Leading the way in stationary and mobilesafeguarding of hazardous areas

P R O D U C T I N F O R M AT I O N

S3000 Laser Scanner

Contents

S3000 family 03

Stationary applications 06

Mobile applications 08

Extended applications 09

Product overview 10

The smart choice for stationary and mobile safeguarding of hazardous areas.The innovative S3000 Safety Laser Scanner offers a high level of safety and an affordableprice. This intelligent safety system protects people and systems and is offered in a broadrange of models to better fit the wide variety of applications used in the field. The S3000offers the largest scanning range available, and can be quickly and easily implemented inautomated manufacturing and transport processes.

SICK is the largest worldwide supplier of safety laser scanners. With more than a decade ofexperience, the S3000 leads the way with superior technology, functionality and safety.

Setting the standard throughout the worldS3000 Safety Laser Scanner

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• The well-conceived, universal safety platform enables the easy installation and commissioning of S3000 Safety Laser Scanners.

• The universal CDS User Software used in all SICK safety products makes the S3000 Safety Laser Scanner extremely operator-friendly.

• 7-segment display enables fast and easy diagnostics for devices.

• If service is required, devices can be exchanged without a PC, via Plug &Play, due to the configurationmemory integrated in the system plug.

• Substantially reduced wiring due to integrated functional components.

• Simple installation and commissioning with a universal SICKsafety platform concept.

• User-friendly configuration and diagnostics with CDS User Software.

• Reduced system downtime, quick exchange of units possible without PC.

• Reduced sensitivity to light and dust.

• Flexible connection to a variety of safe field buses via the SICK intelliface family of devices.

• Modular, expandable system.

• With the SICK CDS User Software, allsafety-related requirements and the Safety and Warning Zones can be quickly and easily implemented via a PC.

H I G H E R A V A I L A B I L I T Y ,F E W E R S Y S T E M S H U T D O W N S

P R O G R A M M E D F O RE F F I C I E N C Y — W I T H C D S

S E C U R I T Y F O R F U T U R EI N V E S T M E N T S

L O W M A I N T E N A N C E A N DU S E R - F R I E N D LY

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Geared for flexible use• An expandable, modular system

meets future requirements. With functionality based on your tasks and budget, you only invest in what you really need.

• For stationary applications• 1 Safety/Warning Zone (2nd Safety Zone

simultaneously useable)• 1 monitoring case

• For stationary and simple mobile applications• 4 switchable field sets• 4 monitoring cases

• For mobile applications• Dynamic switching of field sets • 8 switchable field sets• 16 monitoring cases

• For mobile applications• Dynamic switching of field sets• Up to 8 switchable field sets • Up to 16 monitoring cases• S3000 for second direction (remote:

protective field switching via first S3000)

• For mobile vehicle safety plus truck loading and fork positioning

• S3000 Professional functionality• Reflector mark detection up to 98.4 ft (30 m)• Area contour measurement up to 160.8 ft (49 m)• Event controlled data output possible

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An appropriate safeguarding system for every application.

To provide solutions for the widest range of safety applications, SICK has integrated specially

developed, exchangeable I/O modules in the S3000. Thus, up to 16 monitoring cases can be

implemented into mobile and stationary applications.

High level of safety

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N E W

System plug Sensor head

Modularity for the efficientconfiguration of the S3000

Powerful and technically improved• Greater range, shorter

response time.• Reduced sensitivity to light and dust.• Dynamic protective field switching.• Now with vertical safeguarding:

effective safeguarding of access points and hazardous areas.

Intelligent and modular• New functionalities offer the user

many more possibilities and a widerapplication spectrum. Integrated LSIfunctionality allows two S3000s tocommunicate with one another. Up to 8field sets per scanner can be defined.

Today, there are thousands of

satisfied PLS customers, including

thousands worldwide who have

implemented SICK solutions for

stationary and mobile safeguarding

of hazardous areas. The S3000 was

developed based on expertise gained

in the field and years of experience.

I/O module

S3000 StandardRobot cell — access safeguarding

S3000 StandardRobot cell — area safeguarding

Standard applications with a SafetyZone and a Warning Zone (i.e. 1 monitoring case).

Stationary applications with S3000

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Safety Zone Warning ZoneAdditional contourfunction integrated asa reference in S3000 Safety Zone

Application advantages:• Use of Safety Zone for detection of

hazardous situations• Use of larger Warning Zone for

preventive measures against stopping the robot

• Non-intrusive• Cloning system• Contour function• Compliant with applicable ANSI, CSA

and OSHA safety standards

S3000 AdvancedArea safeguarding in a robot cell withseveral working areas

Complex applications with up to 4Safety Zones and 4 Warning Zones (i.e. 4 monitoring cases).

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Additional contourfunction integrated asa reference in S3000

3 protective fields :

Left Safety Zone

Right Safety Zone

Overall Safety Zone

3 protective fields :

Left Safety Zone

Right Safety Zone

Overall Safety Zone

S3000 AdvancedAccess safeguarding for a robot cellwith several working areas

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Complex applications with up to 8Safety Zones and 8 Warning Zones (i.e. 8 monitoring cases).

Application example: Safeguardingcomplex material processing systemsrequiring more than 4 different Safetyand Warning Zones.

Application advantages:• Dynamic protection fields promote

safe access to robot cell for operatorload/unload applications

• Non-intrusive safety solution taking minimal installation space

• Cloning system plug enables fast replacements if needed

• Contour function extends safeguarding range to accommodate known fluctuations in the environment

• Compliant with applicable ANSI, CSA and OSHA safety standards

S3000 AdvancedAGV with forward direction only, withadded protection around corners and curves

Standard applications for manuallydriven vehicles and simple automatedvehicles, e.g. rail transfer carts orshuttle cars.

Built-in capabilities for safeguarding whiletravelling around corners and curves.

Mobile applications with S3000

S3000 Professional and RemoteAGV with two directions, with addedprotection around corners and curves

Additional benefit: For every direction,16 protective fields (8 per scanner) canbe monitored simultaneously andindependently

Complex applications requiring bi-directional mobility.

Speed-dependent Safety/Warning Zone,switching via incremental encoder signals.

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S3000 Advanced

up to 4 Safety Zones

up to 4 Warning Zones

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EFI interface(safe SICK devicecommunication)

incremental encoder

S3000 Professional

S3000 Remote

up to 8 Safety Zones

up to 8 Warning Zones

up to 8 Safety Zones

up to 8 WarningZones

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Complex applications for manual forktrucks, AGVs, trolleys, transfer cartsand stacker cranes.

Speed dependent Safety/Warning Zoneswitching via incremental encoder signals.

Area contour measurement data availableusing CMS version, for truck loading andfork positioning.

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Extended applications S3000 with intelliface

Safeguarding two separate workingareas with an S3000 Standard andintelliface UE 100 Series.

Implementing an entry/exit system withintelliface UE 100 Series (no othersensors needed).

intelliface UE 100 Seriesprovides two independentoutput pairs (OSSDs) forthe two Safety Zones SZ1and SZ2

EFI interface (safe SICK devicecommunication)

SZ2Safety Zone 2 withadditional contourfunction integrated asa reference in S3000

SZ1Safety Zone 1 (personnel protective field)

EFI interface(safe SICK devicecommunication)

intelliface Series UE 100 linking theoutput signals SafetyZone SZ1 and SafetyZone SZ2; safedifferentiation betweenobject and person

Bus connection via intelliface UE 1000 Series.

All S3000 variants are equipped withan EFI interface (safe SICK devicecommunication). All safety-relevantsignals are transmitted via this interface.

A bus connection to a safe field bus ispossible via the intelliface family ofdevices from the UE 1000 Series.

intelliface Series UE 1000

EFI interface (safe SICK devicecommunication)

Field bus level

SZ2

SZ1

Alternatively…bus connection flexibilityusing intelliface UE 1000 Series.

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Function

Area Protection, Stationary • •Area Protection, Multiple Fields •2) •Interior Protection (e.g. presses, work cells) • •Point of Operation, Vertical • •Access Protection, Vertical • •Mobile Vehicle Protection (Laser Bumper™) • •Scan Angle 190° 190°

Safety Zone (short range 4 m, medium range 5.5 m, long range 7 m) • •Warning Zone (49 m) • •Available Resolutions 30, 40, 50, 70, 150 mm 30, 40, 50, 70, 150 mm

Minimum Response Time 60…120 ms 60…120 ms

Safety Zones 1 or 21) Up to 4

Warning Zones 1 or 21) Up to 4

Number of Monitoring Cases 1 Up to 4

Measuring Error at Max Safety Zone (100 m) • •Weight 7.3 lb (3.3 k) 7.3 lb (3.3 k)

Safety Outputs 1 Pair OSSD (PNP)4) 1 Pair OSSD (PNP)4)

Restart Interlock

Automatic Restart • •Manual Restart • •Restart Required Output • •

Digital Inputs for Protective Field Switching N/A 4 (2 dual channel)

Incremental Encoder Connections N/A N/A

Simultaneous Monitoring of 2 Protective Fields • •Reflector Mark Detection

Contour Measurement Data Output, Event-Controlled

External Device Monitoring (EDM) • •7-Segment Diagnostic Display • •Connection of 2 Devices of Same Series • (via EFI3) or UE 1000 Series) • (via EFI3) or UE 1000 Series)

Connectivity Options (sold separately)

UE 10 Series Safety Relay Modules • •UE 100 Series intelliface Interfaces • •UE 1000 Safety Bus Interfaces • •

Type Designation per 61 496 (ANSI/UL/IEC) Type 3 Type 3

Type Designation per EN 954-1 Category 3 Category 3

Safety Integration Level (SIL) per IEC/EN 61 508S SIL 2 SIL 2

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The Options at a Glance

1) The second field must be configured as a simultaneous monitoring field 2) EFI = Enhanced Functional Interface and is a protocol used to communicate between device, or in combination with OSSDs, can also be connected to a safety bus via UE 1000

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• • 3) •• • 3) •• • 3) •• • 3) •• • 3) •• • 3) •190° 190° 190°

• • •• • •30, 40, 50, 70, 150 mm 30, 40, 50, 70, 150 mm 30, 40, 50, 70, 150 mm

60…120 ms 60…120 ms 60…120 ms

Up to 8 Up to 8 Up to 8

Up to 8 Up to 8 Up to 8

Up to 16 Up to 16 Up to 16

• • •7.3 lb (3.3 k) 7.3 lb (3.3 k) 7.3 lb (3.3 k)

1 Pair OSSD (PNP)4) 1 Pair OSSD (PNP)4) 1 Pair OSSD (PNP)4)

• • •• • •• • •8 (4 dual channel) (switching via EFI interface)2) 8 (4 dual channel)

• (switching via EFI interface)2) •• • •

••

• • •• • •• (via EFI3) or UE 1000 Series) • (via EFI3) or UE 1000 Series) • (via EFI3) or UE 1000 Series)

• • •• • •• • • Type 3 Type 3 Type 3

Category 3 Category 3 Category 3

SIL 2 SIL 2 SIL 2

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3) Must be connected to another S3000 scanner 4) A second pair of OSSDs can be added when used w/UE 100 Series intelliface interfaces

The S300 product seriesoffers many of the samefeatures in a more compacthousing and is compatiblewith the S3000.

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S A F E T Y S Y S T E M S

Products from SICK provide com-prehensive safeguarding of bothworkers and machinery. Asexperts in sensor technology,SICK develops and manufacturespioneering products that provideprotection in hazardous zones,dangerous locations and for safe-guarding access points. By provid-ing services, which encompass allaspects of machine safety andsecurity, SICK is setting new stan-dards in safety technology.

A U T O M AT I CI D E N T I F I C AT I O N

Our wide range of sensors pro-vides solutions to suit any appli-cation in the field of automation.Even under rugged ambient con-ditions, objects are reliablydetected, counted and positionedregardless of their form, locationand surface finish.

A N A LY Z E R S A N D P R O C E S SI N S T R U M E N TAT I O N

Whether the tasks involve identification, handling, classifi-cation or volume measurement,innovative automatic identificationsystems and laser measurementsystems from SICK function reli-ably, even under rapid cycletimes. Products from SICK con-form to the latest standards andcan be easily integrated in allindustrial environments andexternal applications.

I N D U S T R I A L S E N S O R S

SICK is one of the world’s leadingmanufacturers of sensors, safetysystems, and automatic identifi-cation products for industrialapplications. SICK holds morethan 450 patents for its innovativeproducts. Through its IndustrialSensors, Safety Systems,Automatic Identification, andEnvironmental and ProcessAnalysis divisions, the companyhas operations in 65 countries.SICK North America is headquar-tered in Minneapolis, MN.

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