reserve wood · 2019. 2. 14. · effective february 1, 2019 ler1 vender: 50100116 article:...

Effective February 1, 2019 LER1 Vender: 50100116 Article: 1000602415 REHD-PPLERESERVECAV3-18

For Market 123

■ Handcrafted 5 or 4 layers and insulated with polystyrene for improved energy efficiency.

■ All Reserve® Wood Collection doors are built with a swing-out appearance and convenient upward operation.

■ Windows are available in true divided or simulated divided designs. Glass available in clear, obscure and insulated options. Custom options also available.

■ Premium grade hardware, rollers and track assure smooth, quiet, long-lasting operation.

■ Optional replaceable bottom weatherseal in a rust-resistant aluminum retainer helps seal out the elements.

■ All doors can be factory primed or finish painted White. Factory stain available for stained grade wood species. Custom stain and paint colours also available.

STYLE AND CONSTRUCTION5or4 LAYER

CONSTRUCTION

OPTIONAL TONGUE-AND-GROOVE BASE MATERIAL

OVERLAY

HEMLOCKFRAME

1/4" LUANINSIDE SKIN

POLYSTYRENEINSULATION

BASE MATERIAL

DRIP CAP*

*Drip cap is available exclusively on tongue-and-groove (5-layer), grooved Extira® and grooved MDO (4-layer) configurations.

LIMITED EDITIONRESERVE ® WOOD col lect ion

VERSION 3

INSTALLED RETAIL PRICING

Model Shown: Design 8 with optional decorative hardware


HOW TO USE the price grid

ExamplE: A customer would like to order Design 4 with Luan – Smooth MDO Base Material 8' wide by 7' high, with REC13 windows.

StEp : Go to the Retail Pricing Page for Luan – Smooth MDO Base Material and locate the pricing chart on page LER3.

StEp : Look up the 6'6" or 7" column under REC13 or REC14.

StEp : Find the Model Design 4 in the 8' Door Width section.

StEp : The installed retail price that corresponds with 8' wide by 7' high Model Design 4 with REC13 windows is $4,508.00.

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2

3

4

INSTALLED Retail Pricing

Doors available in 1" increments from 6'6" to 8' high. *Design 6 not available in 10'1" to 13'6" widths.

TOP SECTION SOLID RECTANGULAR (REC13 or REC14) SQUARE (SQ23 or SQ24) ARCHED SOLID TOPS / WINDOWS

Model 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6", 7' 7'6", 8'

8' W

ide

Design 1 4128 4487 4271 4630 4281 4640 4296 4655Design 2 4128 4487 4271 4630 4281 4640 4296 4655Design 3 4128 4487 4271 4630 4281 4640 4296 4655Design 4 4365 4751 4508 4894 4518 4904 4533 4919Design 5 4509 4896 4653 5039 4662 5048 4677 5064Design 6* 4365 4751 4508 4894 4518 4904 4533 4919Design 7 4878 5312 5021 5455 5031 5465 5046 5480Design 8 4017 4359 N/A N/A N/A N/A N/A N/A

9' W

ide


10' W

ide


11',

12',

13' W

ide

Design 1 6102 6658 6333 6890 6349 6906 6374 6930Design 2 6102 6658 6333 6890 6349 6906 6374 6930Design 3 6102 6658 6333 6890 6349 6906 6374 6930Design 4 6430 7021 6661 7253 6677 7269 6703 7293Design 5 6718 7273 6949 7505 6965 7521 6989 7546Design 6* N/A N/A N/A N/A N/A N/A N/A N/ADesign 7 7142 7792 7373 8023 7389 8039 7414 8065Design 8 5934 6466 N/A N/A N/A N/A N/A N/A

14',

15',

15'6

", 16

' Wid

e Design 1 7292 7983 7577 8268 7597 8288 7628 8319Design 2 7292 7983 7577 8268 7597 8288 7628 8319Design 3 7292 7983 7577 8268 7597 8288 7628 8319Design 4 7652 8381 7937 8666 7957 8685 7988 8716Design 5 8342 9018 8627 9303 8646 9323 8676 9354Design 6* 7652 8381 7937 8666 7957 8685 7988 8716Design 7 8717 9546 9004 9831 9022 9851 9053 9882Design 8 7069 7728 N/A N/A N/A N/A N/A N/A

18' W

ide


LIMITED EDITION RESERVE ® WOODcol lect ion

Base MaterialLuan / Smooth MDO

LIMITED EDITION RESERVE® WOOD COLLECTION DOORS AVAILABLE “INSTALLED” ONLY. PRICE INCLUDES INSTALLATION: (Additional labor may be required at time of Site Inspection.)

• ALWAYS review the “Cancellation Policy” on Special Orders with EVERY customer (refer to “General Information” tab).

Prices for Luan – Smooth MDO Base Material – Specify model, width, height and window/top section when ordering


1




Model 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6", 7' 7'6", 8'

8' W

ide


9' W

ide


10' W

ide


11',

12',

13' W

ide


14',

15',

15'6

", 16

' Wid


18' W

ide








43

2

Place an OrderClopay Limited Edition Reserve® Wood Collection doors are available professionally

installed only. Please use Article 1000602415 to place an order.

Contact Clopay’s call center 1-877-526-2050 for installation pricing and availability in your market.

Reserve® Wood Collection – Limited Edition Series

Design 2 with REC13 windows. Optional dentil shelf shown.Effective February 1, 2019 LER1


Design Options

Dentil Shelf

The Dentil Shelf option can be added on to any door design (excluding Design 8) at an additional cost.

Handcrafted coped overlays are standard with true divided window designs. Non-coped overlays are standard with simulated divided windows.

Coped Edges Non-Coped Edges

True Divided Lite Simulated Divided Lite

WARRANTY

WARRANTY5 YRL I M I T E D

LIMITED EDITION

PRESTAINED WOOD COLOURS

Stain colours shown on T&G Meranti. Not all wood types stain equally, and all stain colours will vary in appearance on all wood types. Variations in colour will occur from printed material to actual doors, or even from door to door.

Natural Cedar Teak ButternutMahogany Dark OakNatural Oak Ebony Wash Dark Oak Ebony

PRODUCT information

LIMITED EDITION DOOR DESIGNS All doors shown with tongue-and-groove 5-layer material.

MATERIAL OPTIONSOVERLAYS

Extira® and MDO base doors cannot be stained. On tongue-and-groove (T&G) base doors, the wood species of the tongue-and-groove must match the wood species of the overlay.

Meranti Redwood Light Cedar Mixed Cedar Dark Cedar Fir

Spade Lift Handles

Spade Step Plate

* Door may not open properly if installed near the top depending on opening dimensions and lift type.

Ring Door Knocker

Colonial Lift Handles

Colonial Step PlateSpear Step Plate

Spear Strap Hinge*Spear Lift Handles Colonial Strap Hinge*

Decorative Handleswith Keyhole

EscutcheonPlates

Twisted “L” Handles

Spade Strap Hinge* (Complements Spade Lift Handles

and Spade Step Plate)

DECORATIVE HARDWARESTANDARD OPTIONAL

BASE FACE MATERIAL

T&G Meranti

T&G Redwood

T&G Light Cedar

T&G FirT&G Mixed Cedar

T&G Dark Cedar

Smooth MDO

SmoothExtira®

GroovedExtira®

Grooved MDO

Luan

Design 1 Design 2 Design 3 Design 4 Design 5 Design 6 Design 7 Design 8

ARCH3 (Double Door)Additional double width door arch designs available.

TOP/WINDOW SECTIONS

REC13 REC14 SQ23 SQ24 ARCH3

ARCH13 ARCH14ARCH4

TOP11 TOP12 TOP13 ARCH1TOP14




Model 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6", 7' 7'6", 8'

8' W

ide


9' W

ide


10' W

ide


11',

12',

13' W

ide


14',

15',

15'6

", 16

' Wid


18' W

ide











Model 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6", 7' 7'6", 8'

8' W

ide


9' W

ide


10' W

ide


11',

12',

13' W

ide


14',

15',

15'6

", 16

' Wid


18' W

ide



Base MaterialGrooved MDO



Prices for Grooved MDO Base Material – Specify model, width, height and window/top section when ordering



Base Material T&G Meranti

T&G Redwood / T&G Fir



Model 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6", 7' 7'6", 8'

8' W

ide


9' W

ide


10' W

ide


11',

12',

13' W

ide


14',

15',

15'6

", 16

' Wid


18' W

ide





Prices for T&G Meranti – T&G Redwood – T&G Fir Base Material – Specify model, width, height and window/top section when ordering





Model 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6", 7' 7'6", 8'

8' W

ide


9' W

ide


10' W

ide


11',

12',

13' W

ide


14',

15',

15'6

", 16

' Wid


18' W

ide



Base MaterialT&G Cedar



Prices for T&G Cedar Base Material – Specify model, width, height and window/top section when ordering



Specialty Glass Options

Optional specialty glass, including Seeded, Rain, Obscure and Frosted Gluechip, is available on all Reserve® Wood Collection Limited Edition Series models to provide that one-of-a-kind wood carriage house look. Most specialty glass options are also available in insulated and tempered offerings.

SPECIALTY GLASS Options


Seeded Frosted Gluechip Obscure Delta Frost

Frosted Narrow Reed Rain


MAINTENANCE AND CARE INSTRUCTIONS


NOTE: Variations in grain and colour are indicative of natural wood. These are not considered product defects. Some variations in stain penetration may occur between materials from which the door is constructed (i.e. plywood panel vs. wood frame).

IMPORTANT INFORMATION: Wood products can absorb moisture during shipping and storage. Do not leave or store unfinished doors outside. It is important that all sections be free of moisture prior to finishing the sections. Wood doors should not be finished under very humid conditions (storing the door in such an environment will void the warranty on the door). In order to ensure that all door surfaces are properly finished, it is required that the door sections be finished prior to installation. Failure to properly and completely finish all door section surfaces, including the sides, back, bottom, face, and joints, will void the warranty on the door.

NOTE: Customers ordering their Reserve® Wood Collection door with the prepainted white option will receive their door meeting all preparation requirements according to Clopay’s Warranty.

STEP 1: Fill any gaps or voids within wood surfaces with a caulking compound that can be painted. (Do not use silicone as it cannot be painted.)

NOTE: For optimum long-lasting performance the spaces between the rails or stiles and the door panels should be caulked with a paintable caulk prior to painting the door. For Luan or MDO panel doors, all 4 sides of each panel should be caulked (Fig. F-1). For Cedar, Redwood, Fir, or Meranti panel doors where woodgrain runs vertically, the bottom and top sides of each panel should be caulked (Fig. F-2).

STEP 2: Clean all door surfaces with a stiff bristle brush to remove surface dirt, dust, and loose fibers.

STEP 3: Before finish painting, the door section must be primed on all sides. Wood doors can be ordered either primed or unprimed (primed doors can be identified by the light-green finish). If your door is preprimed, proceed to step 4. Prime all section surfaces using a good quality oil- or latex-based exterior primer, taking care to observe the primer manufacturer’s application instructions, including recommendations on temperature and drying time. If you are painting a Redwood or Cedar door, the primer must contain a tannin blocker. Using a primer on Redwood and Cedar doors that does not contain a tannin blocker could result in discoloration of the door after painting.

STEP 4: Finish paint all door section surfaces using a good quality oil- or latex-based exterior paint. The finish coat base should be the same as the primer coat base (i.e. a latex-based finish paint is recommended for use with a latex-based primer, and an oil-based finish paint is recommended for use with an oil-based primer). If your door is factory primed, a latex-based finish paint must be used. Carefully follow all manufacturer’s application instructions, including recommendations on temperature and drying time. A second top coat is recommended for optimum protection.

NOTE: The following door models cannot be stained: MDO (Hardboard Panels), any model ending in “G” or “P”. If your door is one of these models, refer to the painting instructions above.

STEP 1: Select a good quality exterior oil-based penetrating stain (transparent, semitransparent, or solid) that is mildew resistant, UV resistant, and water repellent. Selection of a stain or finish that does not have these properties will void the warranty on the door. Do not use film-forming finishes, such as varnishes and urethanes, which do not penetrate the wood.

STEP 2: Clean all door surfaces with a stiff bristle brush to remove surface dirt, dust, and loose fibers.

STEP 3: Apply stain to all door section surfaces per stain manufacturer’s instructions, including recommendations on temperature and drying time.

STEP 4: Fill any gaps or voids within wood surfaces with a clear silicone caulk.

NOTE: For optimum long-lasting performance on a stained door, the spaces between the rails or stiles and the door panels should be caulked with a clear silicone caulk after staining the door. For Luan or MDO panel doors, all 4 sides of each panel should be caulked (Fig. F-1). For Cedar, Redwood, Fir, or Meranti panel doors where woodgrain runs vertically, the bottom and top sides of each panel should be caulked (Fig. F-2).

• To avoid an uneven caulk line that could affect the appearance of the wood surrounding the panel joints, apply masking tape to both the panel and the stile or rail along the entire joint prior to caulking, leaving a gap of 1/8". Caulk along the joint, pressing the caulk into the joint and smoothing with finger. After entire bead is applied, remove tape (Fig. F-3).

FINISHING (PAINTING OR STAINING) INSTRUCTIONS

PREPARATION WORK

PAINTING YOUR DOOR

STAINING YOUR DOOR

FIG. F-1


MAINTENANCE AND CARE INSTRUCTIONS


ModelsCH#HCR#RCC#CCaulk Top and

Bottom

VerticalWoodgrain

1/8" Gap for Caulk

Masking Tape

Panel

Rail

Stile

The two major contributing factors to the breakdown of the door’s finish (ultimately resulting in rotting and warpage) are sun and moisture. Annually examine your door for any signs of paint finish cracking or peeling or for any cracks in the wood door section. If the door is painted, the manufacturer recommends that it be repainted every 1–2 years to protect or seal the door against the elements. Failure to do so will result in voiding of the warranty. If the door is stained, reapply stain as needed per the stain manufacturer’s recommendations. In general, the clearer the stain, the more it will need to be reapplied.

Remember, the quality, properties, and composition of exterior paints and stains vary greatly among manufacturers and among different products.

Minor cracks in the wood should be repaired by filling in the area with an exterior grade caulk compound and then refinished following the previous instructions. Failure to repair cracks could potentially lead to more extensive section damage in the future. Gouges in the wood surface can be repaired with a wood filler. If extensive damage occurs to the door, the door manufacturer recommends that the door section be replaced. Failure to do so could result in damage or injury to property or individuals in the garage.

1) Lubricate all moving parts of the door with light household oil, including:

a) Lift cables at the bottom bracket button b) Bearing of the sheaves c) Lock hardware where surfaces turn or slide d) Full length of torsion spring to reduce friction between coils e) Lubricate steel rollers. DO NOT lubricate nylon rollers.

2) Check for loose or bent hinges.

a) Tighten loose hinges. b) Straighten or replace bent hinges.

CAUTION: To replace bent hinge(s) or broken roller(s): Door must be locked and in the down position. No more than one hinge is to be removed from the door at any given time.

UNDER NO CIRCUMSTANCES SHOULD YOU LOOSEN OR REMOVE THE BOTTOM BRACKET.

3) Check roller for broken wheels, bent shafts, or worn-out bearings. Check the door and track supports for loose or missing bolts, screws, etc. Be careful not to overtighten.

4) Check the extension cables. Are they running properly in the sheaves? Check for wear of the cable at the bottom bracket button.

5) Check for bent track. If bent, call an authorized professional dealer.

6) Extension spring hardware, including springs, cables, sheaves, sheave forks, bottom brackets, and containment cables, should be adjusted or repaired only when the spring tension is released (the door must be open). These repairs should be made by a qualified door technician or a mechanically experienced person with proper tools and instructions.

7) If your door has torsion springs, the spring assembly and wood anchor pad should be adjusted or repaired only by a professional door technician.

Replacement parts are available from an authorized professional dealer or a building supply retailer. When ordering repair parts, always provide the following: part name, model number, and door width and door height (W x H). For the location of the authorized professional dealer or a building supply retailer nearest you, please write or call: Clopay Building Products Consumer Services Dept. 1400 W. Market St. Troy, OH 45373, USA Call Toll Free: 1-800-225-6729

FIG. F-2

FIG. F-3

MAINTAINING YOUR PAINTED OR STAINED DOOR

ANNUAL MAINTENANCE

REPLACEMENT PARTS

Vender: 50100116 Article: 1000602415 REHD-PPLERESERVECAV3-18

reserve wood · 2019. 2. 14. · effective february 1, 2019 ler1 vender: 50100116 article:...

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