mm 1210208 Connects 80mm PVC & 100mm Cu to 100mm PVC S1, S2 & DI

100mm / 4” x 125mm / 5” 108 - 131mm 131 - 154mm 1210211 Connects 100mm PVC S1, s2 & DI & 65mm Cu to 150mm Cu

125mm / 5” x 150mm / 6” 131 - 154mm 159 - 184mm 1210209 Connects 150mm Cu to 150mm PVC S1, S2 & DI

300mm / 12” x 300mm / 12” 315 - 331mm 335 - 348mm 1210217 Connects 300mm PVC S1 to PVC S2 & DI

Range - Universal Couplings and Flange Adaptors

Description Pipe Size Coupling Flange Comment Flange TableCode Adaptor

Table A (NP16) Table D (NP16) Table E (NP16)Code

40mm / 11/2” 44 - 60mm 1021863 - Suits 50mm copper - - -

50mm / 2” 60 - 72mm 1021865 - Suits 50mm S 1 PVC & GI - - -

65mm / 21/2” 75 - 84mm 1021864 - Suits 65mm S 1 PVC & 80mm Cu - - -

80mm / 3” 84 - 106mm 1021866 1021874 Suits 80mm S 1 PVC & DI + 100mm Cu Y Y Y

100mm / 4” 108 - 131mm 1021867 1021875 Suits 100mm S1/ S2 PVC, DI & AC Y Y Y

*125mm / 5” 131 - 154mm 1021916 1021877 Suits 125mm S 1 PVC Y Y Y

150mm / 6” 159 - 184mm 1021868 1021876 Suits 150mm S 1 / S2 PVC, DI & AC Y Y Y

*175mm / 7” 183 - 208mm 1021920 1021879 Suits 175mm S2 PVC / DI Y Y Y

200mm / 8” 219 - 234mm 1021921 1021883 Suits 200mm DI / S 1 PVC & S 1 PVC Y Y Y

*225mm / 9” 242 - 262mm 1021923 - Suits 225mm S 1 / S2 PVC, AC & DI - - -

*250mm / 10” 273 - 290mm 1021924 1021889 Suits 250mm S 1 / S2 PVC, AC & DI Y Y N

*300mm / 12” 315 - 331mm 1021925 1021891 Suits 300mm S 1 PVC Y N Y

*300mm / 12” 335 - 348mm 1021926 1021893 Suits 300mm S2 PVC/DI Y N Y

Stepped Couplings are used to join two plain ended pipes whose diameter differs by more than the tolerance of a single universal coupling.

Talbot UPE Coupling Guide

15

Reece Nominal Talbot OD OD OD OD OD OD OD OD OD Copper Code Diameter - UPE DN

UniversalTolerance

1021863 40 (1&1/2") 44 - 60 48.1 48.3 56 44.5, 50.8 45, 50

1021865 50 (2") 60 - 72 60.2 63 60.3 69 69 63.5 65

1021864 65 (2&1/2") 75 - 84 75.2 75 76.1 82 79 76.2 80

1021866 80 (3") 84 - 106 88.9 90 96 88.9 96 96 88.9, 101.6 90, 100

1021867 100 (4") 108 - 131 114.3 122 110, 125 122 114.3 122 122 127.0 125

1021916 125 (5") 131 - 154 140.2 139.7 150 152.4 150

1021868 150 (6") 159 - 184 160.3 177.3 160 177 168.3 177 177 177 177.8 175

1021920 175 (7") 183 - 208 200 200 193.7 205 203.2 200

1021921 200 (8") 219 - 234 225 232.2 225 232 219.1 232 232 232 228.6 225

1021923 225 (9") 242 - 262 250 259.1 250 259 244.5 259 259 259

1021924 250 (10") 273 - 290 280 286 280 286 273 286 286 286

1021925 300 (12") 315 - 331 315 315 323.9

300 (12”) 324- 338 334 334

1021926 300 (12") 335 - 348 345.4 345 345

UP

VC

to A

S/N

ZS

1477 S

eri

es

1

UP

VC

to A

S/N

ZS

1477 S

eri

es

2A

S/N

ZS

4441

UP

VC

and M

OP

VC

to

ISO

Sta

ndard

Duct

ile I

ron t

o A

S/N

ZS

2280

Ste

el

to A

S1

57

9 a

nd

AS

10

74

Cast

Iro

n t

o A

S1724

an

d A

S2

54

4

AC

to A

S1711 A

B

AC

to A

S1711 C

D

Co

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er

to A

S 1

43

2Notes:

• AC pipe outside diameters are stated at the turned end. (The pipe is usually bigger when cut in the middle).

• Copper pipes are generally one nominal diameter smaller than their PVC equivalents.

• Where the pipe standard is unknown take the actual outside diameter measurement.

• Fittings with other tolerances are available - please contact Talbot for details.

• UPE Couplings and Flange Adaptors are approved by all major water authorities in Australia.

TALBOT - UPE GUIDE TO TOLERANCE SELECTION FOR COMMON AUSTRALIAN PIPE MATERIALS

Bold type

indicates

common

sizes used.



16

Talbot Pushfit Specifications

Technical data

Pressures:

Working: 16 bar

Test: 24 bar

The pressures stated above apply with water temperatures up to 20°C

Working Temperature: Up to 40°

Meets the applicable performance requirements of:

Australian Standard AS/NZS 4129

ISO 3458, 3459, 3501, 3503

DIN 8076

WIS 4-23-04, WIS 4-32-11

KIWA BRL 534/03

BS EN 1254-3-1998

All fittings are WRAS listed with the exception of recent additions which may have been submittedbut not yet tested.

The Talbot Pushfit connection can be used with PE pipe of the following specifications:

AS/NZS 4130, BS 6572, BS 6730, BS1972, BS 3284

DIN 8072, DIN 8074, all series

ISO 161 Parts 1 & 11

AWWA C901-78 PE tubing

WIS 4-32-03

ASTM - D2737 PE tubing

WIS 4-32-13


Notes

17 TalbotAll it takes is a little push!

Notes

18TalbotAll it takes is a little push!

Talbot

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