rico corp apr09

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RICO Auto Industries

Corporate Presentation

April 2009


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2 Confidential & Propri

Company Profile, Joint Ventures, Customers & Products

Manufacturing Capabilities and Product Range

Engineering and R&D Capabilities

Our Vision

RICO Corporate Presentation


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Introduction

ISO 14001 OHSAS 18001OEM Supplier ISO-TS 16949

RICO Group Combined Turnover US $ 300 million

Leading Integrated Supplier of Automotive Components & Assemblies

Dies & MouldsDesign &

DevelopmentFerrous &Aluminium

Casting &Machining

FORD Q1


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RICO Group Joint Ventures & Subsidiaries

FCC RICO 50% FCC50% RICO

CONTINENTAL

RICO

50% CONTINENTAL

50% RICO

RICO JINFEI7.5% JINFEI

92.5% RICO

Clutch AssemblyTwo Wheelers &Four Wheelers

Hydraulic Brake

Products & ServicesVehicles of all Classes

Aluminum Alloy Wheels

Two Wheelers

RICO USA & UKWholly OwnedSubsidiary100% RICO

Assembly, Logistics

Customer Support

MAGNA PowertrainRICO

50% MAGNAPowertrain

50% RICO

Oil PumpWater Pump(Automotive Engines)(India & Europe)


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RICO Group Plant & Facilities Locations

Michigan USALondon UK

Account Management, Logistics &

Warehousing, Assembly Operations

Manufacturing Facilities

India

1. RICO (Dharuhera) Aluminium Die Casting & Machining

2. RICO (Gurgaon) Aluminium + Ferrous + Dies & Moulds,R&D, CAD CAM CAE

3. Joint Venture FCC RICO (Manesar) Clutches

4. Group Company RCL (Ludhiana) Ferrous Casting &Machining (Low Volume)

5. Group Company RCL (Manesar) Aluminum Casting &Machining (Small to Medium Size Parts) 7. New Plant RICO (Singur Sanand)

8. New Plant RICO (Chennai)

6. Joint Venture FCC Rico (Chakan Pune)+ Planning New Plant RICO (Pune)


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RICO Group Gurgaon Campus

Ferrous Foundry - 1

Ferrous Foundry - 2

Ferrousachine Shop 3

Multi Floor

Power House

Utilities

Eng Office

Training Room

Aluminum

HPDC Plant 1

AluminumHPDC Plant 2

R&DCorporate Office

Dies MouldsCAD CAM CAE

Ferrous Machine Shop 1

Ferrous Machine Shop 2



RICO Group Other Plants & FacilitiesRICO Dharuhera

Aluminum Die Casting & MachiningRICO Manesar Plant

Aluminum Die Casting & Machining

FCC RICO (JV) Clutch SystemManesar India

CONTINENTAL RICO (JV) HBSGurgaon India

MAGNA RICO Powertrain (JV) Oil & WaterPumps Dharuhera India

RICO New Plant Singur, West Bengal

Focus Tata NANO + Aluminum Products

RICO JINFEI ManesarAlloy Wheels & Aluminum Parts

RICO New Plant Chennai, Tamil Nadu

Focus New Customers & New Projects



History & Growth Milestones

R&D Center Started

Added Customers NISSAN, TATA (Small Car Project), Perkins2004-06

Technical Collaboration FCC JapanCommercial Production Started (1986)Aluminium Die Casting & Machining (Dharuhera)Focus Hero Honda & Maruti Suzuki

1985-86

ISO 9000International Market OEM Supplier MEC JapanFerrous Casting & Machining (Gurgaon)Focus Maruti Suzuki

1990-92

QS 9000

TS 16949ISO 14001OHSAS 18001

FORD Q1

Full Service Engineering Design DevelopmentAdded Customers FORD, LandRover, Jaguar

2000-02

JV (50:50) FCC RICO (Clutch Assembly)Started Exports GM, Eaton, Cummins1994-96

Aluminium Die Casting & Machining (Gurgaon)1999-00

Enhanced Ferrous and Aluminium CapacityAdded Customers GM, Caterpillar, Honeywell, DetroitDiesel, Volvo

2003-04

JV with CONTINENTAL Automotive Systems (Hydraulic Brakes)JV with MAGNA Powertrain (Oil Pump, Water Pump)JV with Jinfei China (Aluminum Alloy Wheels 2 Wheelers)Added Customers JATCO, Mann & Hummel, Magna, Renault, BMW

2007-09



RICO Group Turnover 10 Times Over Last 10 Years

2128

34

58

80

114

125

167

220

250

285

Over300

0

50

100

150

200

250

300

350

1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008

Gross Turnover US $ Million



Current Global Customer Base

Japan/ ASEANIndiaEuropeNorth America

assenger Cars

ommercial

ehicles

ystem Suppliers

wo Wheelers

MatsusakaEngineering



Our Product Range Components & Assemblies

Engine Transmission

Oil Pump Assembly

Fuel System Parts

Lube Oil Filter Heads

Exhaust Manifolds

Turbine Housings

Center Housings

Crank Cases & Covers

Cylinder Head Cover

Oil Pan

Intake Manifold Cover

Front Cover

Valve Cover

Side Cover

Clutch Assembly

Transmission

Support Assembly

Differential Case

Gear Shift Forks

Intermediate Plate

Pressure Plate

Rear Case

Transmission Case

Chassis

Suspension &Braking System

Wheel Hub Assembly

Brake Panel Assembly

Brake Disc

Brake Drums & Rotors

Knuckles

Development (SOP 2009)

Caliper & Anchor

TMC Tandem Master

Cylinder

Balance Shaft Assembly

Gear Housing

Main Bearing Caps

Water & Air Connections

Flywheel Assembly

Timing Cases

Oil Filter Adaptor

Engine Brackets

Cylinder Block (Ferrous)

Cylinder Block (Aluminum)

Under Development (SOP 2009)

Cylinder Head (Aluminum)







Our Vision



R&D Design Development,Testing & Validation

Engineering CAD CAM CAE

Manufacturing Dies & Tooling

Casting Aluminium & Ferrous

Manufacturing Engineering

Machining & Assembly

Logistics Management

Our Integrated Services Concept to Delivery

ProgramM

anagement



76 High Pressure Die Casting Machines (135 1800 Tns Locking Force)Largest High Pressure Die Casting Capacity in India

First Company in India (apart from OEMs) Making Aluminum HPDC Cylinder Block

Aluminium

Strategy: Expand 2500- 3000 Tns + Low Pressure/ Gravity



4 Moulding Lines - 2 DISA & 2 Horizontal (SINTO & DISA)

Vertical Size ( 650 * 535 * Thickness 130~330) Horizontal Size ( 610 * 510 * Thickness 200+200)

Material: Gray (FC), Ductile (FCD), SiMo, SiMo Chrome

Ferrous

Future Strategy: Larger Box Size (900*700*300)& Material Progression to D5S Ni Resist



Machining & AssemblyOver 1,000 Machines (CNCs & SPMs)

One of the Largest Machining Facility in India

We Machine All Our Castings

Over 50% of Our Product Range is with Assemblies


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Aluminium Products (Motorcycles)

Annual Capacity: 5 MillionClutch Assemblies



Aluminium Products (Two Wheelers)

Annual Capacity: 1 Million

Crank Cases


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Aluminium Products (Cars)

Annual Capacity: 750,000Oil Pump Assemblies


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Annual Capacity: 350,000

Cylinder Head Covers Assembly & Oil Pans


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Transmission Cases


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Aluminium Products (HCVs) & Cars

Cylinder Head CoversAnnual Capacity: 350.000


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Aluminium Products (HCVs)


Fuel System Components


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Aluminium Products

Timing Cases



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Aluminium Products

Annual Capacity: 7.5 Million

Brackets


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Ferrous Products (Cars)


Brake Discs & Drums


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Differential Cases Flywheels



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Steering Knuckles

Under Development


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Balance Shafts


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Ferrous Products (HCVs)


Main Bearing Caps


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Annual Capacity: 1.2 million

Automatic Transmission Bracket Assembly


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Exhaust Manifolds

Annual Capacity: 1 million


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Turbo Charger Parts

Turbine Housings

Annual Capacity: 1 million


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Turbo Charger Parts

Center Housings



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Ferrous Products

Clutch Parts (Intermediate Plate & Pressure Plate) & Rear Cases



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Cylinder Block (Gray Iron)Annual Capacity: 300,000


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Aluminum Products (Cars)

Cylinder Block (Aluminum HPDC) TATA NANO


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Sub Supplier Management

Currently Manage Over 40 Suppliers

Over 200 Million Volume ~ US $ 50 m

Fabricated

Sheet MetalSintered Rubber & Seals

Springs

Friction Material

Precision Machined Bearings


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Our Vision



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Engineering CAD CAM CAE

Competitive Advantage: Manufacturing Experience Combined with Engineering

CAD CAM CAE Center

Capabilities (Over 60 Seats)

CAD CAM Computer Aided Design & Manufacturing

Unigraphics, Pro E, Catia, C3P, Ideas, Vericut

CAE Computer Aided Engineering

Magmasoft, FEA, CFD, Ansys, FCX, GT Suite, MSC

Fatigue

Advantages

Concurrent engineering with customers

Co-design with customers

Shorter development time

Cost advantage


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Tooling & Die Manufacturing

In-House Dies & Pattern Design & Manufacturing

Manufacture over 200 Dies & Patterns and 600 Die Inserts Annually

R&D C t (RICO) I t d ti

R&D C t


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R&D Center (RICO) - Introduction

Separate R&D Building & Team

Design & Analysis Capabilities: Structural,

Thermal, Fatigue

Softwares: IDEAS, ProE, UNIGRAPHICS NX,

CATIA V5, HYPERMESH, AI ENVIRONMENT,ANSYS MECH, ANSYS CFX, MSC ADAMS,

MSC FATIGUE, OPTISTRUCT

Material research & development

Testing & validation

Capabilities

Materials Lab

Design Office & Team

R&D Center

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R&D Center (RICO) Testing Facilities

Vibration Test System

Environment/Climatic Chamber

Scanning Electron Microscope with EDS

Dilatometer Melting Furnace

Heat Treatment Furnace

Universal Testing Machine

Hardness Testing Machine

Thermal Diffusivity Meter

Thermal Conductivity Apparatus

Specific Heat Apparatus

Rapid Prototyping Machine

X-Ray Fluorescent Analyzer

Dynamometer Computer Tomography

Proposed

Available

R&D C t (CONTINENTAL RICO JV)


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R&D Center (CONTINENTAL RICO JV)Hydraulic Brake System


Testing Lab & Cells

Engineering systems: 2 Catia servers/ 1 Catiastorage system, 1 DXM server, 7 Catia V5 client

WAN: 2 MBPS line to engineering network, LocalDSL connection

Testing Facilities Available

Functional Test Benches Booster, TMC,Caliper

Endurance Bench ACU

Reservoir Swivel bench

Water Jet test bench

Eigen frequency analyser

Video measurement system etc

Testing Facilities Proposed

Dynamometer

MTS load frame

Pad compressibility tester

Caliper / Drum torque tester

Wear tester

R&D C t (MAGNA RICO P t i JV)


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R&D Center (MAGNA RICO Powertrain JV)Oil Pump & Water Pump System


Testing Cells

Engineering systems: CATIA V 5,

UNIGRAPHICS NX

CAE /CFD support from Magna /RICO

Hardware: High end Workstations, AOPlotter, High speed secure data

connectivity

Testing & Validation - AvailablePerformance Test Rig - Water Pump

Durability Test Rig - Water Pump

Testing & Validation - PlannedPerformance Test Rig Oil Pump

Durability Test Rig Oil Pump

Proto Assy/ Structural Testing

RICO C t P t ti


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Our Vision


I ti f th F t


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Investing for the Future

$5

$14

$24

$30

2002-03

2003-04

2004-05

2005-06

Annual Capital Investments (US $ Million)

Aluminium Casting20~25 Machines/ Yr

New Casting Plants New Machining PlantsFerrous Casting

3 New Lines

Vi i & G l


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Vision & Goal

Our Vision

To be preferred supplier to OEMs across the globe

Overall Strategies

Expand Manufacturing Presence

Manufacturing Footprint in

Low Cost Countries

Acquisitions & Joint VenturesStrategic Alliances

Move from Components to Systems

Continuous Focus on Quality & Cost

World Class Human Resources & Plants

rico corp apr09

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