RussellstollDuraTite™ Ordering Information

@250VAmps

2P3W20A

2P3W20A

3P4W20A

(10A,600V)

3P4W30A

(20A,600V)

Voltage

125 VAC

250 VAC

277

480

600- .an««is»JHi,<iIJlliai;ii«««

thru 600 (all)

125 VAC

* 250 VAC

277 VAC480 VAC600 VAC

thru 600 (all)

125/250 VAC

250- 30 VAC

480 30 VAC

347/600V

thru 600 (all)

125/250 VAC

250 30 VAC

480 30 VAC

347/600V

thru 600 (all)

FaceRecep/Conn.

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Cat. Nos.Plug

' ",'fjfc,.DuraTite

5P23U1LD

5P23U2LD

5P23U3LD

5P23U4LD

5P23U5LD

5P23UOLD

5P33U1LD

5P33U2LD

5P33U3LD5P33U4LD5P33U5LD5P33UOLD

5P24U1LD

5P24U2LD

5P24U4LD

5P24U5LD

5P24UOLD

5P34U1LD

5P34U2LD

5P34U4L.D

5P34U5LD

5P34UOLD

^

Ever-Lok

801 3U18153U18593U1801 3U28153U28593U2801 3U38153U38593U3801 3U48153U48593U48013458153U58593U5801381538593

—..i=i!itllIMSiiS

_

,.,.,—,.„.„„:—

801 5* ™~''81558656

—_

—

801881588594

—___

—___

8014815485978657

Connector

" :, v «.̂&DuraTite

5C23U1LD

5C23U2LD

5C23U3LD

5C23U4LD

5C23U5LD

5C23UOLD

5C33U1LD

5C33U2LD

5C33U3LD5C33U4LD5C33U5LD5C33UOLD

5C24U1LD

5C24U2LD

5C24U4LD

5C24U5LD

5C24UOLD

5C34U1LD

5C34U2LD

5C34U4LD

5C34U5LD

5C34UOLD

??*%«»*"ifEver-Lok

8023U18093U18683U18023U28093U28683U28023U38093U38683U38023U48093U48683U48023U58093U58683U5802380938683

—

—_

—

—802580958646

—_

—_

- .»-»<

802880988684

—_

—_

8024809486878647

Std. I.D.Bushing:

Plug/Conn.*

.625

.625

.625

.625

.625

.625

.700

.700

.700

.700

.700

.700

.625

.625

.625

_.625_rra

.625

.750

.750

.750

.750

.750

Receptacle- EverLok

8003U1

8003U2

8003U3

8003U4

8003U5

8003N

N.A.

N.A.

N.A.N.A.N.A.

8005N

N.A.

N.A.

N.A.

NAV^^iM^S'W&'fMSVtvm

8008

N.A.

N.A.

N.A.

N.A.

8004

1|*

8083U1

8083U2

8083U3

8083U4

8083U5 «

8083N

N.A.,"

N.A. I

N.A."m

N4b.ilN.A.

8030N

N.A.

N.A. .i|ilm

N.A.

N.A.

8084

N.A.

N.A.- ,„— .|J

N.AT'11

N.A.

8031 '

Notes:DuraTite plugs and connectors will mate but not lock to metal plugs and connectors referenced above. DuraTite will lock to existing metal receptacles, from StandardEverLok line.Option: 0-Ring sealed interiors also available— change suffix to "LW"

ThomasiBetts© 2001 Thomas & Belts Corporation. Specifications are subject to change without notice. WWW.tnb.COITl 91

RussellstollApplication GuideThis catalog has been divided into sections based on standard application groups. Each application group has been color-coded for your convenience. Below is a description of each of the six general categories Russellstoll products fall in.Applications are not limited to those listed below.

Heavy Industrial / Marine Applications: Outdoor, Severe or High Abuse Environments

|£ • Industrial hook-ups• Shdre to ship power connections

stations• Portable generator sets• Mills & process plants

• Agriculture• Portable power connections• Aerospace manufacturing and

airports• Lift stations

• Irrigation & wastewater equipment• Industrial and shipyard welding• Power distribution centers• Job site power: For telephone power

and communications equipment

Washdown & Light Marine Applications: Watertight / WaterproofFood processing plantsPharmaceutical manufacturing

Bottling and beverage plantsBarge and workboat applications

Pulp & paper factoriesOutdoor construction sites

Industrial and Commercial Applications

L » Entertainment (lighting & sound • Computer related equipmentsystems) • Welding installations

• Machinery

Construction sitesFacilities electrical power

Control Circuit and Industrial / Interlock ApplicationsAutomotive/Industrial Interlock plugs under full load.systems were designed for the , Automatic pressneeds of the manufacturing , , ,industry. These devices are used ' HeavY dutV Portable weldingwhere safety requirements mandatea mechanically interlocked systemfor connection and removal of

Portable systemsMachine tool control or Servo systems

1 Shipyard maintenance power1 Battery chargers1 Automated welder applications• Food processing1 Temporary power connections

Hazardous Location Applications: Class I, Div. 1 / Class II, Div. 1• Aerospace • Petroleum • Food processing• Steel mills and mining • Chemical • Waste treatment

Computer Systems: Data Center and OEM ProductsRaised Floor Applications • Main Power Connections • Critical power for test,

instrumentation, telephone andmedical equipment

ThomasiBetts© 2001 Thomas & Belts Corporation. Specifications are subject to change without notice. WWW.tnb.COm

RussellstollDuraTite Overview and Product Comparison

DefinedAny application where electrical connections needprotection from water and/or dust ingress to the contactsor the wiring compartment.Less credit cable sealing, but easier to use device lockingdesigns are employed.

Metal connectors are usually preferred, with thermoplasticoptions increasing. Thermoplastic devices must withstandnormal industrial handling.

Russellstoll Line Selections for Indoor Applications

DuraTite™to 3P4W20 & 30A

Ever-Lok®Standard &

Midget Seriesto 3P4W

15 thru 50A

A New Thermoplastic option to20/30A Standard Ever-Lok Plugs andConnectors. 20 and 30A plugs willmate directly to Standard Ever-Lokreceptacles, with a new EZTablocking feature. For new installations,specify Ever-Lok receptacles, withDuraTite plugs and connectors.Clamp or conduit options complete aflexible value option for new andexisting installations.

Steel self-locking housings make theStandard and Midget Ever-Loksfamous for their endurance inpunishing factory installations.Clamp, bushing or hub fitting cableentries are offered for both, withStandard Ever-Lok available at 20,30 and 50A over the15A MidgetEver-Lok. Standard voltagepolarizations are maintained in theselines through 480VAC.

Heavy ServiceEver-Lok

to 4P4W30 thru 100A

IEC (IP44)to 4P5W

20 thru 100A

The standard in portable weldinginstallations, from 30 to 100A.Rugged aluminum housings and self-locking upon insertion, HSE seriesproducts are ideal for indoor factoryuse. With unique "handle" designs,-asimple 1/8 turn counter-clockwisereleases plug for withdrawal. Switched/fused or circuit breaker interlocks inseveral configurations are alsooffered, (see Automotive/IndustrialInterlock section).

Thermoplastic International Standard309-2 or CEE-17 type connectorlines usage is growing in OEM,export and standard performanceapplications. The IP44 indoor usestyle is "splashproof" when matedand directly interchangeable withother manufacturers. Internationaldesignations shadow U.S. ratings:20/16, 30/32, 60/63 and 100/125.IP44 devices have NO lockingfeatures except flap covers, withcatalog numbers "S" or "SW" suffixes.

Typical Application GroupsGeneral IndustrialLighting ConnectionsIndoor Welding StationsMachineryATool ConnectionsPower Distribution PanelsConvenience PowerBattery Charging Equipment

ConstructionGenerator Set PanelsPortable Tools & EquipmentLimited Life InstallationsPortable Lighting Equipment

InstrumentationPortable EquipmentCritical Power ConnectionsMotor Power ConnectionsCritical Robotics PowerTest EquipmentLaboratory/Test Stations

OEM'sExport MachineryCritical Power ConnectionsInternational Indoor UsageTransportable Equipment

ThomasiBetts© 2001 Thomas & Belts Corporation. Specifications are subject to change without notice. WWW.tnb.COITI 89

RussellstollEver-Lok® Locking Connections - Overview

Standard: 10-50 Amp, Maximum 600 VAC or 250 VDCHeavy Service: 30-200 Amp Maximum 480 VAC or 250 VDCMidget: 10-20 Amp Maximum 250 VAC or 250 VDC

When an Ever-Lok connectionis made, it is a mechanicalattachment which will not pullapart unless it is unlocked byhand.To install, line up the tabsand plug it straight in.External buttons or ribs lockwith the mating internal

housing automatically. Whenan Ever-Lok plugs in, itstays in. Locked housingsdo the work so Ever-Lokcontacts can carry the load!A firm grip and short Vacounter-clockwise reversetwist release locking foreasy removal.

Design Features

AutomaticFeature

Locking

Cord Grip

Contacts

MoldedArc-ResistingInteriors

Steel CladHousings

. Automatic Locking - Automatic locking featuremechanically attaches the plug casing to the receptacleor connector, and eliminates strain on electrical contacts.Positive Grounding - Casings are positively groundedby means of phosphor bronze ground straps integral withground contacts. Equipment grounding is secured byseparate set of contacts which "make" first and "break"last as required by UL.

3. Dust-Proof - On clamp type plugs and connectors awasher is provided in each cap to be forced over thecord. This serves as a shield to prevent metal particles,dust, etc., from entering the interiors of plugs andconnectors.Bushing type plugs and connectors are furnished with agland nut and neoprene cable bushing gland to excludedust and moisture. A formed glide washer is alsoprovided to facilitate tightening of the gland nut.Receptacle covers are sealed to boxes by gaskets andhave hinged flaps which are gasket-lined and equippedwith strong springs to keep them closed and dust-tight.

4. Steel-Clad - Plugs and connectors are plated steel.Plugs have encased locking spring in machineassembled non-separable housings.

5. Cord Grip - Plugs and connectors are provided withadjustable cord grips, preventing strains on connections.

6. Contacts - Contacts are precision made, self-wiping andself-aligning brass and nickel plated brass.

7. Unit Assembly - Contacts and terminals are permanentlyassembled in arc-resisting composition body permittingremoval of interior as a unit for wiring. All connections areentirely enclosed, thus avoiding accidental short circuitsand tampering by inexperienced personnel.

8. Handles Lined - Shell handles have a HOPE liner tocontain stray wire ends.

9. Interiors - All interiors are molded arc-resistingcomposition.

ThomasiBetts© 2001 Thomas & Belts Corporation. Specifications are subject to change without notice. WWW.tnb.COITI 95

RussellstollEver-Lok® Locking Connections - Dimensions

Female Receptacles & Reverse ServiceW/out Box

-2.812"-

3.25'

Midget Duplex

I?At

BottomX

4.312"

„=„aUUe

2.25"MTG

w/Box FSWS-62

1*B-

^

-*| k-25"

tCi

6 -32

V2.312"

Si,.281" t_.25"

Dia.

w/Box FDWS-62

.a

-D-J

Size

Standard10 Amp15 Amp20 Amp30 Amp50 AmpMidget

Standard ServiceA

.875"

.875"1.470".687"

B

1.375"

1.500"1.875"1.810"

C

2.375"

2.875"2.125"1.280"

D

2.313"

2.937"2.937"

NA

Reverse ServiceA

.875"

.875"1.470".687"

B

2.000"

1.500"1.875"1.810"

C

1.750"

2.875"2.125"1.280"

D

2.937"

2.937"2.937"

NA

Plugs & ConnectorsClamp Type Bushing Type Hub Type

Plug Connector Plug Connector Plug Connector

—I h—H —c 'nJ/ kd \LrtBr

Size

Standard15 - 20 A30 Amp50 AmpMidget

Clamp TypeA

3.125"3.437"4.750"2.875"

B

1.750"2.125"2.125"1.440"

C

3,187"4.250"4.750"2.875"

D

0.500"0.625"1.125"0.500"

Bushing TypeA

3,250"3.750"4.875"3.000"

B

1.750"2.125"2.125"1.440"

C

3.375"4.500"4.875"3.000"

D

0.750"1.125"1.125"0.625"

Hub TypeA

3.125"3.500"4.500"2.875"

B

1.750"2.125"2.125"1.440"

C

3.187"4.250"4.625"2.875"

D

0.500" ?]0.750"0.750" I0.500"

ThomasiBetts102 © 2001 Thomas & Betts Corporation. Specifications are subject to change without notice. WWW.tnb.COITl