rexroth indracontrol

Instructions

Electric Drivesand Controls Pneumatics Service

Linear Motion and Assembly TechnologiesHydraulics

Rexroth IndraControlPPC-R22.1Control

R911338087Edition 01

Title

Rexroth IndraControlPPC-R22.1Control

Type of Documentation

Instructions

Document Typecode

DOK-CONTRL-PPC-R22.1**-IT01-EN-P

Internal File Reference

RS-15c4938bae8ee4770a6846a501ddf5b8-1-en-US-6

Record of Revision

Edition Release Date NotesFirst edition 01.2013 --

Copyright

© Bosch Rexroth AG 2013This document, as well as the data, specifications and other information set forth in it,are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given tothird parties without its consent.

Liability

The specified data is intended for product description purposes only and shall not bedeemed to be a guaranteed characteristic unless expressly stipulated in the contract.All rights are reserved with respect to the content of this documentation and the availa‐bility of the product.

Published by

Bosch Rexroth AGP.O. Box 13 57, 97803 Lohr, GermanyBgm.-Dr.-Nebel-Str. 2, 97816 Lohr, GermanyPhone +49 9352 18 0http://www.boschrexroth.com/electricsDevelopment automation systems control hardware JE (MK/PiGe)

Bosch Rexroth AG DOK-CONTRL-PPC-R22.1**-IT01-EN-P Rexroth IndraControl PPC-R22.1 Control

http://www.boschrexroth.com/electrics

Table of ContentsPage

1 About this Documentation................................................ 5

2 Product Identification and Scope of Delivery................... 62.1 Product Identification....................................................................................... 62.2 Scope of Delivery............................................................................................ 7

3 Using the Safety Instructions........................................... 73.1 Safety Instructions – Structure........................................................................ 73.2 Explaining Signal Words and Safety Alert Symbol.......................................... 7

4 Intended Use................................................................... 8

5 Spare Parts, Accessories and Wear Parts...................... 95.1 External 24 V Power Supply Unit ................................................................... 95.2 Module Carrier................................................................................................. 95.3 Wear Parts...................................................................................................... 9

6 Ambient Conditions........................................................ 10

7 Technical Data............................................................... 11

8 Standards...................................................................... 138.1 Used Standards............................................................................................. 138.2 CE Marking.................................................................................................... 148.2.1 Declaration of Conformity ............................................................................. 148.2.2 UL/CSA Certified........................................................................................... 14

9 Interfaces....................................................................... 159.1 Overview....................................................................................................... 159.2 Connector Pin Assignment............................................................................ 15

DOK-CONTRL-PPC-R22.1**-IT01-EN-P Rexroth IndraControl PPC-R22.1 Control

Bosch Rexroth AG

Table of Contents

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2.1 X1 – 11 Pin Female Connector..................................................................... 159.2.2 X10, X16 – PROG, COM Interface................................................................ 169.3 PPC Voltage Supply...................................................................................... 17

10 Mounting, Dismounting and Electrical Installation......... 1810.1 Installation Notes........................................................................................... 1810.2 Installation Steps........................................................................................... 1810.3 Combination Options of the Module Carrier PPC I/O Module....................... 2110.4 Mounting Dimensions.................................................................................... 2210.4.1 General Information....................................................................................... 2210.4.2 Dimensions of PPC-R22.1 ........................................................................... 2210.4.3 Fitting Dimensions of PPC-R22.1 ................................................................. 2310.4.4 Fitting Dimensions of Module Carrier RMB02.2-02....................................... 24

11 Commissioning.............................................................. 24

12 Device Description......................................................... 2512.1 General Information....................................................................................... 2512.2 Operating and Error Display.......................................................................... 26

13 Error Causes and Elimination........................................ 26

14 Maintenance.................................................................. 26

15 Ordering Information...................................................... 2715.1 Accessories and Spare Parts........................................................................ 2715.2 PPC-R22.1.................................................................................................... 28

16 Disposal......................................................................... 2916.1 Take-Back..................................................................................................... 2916.2 Package........................................................................................................ 29

Bosch Rexroth AG

Table of Contents


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Service and Support...................................................... 29

Index.............................................................................. 31


Bosch Rexroth AG

Table of Contents

III/33

Bosch Rexroth AG DOK-CONTRL-PPC-R22.1**-IT01-EN-P Rexroth IndraControl PPC-R22.1 Control

IV/33

1 About this DocumentationOverview on target groups and product phases

The activities, product phases and target groups that refer to the present documenta‐tion are marked in red color in the following figure.Example: In the product phase "Mounting (assembly/installation)", the "mechanic/elec‐trician" can execute the activity "install" using this documentation.

Disposal company

Selection OperationEngineering CommissioningDe-

commissioning

To testTo optimize

To createthe NC program

To removefaults

To maintainTo operate

To simulateTo configureTo program

To parameterize

To installTo mountTo unpack

To constructTo designTo prepareTo select

Design engineerMechanic/electrician)

Processspecialist

Machineoperator

Service

Presales Aftersales

Programmer

Technologist

Product phases

Target groups

Activities

Mounting(assembly/installation)

Programmer

Mechanic/electrician

To dismountTo dispose

Commissioning engineer

Technologist

Process specialist

Maintenancetechnician

Fig.1-1: Assigning the present documentation to the target groups, product phasesand activities of the target group

Purpose

This document instructs the technical staff of the machine manufacturer on how to per‐form the mechanic and electrical installation in a safe way and on how to commissionthe device.Required qualifications: Individual who is able to assess the tasks assigned and identifypossible safety risks owing to qualification in the subject, knowledge and experience.The individual should also be familiar with the standards and regulations.

Availability

This document is part of the present product delivery. This document has to be availa‐ble to the user at any time. The product has to be passed on together with this docu‐ment only.


Bosch Rexroth AG

About this Documentation

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Scope

This document is valid for all variants whose type designation code starts with "PPC-R22".The type designation code specifications are located on the type plate of the device,see also chapter 2.1 "Product Identification" on page 6.

Further documents

Title Codes and notesRexroth SYNAX 200 cersion 13 systeminstallationFirst Steps

DOK-SYNAX*-SY*-13VRS**-IB01-EN-PR911313738Instruction

Rexroth VisualMotion 11Multi-Axis Machine Control

DOK-VISMOT-VM*-11VRS**-FK01-EN-PR911309162Functional Description

Fig.1-1: Further documents

2 Product Identification and Scope of Delivery

2.1 Product IdentificationThe type plate is located at the left side of the device.

Bosch Rexroth AG D-64711 ErbachMad

e in

Ger

man

y

MA6/210-7402-M

UN IN 3AC 230V 50/60 HzIN OUT 10/7,5/5/5/1,5/1,5 A max.

I-C-B-T-VSW-Vers ion V0,002

MNR: 1070086300 -105 04W03

1070

SN: 123456789

13026

2

36

7

7

10

11

12

13

14

98

54

1

Bos

ch re

xrot

h E

lect

ric D

rives

and

Con

trols

Gm

bHD

-647

11 E

rbac

hM

ade

in G

erm

any BTV40.1AHB-256S-P5C-

UN-FW

UN IN 3AC 230V 50760HzIN OUT 10/7,5/5/5/1,5/1,5A max.

I-C-B-T-VSW-Version V0,002

MNR: 1070170021 -101 03W19

7261

IND.CONT.EQ 17YB

SN: 123456814

15

16

Made in Germany

UN: AC 230V / 115VIN: 0,7A / 1,4A

MNR: 1070086255 -101 V-Nr: 1

TYP: PCPNL PEN400J1287 IS110-T

Bosch Rexroth Electric Drives and Controls GmbHD-6471 1 Erbach

SN: 004012652

7261

IND.CONT-EQ 17YBXXXXXXXXXXXXXXXXX

I-C-B-H-T-V

FD: 05W01

1 234

89

5

10

6

12

1113

14

1516

1 Logotype 2 Division or plant number3 Type code (type designation code) 4 Parts number5 State of revision 6 Date of manufacture (yyWww)7 Nominal voltage 8 Nominal current9 Test marking 10 Version number

Bosch Rexroth AG

Product Identification and Scope of Delivery


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11 CE mark 12 Underwriters Laboratories Inc. mark13 Serial number as barcode 14 Serial number15 Designation of origin 16 Company addressFig.2-1: Type plates, example

2.2 Scope of Delivery● Control● Instructions

3 Using the Safety Instructions

3.1 Safety Instructions – StructureThe safety instructions are structured as follows:

Burns and chemical burns due to wrong battery treatment!

CAUTION

Safety alert symbolSignal word

Consequences andsource of danger

Avoiding danger

Do not open the batteries and do not heat them over 80 °C.

Fig.3-1: Safety instructions – structure

3.2 Explaining Signal Words and Safety Alert SymbolThe safety instructions in this documentation contain specific signal words (danger,warning, caution, notice) and, if necessary, a safety alert symbol (according toANSI Z535.6-2006).The signal word is meant to draw the reader's attention to the safety instruction and sig‐nifies the degree of danger.The safety alert symbol (a triangle with an exclamation point), which precedes the sig‐nal words danger,warning and caution is used to alert the reader to personal injury haz‐ards.


Bosch Rexroth AG

Using the Safety Instructions

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DANGERIn case of non-compliance with this safety instruction, death or serious injury will occur.

WARNINGIn case of non-compliance with this safety instruction, death or serious injury can occur.

CAUTIONIn case of non-compliance with this safety instruction, minor or moderate injury couldoccur.

NOTICEIn case of non-compliance with this safety instruction, property damage could occur.

4 Intended UseThe PPC-R control constitutes the hardware basis for the "SYNAX 200" and "VisualMo‐tion" systems by Bosch Rexroth. The systems are used to synchronize machines(shaftless machines).To control and monitor the drive system, it can be necessary to connect additional sen‐sors and actuators.

Danger of destruction of the device if not expresslystated accessories, mounting parts and other com‐ponents, cables, lines, software and firmware areused.

NOTICE

The components may only be used with the accessories and mounting parts listed inthis documentation. Components that are not expressly mentioned must neither be at‐tached nor connected. The same is valid for cables and lines.Operation must only be carried out with the hardware component configurations andcombinations that are expressly specified and with the software and firmware indicatedand specified in the respective documentation and functional descriptions.

Each drive control device and each drive controller has to be programmed before com‐missioning so that the motor executes the application-specific functions.

Bosch Rexroth AG

Intended Use


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The PPC-R control has been developed for single axis and multiple axes drive andcontrol tasks. Typical fields of use for PPC-R-based systems:Fields of use of the controls:● Printing and processing machines● Textile machinery● Handling systems and assembly systems● Packaging and food processing machinesThe controls may only be operated under the mounting and installation conditions, theposition, and the ambient conditions (temperature, degree of protection, humidity, EMCetc.) specified in this documentation.

5 Spare Parts, Accessories and Wear Parts

5.1 External 24 V Power Supply Unit Order code Parts number DescriptionVAP01.1H-W23-024-010-NN R911171065 External 24 V Power Supply Unit

Fig.5-1: External 24 V power supply unit for the operator display

5.2 Module CarrierOrder code Parts number DescriptionRMB02.2-02 R911278845 Module carrier for RECO unit 02 with two

slotsRMB02.2-04 R911278846 Module carrier for RECO unit 02 with two

slots

Fig.5-2: Module carrier

5.3 Wear PartsThe control does not have any wear parts.


Bosch Rexroth AG

Spare Parts, Accessories and Wear Parts

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6 Ambient Conditions In operation Transport StorageMax. ambi‐ent temper‐ature

0 ℃ up to +45 ℃ -25 °C up to+70 °C

-25 °C up to+70 °C

Humidity Relative humidity: 10% up to 95%Condensation not allowedCorresponds to climatic class 3K3acc. to EN 60721-3

Relative humidi‐ty:5% up to 95%Condensationnot allowedCorresponds toclimatic class3K3 acc. to EN60721-3

Relative humidi‐ty:5 % up to 95%Condensationnot allowedCorresponds toclimatic class3K3 acc. to EN60721-3

Air pressure 86 up to 106 kPaUp to 2,000m above sea level acc. toEN 61131-2

70 up to 106kPaUp to 2,000 mabove sea levelacc. toEN 61131-2

70 up to 106kPaUp to 2,000 mabove sea levelacc. toEN 61131-2

Mechanicalstrength

Immunity to sine oscillations:● In the frequency range 5 ≤ f < 9 Hz:

3.5 mm amplitude● In the frequency range 9 ≤ f < 150

Hz: 1g constant acceleration ac‐cording to test standard DIN EN60068-2-6, according to the re‐quirement specified in DIN 61131-2

Immunity to shock:Peak value up to 15 g above 11 ms,half a sine wave in each of the per‐pendicular axes according to the teststandard DIN EN 60068-2-27, accord‐ing to the requirement specified in DIN61131-2

Fig.6-1: Ambient Conditions

Bosch Rexroth AG

Ambient Conditions


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7 Technical DataProcessor PowerPC 266 MHzRAM 32 MB SDRAMProgram memory 128 KB NVRAM (remanent)Programming module 32 MB Compact Flash cardStatus display 4-digit, alphanumericalInterfaces PROG:

1 × RS232, RS422 and RS485 withoutcontrol signals, isolatedCOM:1 × RS232, RS422 and RS485 (RS232with control signals), without isolationsercos:2/4/8/16 MBaud

Optional interfaces Profibus slave module (P2),Interbus slave module (B2),DeviceNet slave module (V2),Arcnet slave module, cross communica‐tion (Q1),Profibus master module (P1),DeviceNet master module (V1),Camshaft gear master module (N1),Camshaft gear slave module (N2)Ethernet:10/100BaseT (RJ45)EnDat, 1 VPP - 2 × (G2)2 × cross communication, Arcnet (Q2)

Voltage supply DC 24 V (nominal value)Voltage ripple, max. 5 %Range: 19.2 V - 30 V (ripple factor inclu‐ded)

BB relay Input voltage 24 V (nominal value)Input current, max. 150 mANormally open (NO) contact with min. 500000 switching cycles (overcurrent voltage-protected)


Bosch Rexroth AG

Technical Data

11/33

Maximum power consumption at DC 24 V 1.2 A(+2.2 A maximum supply I/O bus)

Protecting the leads max. 4 A time lag fuse for 24 Vmax. 4 A time lag fuse for 24 Ve

Cable cross section of the supply lines 0.75 to 1.5 mm2 (depending on the powerdemand)

Degree of protection IP 20Weight 1.3 kgReal-time clock Buffer time 5 days at TA 45 °C

Fig.7-1: Technical control data

Module supply 24 V Maximum 2.2 AModule supply 5 V Maximum 2.6 ATotal power Maximum 52 W

Derating:0 - 35 °C → 100 % (52 W)35 - 45 ℃ → 85 % (44 W)

Fig.7-2: I/O bus supply by control

3 digital 24 V inputs (potential-free) "0" signal:Input voltage –3 V to 5 VInput voltage ≤ 2.5 mA"1" signal:Input voltage 11 V to 30 VInput voltage 2.8 mA ≤ I ≤ 6 mADelay time: Typically 100 µs

2 digital 24 V outputs (potential-free) Output voltage 24 VOutput voltage 0.5 A (nominal value)Short-circuit proof"1" signal: 2 mA up to 0.6 AVoltage dip ≤ 1.5 V"0" signal: Leakage current ≤ 0.5 mADelay time: ≤ 500 µs

Fig.7-3: Digital Inputs and Outputs

Bosch Rexroth AG

Technical Data


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Emission standards acc. to EN 55011 Class A (industrial environment)Electromagnetic compatibility (EMC) ac‐cording to EN 61000-4-2 (ESD)

Evaluation criterion B

Electromagnetic compatibility (EMC) ac‐cording to EN 61000-4-4 (burst)


Electromagnetic compatibility (EMC) ac‐cording to EN 61000-4-5 (surge)


Electromagnetic compatibility (EMC) ac‐cording to EN 61000-4-5 (HF-fields)

-

Electromagnetic compatibility (EMC) ac‐cording to EN 61000-4-6 (HF-lines)

-

Fig.7-4: Electromagnetic compatibility data

8 Standards

8.1 Used StandardsStandard DescriptionEN 61131-2 Programmable logic controllersDIN EN 60529 Degrees of protection provided by enclosures (IP Code)DIN EN 61000-6-2 Generic standards - Immunity for industrial environmentsDIN EN 50081-2 Electromagnetic compatibility (EMC) - Generic emission

standardDIN EN 60204-1 Safety of machinery - Electrical equipment of machinesDIN IEC 60060-1 High-voltage test techniquesDIN EN 60068-2-1, 2, 6,14, 27, 30, 31, 32

Environmental testing

DIN EN 61000-4-2, 3, 4,5, 6, 12

Electromagnetic compatibility (EMC)

DIN EN 60950 Information technology equipment - SafetyEN 50178 Electronic equipment for use in power installationsUL 508 Industrial Control Equipment

Fig.8-1: Used standards


Bosch Rexroth AG

Standards

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8.2 CE Marking

8.2.1 Declaration of Conformity

The electronic products that are described in the present instructions, comply with therequirements and the target of the following EU directive and with the followingharmonized European standards:EMC directive 2004/108/ECThe electronic products described in the present instructions are intended for use in in‐dustrial environments and comply with the following requirements:

Standard Title EditionDIN EN 50081-2 Electromagnetic Compatibility (EMC)

Electromagnetic compatibility (EMC) - Genericemission standard part 2: Industrial environmentGerman edition EN 50081-2:1993

March 1994

DIN EN 61000-6-2 Electromagnetic Compatibility (EMC)Part: 6-2: Generic standards – noise immunity forindustrial environments (IEC 61000-6-2:2005)German edition EN 61000-6-2:1999

April 2001

Fig.8-2: Standards for electromagnetic compatibility (EMC)

Non-compliance with CE conformity due to modifications to the device.The CE marking is only valid for the device in its delivery status. After hav‐ing modified the device, the CE conformity is to be verified.

8.2.2 UL/CSA Certified

The devices are certified according to● UL508 (Industrial Control Equipment) and● C22.2 No. 14-M95 (CSA)UL File No. E210730However, there can be combinations or extension stages with limited or missing certifi‐cation. Thus, verify the registration according to the UL marking on the device.

Bosch Rexroth AG

Standards


14/33

Loss of UL/CSA conformity due to modifications to the device.The UL and CSA marking is only valid for the device in its delivery status.After modifying the device, the UL and CSA conformity is to be verified.

9 Interfaces

9.1 OverviewDesignation atthe housing

Connection type Connector type (integra‐ted)

Mating connec‐tor or cable(from outside)

X1 Voltage supply, digitalI/O and BB relay (watch‐dog)

- -

X10 Programming interface(PROG)

RS232/RS422/RS485D-SUB, 15-pin femaleconnector, isolated

D-SUB, 15-pinmale connector,isolated

X7E Ethernet interface (op‐tional)

RJ45 female connector -

X16 General serial interface(COM)

RS232/RS422/RS485D-SUB, 15-pin femaleconnector, isolated

D-SUB, 15-pinmale connector,isolated

TX Fiber optic conductorSender for the sercos IIinterface

F-SMA female connector F-SMA maleconnector

RX Recipient for the sercosII interface

F-SMA female connector F-SMA maleconnector

Functional earth ground(FE)

M5 Ring cable lug

Fig.9-1: Interfaces at PPC

9.2 Connector Pin Assignment

9.2.1 X1 – 11 Pin Female Connector

Pin Labeling Function1 Q1 Digital output 12 Q2 Digital output 2


Bosch Rexroth AG

Interfaces

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Pin Labeling Function3 I1 Digital input 14 I2 Digital input 25 I3 Digital input 36 24Ve 24V, external7 0Ve GND, external8 Bb BB relay (watchdog)9 Bb BB relay (watchdog)10 24V 24 V11 0V GND

Fig.9-2: Pin assignment X1

9.2.2 X10, X16 – PROG, COM Interface

Pin Signal designation1 (Protected Ground) NC2 RS232 TxD3 RS232 RxD4 RS422 RxD+, RS485+5 RS422 RxD-, RS485-6 DSR7 Signal Ground8 DCD9 RS422 TxD+10 GND11 RS422 TxD-12 +5V13 RTS14 CTS15 DTR

Fig.9-3: Pin assignment of the X10 and X16 interfaces

Bosch Rexroth AG

Interfaces


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9.3 PPC Voltage Supply

Danger to life due to electric shock!WARNINGSupply the device only with voltage sources that feature protective extra-low voltage(e.g. SELV or PELV according to EN 61131-2).

Damages caused by plugging and unplugging con‐nectors under voltage

NOTICE

Only plug and unplug connectors and modules that are voltage-free.

9

8

7

6

5

1

2

10

11

3

4

0 V

Bb

+24 VDC -15 /+20%

Bb

+24 V DC

PPC-R

0 V

2 x 0.75 mm2

Earthing stud

Digital input 1Digital input 2Digital input 1Digital input 2Digital input 324 V, external0 V, external

Power supply

X1

Fig.9-1: X1 – Connecting the supply voltage


Bosch Rexroth AG

Interfaces

17/33

9

8

7

6

5

1

2

10

11

3

4

0 VBb

Bb

+24 V DC

PPC-R

0V

Earthing stud

+24VDC -15 /+20%

Digital output 1Digital output 2Digital output 1Digital output 2Digital output 324 V, external0 V, external

X1

2 x 0.75 mm2

Power supply

Fig.9-2: X1- Connecting inputs and outputs

10 Mounting, Dismounting and Electrical Installation

10.1 Installation Notes● Only vertical installation.

10.2 Installation Steps1. Installation of module carriers

Install the module carriers RMB02.2-04 by snapping them onto a mounting DINrail TS 35 × 27 × 15 and fixing them with a locking bolt.Up to four RMB02.2-04 module carriers can be installed next to each other. Amaximum of 15 different I/O modules can be installed in four module carriersapart from the PPC. If the PPC-R is to control the ECO bus, the PPC-R has to beon slot 0. Configure the slot addressing via the DIP switch on the bus boards ofthe module carrier RMB02.2-04. If only the PPC-R - without the RECO bus - is tobe operated, the dual carrier RMB02.2-02 is used.

Bosch Rexroth AG

Mounting, Dismounting and Electrical Installation


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2. Slot addressing of the module carriersA maximum of 4 RMB02.2-04 module carriers can be installed next to each other.To address the carriers, a DIP switch is installed on the bus board of the modulecarriers. Set the DIP switch to the module carrier number. Each module carriernumber can only be used once, see fig. 10-1 "Setting the slot address" on page19.

S1S1 S1S1

Slot

S1 S1 S1 S1

00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15

Settings forbasic carrier no. 1




Fig.10-1: Setting the slot address3. Installing the modules

Damages caused by plugging and unpluggingconnectors under voltage

NOTICE

Only plug and unplug connectors and modules that are voltage-free.

The modules are plugged in the module carrier from slot 0 (left), starting with aPPC-R and fixed used two mounting screws. The I/O modules (RECO02.2) arealigned to the right of the PPC-R on the slots. Gaps are allowed to allow for retro‐fitting modules at a later point.

4. Grounding

Dangerous shock currents caused by insuffi‐cient protective earth conductor connections!

CAUTION

Protective earth conductor connections must not be affected by mechanical,chemical or electrochemical influences. The connection must be durable.


Bosch Rexroth AG


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Wire a ground lead to the ground of the control with min. 6 mm2 from the groundlead of the control to the central earth connection point of the machine. The wiringto other machine devices is star-shaped (see fig. 10-2 "System ground with PPC-R" on page 20). The layout of the voltage supply also has to be star-shaped.

PPC

-R

MTS

-R

I/O I/O I/O I/O I/OPPC

-R

Driv

e

Driv

e

Driv

e

Centralground pointof machine

Machine operation terminal

VisualizationIt is mandatory to connect the devices to the earthing stud

Fig.10-2: System ground with PPC-R

Bosch Rexroth AG



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10.3 Combination Options of the Module Carrier PPC I/O Mod‐ule

Structure PPC I/O RemarkA module carrier RMB02.2-02

PPC-R02.2

H1

PR

OG

U2X10X1

Q1Q2

24Ve0VeBbBb24V0V

S1

RX

TX

U1RESETS2H2DIST

CO

M

X16U3 U4

8888

I1

I3I2

R E CO

1 × PPC-R22.1

Without I/O

A module carrier RMB02.2-04

RME02.2-16-

X

X

I*.1.0123456789 0V

1 0V

I*.0.0123456789 0V

1 0V

I*.1.1I*.1.2I*.1.3I*.1.4I*.1.5I*.1.6I*.1.7

I*.0.1I*.0.2I*.0.3I*.0.4I*.0.5I*.0.6I*.0.7

RMA02.2-16-RE230-

123456789

1111111

123456789

1111111

X

X

Q*.1.0

Q*.1.1

Q*.1.2

Q*.1.3

Q*.1.4

Q*.1.5

Q*.1.6

Q*.1.7

Q*.0.0

Q*.0.1

Q*.0.2

Q*.0.3

Q*.0.4

Q*.0.5

Q*.0.6

Q*.0.7

PPC-R02.2

H1

PR

OG

U2X10X1

Q1Q2

24Ve0VeBbBb24V0V

S1

RX

TX

U1RESETS2H2DIST

CO

M

X16U3 U4

8888

I1

I3I2

R E CO

1 × PPC-R22.1

With I/O The PPC has tobe on slot 0 of afour-fold modulecarrier (modulecarrier no.1, leftslot).

Several module carriers (max. four) next toeach other

S1 S1 S1

RME02.2-16-

X

X

I*.1.0123456789 0V

1 0V

I*.0.0123456789 0V

1 0V

I*.1.1I*.1.2I*.1.3I*.1.4I*.1.5I*.1.6I*.1.7

I*.0.1I*.0.2I*.0.3I*.0.4I*.0.5I*.0.6I*.0.7

RMA02.2-16-RE230-

123456789

1111111

123456789

1111111

X

X

Q*.1.0

Q*.1.1

Q*.1.2

Q*.1.3

Q*.1.4

Q*.1.5

Q*.1.6

Q*.1.7

Q*.0.0

Q*.0.1

Q*.0.2

Q*.0.3

Q*.0.4

Q*.0.5

Q*.0.6

Q*.0.7

PPC-R02.2

H1

PR

OG

U2X10X1

Q1Q2

24Ve0VeBbBb24V0V

S1

RX

TX

U1RESETS2H2DIST

CO

M

X16U3 U4

8888

I1

I3I2

R E CO

RME02.2-16-

X

X

I*.1.0123456789 0V

1 0V

I*.0.0123456789 0V

1 0V

I*.1.1I*.1.2I*.1.3I*.1.4I*.1.5I*.1.6I*.1.7

I*.0.1I*.0.2I*.0.3I*.0.4I*.0.5I*.0.6I*.0.7

RMA02.2-16-RE230-

123456789

1111111

123456789

1111111

X

X

Q*.1.0

Q*.1.1

Q*.1.2

Q*.1.3

Q*.1.4

Q*.1.5

Q*.1.6

Q*.1.7

Q*.0.0

Q*.0.1

Q*.0.2

Q*.0.3

Q*.0.4

Q*.0.5

Q*.0.6

Q*.0.7

RME02.2-16-

X

X

I*.1.0123456789 0V

1 0V

I*.0.0123456789 0V

1 0V

I*.1.1I*.1.2I*.1.3I*.1.4I*.1.5I*.1.6I*.1.7

I*.0.1I*.0.2I*.0.3I*.0.4I*.0.5I*.0.6I*.0.7

RMA02.2-16-RE230-

123456789

1111111

123456789

1111111

X

X

Q*.1.0

Q*.1.1

Q*.1.2

Q*.1.3

Q*.1.4

Q*.1.5

Q*.1.6

Q*.1.7

Q*.0.0

Q*.0.1

Q*.0.2

Q*.0.3

Q*.0.4

Q*.0.5

Q*.0.6

Q*.0.7

RME02.2-16-

X

X

I*.1.0123456789 0V

1 0V

I*.0.0123456789 0V

1 0V

I*.1.1I*.1.2I*.1.3I*.1.4I*.1.5I*.1.6I*.1.7

I*.0.1I*.0.2I*.0.3I*.0.4I*.0.5I*.0.6I*.0.7

RMA02.2-16-RE230-

123456789

1111111

123456789

1111111

X

X

Q*.1.0

Q*.1.1

Q*.1.2

Q*.1.3

Q*.1.4

Q*.1.5

Q*.1.6

Q*.1.7

Q*.0.0

Q*.0.1

Q*.0.2

Q*.0.3

Q*.0.4

Q*.0.5

Q*.0.6

Q*.0.7

RME02.2-16-

X

X

I*.1.0123456789 0V

1 0V

I*.0.0123456789 0V

1 0V

I*.1.1I*.1.2I*.1.3I*.1.4I*.1.5I*.1.6I*.1.7

I*.0.1I*.0.2I*.0.3I*.0.4I*.0.5I*.0.6I*.0.7

RMA02.2-16-RE230-

123456789

1111111

123456789

1111111

X

X

Q*.1.0

Q*.1.1

Q*.1.2

Q*.1.3

Q*.1.4

Q*.1.5

Q*.1.6

Q*.1.7

Q*.0.0

Q*.0.1

Q*.0.2

Q*.0.3

Q*.0.4

Q*.0.5

Q*.0.6

Q*.0.7

1 × PPC-R22.1

With I/O Only the PPCon slot 0 oper‐ates I/Os, theremaining PPCdo not have ac‐cess to I/Os!(Slot 0:, modulecarrier no. 1, leftslot)

SeveralPPC-R

Without I/O

SeveralPPC-R

With I/O

Fig.10-1: Combination options of module carrier PPC I/O modules


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10.4 Mounting Dimensions

10.4.1 General InformationAll specifications in millimeters.

10.4.2 Dimensions of PPC-R22.1

1 2 3

① Front View ② Side view③ Top viewFig.10-3: Dimensions of PPC-R22.1

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10.4.3 Fitting Dimensions of PPC-R22.1

ca . 235

ca . 300

56,5

2

247,

55

40,5

5

54,5

1515

ca . 183

1

2

3

1

① Fastening screws ② Mounting rail (TS 35 × 27 × 15)③ RMBFig.10-4: Fitting dimensions of PPC-R22.1


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10.4.4 Fitting Dimensions of Module Carrier RMB02.2-02

1

① Mounting rail TS 35 × 15 DIN 50022Fig.10-5: Fitting dimensions of module carrier RMB02.2-02

11 CommissioningThe product cannot be used directly, a configuration is required. See fig. 1-2 "Furtherdocuments" on page 6.

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Commissioning


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12 Device Description

12.1 General Information

13

7

8

6

4

5

2

3

12 11

10

9

1

14

1 Display pushbutton 2 Ethernet send LED3 Slot for the PC card-compatible firm‐

ware module4 Reset pushbutton S2

5 Distortion display H2 for sercos II inter‐face

6 Optical fiber sender for sercos II in‐terface

7 Optical fiber sender for sercos II inter‐face

8 X1 power supply and watch dog

9 Status display H1 10 Optional slot


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Device Description

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11 X16 programming interface (COM) 12 X10 serial interface (PROG)13 Insert bolt for ground connection 14 X7E Ethernet interface (optional)Fig.12-1: PPC-R22.1The PPC-R is a small size high-capacity control in IP 20 design. The PPC-R is auniversal platform that provides Motion Control (MC) or PLC functionality that depend‐ing on the application and software.The two interfaces available on the control are fully connected according to the Indra‐mat standard (SIS = Serial Indramat Interface). The data type transfer (function) is onlyselected by the application (RS232/RS422/RS485).A module carrier system consisting of one or several RMB02.2-04 are used to mountthe PPC_R. The dual carrier RMB02.2-02 can only be used as mounting carrier. Thecarrier can only be used to fix the PPC-R, controlling RECO modules is not possible. Itis also not possible to couple several PPC-R via a back plane.The PPC-R can operate up to 15 more I/O modules (RME02.2..., RMA02.2... orRMC02.2...) in this carrier system.Depending on the application, the PPC-R is equipped with PC/104 modules, e.g. foropen field bus interfaces such as Interbus, Profibus etc.

12.2 Operating and Error DisplaySymbol,LED

Display Description Measure

LED H3 LED on Ethernet active (sending andreceiving activity)The Ethernet link is valid

-

LED off Ethernet not active Check Ethernet connectionH1 - The relevance of the four-dig‐

it diagnostic display dependson the configuration

-

Fig.12-1: LED for operating and error display on the front panel

13 Error Causes and EliminationTypical application errors upon the installation are not known.

14 MaintenanceThe control is maintenance-free.

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Maintenance


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15 Ordering Information

15.1 Accessories and Spare PartsFor ordering information about accessories and spare parts, please refer to chapter 5 "Spare Parts, Accessories and Wear Parts" on page 9.


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Ordering Information

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15.2 PPC-R22.1

1. Produc t1.1 PPC. . . . . . . . = PPC

2. Hous ing des ign2.1 for RECO unit . . . . . . . . = R

3. Line3.1 22 . . . . . . . . . . . . . . . . . . . = 22

4. Des ign4.1 1. . . . . . . . . . . . . . . . . . . . . . . . . . = 1

5. Memory expans ion module5.1 not equipped . . . . . . . . . . . . . . . . . . = N

6. Other des ign6.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . = N6.2 Etherne t . . . . . . . . . . . . . . . . . . . . . . . . . = T

7. Configura tionfor poss ible configura tion see note

8. Firmware8.1 Denotes , tha t firmware mus t be ordered as separa te subpos ition = FW

Note :Configura tionNN= not equippedB2 = INTERBUS-S s lave moduleG2 = EnDat / 1VPP (2x)L2 = ControlNet s lave moduleN1 = PLS mas te r module (programable limit switch)N2 = PLS s lave module (programable limit switch)P1 = PROFIBUS-DP mas te r moduleP2 = PROFIBUS-DP s lave moduleQ1 = Cross communica tion / ARCNETQ2 = 2 x Cross communica tion / ARCNETV1 = DeviceNet mas te r moduleV2 = DeviceNet s lave module

1 2 3 4 6 7 8 9105 1 2 3 4 6 7 8 9

205 1 2 3 4 6 7 8 9

305 1 2 3 4 6 7 8 9

405

Example :

Abbrev.Column

P P C - R 2 2 . 1 N - N - N N - N N - N N - F W

1

1

Fig.15-1: Type code PPC-R22.1

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Ordering Information


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16 Disposal

16.1 Take-BackOur products can be returned to our premises free of charge for disposal. However, theproducts must be free of impurities like oil, grease or other impurities.Furthermore, the products returned for disposal must not contain any undue foreignmaterial or foreign components.Send the products "free domicile" to the following address:

Bosch Rexroth AG Electric Drives and Controls Bürgermeister-Dr.-Nebel-Straße 2 D-97816 Lohr am Main, Germany

16.2 PackageThe packaging materials consist of cardboard, plastic material, wood or expanded poly‐styrene (EPS). The packaging materials can be recycled without any problem.For ecological reasons, please refrain from returning the empty packages to us.

17 Service and SupportOur worldwide service network provides an optimized and efficient support. Our expertsoffer you advice and assistance should you have any queries. You can contact us 24/7.

Service Germany

Our technology-oriented Competence Center in Lohr, Germany, is responsible for allyour service-related queries for electric drive and controls.Contact the Service Helpdesk & Hotline under:

Phone: +49 9352 40 5060Fax: +49 9352 18 4941E-mail: [email protected]: http://www.boschrexroth.comAdditional information on service, repair (e.g. delivery addresses) and training can befound on our internet sites.

Service worldwide

Outside Germany, please contact your local service office first. For hotline numbers, re‐fer to the sales office addresses on the internet.


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Service and Support

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http://www.boschrexroth.com

Preparing information

To be able to help you more quickly and efficiently, please have the following informa‐tion ready:● Detailed description of malfunction and circumstances resulting in the malfunction● Type plate name of the affected products, in particular type codes and serial num‐

bers● Your contact data (phone and fax number as well as your email address)

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Service and Support


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IndexSymbols24 V power supply unit........................ 9

AAccessories......................................... 9Accessories and spare parts............. 27Ambient conditions............................ 10Availability of the documentation......... 5

BBus supply......................................... 12

CCE marking........................................ 14Combination options of the mod‐ule carrier ......................................... 21Commissioning.................................. 24Connector pin assignment................. 15

DDeclaration of conformity................... 14Device Description............................ 25Digital inputs and outputs.................. 12Dismounting...................................... 18Disposal............................................. 29Documents, further.............................. 6

EElectrical connection......................... 18Electromagnetic compatibility............ 13Error causes...................................... 26Error display...................................... 26External 24 V power supply unit.......... 9

IInstallation notes............................... 18Installation steps................................ 18Intended use........................................ 8Interfaces........................................... 15

MMaintenance...................................... 26Module carrier..................................... 9Module carrier combination............... 21Mounting............................................ 18Mounting dimensions........................ 22

OOperating display.............................. 26Ordering information.......................... 27

PPin assignment.................................. 15Product identification........................... 6Product phases................................... 5Purpose of the documentation............ 5

SSafety alert symbol.............................. 7Safety instructions............................... 7Scope of delivery................................. 7Scope of the documentation................ 6Signal words........................................ 7Spare parts.......................................... 9Standards.......................................... 13Supply voltage................................... 17Support

See service hotline ........... 29

TTarget groups...................................... 5Technical data................................... 11

Wear parts .......................... 9Type plate............................................ 6

UUL/CSA certified................................ 14Use, intended...................................... 8Used standards................................. 13


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Index

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VVoltage supply................................... 17

WWear parts........................................... 9

XX1...................................................... 15

XX10.................................................... 16X16.................................................... 16

Bosch Rexroth AG

Index


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Notes


Bosch Rexroth AG

DOK-CONTRL-PPC-R22.1**-IT01-EN-PR911338087

Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics

mailto:[email protected]

http://www.boschrexroth.de