rnc equipment survey process and environmental acceptance

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    UMTS_RNS_I_01_20090530RNC Equipment Survey Process and

    Environmental Acceptance

    ZTE University

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    Overview

    Project Survey Process

    Project Environment Survey Guide

    RNC Project Survey Guide

    Quality Control of Project Survey

    Content

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    Overview

    Project survey is the initial stage of the whole project. Well begun is half done.

    It has direct influence on every link of the project

    afterwards.

    Introduction Purpose: To provide normalized instructions on the

    process, item and method of the project survey; to

    offer a uniform survey standard to ensure good

    preparation; and to make sure the project survey

    plays its due role

    Contents: Process, steps, methods, and filling in

    forms

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    Overview

    Project survey:

    Ensures accurate production scheduling and timely deliveryaccording to contract.

    Is the original basis for data configuration and debugging ofproduction lines.

    Is the basis of project design.

    Is the original material for the completion report.

    Is part of normalized project management.

    Conducting no project survey, or wrong project survey, will result in:

    Delay in scheduling and production, and error in dataconfiguration.

    Delay in delivery, with excesses, shortages and omissions.

    Project suspension and material supply delay, so that theinstallation personnel can do nothing but wait, and there is noinstallation solution confirmed by both parties, possibly causingchanges of customer requirements, reworking, and refusal ofacceptance.

    Lack of original materials in the completion report.

    Lack of links in normalized project management.

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    Overview

    Project Survey Process

    Project Environment Survey Guide

    RNC Project Survey Guide

    Quality Control of Project Survey

    Content

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    Project Survey Flowchart

    Project Survey

    Plan

    Start

    Preparing forproject survey

    Making project surveyplan

    Conducting field project survey and

    first environmental acceptance

    Producing surveydocuments

    Reviewingthe survey

    Qualified?

    Handling

    documents

    End

    Project Survey

    Guide

    Contract ProblemFeedback

    Project SurveyReport

    Environmental

    Acceptance Report

    Review Form ofProject Survey

    Report

    Guide for Project

    Survey Report ReviewNo

    Yes

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    Description of Project Survey Process

    Preparing for Project Survey Purpose: To ensure smooth project survey

    Person in Charge: Project survey engineer

    Responsibilities:

    1. Accepting tasks, receiving materials, and

    understanding requirements 2. Taking charge of consultation, understanding, and

    communication

    3. Keeping in touch with the customer to know on-sitesituations and identify conditions

    Actions to take under poor survey conditions Actions to take under good survey conditions

    4. Drafting a Project Survey Plan

    5Making survey tools and meters ready

    6. Carrying survey documents

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    Project Survey Process

    Making Project Survey Plan Purpose: To conduct planned project survey

    Person in Charge: Project survey engineer

    Output document: Project Survey Plan

    Responsibilities: Holding a project survey briefing

    Making a Project Survey Plan

    Being ready for carrying out the project survey

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    Project Survey Process

    Conducting Field Project Survey and FirstEnvironmental Acceptance

    Purpose: To ensure that the field survey meet

    specifications

    Person in Charge: Project survey engineer

    Input Document: Project Survey Guide

    Responsibilities:

    Conducting field survey, with the customer involved, to

    record on-site information and data

    Conducting first check of equipment operatingenvironment

    Defining installation environment requirements

    Knowing preparations of both parties for the project

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    Project Survey Process

    Producing Survey Documents

    Purpose: To ensure production debugging and accurate delivery, and to guideproject construction and commissioning, serving as the basis of producingproject design documents

    Person in Charge: Project survey engineer

    Output document: Project Survey Report (Scheduling & Delivery Data), ProjectSurvey Report (Project Design Information), Project Survey Report(Commissioning Data), Environmental Acceptance Report, and ContractProblem Feedback

    Responsibilities: Collating and filling in survey data according to the requirements specified in

    Project Survey Guide; signing in the Project Survey Report and in the FirstEnvironmental Acceptance column of the Project Survey Report after both thecustomer and ZTE reach an agreement on the results of the survey andenvironment acceptance

    Communicating and negotiating with the customer, asking them for advice toreach an agreement, and listing important things into the project surveymemorandum

    Providing the customer with a copy of the documents

    Filling in the Contract Problem Feedback to help the business manager and thecustomer solve problems upon discussion if the result of the survey does notconform to the contract

    Submitting the Project Survey Report

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    Project Survey Process

    Reviewing the Survey

    Purpose: To ensure the integrity, compliance, andcorrectness of the project survey data

    Person in Charge: Project survey assessment engineer

    Input Document: Guide for Project Survey Report Review

    Output document: Review Form of Project Survey Report

    Responsibilities:

    Assessing the integrity, compliance, and correctness of theProject Survey Report

    Filling in the Review Form of Project Survey Report

    Revising the survey documents in any unqualified Project

    Survey Report, and repeating field survey if necessary until itmeets the requirements

    Submitting the qualified Project Survey Report to projectsurvey engineer for filing

    Submitting the Review Form of Project Survey Report toproject survey engineer for filing

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    Project Survey Process

    Handling Documents

    Purpose: To file the survey results and provide them to thedepartments that need them

    Person in Charge: Project survey engineer/document controller

    Responsibilities:

    SendingProject Survey Tasks,Project Survey Plan,Project SurveyReport (Scheduling & Delivery Data), Project Survey Report

    (Project Design Information), Project Survey Report(Commissioning Data), Environmental Acceptance Report, SurveyProblem Feedback,and Review Form of Project Survey Report todocument controller for filing

    Submitting Project Survey Report (Scheduling & Delivery Data) tothe involved Planning Department of the Product Division

    Submitting Project Survey Report (Project Design Information) to

    project design manager Submitting Project Survey Report (Commissioning Data) to

    commissioning engineer

    Submitting Environmental Acceptance Report to projectsupervisor for a second environmental acceptance

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    Overview

    Project Survey Process

    Project Environment Survey Guide

    RNC Project Survey Guide

    Quality Control of Project Survey

    Table of Contents

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    Requirements for Equipment Room Environment

    Basic Environment of Equipment Room

    High temperature, heavy dust, harmful gases, explosives, low air pressure,strong vibration or noise, and high-voltage electrical equipment

    The equipment room must be built at the location that meet the engineeringdesign requirements of the communication equipment. A long-term view shouldbe taken before construction. Do not relocate the equipment room unlessnecessary. Durability should be considered to avoid frequent renovations. Theequipment room must be fireproof and shockproof.

    Construction, structure, heating, ventilation, power supply, lighting and fire

    protection are required. MPT specifications must be followed.

    The equipment room should be designed for the convenience of the cablingand daily maintenance of the signal cable and power cable, to reduce cablingcost and communcation failure and improve working efficiency.

    General Information of Equipment Room Location of equipment room

    Type of equipment room

    Route for equipment to enter the equipment room

    Equipment unloading area

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    Project Environment Survey

    Equipment Room Floor and Fire Protection

    The bearing capacity of the equipment room floor should be higher than450kg/m2.

    The bearing capacity of the floor outside the equipment room should be nolower than 300kg/m2.

    The equipment room must be equipped with appropriate fire fighting devices,such as several dry powder fire extinguishers.

    Antistatic raised floorboards or antistatic terrazzo should be laid in theequipment room. Conductive floorboards should be used instead if raised

    floorboards are unavailable. Static grounding must be performed for conductiveor raised floorboards, which should be connected to a grounding devicethrough a current-limiting resistor and a connecting wire.The resistance of thecurrent-limiting resistor should be 1M.

    Survey Description:

    If antistatic floorboards are used in the equipment room, the floor height shouldbe checked.

    Doors/Windows/Walls of Equipment Room The door should be over 2.2 m high and over 1.2 m wide, and should be a

    sealed single leaf door.

    The walls and the ceiling should be free from pulverization, dust and peeling.Decorative materials applied on the walls should be fire-retardant.

    Survey Description:

    There should be some space on the walls because wall-mounting DDFs orODFs are requied sometimes.

    Attention!

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    Project Environment Survey

    Equipment Room Air Conditioning

    An air conditioning system should be installed in the equipment room. The heat radiation in the equipment room and the refrigerating output of the air conditioning

    can be calculated as follows: 1. Heat radiation of the equipment: Q1=0.82VA (kcal/h)

    Where:

    Q1 is the head radiation of the equipment.

    V is the DC power supply voltage (V).

    A is the average power consumption current (A).

    The value 0.82 is the product of 0.86 (the scaling factor for converting every watt of electrical energy intoheat energy) and 0.95 (the scaling factor for converting electrical energy to heat energy in the equipmentroom).

    2. The refrigerating output of the equipment room: Q2=S150 (kcal/h) Q2: The refrigerating output of the switching room

    S: The area of the switching room (M2)

    150: The parameter for converting room area to refrigerating output (Kcal/hM2

    3. The refrigerating output of the air conditioning (actual capacity): Q=Q1+Q2

    Survey Description:

    Different models of equipment has different requirements on ambient temperature andhumidity. For detailed information, refer to the corresponding equipment technical manuals.Generally, it is required to install an air conditioning system in the equipment room. If an air

    conditioning system exists, the power of the air conditioning and the heat radiation of theexisting equipment should be noted during survey. If the existing air conditioning systemcannot meet the requirements of the new equipment, additional air conditioners arerequired. The air conditioners should run automatically once powered.

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    Equipment Installation Information

    Area of Equipment Room Enough space should be reserved for the main

    equipment, auxiliary equipment, and capacity

    exapnsion.

    Antistatic Floor and Cabinet Base

    The height of the antistatic floor should be measured

    accurately.

    Height-adjustable base

    Fixed-height base

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    RNC Auxiliary Facilities

    DC Power Cabinet

    The power consumption of each ZXWR RNC rack in fullconfiguration is less than 3100 W.

    If the DC power supply equipment is provided by ZTE, ZTEshould check it during survey. The template of the powersupply survey report is provided by the Mobile Business

    Department. The survey should focus on the placement ofthe power supply equipment and the batteries, and thespecification and length of the AC power cable from the ACpower supply system to the DC power supply system.

    ZXDU300 DC power supply cabinet is used in generalequipment rooms. AC 3-phase 380V input and single-

    phase 200V input are optional. The AC power cable is 16mm2 four-core copper cable. The cabinet model should bespecified by support engineer from the power supplyproduct line of the Mobile Business Department.

    ZXWR RNC requires a DC voltage range of -57V~ -40V.

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    RNC Auxiliary Facilities

    Digital Distribution Frame (DDF) and Optical Distribution Frame

    (ODF) If the DDF is provided by ZTE according to the project

    interface, ZTE should survey the DDF.

    Placement

    DDF specifications - ZTE specially provides a reference listfor model selection. Generally, rack-type or cabinet-type isselected.

    The length of the grounding cable of the DDF

    75 ohms or 120 ohms.

    If the ODF is provided by ZTE according to the projectinterface, ZTE should survey the ODF.

    Placement ODF specifications - ZTE specially provides a reference list

    for model selection. Generally, rack-type or cabinet-type isselected.

    The length of the grounding cable of the ODF

    Type of the Optical connector (optical ring flange)

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    RNC Auxiliary Facilities

    Transmission Equipment ZXWR RNC supports multiple transmission modes:

    Direct optical fiber connection

    Direct 2M cable connection

    SDH transmission-based connection ZXWR RNC provides two transmission interfaces:

    STM-1 and E1.

    ZXWR RNC supports 75-ohm and 120-ohm

    interfaces.

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    Survey of RNC Cables and Materials

    Make sure the installation positions and cabling routes of

    the related equipment.

    General principles for cabling routes:

    It should facilitate the wiring of signal cables and

    power cables and routine maintenance.

    It should make the lines as short as possible to avoid

    detours. It should help reduce wiring costs and

    communication failures.

    All cables must be kept intact, and any joint or transition

    point is unacceptable.

    A 10% surplus length should be reserved for all cables.

    Attention!

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    Survey of RNC Cables and Materials

    Grounding Cables

    Position of the grounding bar: Generally, the grounding bar is installed on thelower part of the wall in the equipment room.

    The protective grounding cable of the ZXWR RNC indoor grounding bar: 35mm2 multi-strand soft copper wire; the cable length should be the focus duringthe survey.

    The protective grounding cable from cabling rack to grounding bar: 35 mm2multi-strand soft copper wire; the cable length should be the focus during thesurvey.

    The protective grounding cable from DDF/ODF to grounding bar: 35 mm2 multi-strand soft copper wire; the cable length should be the focus during the survey.

    The protective grounding cable from power supply equipment to grounding bar:35 mm2 multi-strand soft copper wire; the cable length should be the focusduring the survey.

    The protective grounding cable from transmission equipment to grounding bar:35 mm2 multi-strand soft copper wire; the cable length should be the focusduring the survey.

    The grounding downlead from the grounding bar to the grounding body in theequipment room: 95 mm2 multi-strand soft copper wire; or 40 mm 4 mmzinc-plated flat steel; the cable length should be the focus during the survey.

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    Survey of RNC Cables and Materials

    DC Power Cables 48VDC racks

    There are two types of DC power cables:48V working grounding cable (GND) and 48V power cable (48V).

    Focus during survey: diameter, specification, and length of power cables.

    The cable diameter can be calculated as follows: S=I2L/U S: Cross section of power cables (mm2)

    I: Total current

    L: Effective length of the feeder (M)

    U: Permissible voltage of the feeder (v)

    : Conductivity of the feeder

    For copper core cables, =54.4,

    For aluminum core cables, =34 Value range ofU:

    From battery to DC power supply: U0.2V

    DC power supply: U0.2V

    From DC power supply to DC power distribution cabinet:U0.8V

    From DC power distribution cabinet to switch rack:U0.4V

    Power cable specifications: 1, 1.5, 2.5, 4, 6, 10, 16, 25, 35, 50, 70, 95, 120, and 185 (unit: mm2)

    Generally, 25 mm2 cables are used as DC power cables for the racks; 35 mm2 cables are used asprotective grounding cables for the equipment. Fire-retardant cables should be used.

    A back-up power supply should be provided if there are two ways of separate DC power inputs. -48V power cable: 25 mm2 multi-strand soft copper core power cable; fire-retardant; blue

    -48V working grounding cable: 25 mm2 multi-strand soft copper core power cable; fire-retardant; black

    The length of the power cables should be the focus during the survey.

    If the length exceeds 100 m, 35 mm2 fire-retardant, multi-strand soft copper core power cables should beused instead.

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    Survey of RNC Cables and Materials

    AC Power Cables

    Server rack and primary power supply equipment

    Survey items: The length of the AC power cable from the

    primary power supply equipment to the AC power

    distribution box.

    Power supply for the server rack. The server rack should bepowered through 16 mm2 four-core fire-retardant cable.

    The cable length should be the focus during the survey.

    Placement of the AC power cables. A distance of 150 mm

    should be kept between any two AC power cables.

    Shielding tube. The length of the shielding tube should alsobe checked during the survey.

    The survey report provided by the supplier of the primary

    power supply equipment.

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    Survey of RNC Cables and Materials

    Transmission Cables

    Transmission cables: Tail fibers, digital trunk cables (E1), and network cables. Different transmission modes require different transmission cables.

    Transmission cables should be selected according to the applications. Refer tothe Technical Proposal.

    Survey Description

    Optical fibers: Single-mode tail fibers The number and length of tail fibers, and connector types

    Tail fiber connector type: LC/PCLC/PC.

    Digital trunk cables: Supporting 75-ohm and 120-ohm interfaces coaxial cables (75 ohms), number and length of 2M cables, and connector types

    Trunk cables (120 ohms), number of 2M cables, length of trunk cables, and thenumber of 2M cables included in a 120-ohm trunk cable

    Network cables: Full-IP Architecture. Newwork cables are used for internalcommunication.

    Length, type of network cables, and number of connectors

    Network cables are delivered as a whole in a box. The total length andconnectors of the network cables should be checked during the survey.

    Surplus length; network cable testing.

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    Filling in Survey Forms

    Purposes

    To identify the environmental conditions, equipment installation,

    cabling, and project tasks & responsibilities; to know all related

    details; to make preparations for scheduling, delivery and field

    installation.

    Tasks

    Completing the survey on environmental conditions, floor plan

    of the equipment room, cabling, original debugging data, and

    hardware installation interface.

    Requirements

    The environment conditions should be fully described. Theinstallation position of each equipment should be identified.

    The number, length, and cabling route of every kind of cable

    should be checked. The installation interfaces for both parties

    should be identified.

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    Filling in Survey Forms-First Environmental ConditionSurvey

    1. Conduct the first environmental acceptance according to the items specified in

    the Environmental Acceptance Report

    2For compulsory items, specified conditions must be provided by the customer.

    For the conditions that are currently not provided, a deadline should be negotiated

    by both parties.

    3. For general items, it is unnecessary to "force" the customer to meet the

    environmental conditions, but it is necessary to explain the

    advantages/disadvantages to the customer. A deadline should be negotiated by

    both parties if the customer is capable of meeting such requirements.

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    Filling in Survey Forms-Scheduling and DeliveryData

    Collect scheduling and delivery data; fill in the Project Survey Report(Scheduling & Delivery Data)

    The report should include such information as site name, configuration, floor

    height, number of racks, and length of digital trunk cable, fire-retardant powercable, grounding cable, optical fiber, and cabling rack.

    Where:

    There are two types of optical fiber interfaces: LC/PC - LC/PC and LC/PC - FC/PC.Fill the selected type(s) in the report according to the survey results.

    A 10% surplus length should be reserved for all cables.

    All power cables must be fire-retardant, with 25 mm2 (for power cables) and 35mm2 (for protective grounding cables) in cross section. If the length of a powercable exceeds 100 m, a 35 mm2 power cable should be used instead. The lengthof the grounding cable should be the total length of all grounding cables.

    The Project Survey Report (Scheduling & Delivery Data) must be sent back to

    the Planning Department of the Mobile Division.

    Attention!

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    Filling in Survey Forms-Project Design Information

    Collect information about equipment installation &

    commissioning; fill in the Project Survey Report (Project Design

    Information)

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    Filling in Survey Forms-Project DesignInformation

    Description of Equipment Layout Drawing1. The layout describes the planimetric position of the equipment in all equipment rooms.

    2. The dimensions and positions of all equipment, the distances between them, and the reservedpositions should be measured, marked and recorded carefully and accurately.

    3. Unnecessary changes must not be made once the equipment positions are

    confirmed by both parties!4. The customer must send a prior written notice to ZTE for any necessary

    changes.

    Drawing Requirements: The size of the equipment should be marked in the layout.

    The positions of ODF, DDF, transmission equipment, switching equipment and access equipmentshould be provided in the layout.

    Old and new equipment should be drawn differently (described by text, or marked by bold or fineline).

    The rack front, storey height, ceiling, and floor height should be marked.

    The position and size of holes, doors and windows should be marked.

    If the description is not clear by using a planar top view, a detail view can be usedinstead.

    Both sketch and formal VISIO diagram should be produced.

    Copying this diagram is permitted.

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    Filling in Survey Forms-Project DesignInformation

    Description of Cable Route Drawing

    It describes all cabling routes in the equipment room.

    It shows all cabling routes and modes, as well as detailed cabling facilities.

    Unnecessary changes must not be made once the cabling routes are confirmed by both

    parties!

    If cabling facilities are not in position, their installation locations should be identified, and then

    marked and noted in a sketch.

    Drawing Requirements:

    The cabling route from the digital trunk cable to the DDF should be marked.

    Different types of cables should be marked differently.

    Both sketch and formal VISIO diagram should be produced.

    Copying this diagram is permitted.

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    Filling in Survey Forms-Project DesignInformation

    Description of Power Distribution Connection

    Drawing

    1. This diagram mainly describes the power cable connections from the power supply

    in the equpment room to the equipment used at the current stage.

    2Drawing Requirements:

    1. The existing power loops of the power cabinet should be drawn.

    2. The planned power loops of the equipment used at the current stage should be drawn.

    3. Both sketch and formal VISIO diagram should be produced.

    4Copying this diagram is permitted.

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    Filling in Survey Forms-Project Memorandum

    Every report includes a memorandum.

    Communication engineering is rather complicated, with many issues being involved.

    Extra, special, or unexpected problems or situations will possibly happen.

    All these issues should be recorded into the Project Survey Memorandum.

    Any special installation materials that are not recorded in the Project Survey Report

    (Scheduling & Delivery Data) should be included into the memorandum.

    The memorandum is very important. Forgetting to fill in it will

    probably result in serious consequences.

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    Table of Contents

    Overview

    Project Survey Process

    Project Environment Survey Guide

    RNC Project Survey Guide

    Quality Control of Project Survey

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    Quality Control of Project Survey

    Quality is the center of any work.

    The quality of the survey must be ensured.

    The quality of the project survey should be ensured in two

    ways:

    Process quality

    Document quality

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    Process Quality Control

    Every step must be carried out according to the project survey process.

    Project-related information should be collected carefully. Project

    requirements, including general and key tasks, should be understood

    thoroughly.

    The project survey process must be strictly followed. The survey should be

    scheduled and planned reasonably to ensure high efficiency.

    The survey should be conducted together with the customer to obtain

    accurate original information about the site and understand special

    requirements and situations. Countermeasures should be planned to avoid

    emergencies during the survey.

    Every possible resource should be fully used during the survey based on a

    good cooperation with the local ZTE office.

    Site-related data should be measured and reorded accurately. All sites

    should be designed accurately to avoid delay or waiting due to

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    Document Quality Control

    Document reflects the quality of your work.

    Integrity: Ensure the integrity of the documents.

    Accuracy: Ensure the accuracy of the documents.

    Timeliness: Ensure the timeliness of the documents.

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