(sbb no. 2) - psalm.gov.ph for...boiler turbine electrical inst& cntrl chemical operations e. m....
TRANSCRIPT
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Document Control No. OPCEO- 18- 01- 151 j N
iRelease/ Receipt Date: 19- Jan- 18 Time: • 11: 26 By : cath N/ A
Due Date: Time: By : N/ A
a
Purpose: For Signature For Instruction Meeting/ Event '
For Clearance For Information
i
To/ From: INTERNAL : i
EXTERNAL: STX Marine Service
Subject: STX letter re: Weekly Preventive Maintenance Report for December 2017
DATE FROM TO INSTRUCTIONS/ COMMENTS
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TRACKING SLIP `a•
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C t a<< RUSH: Yes NotiI.WAGIMtNI CUN UNAIIUN "' ou:u; mn
Document Control No. OPCEO- 18-01- 151 j
Release/ Receipt Date: 19- Jan- 18 Time: 11: 26 By : cath N/ A
Due Date: Time: By : N/ A
Purpose: ForSignature Forinstruction Meeting/ Event
For Clearance For Information
To/ From: INTERNAL :h
EXTERNAL: STX Marine Service
Subject: STX letter re: Weekly Preventive Maintenance Report for December 2017
I
DATE FROM TO INSTRUCTIONS/ COMMENTS
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FM- GP-03-A Rev. 0 SCANNED I
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c Marine Service
Brgy. Malaya, Pililla, Rizal, 1910 PHILIPPINESTel:( 632)985- 6785' 986-1730/ E- mail: stxmalaya@yahoo. com
Ref. No. STXMTP- 1801- 008LF:_EJanuar. 1a,z201 8.. y;
M• lAl.\ iir+qrPJ-f r'^ RP( JF: ATl4) J
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Power SectorAssets & Liabili ies Management Corporatio Y-
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b :, ,C; ; Quezon Avenue Corner BIR Road Diliman, Quezon City , 1 :{
1 ri k ; r7,
ATTNMS. LOURDES S. ALZONA
f:
1 c,'.-- " ..SUBJECT : WEEKLY PREVENTIVE MAINTENANCE REPORT FOR DECEMBER 2017
Dear Ms. Alzona,
Subinitted herewith is the Compilation of Weekly Preventive Maintenance Report
conducted by STX Marine Service Co., Ltd. personnel on Malaya Unit 1 and 2 for the
month of Deceinber 2017. This report covers the period froin December 4, 2017 to
1 December 31, 2017.
This weekly compilation report includes the significant works performed, repairs done
and related findings respective to the plant equipment listed.
For your information and reference.
t, . Best regards,
Mu Youn Kim
Plant Manager
STX Marine Service Co., Ltd.
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Marine Service
Brgy. Malaya, Pililla, Rizal, 1910 PHILIPPINESTel:( 632)985-6785' 986- 1730/ E- mail: stxmalaya@yahoo. com
Ref. No. STXMTP- 1801- 008 January 11, 2018
TO Power Sector Assets & Liabilities Management Corporation i
Quezon Avenue Corner BIR Road Diliman, Quezon City
ATfNMS. LOURDES S. ALZONA
SUBJECT : WEEKLY PREVENTIVE MAINTENANCE REPORT FOR DECEMBER 2017
Dear Ms. Alzona,
Submitted herewith is the Compilation of Weekly Preventive Maintenance Report
conducted by STX Marine Service Co., Ltd. personnel on Malaya Unit 1 and 2 for the
month of December 2017. This report covers the period from December 4, 2017 to
December 31, 2017.
This weekly compilation report includes the significant works performed, repairs done
and related findings respective to the plant equipment listed. i
y
For your information and reference.
Best regards,
RECEIVED BY:
Mu Youn Kim
Plant ManagerName& Signature Date
STX Marine Service Co., Ltd.
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11. 0 DECEWiBER 2017
1. 1 Week 1 ( December 4 N 10, 2017) 1. 1. 1 Malaya Unit 1
1. 1. 2 Malaya Unit 21. 1. 3 Common Facilities
1. 2 Week 2 ( December 11 N 17, 2017)
1. 2. 1 Malaya Unit 11. Z. 2 Malaya Unit 21. 2. 3 Common Facilities
1. 3 Week 3 ( December 18 N 24, 2017)1. 3. 1 Malaya Unit 1
1 1. 3. 2 Malaya Unit 2
1. 3. 3 Common Facilities
1. 4 Week 4 ( December 25 N 31, 2017)1. 4. 1 Malaya Unit 11. 4. 2 Malaya Unit 21. 4. 3 Common Facilities
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MarrneServ ce1
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Malaya Thermal Power Plant jDecember 4( N 10,` 2017 ;
M
Consolidated by PEOS
B. R. TROPICALES E. C. DADIOS III
BOILER TURBINE ELECTRICAL INST& CNTRL CHEMICAL OPERATIONS
E. M. DE LEON J. . AZ III P. A. CARREOS E. . C NTENO A.A. BOLORON D . VILLA
MALAYA THERMAL POWER PLANT
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Mala a Thermal Power PI ny at
Unit No. 1
December 4 N 10, 2017
MALAYA THERMAL POWER PLANT
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Marene ServiceMalaya- 1 Preventive Maintenance Activities
Period Covered: December 4 10, 2017
Dept Equipment Work Qctivities Frequency Vllork Performed` Date
RemarksFerformed
A) Boiler Proper
1) Flash Tank IVisuai Inspection 01M0 None 1214117 '
Unit on economy shutdownBoiler Tubes No abnormality
2) Boiler Casing Visual Inspection 01 MO None 1214/ 17 'Unit on economy shutdownNo abnormality I
3) Bumer/ Observation Visual Inspection of Unit on economy shutdown01 MO None 12/4/ 17
Port/ Sealing enclosure No abnormality
4) InsPection Door Visual Inspection 01 M0 None 12/4/ 17 "Unit on economy shutdownNo abnormality
B) Boiler Auxiliaries
1) Air Preheaters 1AI1B Visual Inspection 01M0 None 12/4/ 17 'Unit on economy shutdownLoose Hot End Elements
2) SCAH 1A/ 1 B Visual Inspection 01 MO None 12/4/ 17 "Unit on economy shutdown
BNo abnormality Unit on economy sNutdown
0. 3) Air& Gas Ducts and i
I Expansion JointsVisual Inspection 01 MO None 1214117 - Expansion joint fra e
deteriorated
Unit on economy shutdownE 4) Expansion Joint Visual Inspection 01 MO None 1214117 - Expansion joint frameR .
deteriorated
5) FDF 1A116 Visual Inspection 01WK None 12/4/ 17 'Unit on economy shutdown
p , No abnormality
E ' 6) GRF Visual Inspection 01 MO None 12/4/ 17 ' Unit on economy shutdownP No abnormality
A : 7) GRF Lube Oil Pump Visual Inspection 01 MO None 12/4/ 17 "
Unit on economy shutdownR No abnormality
tT ' 8) GRF Breeching Duct/ Unit on economy shutdownM Expansion Joint
Visual Inspection 01M0 None 1214/ 17 _No abnormality I
E' 9) MFOP 1A11B Visual Inspection 01,M0 None 1214/ 17 '
Uniton economy' shutdownN No abnormality T Unit on economy"shutdown
10) Light Fuel Oil Pump Visuai Inspection 01M0 None 12/4/ 17 _No abnormality (
11) FOH 1A/ 1 B Visual Inspection 01 WK None 12/4/ 17 ' Unit on economy shutdownNo abnormality
12) RetractableVisual Inspection 01WK None 12/4/17 '
Unit on economy shutdownSootblower No abnormality
13) Boiler Valves/ Visual Inspection 01 WK None 1214117 '
Unit on economypshutdown
Safety Valves No abnormality 14) Gas' Ducts and
Visual Inspection 01 MO Repair of gas leak 12/4/17 ' Unit on economy shutdownBreeching Repair in progress
15) Dust Collector& Unit on economy shutdownAsh Handling System
Visual Inspection 01M0 None 12/4/17 _No abnormality
16) Pipe Hanger/ Visual Inspection 01 MO None 12/4/17 ' Unit on economy shutdown
Hydraulic Snubber No abnormality Unit on economy' shutdown
17) Auxiliary Boiler Visual Inspection 01 MO None 1214/ 17 - Corroded tube stib at mud
drum.
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 4- 10, 2017
Dept ` ' Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
18) Fuel Oil Tanks Visual Inspection 01 WK None 1214117 'Unit on economy shutdown
MFOT#2Corroded outer shell
B • MFOT#3 Check dewatering pump 01 WK None 1214/ 17 "Unit on economy shutdownNo abnormaliry I
19) Booster PumpVisual Inspection 01WK None 1214/ 17 '
Unit on economy shutdownNos. 1 & 2 No abnormality
E Unit on economy shutdownR 20) Compressor( KAJI) Visual Inspection 01WK None 1214/ 17 - Unusual sound/ repair on
hold awaiting parts.
p 21) Sump Pump Visual Inspection 01WKRepair of spare sump 12/4/ 17 '
Unit on economy s utdownpump Repair in progess I
EUnit on economy shutdown
T 22) Smokestack Visual Inspection 01 M0 None 12/4/ 17 - With corrosion at juter shell
plate& structural support
23) Scanner Fan Unit on economy shutdown1A& 1 B
Visual Inspection 01 MO None 1214117 _No abnormality
A Turbine-Generator
1) Turbine Rotor Monitoring of noise& 01WK NIA Unit on economy shutdown
temperature
2) Turbine ValvesCheck leakages 01 WK NIA Unit on economy shutdown
HP/ IP SV, HP/ IP C
Inspection of Insulation and01WK
Checked insulation and12/4/ 17 Good condition Icladding cladding
T 3) Casing, Piping and Check leakages01 WK N/A Unit on economy s Iutdown
Lube Oil System Oil& steam)
R Vibration test of lube oil01 MO N/A Unit on economy s ( utdown
B pumps( AOP, JOP, EBOP)
Checked pump casing andN 4) Seal Oil Vacuum Pump Check leakages 01 WK 1214/ 17 No leak found
piping for leaksE
Checked pump casing and @5) Seal Oil Pump Check leakages 01WK
piping for leaks1214/ 17 No leak found I
D
E B) Turbine Auxiliaries IPA Checkleakages
1) TD-BFP& BP 01 WK N/ A Unit on economy shutdownR Oil, steam,& water)
M Temperature trending 01 MO N/ A Unit on economy s utdown
E= 2) MD- BFP
Check leakages01WK NIA Unit on economy shutdown
N Oil, steam,& water) a
TTemperature trending 01 MO N/ A Unit on economy s utdown
3) Condensate Pump Check leakages01 WK N/ A Unit on economy shutdown1A& 16 Oil& water)
ITemperature trending 01 MO NIA Unit on economy shutdown
4) Circulating Water Check leakages
Pump 1A& 1B Oil& water) 01WK NIA Unit on economy shutdown
Temperature trending 01 MO N/ A Unit on economy s utdown
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 4 10, 2017
Dept tEquipment. Work Activities . Frequency Work PerformedDate `
RemarksPerformed
5) House Service Close Check leakages Checked bearing housingCycle Pump 1A, 16, 1 C ( Oil& water)
01 WKand shaft seals for leaks
1214/ 17 Slight packing leak
6) Raw Water Pump Check leakages
1A& 1 B Oil& water) 01 WK NIA Unit on economy shutdown
7) Screen Wash Pump Check leakages
1A, 1 B, 1 C Oil& water) 01 WK N/ A Unit on economy shutdown
T- 8) Hydroveyor PumpCheck leakages 01WK NIA Equipment not in se ice
1A& 1B
R' 9) Main and Auxiliary Check leakages06M0 N/ A Unit on economy shutdown
B Condensers. Steam& water) t
I . 10) Low Pressure Heater Check leakages
N 1; 2,&. 3( LPH) Steam& water)01WK N/ A Unit on economy sh tdown
E 11) High Pressure Heater Check leakages01 WK N/A Unit on economy sh tdown
5A; 5B, 6A,& 6B Steam& water)
12) Plate Type Heat
E Exchangers 1A& 1 BCheck leakages 01 WK NIA Unit on economy shi
tdown
p
A' Performance test 01 WK N/A Unit on economy shgtdown
R 13) Major Valves& T P p ng
Check for packing leak 01 WK N/A Unit on economy shtlutdown
M Checked condition of valve IE' Insulation and cladding 01WK
insu l ati o n& c ladd i n g12/ 5/ 17 All In good conditio
NThinned& corroded frames.
T' 14) Traveling Screen and Check for corroded casing Inspection of housing and I . ,
Trash Bar plates02WK
frames12/ 5/ 17 - Can be done duri g unit s
overhauling
Inspection of chain links 02WKInspection of basket carrier
1215/ 17Thinned& corroded side bars
chain side bars of TS# 4 and# 5
Check for deformed trash01 MO
Checked trash bars12/5/ 17
Thinned and corroded within
bars Upper portion only) the normal water level line.
125V DC Storage BatteryBatteries, Chargers,
12/4/17Silicon Dropper Condition base PM check 01 DA
inspection,completed
V=135.7 V DC, 12I10/17
I= 17.45 AmpE
125V DC Battery Charger 1Ainspection, 12/4/ 17
E AC Input= 490V AC, 12/ 10/ 17completed
DC Output= 135.7 DC( LAG)IT
R 125V DC Battery Charger
12/4/17- I1 B inspection, completed
AC Input= 490V AC, 12/ 10/ 17
q DC Output= 135. 9( LEAD) iSilicon Dropper inspection
and cleaning12/4/17
ViN= 135.6 V DC, completed
E V - 125.5 V DC, 12/ 10/ 17
P' our-
tT our= 17 Amp
220V DC UPS Storage
Vital Equipment Inspection 01M0Battery Inspection,
12/8/ 17 completed
t V= 221. 9VDC,
I= 35.7 Amp.
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 4 10, 2017
DateDept Equipment Work Activities F equency Work Performed Remarks
Performed
Condition base PM check 01 DAM1/ M2 UPS Battery Charger
12/4/17 in progressoutput tie breaker installation
CMWO M1 17 375 UPS
battery terminal& jumper12/8/ 17 completed
plate inspection, cleaning&defective links replacement
E 24VDC Battery charger 1Ainspection,
12/4h7—E
AC Input= 491VAC12110/ 17
completed
A= 26.33 VDC, 61 = 13. 8
T VDC, 62= 13. 14 VDC
R Batteries and Chargers= 12/4/ 17— completed l
123V DC/133V DC 12/ 10/ 17 E
AVR Room Temperature&1214/ 17
A AVR Condition base PM check 01 DA alarm= 25°C, completed
Humitlity= 48% 12/ 10/17
D Transformer Condition base PM check 01 DATransformer temp., oil level 1214/ 17
completed
Ealarm routine inspection 12/ 10/ 17
p 3S3 Transformer oil DBV test1214/ 17 completed
q DBV test= 17.78 KV
R CMWO M1 17 377 3S3
T 1215/ 17 completed
Transformer oil leak insp. M Note: no leak observed, spillE`
comes from oil sampling forN DBV test
YT 'HV motors windinginsulation resistance test
4160/480V Motor Vital Equipment Inspection 01 MO 12/6/ 17 completedHV motor lowest IR,
CWP 1 B 17 Mi2
MO- 17- 0297 RO CleaningCondition base PM check 01DA Pump 1A check& repair 12/6/ 17 completed
indicating lamp
Check Module Status
M1 INFI- 90& N- 90 Monitoring of M1 Distributed Check Power Supply 12/4/171 01DA Module status are Normal
System Control System Check Loop Communi- 12110/ 17
cation
D . Simulation& travel test of M1:
E a) BMS
P 24 Igniter Guns
A 24 Igniter Oil ValvesM1 Bumer Management
R 24 Igniter Purging ValvesSystem simulation
T 2M1 Instrument
24 Atomizing Stm Valve 01 WK 'M1 By-pass System travei
12/5/ 17Results of control simulation
Preservation Activities test/ simulation are goodM 24 Main Oil Guns
Travel Test of local ControlE 24 Main Oil Valves
Valves and DampersN 24 Air Register
T b) 77 Control Valves
c) 3 Dampers
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 4 10, 2017
Dept . Eguipment. Work Actiwties Frequency V11ork PerformedDate
RemarksPerformed
Clean Controllers, Control
valves& Transmitters
M1 Controllers, Preventive Maintenance of Check& adjust control air
15 controllers supply/ local indicator3 Control Valves& 01 M0 12/5/ 17 Equipment in good condition
Transmitters21 control valves& Check sensing line, fittings28 transmitters cable termination
Confirm good instrument
condition.
i
I` Purge all control air line,
clean filters& check/
C adjustment of air regulator
of respective control valves
D controllers.
E ; Clean control panel&
P ° tighten all terminals.
q': Check power supply.R Calibration and simulation
T of the following controllersM` Preventive maintenance of and control valves:
M1 Auxiliary Boiler 12/4/ 17— Preventive maintenance workE. 4 M1 Auxiliary Boiler Control 04M0 a. Drum level control
Control Fanel( Control) 12/ 10/ 17 completedN ' Panel( Control) b. Deaerator level control
T; c. Deaerator heating steampressure control
d. Fuei oil pressure control
e. Air flow control
Functional check of
variable functioner, remote
setter, synchronizer firingrate control, EE positioner
damper control, rooter,
distributor& flow counter.
I0. 1 Scanner Fan 1A Rotate 2 tums 01WK Manually tumed 1214/ 17 Easity rotated IP
E 2 Scanner Fan 1 B Rotate 2 tums 01 WK Manually tumed 12/4/17 Easily rotated IR
A 3 Hydroveyor Pump 1A Rotate 2 tums 01 WK Manually tumed 12/4/ 17 Easily rotated ITI 4 Hydroveyor Pump 1 B Rotate 2 tums 01 WK Manually tumed 12/4/ 17 Easity rotated I
N,: 5 Raw Water Pump 1A Rotate 2 turns 01 WK Manually tumed 12/ 4/ 17 Easity rotated Ig`6 Raw Water Pump 1 B Rotate 2 tums 01 WK Manually turned 1214/ 17 Easily rotated ID
IE7 Screen Wash Pump 1A Rotate 2 turns 01 WK Manually tumed 12/ 4/ 17 Easily rotatedIP
A ` 8 Screen Wash Pump 1 B Rotate 2 tums 01 WK Test suspended Under maintenance IR
T 9 Screen Wash Pump 1 C Rotate 2 tums 01 WK Manually turned 12/4/ 17 Easily rotated IM:E° 10 Fire Booster Pump Rotate 180° 01WK Manually rotated 12/4/ 17 Easily rotated I
I " House Service Close
IT 11Cycle Pump 1A
Rotate 180° 01 WK Manually rotated 12/4/ 17 Easily rotated
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 4 10, 2017
Dept •: . Equipment`` Work Actiwties ; Frequency Work PerformedDate
Remarksa... .:;
Performed .
12House Service Close
Rotate 180° 01WK Manually rotated 12/4/ 17 Easily rotatedCycle Pump 1 BHouse Service Close
13Cycle Pump 1C
Rotate 180° 01WK Manually rotated 12/4/ 17 Easily rotated
14 FDF 1A Inlet Vane Test Run 01 MO ClosedlOpened remotely 1214/ 17 Motor run for vane co; plete cycle
15 FDF 1 B Inlet Vane Test Run 01 MO Closed/Opened remotely 1214/ 17 Motor run for vane co plete cycle
FDF 1A Discharge Motor run for damper complete16
DamperTest Run 01M0 Closetll0pened remotely 12/4/ 17
cycle I17 FDE 1 B Discharge
Test Run 01 MO ClosedlOpened remotely 12/4117Motor run for damper complete
Damper cycle IFDF Cooling and Sealing Test Run 01 MO ClosedlOpened remotely 1214/ 17
Motor run for damper complete
Air Damper 1A cycle
19 FDF Gooling and Sealing Test Run 01 MO ClosedlOpened remotely 1214/ 17Motor run for damper complete
Air Damper 1 B cycle j0,' 20 M- BFP Discharge Valve Test Run 01 MO Remotely openedklosed 12/4/ 17
Motor run for complete valve
Ptravel
E` 21 M- BFP Equalizing Pump Test Run 01 MO On Serviced for 5 minutes 12/4/ 17 Motodpump run smoothly
R _
A 22M- BFP Minimum Flow
Test Run 01 MO Remotely opened/closed 1214/ 17Motor run for completelvalve
T. Valve travel
I 23 T-BFP Discharge Valve Test Run 01 MO Remotely opened/closed 12/4/17Motor run for complete valve
travel0 _
N . 24T- BFP Min, Flow Valve
Test Run 01 MO Remotely openedlclosed 12/4/17Motor run for completelvalve
Hydraulic Oil Pump travelS
T- BFP Start-Up and25
Flushing PumpTest Run 01 MO On Serviced for 5 minutes 12/4/17 Motorlpump run smoot ly
D
E .` 26 T- BFP Balance Pipe Drain Test Run 01 MO Remotely openedlclosed 12/4117Motor run for complete valve
travelIP
T- BFP Gland Drain Front Motor run for completelvalveA . 27
End CasingTest Run 01M0 Remotely openedlclosed 1214/ 17
travelR :
T- BFP Gland Drain Rear Motor run for completelvalveT 28 Test Run 01 MO Remotely openedlclosed 1214/ 17
MEnd Casing travel
E,. 29T- BFP Wheel Chamber
Test Run 01M0 Remotely openedlclosed 1214/ 17Motor run for complete valve
Drain travel
NLow' Pressure SH Stop Motor run for complete valve
T 30Valve( MV-4)
Test Run 01 M0 Remotely openedlclosed 1214/ 17travel
31Flash Tank Outlet Stop Test Run 01 MO Remotely openedlclosed 12/4/17
Motor run for completelvalve
Valve( MV-5) travel
32Sootblowing Steam Stop Test Run 01 MO Remotely opened/closed 1214/ 17
Motor run for complete1valve
Valve( MV-6) travel
33Air Heater Sootblower
Test Run 01 MO Remotely opened/closed 1214/ 17Motor run for completelvalve
Drain Valve 1 travel
34Aux. Stm Hdr to Burner
Test Run 01 MO Remotely opened/closed 12/4/17Motor run for completelvalve
Atomizing( BNN 03) travel
35Pri SH Stm to SAE
Test Run 01 MO Remotely opened/closed 12/4/ 17Motor run for completeivalve
Motorized Vv( BNN 01) travel
36Pri SH Inlet Hdr to Bnr
Test Run 01 MO Remotely opened/closed 12/4/ 17Motor run for completelvalve
Atomizing( BNN 02) travel
37 FP. OH. Drain Reclaim
Test Run 01 MO On Serviced for 5 minutes 12/4/ 17 Motodpump run
smootf ly
38 Light Fuel Oil Pump 1A Test Run 01 M0 On Serviced for 5 minutes 12/4/ 17 Motodpump run smoothly
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 4 10, 2017
Dept ' ^ Equipment ; . Work Activities Frequency Work Performed . Date-
Remarks `Performed •
39 Light Fuel Oil Pump 1 B Test Run 01 MO On Serviced for 5 minutes 12/4/ 17 Motor/pump run smoot; ly
40 Light Fuel Oil Pump 1 C Test Run 01 MO On Serviced for 5 minutes 12/4/ 17 Motodpump run smoot ly
41Antrol Air Dryer Blower
Test Run 01 MO On Serviced for 5 minutes 12/4/ 17 Motodfan run
smoothlyl42
Bntrol Air Dryer BlowerTest Run 01 MO On Serviced for 5 minutes 12/4/ 17 Motodfan run
smoothlyjDust Collector Rotary43Valves A- 6 Units
Test Run 01 MO On Serviced for 5 minutes 1214/ 17 No abnormalities obse
jed
Dust Collector Rotary44 Test Run 01 M0 On Serviced for 5 minutes 12/4117 No abnormalities obse ed
Valves B- 6 Units
DCH Vibromotors45 Test Run 01 MO On Serviced for 5 minutes 12/4l17 No abnormalities obse
ied
A- 12 Units
DCH Vibromotots46
B_ 12 UnitsTest Run 01 MO On Serviced for 5 minutes 12/4/ 17 No abnormalities obse ed
0 < 47Gland Steam Vapor
Test Run 01 MO On Serviced for 5 minutes 12/4/ 17 Motor/fan run smoothly)Exhauster Fan
E 48 traction# 4 Motorized
Test Run 01 MO Remotely opened/closed 12/4/ 17Motor run for complete' valve
Drain Valve travel
A 49 Drain Station No. 1 Test Run 01 MO Remotely opened/closed tiq Motor run for complete' valve
travel
I ' 50 Drain Station No. 2 Test Run 01 MO Remotely opened/closed 12l4/ 17Motor run for complete' valve
travel IN . 51 Drain Station No. 3 Test Run 01 MO Remotely opened/closed 12/4/ 17
Motor run for complete' valve
travelS
e 57 CWP Reversing Valve 1A Test Run 01 M0 Valve operated remotely 1214/ 17Motor run for complete valve
t ` travel
E 53 CWP Reversing Valve 1 B Test Run 01 MO Valveoperated remotely 12/4/ 17Motor run for complete' valve
P . travel
Oil Separator( BowseF)A 54
Vapor ExtractorTest Run 01 MO On Serviced for 5 minutes 12/4/ 17 Motodfan run smoothly
R
T 55Oil Separator Pump
Test Run 01 MO On Serviced for 5 minutes 1214/ 17 Motodpump run smoottilyWestfalia) M'
Generator BearingE . 56 Test Run 01 MO On Serviced for 5 minutes 12/4117 Motorlfan run smoothty IExhauster Fan 1AN
Generator BearingT': 57Exhauster Fan 1 B
Test Run 01 MO On Serviced for 5 minutes 12/4/17 Motodfan run smoothly I58
Hydrogen Gas DryerTest Run 01 MO On Serviced for 5 minutes 12/4/17 Motodfan run smoothly IBlower
59 Vacuum Breaker Valve Test Run 01 M0 Valve operated remotely 1214/ 17Motor run for complete valvetravel
60 Air Heater Moto 1A Test run 01 WK On serviced for 5 minutes 12/5117 MotodAH elements run i smoothlyt61 Air Heater Motor 1 B Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motor/AH elements runs smoothly
62Air Heater Lube Oil Pump
Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smooth lyMotor 1A
63Air Heater Lube Oil Pump Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smoothilyMotor 1 B
641A1
Hydraulic SystemTest run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smoothlly
65 AZHydraulic System
Test run 01 WK On serviced for 5 minutes 1215/ 17 Motor/pump run smoothlyI
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Period Covered: December 4 10, 2017
Dept Equipmenfi Work Activities Frequency Work PerformedDate
RemarksPerformed
66 BHydraulic System
Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smootlily
67 1B2Hydraulic System
Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump un smoot ly
68 GRF Lube Oil Pump 1A Test run 01 WK On serviced for 5 minutes 12/5117 Motodpump run smoot ly
69 GRF Lube Oil Pump 1 B Test run 01 WK On serviced for 5 minutes 1215/ 17 Motodpump run smootlily
70 T-BFP Jacking Oil Pump Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smoottilye
71 T-BFP Tuming Gear Motor Test run 01 WK On serviced for 5 minutes 12/5/ 17 TBFP tumed smoothly IG
72 T-BFP H. P. U.# 1 Test run 01 WK On serviced for 5 minutes 12/ 5/ 17 Motodpump run smoothily
73 T-BFP H. P.U.# 2 Test run 01 WK On serviced for 5 minutes 1215/ 17 Motodpump run smooth9lyi
Turbine Auxiliary Oil Pumpp 74
ATest run 01WK On serviced for 35 minutes 1215/ 17 Motodpump run smoot y
ETurbine Auxiliary Oil Pump
R. 75 B
Test run 01 WK On serviced for 35 minutes 12/5/ 17 Motor/pump run smoothiy
AMain Turbine Jacking Oil
T 76Rump
Test run 01 WK On serviced for 35 minutes 12/5/ 17 Motodpump run smooth y
IMain Turbine Tuming
Test run 01 WK On serviced for 35 minutes 12/5/ 17 Turbo-gen set turned sioothly
NDevice
Emergency Bearing OilS $ Pump( EBOP)
Test run 01WK On serviced for 5 minutes 12/5/ 17 Motodpump run smooth y
D . 79 Emergency Seal Oil Pump Test run 01 WK On serviced for 5 minutes 1215/ 17 Motor/pump run smooth yE
P 80 FOnOil Vapor Exhaust
Test run 01 WK On serviced for 5 minutes 1215/ 17 Motor and fan runs
smoi thlyIAR 81. HP-HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smooth y
IT
E 82 HP-HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 12/5117 Motodpump run smoothiN 83 LP-HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 1215/ 17 Motor/pump run smooth yIT
84 LP-HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smoothly
85LP- HPU Oil Transfer
Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motor/pump run smoothlyPump# 1 a
86LP- HPU Oil Transfer
Test run 01 WK On serviced for 5 minutes 1215/ 17 Motodpump nin smoothlyPump# 2
87 HP HPU Kidney Pump Test run 01 WK On serviced for 5 minutes 1215/ 17 Motodpump run smoothlyI
88 Forced Draft Fan 1A Rotate 180° 01 WK Manually rotated 1215/ 17 Easily rotated I89 Forced Draft Fan 1B Rotate 180° 01WK Manually rotated 12/5/ 17 Easily rotated I90 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 12/5/ 17 Easily rotated I91 Main Fuel Oil Pump 1A Rotate 180° 01 WK Manually rotated 1215/ 17 Easily rotated
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Period Covered: December 4- 10, 2017
Dept Equipment :; , Work Activities : Frequency. Work PerformedDate
RemarksPerformed
92 Main Fuel Oil Pump 1B Rotate 180° 01WK Manually rotated 1215/ 17 Easily rotated
Emergency Diesel93 Test run 01 WK On serviced for 10 minutes 12/7/ 17 No abnormality observ dGenerator
Emergency Diesel Fire e94
PumpTest run 01 WK On serviced for 5 minutes 12/ 7/ 17 No abnormality observ` d
95 1Aculating Water PumpRotate 2 Tums 01 WK Manually tumed 1217/ 17 Easily rotated
Circulating Water Pump96 B: Rotate 2 Tums 01WK Manually tumed 12f1/ 17 Easily rotated I9Z Condensate Pump 1A Rotate 2 Tums 01WK Manually turned 12/7/ 17 Easily rotated
98 Condensate Pump 1 B Rotate 2 Turns 01WK Manually turned 1217/ 17 Easity rotated I99 Motor Boiler Feed Pump Rotate 2 Turns 01 WK Manually turned 12/ 7/ 17 Easily rotated
CVIIP 1A Lube Oil PumpP 100
1A1Test Run 01WK On serviced for 5 minutes 12/ 7/ 17 Motor/pump run smoothiy
E CWP 1A Lube Oif Pump l
R . 104 A2
Test Run 01 WK On serviced for 5 minutes 12/ 7/ 17, Motor/pump run smooth{y
A CWP 1 B Lube Oil PumpT 102
B Test Run 01WK On serviced for 5 minutes 1217/ 17 Motodpump run smoothly
CWP 1 B Lube Oil Pump103 B2
Test Run 01 WK On serviced for 5 minutes 1217/ 17 Motor/pump run smooth y
N CWP 1A Auto Greaseg: 104
Pump 1A1Test Run 01WK On serviced for 5 minutes 12/ 7/ 17 Motor/pump run smooth y
CWP 1A Auto Greasep 105 Test Run 01 WK On serviced for 5 minutes 12/ 7/ 17 Motodpump run smoothlyPump1A2E
P 106CWP 1 B Auto Grease
Test Run 01 WK On serviced for 5 minutes 12/7/ 17 Motodpump run smoothyPump161
ACWP 1 B Auto Grease
R ' 107Pump 1 B2
Test Run 01 WK On serviced for 5 minutes 1217/ 17 Motodpump run smoothlyT I
On service for complete IM 108 Travelling Screen No. 1 Test Run 01WK
cycle12/7/ 17 No abnormality observed
EOn service for completeN 109 Travelling Screen No. 2 Test Run 01 WKcycle
12/ 7/ 17 No abnormality observed
IT110 Travelling Screen No: 3 Test Run 01 WK
On service for complete12/ 7/ 17 No abnormality observe
cycle
111 Travelling Screen No, 4 Test Run 01 WKOn service for complete
12/ 7/ 17 No abnormality observedcycle 0
112 Travelling Screen No. 5 Test Run 01 WKOn service for complete
1217/ 17 No abnormality observedcycle
113Trash Rake Traversing
Test Run 01 WKOn service for complete
12/7/ 17 No abnormality observedMotor cycle
114Mtor
Rake Raise/ LowerTest Run 01 WK
cle
Nice for complete12/ 7/ 17 No abnormality observedC
115M1 Main Transf( MT1)
Test Run 01 MO On serviced for 5 minutes 1217/ 17 No abnormalities observedCooling Fan- 24 Units
116Aux. Transf( S1) Cooling Test Run 01 MO On serviced for 5 minutes 1217/ 17 No abnormalities observ dFan 8 Units
I
117Stn Svice Transf( 1S1)
Test Run 01M0 On serviced for 5 minuies 12/7/ 17 No abnormalities observ` dCooling Fans- 4 Units
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Periotl Covered: December 4 10, 2017
Dept Equipment Work Activities Frequency Work PerformedPerformed
Remarks .
A) Water Treatment Plant
1 Water.Pum sPerformed test run
01WK Serviced manuall 12/5/ 17 In ood conditionpoperation
y g
2 Dual Media Filters Regeneration 01 WKPerformed backwashing
12/4/ 17 Filter still in good conditionand rinsing p
3 Multi-Layer Filters Regeneration 01 WKPerformed backwashing 1214/ 17 Filter still in good conditionantl rinsing 0
4Activated Carbon
Regeneration 01 WKPerformed backwashing
1215/ 17 Filter still in good con itionFilters and rinsing
H 5 Micro Filters Water flushing 01 DA Flushed with Demi-Water12/4/17
Filter still in good con ition12/ 10/ 17
EReverse Osmosis 1214/ 17 I
M 6 Water flushing 01 DA Flushed with Demi-Water RO Membranes stili sableMembranes 12/ 10/ 17
RO High Pressure Performed test run7
Pumps oPeration01WK Serviced manually 1218/ 17 Pumps in good condition
AChemical Injection Agitation of chemicalTanks solution
01 WK Performed Agitation 12110/ 17 In good condition
Chemical injection Performed test run l9
Pumps operation01WK Serviced manually 1218/ 17 Pumps in good condition
E. 10 BlowersPerformed test run
01 WK Serviced manually 1219/ 17 In good condition
N, operation
PerFormed test runV 11 Tank Agitators 01 WK Serviced manually 1219/ 17 In good condition
operation
Acid& Caustic iR 12Storage Tanks
Visual inspection 01WK Petformed inspection 1219/ 17 In good condition
I0
N 13Acid& Caustic Performed test run
01 WKServiced manually as
12/5/ 17 Pumps in good conditlon
MTransfer Pumps operation needed
E 14 Demineralizers Water rinsing 01 WK Rinsed with Demi-water 1215/ 17 In good condition
INT 15 Mixed Bed Polishers Water rinsing 01 WK Rinsed with Demi-water 12/5/ 17 In good condition #
AL B) Condensate Polishing Plant f
Perfo med test run 4D 1 Water Pumps 01WK Serviced manually 12/5/ 17 Pumps in good condifion
Eoperation
Chemical injection
iP 2 Visual inspection 01WK Performed Inspection 12/5/17 in good condition
ATanks
R 3Chemical Injec6on Performed test run
01 WK Serviced manually 12/4/17 in good condition ITPumps operation
M 4Acid, Caustic&
Visual inspection 01 WK Performed inspection 12/ 9/ 17 "Still in good conditiorj.
EAmmonia Storage Tanks No leak found 0
N C) M- 1 Chemical Injection System IT.Chemical Injection Agitation of chemical
01 WK Performed Agitation 12/ 10/ 17 In normal condition Tanks solution
2Chemical injection Performed test run
01WK Serviced manually 12/ 8/ 17 Pumps in good conditionPumps operation
3 Tank Agitators Performed operation 01 WK Serviced manually 12/6/ 17 In good condition ID) Sampling Rack System
1 Sample Coolers Visual inspection 01WK Performed inspection 12/4/ 17 In good condition IMalaya- 1] Page 10 of 10
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Malaya Thermal Power Plant
Unit No. 2
December 4 N 10, 2017
lMALAYA THERMAL POWER PLANT
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Period Covered: December 4 10, 2017
DateDept Equipment Work Activities Frequency Work Performed Remarks
Performed
A) Boiler Proper
1) Boiler DrumVisual Inspection 01M0 None 1215/ 17 '
Unit on economy shutdownBoiler Tubes No abnormality
2) Boiler Casing Visual Inspection 01 MO None 1215/ 17 'Unit on economy shutdownNo abnormality
3) Burner/ Observation Visual Inspection of Unit on economy shutdownPort/ Sealing enclosure
01 MO None 12/5/ 17 _No abnormality
4) inspection Door Visual Inspection 01 WK None 1215/ 17 'Unit on economy shutdownNo abnormality
B) Boiler Auxiliaries iUnit on economy sfiutdown
1) Air Preheaters 2A/ 2B Visual Inspection 01M0 None 12/ 5/ 17 - Cold end heating el;ementsdeteriorated
inspection of gas leakages 01 MO None 12/ 5/ 17 ' Unit on economy sijutdownB No abnormality I
Unit on economy s utdown2) SCAH 2A/26 Visual Inspection 01M0 None 12/ 5/ 17No abnormality
E3)Air& Ges Ducts andVisual Inspection 01 MO None 12/ 5/ 17 '
Unit on economy shutdown
RExpansion Joints Gas leak at expans on joint.
4) FDF 2A/2B Visual Inspection 01 MO None 12/ 5/ 17 ' Unit on economy shutdownNo abnormality
R 5) GRF Visual Inspection 01 M0 None 12/ 5/ 17 " Unit on economy shutdown
E; No abnormality
p 6) GRF Breeching Duct Unit on economy sh tdownExpansion Joint
Visual Inspection 01M0 None 12/5/ 17 _No abnormality A
R Inspection of expansion01 MO None 12/5/ 17 " Unit on economy shutdown
T joint No abnormality 1M Unit on economy sh tdownE
7) FOH ZA/2B Visual Inspection 01 MO None 12/ 5/ 17 _No abnormality
N8) MFOP 2A/2B Check oil leak 01 MO None 12/5/ 17 '
Unit on economy shutdown1'. Pump 2A w/ sligth oil leak
Visual Inspection 01 MO None 12/5/ 17 'Unit on economy shutdownNo abnormality I
9) MF0 Booster Pump# 3 Visual Inspection 01 WK None 12/5/ 17 " Unit on economy shutdown No abnormality
10) RetractableVisual Inspection 01 WK None 12/5/ 17 ' Unit on economy shutdown
Sootblower No abnormality 11) Dust Collector and DCH B4, B5 cleaning Unit on economy shutdown
Ash Handling SystemVisual Inspection 01M0
removal of soot12/5/ 17 _
Cleaning in progress
Unit on economy shutdown12) Gas Ducts and DC outlet( B) gas leak Repair in progress
Breeching DuctVisual Inspection 01M0
repair12/ 5/ 17 _
Damaged inside ins lation&
deteriorated casing
13) Boiler Valves/ Unit on economy sh tdown
Safety ValvesVisual Inspection 01 MO None 12/ 5/ 17 - MS drain motorized valve
leaking thru seat. iMalaya-2] Page 1 of 10
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 4 10, 2017
Dept Equipment Work Activities . Frequency Work Performed `Date
RemarksFerformed . 3
14) Pipe Hanger/ Visual Ins ection 01 MO None 12/ 5/ 17 ' Unit on economy shutdown
B Hydraulic Snubber pNo abnormality
Unit on economy shutdown15) Scanner Fan 2A& 2B Visual Inspection 01 MO None 12/5/ 17 _
No abnormality L
E 16) Compressor( AtlasUnit on economy shutdown
R Copco Nos. 1, 2,3,4) Visual Inspection 01M0 None 12/ 5/ 17 -# 4 Unusual sound
2 Low capacity
17) Sump pump Visual Inspection 01 MO None 12/5/ 17 "Unit on economy shutdown
E No abnormality
p Unit on economy s utdownT. 18) Smokestack Visual Inspection 01 MO None 12/ 5117 - With corrosion at outer shell
plate and structura support
A) Turbine-Generator
Monitorin of noise and1) Turbine Rotor
temperature01WK NIA Unit on economy sh tdown
2) Turbine Valves Check leakages 01 WK N/A Unit on economy shutdown
Inspection of Insulation and01WK
Inspection of insulation& 12/6/ 17
Insulation and cladding arecladding cladding intact
3) Casing, Piping and Check leakages
Lube Oil System Oil& steam) 01 WK N/A Unit on economy sh tdown
Inspection of insulation&T Inspection of Insulation&
01WK cladding at HIP Turbine, 12/6/ 17Insulation and cladding are
U cladding mtact
RMSV, SCV& ICV/CRV
g Check for leakages on4) Seal Oil Vacuum Pump Check leakages 01WK 12/6/ 17 No leak found piping and pump casing
N Inspection of leaks at seal
E5) Seal Oil Pump Check leakages 01 WK
oil system12/6/ 17 No leak found
6) Stator Cooling Pump Vibration test 01 WK NIA Unit on economy shutdownD
E B) Turbine Auxiliaries IP:
R 1) TD- BFP& BPh
ateakages( Oil, steam,
01WK N/A Unit on economy sh tdown
T Checkleakages N2) MD- BFP& BP 01 WK NIA Unit on economy shutdown
M Oil, steam,& water) 0
E 3) Condensate Pump Check leakages
N 2A& 26 Oil& water) 01 WK N/ A Unit on economy sh tdown
T 4) Circulating Water Pump Check leakages
2A& 26 Oil& water) 01 WK N/A Unit on economy sh tdown
Lube water pressure& back01 WK NIA Unit on economy sh tdown
up pressure from HSCC.5) House Service Close
Check leakages Check for leakages pumpCycle Pump 2A, 26, 2C (
Oil& water) 01 WK shaft packing& bearing 12/ 1117 No leak found
housin
I6)Raw Water Pump Check leakages01 WK Checked pump shaft sealing 1217/ 17 Slight packing leak2A& 2B Oil& water)
7) Screen Wash Pump Check leakages01 WK Checked pump shaft sealing 12/ 7/ 17 Slight packing leak I2A& 2B Oil& water)
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 4- 10, 2017
Dept Equipmenf_ WorkActivities Frequency WorkPerformedDate
RemarksPerformed "
8) Main CondenserCheck leakages
01 WK NIA Unit on economy shutdownSteam& water) I
Condenser tube cleaning 06M0 N/ A Unit on economy shutdownand drying A
T9) Low Pressure Heater Check leakages
1A, 1B, 2,& 3 Steam& water)01WK N/A Unit on economy shItdown
Rg Level Sight glass inspection
01 WKCheck LP heater level&
12/ 7/ 17 No abnormalities observedand cleaning level sight glass condition
N 10) High Pressure Heater Check leakages01 WK Checked valves& i in 12/8/ 17 No traces of leak found
E, 5, 6,& 7 Steam& water) p p g
11) Heat Exchangers Check leakages01WK Inspection of cooling plates 12/8117 No traces of leak found
Plate Type 2A, 2B, 2C ( Steam& water) D
E ' Performance test 01 WK N/ A Unit on economy shuitdownP
Ins ection of noules andA 12) Air Ejector P 06M0 NIA Unit on economy shutdownR strainer
M° 13) Major Valves& Piping Check for packing leak 01 WK N/A Unit on economy shuidown
E Inspection and repair ofN
valve seat and seal01AN N/A Unit on economy shu down
T
Insulation and cladding 01WKChecked condition of
12/ 8117 In good condition insulation and cladding
14) Traveling Screen and Inspection and de- clogging01 M0 Inspection of spray nozzles 12/ 8/ 17 In good condition
Trash Bar of spray nozzles
Batteries, Chargers, 125V DC Storage Battery
Silicon Dropper Condition base PM check 01 DA nspection, 12/4/ 17~
completedV=133, 2 VDC, 12I10/ 17
I= 30.6 Amp
E125V DC Battery Charger2A inspection, 12/4/ 17
completedE AC Input= 490V AC, 12I10/17
DC Output= 134.2( LEAD)
R 125V DC Battery Charger 1214/ 17~ under repair
2B inspection 12/ 10/ 17
C CMWO M217 438 BatteryA charger 2B control circuit in progress
L check and repair
Silicon Dropper inspection
antl cleaning
ViN= 133.0 V DC, 12/4117—
completedE
ouT= 126. 2 V DC, 12110/ 17
P
T ouT= 16 Amp
220V DC UPS Storage
Battery Inspection, 12/4117~ completed
V= 224.3 VDC, 12/ 10/ 17
I= 33.9 Amp.
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 4 10, 2017
bept Equipinent Work Activities Frequency Work PerformedDate
RemarksFerformed
12V DC Storage Batteries
Diesel Generator inspection, 12/4/ 17 completed
V= 26.63 V DC, 12/ 10/ 17
1= 1. 3 Amp
12V DC Storage Batteries
Fire Engine inspection, 12/4/ 17~ completed
V= OVDC, 12/ 10/ 17
I= 0 DC Amp
Batteries and Chargers= 12/4/ 17 completetl
123V DC/ 133V DC 12/ 10/ 17
Generator. Vital Equipment Inspection 01 MOGen. exciter carbon brush
1216/ 17 completedinspection
Generator winding IR test1216/ 17 completed f
Generator= 0. 15MS2 i
E AVR Room Temperature& 1214/ 17—
L AVR Condition base PM check 01 DA alarm= 28°C, 12/ 10/ 17
E Humidity= 50%
30MM4 ACB temperature12/4/ 17T 30MM4 ACB Condition base PM check 01 DA ( insulator and contact)12/ 10/ 17
completed
R B= 28/28°C
Transformer temp., oil level 1214117— C Transformer Condition base PM check 01DA &
alarm routine inspection 12I10/ 17completed
ASCR Transformer oil
purification1218/ 17 in progress
EquipmenWacuudyne oil12/6117 completed
ppurifier preparation
E DBV= 38.8 KV 12/5/ 17 completed
PWinding IR test 12/ 5117 completed
ADBV test as of 1: 30 PM=
R35.8 KV
12/7/ 17 completed
TDBV test as of 11: 00 AM=
M43.3 KV
1218/ 17 completed
E.
N: Protection device
1218/ 17 in progress
T functional test
Main Transformer MT21218/ 17 in progress
Transformer oil purification
Removal of stud bolt12/ 7/ 17 completed
connector
Initial winding IR test 12/ 8/ 17 completed
Primary to ground= 62.5 M 2Sec. to ground= 700 MS2
Pri. to secondary= 750 MS2
4160/480V Motor Vital Equipment Inspection 01 MOHV motors winding 12/ 6/ 17insulation resistance test
ICMWO M217 464 ODP
Condition base PM check 01 DAHydrazine Injection pump 26
12/ 6/ 17 completed
inspection, bearing replace-ment& commissioning test
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 4 10, 2017
DateDept Equipment Work Activities Frequency` Work Performed Remarks
Performed
Check Module Status
Monitoring of M2 Distributed Check Power Supply 1214/ 17I 1 M2 INFI-90 System 01DA Modules status are ormal
N Control System Check Loop Communi- 12/ 10/ 17
Scation
T: Simulation& travel test of M2:
R a) BMS
12 Igniter Guns
M 12 igniter Oil Valve M2 Burner Management
E 12 Igniter Purging Valve System simulation
M2 Instrument 12 Atomizing Stm Valve M2 By-pass System travel Results of control simulation
N 2Preservation Activities 12 Upper Main Oi l Gun
01 WKtest/ simu lation
1215/ 17are goo d
T 12 Lower Main Oil Gun Travel Test of local ControlS 12 Main Oil Valve Valves and Dampers
12 Air Register
t & b) 70 Control Valves
c) 15 Dampers
Clean Control valves&
N. Transmitters
T ' Preventive Maintenance ofCheck& adjust control air
M2 Control Valves& supply/ local indicatorR 3
Transmitters20 control valves& 01 MO _
Check sensing line, fittings& 12/5/ 17 Equipment in good condition
p' 23 transmitterscable termination
Confirm good instrument
condition.
1 Air Heater Motor 2A Test run 01 WK On serviced for 5 minutes 1215/ 17 MotodAH elements runs smoothlye
2 Air Heater Motor 26 Test run 01 WK On serviced for 5 minutes 1215/ 17 MotodAH elements run4 smoothly
0
E3
Oil Pump
2quideBearing Test run 01 WK On serviced for 5 minutes 1215/ 17 Motodpump run smoothiy
RAir Heater Guide Bearing
A 4Oil Pump 26
Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motor/pump run smooth y
T
I5
Air Heater Support Bearing Test run 01 WK On serviced for 5 minutes 1215117 Motodpump run smoothiyp Oil Pump 2AN
Air Heater Support BearingS 6
Oil Pump 2BTest run 01 WK On serviced for 5 minutes 12/5/ 17 Motor/pump run smooth9y
p 7
2M-BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smooth; y
E i
P M- BFP Auxiliary Oil PumpA; 8
2BTest run 01 WK On serviced for 5 minutes 12/5117 Motodpump run smooth y
RT 9 T-BFP Oil Vapor Extractor Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodfan run smoothly IM
IE
N10 T-BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12/5/17 Motodpump run smoothly
T T-BFP Emergency Bearing11
Oil PumpTest run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smoothly
6
12T-BFP Motor Speed
Test run 01WK On serviced for 5 minutes 12/5/17 Motodgear run smoothlyChanger
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 4 10, 2017
DateDept Equipment Work Activities - Frequency Work Performed Remarks
Ferformed
13 T-BFP Tuming Gear Motor Test run 01 WK On serviced for 5 minutes 1215/ 17 TBFP turned
smoothlyl14 Turbine Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 1215/ 17 Motodpump run smoothly
15 Turning Gear Oil Pump Test run 01 WK On serviced for 35 minutes 12/5/ 17 Motodpump run smoot ly
16 P mPency Bearing Oil
Test run 01 WK On serviced for 5 minutes 12J5/ 17 Motodpump run smooti ly
17 Emergency Seal Oil Pump Test run 01 WK On serviced for 5 minutes 12/5/ 17 Motodpump run smoothly
8Main Turbine Tuming Gear
Test run 01WK On serviced for 35 minutes 1215/ 17 Turbo-gen set tumed sioothlyMotor
19 H. P, U. 2A Test run 01 WK On serviced for 5 minutes 1215/ 17 Motodpump run smoothIlyp I
E ` 20 H. R. U. 26 Test run 01WK On serviced for 5 minutes 12/5117 Motodpump run smoot IlyRA 21 H. P. U. Blower Test run 01 WK On serviced for 5 minutes 1215/ 17 Motodfan run smoothly
T
22 SAC 26( Kaji) Test run 01 WK Test suspended Under repair
i °NControl Ai Dryer
S 23 (Van Air) 2A
Test run 01 WK On serviced for 35 minutes 1215117 No abnormalities obse ed
p 24Control Air Dryer
Test run 01 WK On serviced for 5 minutes 12/5/ 17 No abnormalities obse` ed
E Van Air) 2B
P I' A. 25 Forced Draft Fan 2A Rotate 180° 01WK Manually rotated 1215/ 17 Easily rotated
R
T 26 Forced Draft Fan 2B Rotate 180° 01WK Manually rotated 1215/ 17 Easily rotated IIME 27 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 12/5/ 17 Easily rotated IN
T
I28 Main Fuel Oil Pump 2A Rotate 180° 01 WK Manually rotated 12/5/17 Easily rotated
29 Main Fuel Oil Pump 2B Rotate 180° 01WK Manually rotated 12/ 5117 Easily rotated
30 °r Boiler Feed Pump
Rotate 180° 01 WK Manually rotated 1215/ 17 Easily rotated I31 2
r Boiler Feed PumpRotate 180° 01 WK Manually rotated 1215/ 17 Easily rotated
32 B1r Boiler Feed Pump
Rotate 180° 01 WK Manually rotated 12/5/17 Easily rotated
33 2B2r Boiler Feed Pump
Rotate 180° 01 WK Manually rotated 12/ 5117 Easily rotatedi
34 T-BFP Booster Pump Rotate 180° 01 WK Manually rotated 12/5/ 17 Easily rotated
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Period Covered: December 4 10, 2017
Date .Dept Equipment Work Activities ` Frequency Work Performed Remarks
Performetl
35 Scanner Fan 2A Rotate 2 turns 01WK Manually rotated 12/6117 Easily rotated
36 Scanner Fan 2B Rotate 2 turns 01 WK Manually rotated 12/6/ 17 Easily rotated
37 Screen Wash Pump 2A Rotate 2 turns 01 WK Manually rotated 1216/ 17 Easily rotated
38 Screen Wash Pump 26 Rotate 2 tums 01WK Manually rotated 1216117 Easily rotated
39 HydroveyorPump 2A Rotate 2 tums 01 WK Manually rotated 12/6/ 17 Easily rotated
House Service Close40
Cycle Pump 2ARotate 180° 01 WK Manually rotated 12/6117 Easity rotated
41House Service Close
Rotate 180° 01 WK Manually rotated 12/6117 Easily rotatedCycle Pump 2B I
P House Service Close
E42
Cycle Pump 2C Rotate 180° 01 WK Manually rotated 1216/ 17 Easity rotated
R IA 43 Raw Water Pump 2A Rotate 180° 01 WK Manually rotated 12/6117 Easily rotated
1IT44 Raw Water Pump 26 Rotate 180° 01 WK Manually rotated 12/6/ 17 Easily rotated IO
N
S 45 Fuel Oil Booster Pump# 1 Rotate 180° 01 WK Manually rotated 12/6117 Easily rotated
46 Fuel Oil Booster Pump# 2 Rotate 180° 01 WK Manually rotated 1216/ 17 Easily rotatedE
P I' A47 Fuel Oil Booster Pump# 3 Rotate 180° 01 WK Manually rotated 12/6117 Easity rotated
RM- BFP Discharge Valve Motor run for complete valve
T 48 Test Run 01M0 Remotely opened/closed N travel IIM
E49 MB-
BFP Discharge ValveTest Run 01 MO Remotely opened/closed 12/7/ 17
avel
n for complete
viIve
N
T Motor run for complete
viIve
50 T-BFP Discharge Valve Test Run 01 MO Remotely openedlclosed 12/7/ 17travel
51Air Heater Sootblower
Test Run 01 MO Remotely opened/closed 12/7/ 17Motor run for complete valve
Drain Valve travel
52Air Register Motor
Test Run 01 M0 Remotely opened/closed 1217117 Motodpump run smoothlyFomey) 12 Units
5320H Drain Reclaim Pump Test Run 01 MO On Serviced for 5 minutes 12/ 7/ 17 Motodpump run smoothly
I
54 T-BFP Oil Transfer Pump Test Run 01 MO On Serviced for 5 minutes 12J7/ 17 Motodpump run smoothli55
HP Heater OutletTest Run 01 MO Remotely openedlclosed 12/7/ 17
Motor run for complete valve
Motorized Valve travel I56
Sootblower Steam Stop Test Run 01 MO Remotely opened/closed 12/ 7/ 17Motor run for complete valve
Valve( MV-1) travel
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Period Covered: December 4 10, 2017
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
57 Dust Collector HopperTest Run 01M0 Test suspended DCH Under maintenanCe
Vibromotors 20 Units g
58Dust Collector Rotary Test Run 01 MO Test suspended DCH Under maintenan` eValves 10 Units 1
59 Main Steam Line DrainTest Run 01 MO Remotely openedlclosed 1217/ 17
Motor run for complete ralve
Valve travel
60Hot Reheat Line Drain
Test Run 01 MO Remotely opened/closed 12/7/ 17Motor run for complete valve
Valve travel
61 Extraction Steam Valve# 4 Test Run 01 MO Remotely opened/closed 1217/ 17Motor run for complete valvetravel
Gland Steam Condenser62
Blower 2ATest Run 01 MO On Serviced for 5 minutes 1217/ 17 Motodfan run smoothly
63Gland Steam Condenser
Test Run 01 MO On Serviced for 5 minutes 12/ 7117 Motodfan run smoothly0 Blower 2B
IP
E. 648tator Cooling Water
Test Run 01 MO On Serviced for 5 minutes 1217117 Motodpump run smooth yR Pump 2A
A Stator Cooling WaterT
65Pump 2B
Test Run 01 MO On Serviced for 5 minutes 1217/ 17 Motodpump run smooth y
Hydrogen Gas Dryer0 66 Test Run 01 M0 On Serviced for 5 minutes 12/ 7117 Motodfan run smoothly
NBlower
g 67Oil Purifier Circulating Test Run 01 MO On Serviced for 5 minutes 12/7/ 17 Motodpump run smoothlyPump
p 68 OiI Vapor Extractor Test Run 01 MO On Serviced for 5 minutes 1217/ 17 Under maintenance IE
P 69Condenser Vacuum
Test Run 01 M0 On Serviced for 5 minutes 12/ 7117 No abnormalities
observ6d
A Breaker Valve
R70 CWP Discharge Valve 2A Test Run 01 MO Remotely openedlclosed 1217/ 17
Motor run for complete v Ive
T travel
M
i E 71 CWP Discharge Valve 2B Test Run 01 MO Remotely opened/closed 1217/ 17Motor run for complete
viIve
Ntravel
T 72 CWP Tie Valve Test Run 01 MO Remotely openedlclosed 1217/ 17Motor run for complete v Ive
travel
73Condenser Cooling Inlet
Test Run 01 MO Remotely opened/closedMotor run for complete valve
Valve 2A travel
Condenser Cooling Inlet Motor run for complete valve74
Valve 26Test Run 01 MO Remotely opened/closed 1217/ 17
travel
Condenser Cooling Outlet Motor run for complete valve75
Valve 2ATest Run 01 MO Remotely opened/ closed 12/ 7/ 17
travel
76Condenser Cooling Outlet
Test Run 01 MO Remotely openedlclosed 12/ 7/ 17Motor run for complete valve
Valve 2B travel
Condenser BackwashTest Run 01 MO Remotely opened/closed 12/ 7/ 17
Motor run for complete valve
Valve 2A travel
i
78Condenser Backwash
Test Run 01 MO Remotely opened/closedMotor run for complete v ve
iValve 26 travel
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 4 10, 2017
Dept , Equipment Work Activities Frequency Work Performed : Performed
Remarks
79 ndenser Vacuum Pump Test Run 01 MO On serviced for 5 minutes 12/ 7/ 17 Motodpump run smoothly
Condenser Vacuum Pump802B
Test Run 01 MO Test suspended Under maintenance
81API Separator Sump Test Run 01 MO On serviced for 5 minutes 12/ 7/ 17 Motodpump run smoothlyPump1A
82API Separator Sump Test Run 01 MO On serviced for 5 minutes 12/7117 Motodpump run smoothlyPump 1 B.
83M2 Main Transf( MT2)
Test Run 01 MO On serviced for 5 minutes 12R/17 Motodfan run smoothlyCooling Fan- 24 Units
84Aux. Transf( S2) Cooling Test Run 01 MO On serviced for 5 minutes 12/7117 Motodfan run smoothtyFan Motors- 8 Units
I Emer Transformer( SE) SE transformer in service for
085
Cooling Fan- 13 UnitsTest Run 01 MO Conducted inspection 12/ 7/ 17
station use
P Emer, Sta Svice Transf
E 86 ( 1 S12) Cooling Fans- Test Run 01 MO On serviced for 5 minutes 12/ 7/ 17 Motodfan run smoothlyR 4 UnitsA Aux, Transf.( 1S2) CoolingT 87 Test Run 01 MO On serviced for 5 minutes 12/ 7/ 17 Motor/fan run smoothly
Fan Motors- 4 Units
I
88 M4 Compressor Motor
Test Run 01 MO On serviced for 5 minutes 12/7/ 17 No abnormality observeN I
S 30MM4 Compressor Motor89
2BTest Run 01 MO On serviced for 5 minutes 12/7/ 17 No abnormality observe
I
30MM4 Gen. Breaker I90
Cooling Fans 6 UnitsTest Run 01 MO On serviced for 5 minutes 12/7/ 17 Motodfan run smooihly 1
E
p. 91 AVR Manual CurrentTest Run 01 M0 On serviced for 5 minutes 12/7/ 17 No abnormality observed
A Adjuster Motor( 70R)
R AVR Manual VoltageT 92
Adjuster Motor( 90R) Test Run 01 MO On serviced for 5 minutes 12/7/ 17 No abnormality observed
M
E 93M2 AVR DC/AC Stabilizer
Test Run 01 MO On serviced for 5 minutes 12/7/ 17 No abnormality observedN indicating lamps 4 units
T.` 94
M2 AVR Thyristor Tray Test Run 01 MO On serviced for 5 minutes 12/7/ 17 No abnormality observedCooling Fans- 3 Units
95FOBPHLC Transformer
Test Run 01 MO On serviced for 5 minutes 1217/ 17 Motodfan run smoothly Cooling Fan# P1- 1
96FOBPHLC Transformer
Test Run 01 MO On serviced for 5 minutes 1217/ 17 Motodfan run smoothty Cooling Fan# P1- 2
97FOBPHLC Transformer
Test Run 01 MO On serviced for 5 minutes 12fT/17 Motodfan run smoothly ICooling Fan# P2- 1
98FOBPHLC Transformer
Test Run 01 MO On serviced for 5 minutes 12/7/ 17 Motor/fan run smoothly ICooling Fan# P2-2
99
2Circulating Water Pump 2 tums 01 WK Manually rotated 12/7/ 17 Easily rotated
100 2Bculating Water Pump 2 tums 01 WK Manually rotated 1217117 Easily rotated IMalaya- 2] Page 9 of 10
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 4 10, 2017
Dept Equipment Work Activities Frequency Work Performed 'Date Remarkse
Performed
101 Condensate Pump 2A 2 tums 01 WK Manually rotated 12/ 7/ 17 Easity rotated
102 Condensate Pump 2B 2 turns 01 WK Manually rotated 12/ 7/ 17 Easity rotatedP
E On service for completeR: 103 Trayelling Screen 2A Test run 01WK
cycle12/ 7/ 17 No abnormality observi
d
A`
T 104 Travelling Screen 2B Test run 01 WKOn service for complete
12/ 7/ 17 No abnormality observi dcycle "
105 Travelling Screen 2C Test run 01 WKOn service for complete
12/ 7/ 17 No abnormality observe dN cycle
S;'106 Travelling Screen 2D Test run 01WK Test suspended With CMWO
107 Travelling Screen 2E Test run 01 WKOn service for complete
12/ 7117 No abnormality observe dE cycle
P'' On service for completeT : 108 Travelling Screen 2F Test run 01 WK
cycle12R/ 17 No abnormality observed
109 Travelling Screen 2G Test run 01 WKOn service for complete
12/ 7/ 17 No abnormality observetlcycle
i A) M- 2 Sampling Rack IH 1 Sample Coolers Visual Inspection 01WK Perform inspection 1218/ 17 Coolers still in good co ndition
EM 2
Refrigeration System PerFormed test run01 WK Serviced manually 12/5/ 17 Pump still in normal c ndition
Cooling Pump operation I
i & B) Chemical Injection System( M- 2) II
EChemical Injection Agitation of chemical Injection Tanks in good
N 1 01WK Performed Agitation 12/4/ 17Tanks solution condition
U
2Chemical Injection Performed test run
01 WK Serviced manually 12/9/ 17Pumps still in normal I
Pumps operation condition iPerformed test run
p 3 Tank Agitators 01WK Serviced manually 12/4/ 17 In good conditionoperation
E
P C) M-2 Condenser Leak Detector SystemT
1 Sampling PumpsPerformed test run
01 WK Serviced manually 12/8/ 17Pumps still in normal
Ioperation condition
tegend;
01 DA- Daily01 WK- Once a week
02WK- Every 2 weeks01 M0- Once a month
03M0- Every 3 months04M0- Every 4 months06M0- Every 6 months01AN- Once a year
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Malaya Thermal Power PlantCommon Facilities
December 4 N 10, 2017
MALAYA THERMAL POWER PLANT
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Marine ServiceCommon Facilities Preventive Maintenance Activities
Period Covered: December 4 10, 2017
Dept Equipment Work Activities, Frequency Work PeiformedDate
Remarks :Performed
A) Organo Demineralizing Plant
1) Filtered Water and Check leakages01WK Check shaft packing gland 12/4117 No leak found
Raw Water Pumps Oil, water& chemical)
Inspection of bearing and01AN
Visual inspection of bearing 12/4117 No abnormalities fou dhousing housing I
2) Blowers and AgitatorsCheck gearbox for abnormal
01 WKCheck gearbox for unusual
1214/ 17 No abnormalities founldsound sound I
Inspection of impeller and01AN Visual inspection 1214/ 17 No abnormalities found
propeller
3) Chemical Injection Check leakages Check connecting pipes andPumps Oil, water& chemical)
01 WKpump casing
12/4/ 17 No leak found
Inspection of diaphragm and01AN
Check leak at injectionti4117 No abnormalities found
discharge valve pump
T B) Samyang Demineralizing Plant
R 1) Reverse Osmosis HighCheck leakages Check shaft sealing for
B Pressure, Water Transfer 01 WK 1215/ 17 No abnormalities foun
I & Cleaning PumpOil, water& chemical) leaks
N"Inspection of bearing Visual inspection of bearing
Ehousing
01ANhousing
12/5/ 17 No abnormalities foun
p Internal parts inspection and Dismantling and inspection
E repair01AN
of transfer pumps12/5/ 17 No abnormalities found
P 2) Reverse Osmosis Pull- out and water washing Water washing of IA Membrane with pressurized water06M0
membrane12/5/ 17 Finished
R.T
3) Micro Filter_andVisual Inspection 01WK
Check shell and connecting12/5/ 17 No leak found I
1 M Coagulator Tanks pipes and valves
E Cleaning and painting of Inspection of tank shell
N outer shell01AN
condition12/5/ 17 Still in good condition
T4) Chemical Injection Check leakages Check shaft sealing forPumps Oil, water& chemical)
01 WKleaks
12/5/ 17 No abnormalities found
C) Waste Water Treatment Planty
1) Abnormal Waste WaterCheck leakages Check shaft sealing and
and Normal Waste Water, Oil, water& chemical)
01 WKcasing for leaks
12/6/ 17 No leak found
Pumps
Inspection of bearing and01AN
Checked bearings and shaft12/6/ 17 In good condition
housing seals
Internai parts inspection and01AN
Visual inspection of bearing 12/6/ 17 No leak found Irepair housing
2) Tank Agitators& Check gearbox for abnormal Check gear box for
Surface Aerators sound01 WK
abnormal sound12/6/ 17 No abnormalities found ,
Inspection of impeller and01AN Visual inspection 12/6/ 17 In good condition
propeller Id
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ICommon Facilities Preventive Maintenance Activities
Period Covered: December 4 10, 2017
I Dept Equipmenf ` Work Activities Frequency Work PerformedDate
Remarks Performed
3) Reaction Tank Visuai Inspection 01 WK Check casing for leak 12/ 6/ 17 No abnormalities found
I Cleaning and painting of01AN
Checked condition of tank12/ 6/ 17 Still in good conditiori
outer shell shell external
T`4) Chemical Injection Check leakages Check shaft sealing and
01WK 12/ 6/ 17 Noleakfound
RPumps Oil, water& chemical) casing for leaks
B D) Intake Channel
N; Check condition of fish net, Checked condition of steei Collapsed primary tra h1) Trash Barrier 01WK 12/ 6/ 17
E bamboo raft& steel barrier and bamboo trash barriers. barrier
I , p E) Overhead CraneE
1) Turbine Floor Hitachi Check wire rope lubrication Inspection of wire ropes and BP
80/25 Ton and hooks01AN
hooks12/ 7/ 17 No abnormalities foun`
TChange main drive braking 01AN
Inspection of brake shoe12R/ 17 No abnormalities found
system and pads
IInspection of railing and Checked railing and wheelwheels
01ANcondition
12R117 No abnormalities found
IVacuudyne oil purifier insp.,
ToolslNon-plant equipment Condition base PM check 01 DAcleaning& testing
12/ 5/ 17 completedFabrication of accessories/
Ifittings
CMWO M1 17 378
Emergency Diesel GeneratorIE failed to run 12/8/ 17 completed
Removed air inlet filter and
E functional test
Plant lighting system1214/ 17-
T Plant Lighting Condition base PM check 01DA preventive maintenance, completed
R repair and monitoring12110/ 17
M1 Burner enclosure( rear)
repaired lighting fixture re- 12/5/ 17 completed
A installation
M1/ 217 373 Smokestack
obstruction light inspection, ti7/17 completed
cleaning& control simulationE test SP MFOT# 1 groundedA Power Supply/Fans/C0 Condition base PM check 01 DA perimeter lighting circuit 12/4/ 17 in progressR check and repair
TM
CMWO M017 301 Wharf
E lighting circuit check/ 12/8/ 17 completed
Ngrounded wire test
T Communication and Communication& Computer 12/4/ 17—
computerCondition base PM check 01 DA
system preventive maint. 12/ 10/ 17completed
Internet connection speed 12/4/ 17 completed Itest and monitoring 12/ 10/ 17
CMWO M017 296/ MWR17
706 Whart tel. loc. 245 12/ 6/ 17 completed
handset& cord replacement
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Common Facilities Preventive Maintenance Activities
Period Covered: December 4 10, 2017
Dept .. Eguipment Work Activifies Frequency Work PerformedDate
RemarksPerformed e
MWR17 703( AA Guevarra)
internet cable repalcement 12/ 6/ 17 completed
and test
MWR17 698 MM TBN
JV Paz) tel. loc. 224 12/ 7117 completed
replacement of defective cord
MWR17 705 Whse data base12/ 7/ 17 completed
Eprogram reconstruction
L PR document preparations 12/4/ 17Electrical Materials& Parts PR of Materials and Parts 01 DA completed
E_ and monitoring 12I10/ 17
ATO# 2 SE TransformerT 12/5/ 17 completed
Rdiagnostic test
PR17 341 SE Transformer12/5/ 17 completed
C diagnostic test
A PR17 339 MT1/ MT2
Transformer diagnostic test1215/ 17 completed
p' Battery Charger 26 control12/ 6/ 17 in progress
E system retrofitting
P. CMWO and MWR weeklyA
accomplishment report12/4/ 17
Rpreparation
12I10/ 17completed
T
M M11M2 Preventive sE Maintenance and report
1214/ 17
N preparation12/ 10/ 17
completed
y
T Schedule of transformer oil12/4/ 17 completed
purification( 2 units) jM1/ M2 equiment history 1214/ 17 i
updating 12I10/ 17 completed
Weekly acomplishment 12/4/ 17
report 12/ 10/ 17 completed
Weekly progress report12/ 4/ 17
12/ 10/ 17 completed
Legend:
01 DA- Daily01 WK- Once a week
02WK- Every 2 weeks01 MO- Once a month
03M0- Every 3 months04M0- Every 4 months06M0- Every 6 months01AN- Once a year R
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1Malaya Thermal Power Pla nt
December 11 N 17, 2017 ?
Consolidated by PEOS
i
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B. R. TROPICALES E. . DADIOS III yI
BOILER TURBINE ELECTRICAL INST& CNTRL CHEMICAL OPERATIONS ii
i
E. M. DE LEON J. V. AZ III P. A. CARREOS E. V. CE NO A.A. BOLORON R. DS. BIL ONES
1
MALAYA THERMAL POWER PLANT
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Mala a Thermal Power Plantvunit IVo. 1
December 11 N 17, 2017
C
MALAYA THERMAL POWER PLANT
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Mar ne ServaceMalaya- 1 Preventive Maintenance Activities
Period Covered: December 11 17, 2017
Dept Equipmenf: Work Activities Frequency Work PerFormedDate
RemarkPerformed
A) Boiler Proper I1) Flash Tank/
Visual Inspection 01 MO None 12/ 11/ 17 'Unit on economy hutdown
Boiler Tubes No abnormality
2) Boiler Casing Visual Inspection 01 MO None 12111/ 17 "Unit on economy shutdownNo abnormality
3) Burner/ Observation Visual inspection of01 MO None 12/ 11/ 17 "
Unit on economy shutdownPort/ Sealing enclosure No abnormality I
4) Inspection Door Visual Inspection 01 MO None 12/ 11/ 17 "Unit on economy shutdownNo abnormality
B) Boiler Auxiliaries I1) Air Preheaters 1A11 B Visual Inspection 01 MO None 12/ 11/ 17 " Unit on economy{shutdown
Loose Hot End Elements
2) SCAH 1A11B Visual Inspection 01MO None 12/ 11/ 17 " Unit on economy shutdown
BNo abnormalityUnit on economy shutdown
0 3) Air& Gas Ducts andVisual Inspection 01 MO None 12/ 11/ 17 - Expansion joint frame
I Expansion Jointsdeteriorated I
Unit on economy shutdownE
4) Expansion Joint Visual Inspection 01 MO None 12/ 11/ 17 - Expansion joint frIame 'R
Ideteriorated
5) FDF 1A11 B Visual Inspection 01 WK None 12/ 11/ 17 "Unit on economy shutdown
p No abnormality
E 6) GRF Visual Inspection 01 MO None 12111/ 17 "Unit on economylshutdown
P No abnormality
A7) GRF Lube Oil Pump Visual Inspection 01 MO None 12/ 11/ 17 "
Unit on economy shutdown
R No abnormality
T 8) GRF Breeching Duct/ Unit on economylshutdown
M Expansion JointVisual Inspection 01 MO None 12/ 11/ 17 _
No abnormalityE
9) MFOP 1A11 B Visual Inspection 01 MO None 12/ 11/ 17 "Unit on economy shutdown
N No abnormalityT Unit on economylshutdown
10) Light Fuel Oil Pump Visual Inspection 01 MO None 12/ 11/ 17 _No abnormality
11) FOH 1A116 Visual Inspection 01WK None 12/ 11/ 17 "Unit on economy shutdownNo abnormality
12) RetractableVisual Inspection 01WK None 12/ 11/ 17 '
Unit on economy shutdownSootblower No abnormality
13) Boiler Valves/ Visual Inspection 01 WK None 12/ 11/ 17 "
Unit on economy shutdownSafety Valves No abnormality
14) Gas Ducts and Unit on economy shutdownBreeching
Visual Inspection 01 MO Repair of gas leak 12/ 11/ 17 _Repair in progress
15) Dust Collector&Visual Inspection 01 MO None 12/ 11/ 17 "
Unit on economy'
Ishutdown
Ash Handling System No abnormality16) Pipe Hanger/
Visual Inspection 01 MO None 12/ 11/ 17 " Unit on economy shutdownHydraulic Snubber No abnormality
Unit on economy shutdown17) Auxiliary Boiler Visual Inspection 01 MO None 12/ 11/ 17 - Corroded tube st b at mud
drum.
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 11 17, 2017
Dept Equipment Work Activities Frequency Work PerformedDate
RemarkPerFormed
18) Fuel Oil Tanks Visual Inspection 01 WK None 12111/ 17 "Unit on economy shutdown
MFOT#2Corroded outer sljell
B • MFOT#3 Check dewatering pump 01 WK None 12111/ 17 "Unit on economy shutdownNo abnormality
19) Booster PumpVisual Inspection 01 WK None 12111/ 17 "
Unit on economy shutdownNos. 1 & 2 No abnormality
E Unit on economy shutdownR . 20) Compressor( KAJI) Visual Inspection 01 WK Repair of cylinder& valve 12111/ 17 - repair in progress/ awaiting
parts.
p 21) Sump Pump Visual Inspection 01WKRepair of spare sump 12111/ 17 "
Unit on economy shutdown
pump Repair finished E :
Unit on economy shutdownP
22) Smokestack Visual Inspection 01 MO None 12/ 11/ 17 - With corrosion at outer shell
Tplate& structural support
23) Scanner FanVisual Inspection 01 MO None 12/ 11/ 17 "
Unit on economy' shutdown1A& 1 B No abnormality '
A) Turbine- Generator IMonitoring of noise&
I1) Turbine Rotor
temperature01WK N/ A Unit on economy shutdown
2) Turbine ValvesCheck leakages 01 WK N/ A Unit on economy shutdown
HP/ IP SV, HP/ IP C
inspection of Insulation and01WK
nspection of insulation and12/ 11/ 17 In good condition
cladding cladding
T Inspectionl Leak test of LP
3) Casing, Piping and Check leakages01 WK
Turbine ruptured disc flange 12/ 14/ 17 No leak found
R . Lube Oil System Oil& steam) connection( 4 pcs) 12/ 15/ 17
B ` Liquid penetrant test
I Vibration test of lube oil01 MO N/ A Unit on economy shutdown
N pumps( AOP, JOP, EBOP)
E4) Seal Oil Vacuum Pump Check leakages 01 WK
Inspection of pump casing 12111/ 17 No leak found and piping
Inspection of pump casing IE'; 5) Seal Oii Pump Check leakages 01 WKand piping
12/ 11/ 17 No leak found
IPq Inspection of intemal parts 03M0 NIA Equipment in
servie
R .
T B) Turbine Auxiliaries
M CheckleakagesE 1) TD-BFP& BP
Oil, steam,& water) 01WK N/A Unit on economy hutdown
INT Temperature trending 01 MO N/ A Unit on economy hutdown
2) MD- BFPCheck leakages
01 WK N/ A Unit on economy ahutdownOil, steam,& water)
Temperature trending 01 MO N/ A Unit on economy hutdown
t 3) Condensate Pump Check leakages01 WK N/ A Unit on economy shutdown
1A& 1 B Oil& water)
Temperature trending 01 MO N/ A Unit on economy ihutdown
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 11 17, 2017
Dept Equipment Work Activities Frequency Work PerformedDate
Remarks:Performed
4) Circulating Water Check leakages01 WK N/A Unit on economy shutdown
Pump 1A& 1 B Oil& water) I
Temperature trending 01M0 N/A Unit on economy s utdown
5) House Service Close Check leakages01WK
Checked bearing housing12/ 12/ 17 Minimal packing le k
Cycle Pump 1A, 1 B, 1 C ( Oil& water) and shaft seals for leaks
6) Raw Water Pump Check leakages Checked bearing housing I
1A& 1 B Oil& water) 01 WK
and shaft seals for leaks12112/ 17 Minimal packing le
ik
T 7) Screen Wash Pump Check leakages
U 1A, 16, 1 C Oil& water) 01 WK NIA 12/ 12/ 17 Equipment not in s rvice
R 8) Hydroveyor Pump Checked shaft seals for IB 1A& 1 BCheck leakages 01 WK
leaks12/ 12/ 17 No leak found
9) Main and Auxiliary Check leakages06M0 N/A Unit on economy shutdownN Condensers Steam& water)
E 10) Low Pressure Heater Check leakages01 WK NIA Unit on economy shutdown
1, 2,& 3( LPH) Steam& water)
11) High Pressure Heater Check leakagesE
5A, 56, 6A,& 66 Steam& water)01 WK N/A Unit on economy shutdown
P12) Plate Type Heat
A Exchangers 1A& 1BCheck leakages 01WK N/A Unit on economy shutdown
IRT Performance test 01WK NIA Unit on economy s utdownM
13) Major Valves& E Check for packing leak 01 WK NIA Unit on economy shutdownN Piping i
Checked condition of valveT Insulation and cladding 01 WK
insulation& cladding12/ 13/ 17 In good condition
14) Traveling Screen and Check for corroded casing 02WKChecked for TS frames and
ti13/17Corroded frame base and
Trash Bar plates support horizontai bar
Thinned& corrodeed basket
Inspection of chain links 02WK Visual inspection 12/ 13117 carrier chain side bars of TS
4 and# 5
Checked trash bars Thinned and corrotled withinCheck trash bars 01 MO
Upper portion only) 1215/ 17
the normal water level line.
Batteries, Chargers, 125V DC Storage Battery
Silicon Dropper Condition base PM check 01DAinspection, 12111/ 17—
completedE V= 135.7 V DC, 12/ 17/ 17
IL I= 17.45 AmpIE
125V DC Battery Charger 1A
T inspection, 12/ 11/ 17— completed
AC Input= 490V AC, 12/ 17/ 17R
DC Output= 135.7 DC( LAG)
C 125V DC Battery ChargerA 1 B inspection, 12/ 11/ 17
completedL AC Input= 490V AC, 12/ 17/ 17
DC Output= 135.9( LEAD)
D
ESilicon Dropper inspection
P and cleaning12111/ 17—
ViN= 135.6 V DC, 12117/ 17
completedT
V — 125.5VDC,OUT'
ouT= 17 AmpV
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 11 17, 2017
Dept Equipment Work Activities Frequency Work PertormedDate
RemarksPerformed
M1 Silicone dropper controi12111117 in pragress
card circuit check and repair
220V DC UPS Storage
Battery Inspection, 12/ 11/ 17 completed
V= 221. 4 VDC, 12/ 17/ 17
I= 35.5 Amp.
M1/ M2 UPS Battery Charger12115/ 17 completed IE output tie breaker installation
CMWO M1 17 375 UPS
tE
battery terminai& jumperplate inspection, cleaning&
12/ 13/ 17 in progress
T defective links replacementR
24VDC Battery charger 1Ainspection,
12/ 11/ 17—
A AC Input= 491VAC12117/ 17
completed
A= 26.33 VDC, B1= 13. 8
VDC, B2= 13. 14 VDC
p DEHC battery charger 1A and
E. 1 B performance test
Pcharger 1A on lead= output
12/ 13/ 17 completed
A voltage=26.7,3.25Amp
Rcharger 1B on lag= output
Tvoltage=26. 5
M Batteries and Chargers= 12/ 11/ 17~ completed
E 123V DC/ 133V DC 12/ 17/ 17
N AVR Room Temperature& 12/ 11/ 17
T AVR Condition base PM check 01 DA alarm= 25°C, 12117117
completed
Humidity= 48%
Transformer Condition base PM check 01 DATransformer temp, oil level& 12111/ 17
completedalarm routine inspection 12117/ 17
3S3 600KVA transformer
temp. switch adjusted to12115/ 17 compieted
30° C exhauster fan cut-in
temperature
Check Module Status
I M1 INFI- 90& N- 90 Monitoring of M1 Distributed Check Power Supply 12/ 11/ 17
System Control System01DA _
Check Loop Communi- 12/ 17/ 17Module status are Normal
C cation
D Simulation& travel test of M1:
E a) BMS
P 24 Igniter Guns
A 24 Igniter Oil ValvesM1 Burner Management
R 24 Igniter Purging ValvesSystem simulation
T 2M 1 Ins trument
24 Atomizing Stm Valve 01 WK 'M 1 By-pass System trave l
12/ 12/ 17Resu l ts of con tro l sim u la tion
tPreserva tion Activi ties test/ simu lation are goo d
M 24 Main Oil Guns
E 24 Main Oil ValvesTravel Test of local Control
N 24 Air RegisterValves and Dampers
T b) 77 Control Valves
c) 3 Dampers
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 11 17, 2017
Dept Equipment WorkActivities Frequency Work PerFormedDate
RemarksPerformed
Clean Controllers, Control
valves& Transmitters
M1 Controllers, Preventive Maintenance of Check& adjust control air
3 Controi Valves&15 controllers
01 MOsupply/ local indicator
12112/ 17 Equipment in good condition
Transmitters21 control valves& Check sensing line, fittings28 transmitters cable termination
Confirm good instrument
condition.
Clean& declogged boiler
draft sensors
pCheck& visual inspection
Eof possible pin hole leak
P along draft sensing lines
A. Inspect& tightened fitting
Rof respective draft sensors
TCheck& inspect
M Preventive Maintenance ofrespective transmitters
M1 Draft Sensors& using hart communicator 12/ 11/ 17 Preventive maintenance workE 4
Respective TransmittersM1 Draft Sensors& 06M0 _
Check& monitor input of 12117/ 17 completedN. Respective Transmitters
Teach draft transmitter at
Data Aquisition System
DAS) and in the Operator
Interface System( OIS)
Feed signal input to the
transmitter& monitor
reading at OIS to determinethe proper correction&
tuning that will be required.
1 Scanner Fan 1A Rotate 2 tums 01 WK Manually tumed 12/ 11/ 17 Easily rotated 0
pP 2 Scanner Fan 1B Rotate 2 tums 01WK Manually tumed 12/ 11/ 17 Easily rotated IE
IR 3 Hydroveyor Pump 1A Rotate 2 tums 01WK Manually tumed 12/ 11/ 17 Easily rotatedAT 4 Hydroveyor Pump 1 B Rotate 2 tums 01 WK Manually tumed 12/ 11117 Easily rotated I
5 Raw Water Pump 1A Rotate 2 turns 01WK Manually turned 12111/ 17 Easily rotated IN
S 6 Raw Water Pump 16 Rotate 2 tums 01WK Manually turned 12111/ 17 Easily rotated
D 7 Screen Wash Pump 1A Rotate 2 turns 01WK Manually turned 12/11/ 17 Easily rotated E
P 8 Screen Wash Pump 1 B Rotate 2 turns 01 WK Test suspended Under maintenance
A
I R 9 Screen Wash Pump 1 C Rotate 2 tums 01 WK Manually tumed 12/11/ 17 Easily rotatedT
M 10 Fire Booster Pump Rotate 180° 01WK Manually rotated 12/11/ 17 Easily rotated
N House Service CloseRotate 180° 01 WK Manually rotated 12/11/ 17 Easily rotated
I
Cycle Pump 1AT
House Service Close
I12Cycle Pump 1B
Rotate 180° 01WK Manually rotated 12/ 11/ 17 Easily rotated
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 11 17, 2017
Dept Equipmenf Work Activities Frequency Work Performedperformed
Remarki13
House Service CloseRotate 180° 01 WK Manually rotated 12/11/ 17 Easily rotated ICycle Pump 1C
14 Air Heater Motor 1A Test run 01 WK On serviced for 5 minutes 12112/ 17 Motor/AH elements ns smoothly
15 Air Heater Motor 1 B Test run 01 WK On serviced for 5 minutes 12/ 12/ 17 MotodAH elements r ns smoothly
16Air Heater Lube Oil Pump Test run 01 WK On serviced for 5 minutes 12112117 Motodpump run smoithlyMotor 1A
Air Heater Lube Oil Pump Test run 01 WK On serviced for 5 minutes 12112/ 17 Motodpump run smoothlyMotor 1 B
18 1AHydraulic System
Test run 01WK On serviced for 5 minutes 12/ 12117 Motor/pump run smo thly
19FDF Hydraulic System
Test run 01WK On serviced for 5 minutes 12/ 12/17 Motodpump run smoothly1A2
z 20FDF Hydraulic System
Test run 01 WK On serviced for 5 minutes 12/ 12/ 17 Motodpump run smoothly1B1 i
O 21 1BHydraulic System
Test run 01 WK On serviced for 5 minutes 12/12/ 17 Motodpump run smo thly
P ' 22 GRF Lube Oil Pump 1A Test run 01WK On serviced for 5 minutes 12/ 12117 Motor/pump run smo thlyE?
R. 23 GRF Lube 0il Pump 1 B Test run 01WK On serviced for 5 minutes 12112/ 17 Motor/pump run smo thlyIA
T 24 T- BFP Jacking Oil Pump Test run 01 WK On serviced for 5 minutes 12/ 12117 Motodpump run smo thly
i
25 T- BFP Tuming Gear Motor Test run 01 WK On serviced for 5 minutes 12112117 TBFP turned smooth1y
N
S 26 T-BFP H, P.U.# 1 Test run 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run smo thly
D" 27 T-BFP H. P, U.# 2 Test run 01 WK On serviced for 5 minutes 12112/ 17 Motodpump run smo! thly
ETurbine Auxiliary Oil Pump
p; 28 A
Test run 01WK On serviced for 35 minutes 12/ 12/ 17 Motodpump run smo thly
A - Turbine Auxiliary Oil PumpR 29
BTest run 01 WK On serviced for 35 minutes 12112/ 17 Motodpump run smo thly
IT'
30 PaTurbine Jacking Oil
Test run 01 WK On serviced for 35 minutes 12/ 12117 Motodpump run smo thly
E PI
N ' 31
De
ceurbineTuming Test run 01 WK On serviced for 35 minutes 12/12/ 17 Turbo-gen set turned smoothly
T32
Emergency Bearing OilTest run 01 WK On serviced for 5 minutes 12/12/ 17 Motodpump run smoothly
Pump( EBOP)
33 Emergency Seal Oil Pump Test run 01 WK On serviced for 5 minutes 12/ 12/ 17 Motodpump run sm thly
34TOT Oil Vapor Exhaust
Test run 01 WK On serviced for 5 minutes 12/ 12117 Motor and fan runs smoothlyFan
35 HP-HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 12112/ 17 Motodpump run smo thly
136 HP- HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run
smoithly
37 LP-HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 12112/ 17 Motodpump run sm thly
38 LP- HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 12/ 12117 Motor/pump run smithly
LP-HPU Oil Transfer39
Pump# 1Test run 01 WK On serviced for 5 minutes 12/ 12/ 17 Motodpump run smoothly
t 40Pu P# 2
il TransferTest run 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run sm thly
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 11 17, 2017
Dept Equipment Work Activities Frequency. Work PerformedDate
RemarksPerformed
41 HP HPU Kidney Pump Test run 01 WK On serviced for 5 minutes 12/ 12/ 17 Motor/pump run smoithly
42 Forced Draft Fan 1A Rotate 180° 01 WK Manually rotated 12112/ 17 Easily rotated I43 Forced Draft Fan 1B Rotate 180° 01WK Manually rotated 12/ 12117 Easily rotated
44 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 12112/ 17 Easily rotated I45 Main Fuel Oil Pump 1A Rotate 180° 01WK Manually rotated 12/ 12117 Easily rotated I46 Main Fuel Oil Pump 1B Rotate 180° 01WK Manually rotated 12112/ 17 Easily rotated I47
Emergency DieselTest run 01 WK On serviced for 10 minutes 12114/ 17 No abnormality observed
Generator
48Pump
ency Diesel FireTest run 01 WK On serviced for 5 minutes 12/14/ 17 No abnormality obseied
p49
1AculatingWater Pump Rotate 2 Tums 01WK Manually tumed 12114/ 17 Easily rotated (
P. Circulating Water PumpE
50 B
Rotate 2 Turns 01 WK Manually turned 12/ 14/17 Easily rotated
R 51 Condensate Pump 1A Rotate 2 Turns 01 WK Manually turned 12114117 Easily rotated IIAT ' 52 Condensate Pump 1 B Rotate 2 Tums 01 WK Manualty tumed 12114/ 17 Easily rotated II'
I' 53 Motor Boiler Feed Pump Rotate 2 Turns 01WK Manually tumed 12/ 14117 Easily rotatedN .
S 54CWP 1A Lube Oil Pump Test Run 01 WK On service for 5 minutes 12/ 14/ 17 Motodpump run smoothly1A1 I
D 55CWP 1A Lube Oil Pump Test Run 01 WK On service for 5 minutes 12114/ 17 Motodpump run smoothly1A2 I
ECWP 16 Lube Oil Pump
p 56 B
Test Run 01 WK On service for 5 minutes 12/ 14/ 17 Motodpump run smo thly
ACWP 1 B Lube Oil Pump
R 57 B2
Test Run 01 WK On service for 5 minutes 12/14/ 17 Motodpump run smo thly
T58
CWP 1A Auto GreaseTest Run 01WK On service for 5 minutes 12114/ 17 Motodpump run smoothly
M Pump 1A1 I
E CWP 1A Auto Grease
N 59Pump 1A2
Test Run 01WK On service for 5 minutes 12/14/ 17 Motodpump run smo thly
T" 60
CWP 1 B Auto GreaseTest Run 01 WK On service for 5 minutes 12/ 14/ 17 Motodpump run smoothly
Pump 1B1 I
61CWP 1 B Auto Grease
Test Run 01 WK On service for 5 minutes 12/ 14/ 17 Motodpump run smoothlyPump1B2 I
62 Travelling Screen No. 1 Test Run 01 WK cle
Nice for complete12/ 14/ 17 No abnormality obseNed
63 Travelling Screen No. 2 Test Run 01 WKOn service for complete
12/14117 No abnormality obsenredt cycle i
64 Travelling Screen No. 3 Test Run 01 WKOn service for complete
12/ 14/ 17 No abnormality obsenredcycle i
65 Travelling Screen No. 4 Test Run 01 WKOn service for complete
12/ 14/ 17 No abnormality observedcycle I
66 Travelling Screen No, 5 Test Run 01 WKOn service for complete
12/ 14117 No abnormality obse vedtcycle i
67Trash Rake Traversing Test Run 01 WK
On service for complete12114/ 17 No abnormality obse ed
Motor cycle
68Motor
Rake Raise/ LowerTest Run 01 WK
cle
Nice for complete12/ 14/ 17 No abnormality obse ed
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 11 — 17, 2017f
Dept Equipment Work Activities Frequency Work PerformedDate
Remark'sPerformed
A) Water Treatment Plant IPerformed test run
1 Water Pumpsoperation
01WK Serviced manually 12/ 12117 In good condition I2 Dual Media Filters Regeneration 01WK
Performed backwashing12/ 11/ 17 Filter still in good condition
and rinsing
3 Multi- Layer Filters Regeneration 01 WKPerformed backwashing
12111/ 17 Filter stili in good conditionand rinsing
4Activated Carbon
Regeneration 01WKPerformed backwashing
12/ 12/ 17 Filter still in good conditionFilters and rinsing
H 5 Micro Filters Water flushing 01 DA Flushed with Demi- Water12/ 11/ 17~
Filter still in good cindition
E12/ 17/ 17
Reverse Osmosis 12/ 11/ 17M'` 6 Water flushing 01 DA Flushed with Demi-Water RO Membranes stil usable
Membranes 12/ 17/ 17
7RO High Pressure Performed test run
01WK Serviced manually 12115/ 17 Pumps in good con ition
A Pumps operation
Chemical Injection Agitation of chemical8
Tanks solution01WK PerFormed Agitation 12/17117 In good condition I
i
9Chemical Injection Performed test run
01 WK Serviced manually 12/15/ 17 Pumps in good con itionPumps operation
E 10 BlowersPerformed test run
01WK Serviced manually 12116117 In good condition
N: operation IPerformed test run
i V: 11 Tank Agitators 01WK Serviced manually 12/ 16117 In good condition Ioperation
Acid& CausticR 12 Visual inspection 01 WK Performed inspection 12116/ 17 In good condition IStorage Tanks
N 13Acid& Caustic Performed test run
01WKServiced manually as
12/ 12117 Pumps in good con itionM .
Transfer Pumps operation needed
E 14 Demineralizers Water rinsing 01WK Rinsed with Demi-water 12/ 12117 In good condition IIN
T. 15 Mixed Bed Polishers Water rinsing 01 WK Rinsed with Demi-water 12/ 12117 In good condition IA
B) Condensate Polishing Plant IPerformed test run I..
1 Water Pumps 01WK Serviced manually 12/ 12117 Pumps in good contlitionE operation
P Chemicallnjection
I2 Visual inspection 01WK Performed Inspection 12112/17 in good conditionA_ Tanks I
R 3Chemical Injection Performed test run
01WK Serviced manually 12/11/ 17 in good condition II
T Pumps operation
M, Acid Caustic& Still in good condifion,
E.4
Ammonia Storage TanksVisual inspection 01 WK Performed inspection 12116117 _
No leak found
N C) M- 1 Chemical Injection SystemT
Chemical Injection Agitation of chemical01 WK Performed Agitation 12/ 17/ 17 In normal condition Ii
Tanks solution
2Chemical injection Performed test run
01WK Serviced manually 12/ 15/ 17 Pumps in good conditionPumps operation
3 Tank Agitators Performed operation 01 WK Serviced manually 12/ 13/ 17 In good condition ID) Sampling Rack System I
1 Sample Coolers Visual inspection 01WK Performed inspection 12111/ 17 In good condition
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ir___________,
M_______`_ry___ ___
i Mar ne Serv ce1
z
14 iai :
t I1
1 MAINTENANCE i
1 ACTI iTIE ; i
Mala a Thermal Power Plantys
Unit No. 2i
December 11 17, 2017
MALAYA THERMAL POWER PLANT ' ,
i_..,__-__-__- --___._ __----_-______ ____-____-_---- :-.;..____---- ____---- _ --_. u_____----- --- _-__i
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Marine ServiceMalaya- 2 Preventive Maintenance Activities
Period Covered: December 11 17, 2017
Dept Equipment Work Activities Frequency Work Performedperfortmed
Remarks
A) Boiler Proper I1) Boiler Drum
Visual Inspection 01 MO None 12/ 12/ 17 " Unit on economy shutdownBoiler Tubes No abnormality I
2) Boiler Casing Visual Inspection 01 MO None 12/ 12/ 17 " Unit on economy shutdownNo abnormality
3) Burner/ Observation Visual Inspection of01 MO None 12/ 12/ 17 "
Unit on economy shutdownPort/ Sealing enclosure No abnormality
4) Inspection Door Visual Inspection 01 WK None 12/ 12/ 17 " Unit on economy hutdownNo abnormality g
B) Boiler Auxiliaries IUnit on economy shutdown
1) Air Preheaters 2A/ 2B Visual Inspection 01M0 None 12/ 12/ 17 - Cold end heating elementsdeteriorated I
B Inspection of gas leakages 01 MO None 12/ 12117 " Unit on economy shutdownNo abnormality I
i Unit on economy shutdown2) SCAH 2A/26 Visual Inspection 01 MO None 12/ 12/ 17No abnormality
3) Air& Gas Ducts and Unit on economy shutdownE Visual Inspection 01M0 None 12112117 i .
RExpansion Joints Gas leak at expansion joint.
4) FDF 2A/2B Visual Inspection 01 MO None 12/ 12/ 17 " Unit on economy shutdownNo abnormality
5) GRF Visual Inspection 01 MO . None 12112/ 17 " Unit on economy shutdownE No abnormality
p 6) GRF Breeching DuctVisual Inspection 01 MO None 12/ 12117 " Unit on economy shutdown
A Expansion Joint No abnormality R inspection of expansion
01 MO None 12112/ 17 ' Unit on economy shutdownT joint No abnormality M
7) FOH 2A/2B Visual inspection 01 MO None 12/ 12/ 17 - Unit on economy shutdown ',E No abnormality N
8) MFOP 2A/ 2B Check oil leak 01 MO None 12/ 12/ 17 " Unit on economy shutdownT Pump 2A w/ sligth oil leak
Visual Inspection 01 MO None 12112/ 17 ' Unit on economy shutdownNo abnormality (
9) MFO Booster Pump# 3 Visual Inspection 01 WK None 12/ 12/ 17 " Unit on economy shutdownNo abnormality
10) Retractable Unit on economy shutdownSootblower
Visual Inspection 01 WK None 12112/ 17 _No abnormality
11) Dust Collector and DCH 64, B5 cleaning Unit on economy shutdownAsh Handling System
Visual Inspection 01 MOremoval of soot
12/ 12/ 17 _Cleaning in progress
Unit on economy shutdown12) Gas Ducts and
Visual Inspection 01 MODC outlet( B) gas leak
12/ 12/ 17 -Repair in progress
Breeching Duct repair Damaged inside i sulation&
deteriorated casing
13) Boiler Valves/ Unit on economy shutdown
Safety ValvesVisual Inspection 01 MO None 12/ 12/ 17 - MS drain motorize d valve
leaking thru seat.
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 11 17, 2017
Dept Equipment Work Activifies Frequency Work PerformedPerFormetl
Remark
14) Pipe Hanger/ Visual Ins ection 01 MO None 12112/ 17 '
Unit on economylshutdownB Hydraulic Snubber p No abnormality
Unit on economy shutdown15) Scanner Fan 2A& 26 Visual Inspection 01 M0 None 12/ 12/ 17 _
No abnormality Unit on economylshutdown
E 16) Compressor( AtlasVisual Inspection 01 MO None 12/ 12/ 17 -# 4 Unusual sound
R Copco Nos. 1, 2,3,4)2 Low capacity I
17) Sump pump Visual Inspection 01 MO None 12/ 12/ 17 " Unit on economy shutdown
E No abnormality
p Unit on economy shutdown
T 18) Smokestack Visual Inspection 01 MO None 12/ 12/ 17 - With corrosion at outer shell
plate and structu al support
A) Turbine-Generator
Monitoring of noise and1) Turbine Rotor 01WK N/A Unit on economy shutdowntemperature
Vibration test 01 MO NIA Unit on economy ihutdown
2) Turbine Valves Check leakages 01WK N/A Unit on economy hutdown
inspection of Insulation and Checked for detached clad-
cladding01WK
ding& damaged insulation12/ 14/ 17 In good condition I
Checked lube oil systemT for leaks Oil leak on Brg# 1 oil
3) Casing, Piping and Check leakages Repair of MOT vapor deflectorR Lube Oil System Oil& steam)
01 WKextractor silencer drain
12114/ 17 _Oil leak at Brg# 4 Gen. side
B Oil leak at TGOP shaft oil deflector
packingN
Vibration test of lube oilE
pumps( AOP, TGOP, EBOP) 01 MO N/ A Unit on economy i
hutdown
Inspection of Insulation& 01 WK
Checked for detached clad- 12/ 14/ 17 In good condition Ip cladding ding& damaged insulation
E4) Seal Oil Vacuum Pump Check leakages 01 WK
Inspection of pump casing 12/ 14/ 17 Unit on economy shutdownP and piping pA Checked for pipe connec- R 5) Stator Cooling Pump Check leakages 01 WK
tion& pump casing leaks12114/ 17 Unit on economy i
hutdown
T i
M Vibration test 02WK N/A Unit on economy IshutdownE
N Checked for pipe connec-
T6) Seal Oil Pump Check leakages 01WK
tion& pump casing leaks12/ 14/ 17 Unit on economy shutdown
Take vibration reading on Result: highest at point# 5,( 26Vibration test 02WK
bearing points.12/ 14/ 17
pump inboard)= 15
B) Turbine Auxiliaries
1) TD-BFP& BPwat r
akages( Oil, steam, 01 WK N/A Unit on economy' shutdown
Vibration test 01 M0 N/ A Unit on economy shutdownITemperature trending 01M0 N/ A Unit on economy shutdown
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 11 17, 2017
Dept Equipment Work Activities . Frequency Work PerformedDate
RemarkPerformed
2) MD- BFP& BPCheck leakages
01 WK N/A Unit on economy siiutdownOil, steam,& water)
Vibration test 01 MO N/A Unit on economy sliutdown
Temperature trending 01 MO N/A Unit on economy s utdown
3) Condensate Pump Check leakages01 WK N/ A Unit on economy stiutdown2A& 2B Oil& water)
Vibration test 01 MO NIA Unit on economy si utdown
Temperature trending 01 MO N/A Unit on economy siiutdownI
4) Circulating Water Pump Check leakages01WK NIA Unit on economy shutdown2A& 2B Oil& water)
i T Vibration test 01 MO N/A Unit on economy siutdown
r
U
R 5) House Service CloseCheck leakages Checked shaft sealing and
B Cycle Pump 2A, 26, 2C Oil& water)
01WKbearing housing for leaks
12/ 15/ 17 No traces of leak flundI ( HSCCP)
NVibration test 01M0 N/ A Uniton econom shutdown
E Y
6) Raw Water Pump Check leakages01 WK NIA Unit on economy shutdown2A& 2B Oil& water) I
IE Vibration test 01 MO N/A Unit on economy shutdown
I Pi
A7) Screen Wash Pump Check leakages
01 WK N/A Unit on economy shutdownR
2A& 2B Oil& water) S
T 8) Main CondenserCheck leakages
01 WK N/ A Unit on economy shutdownM Steam& water)
E 9) Low Pressure Heater Check leakages01WK
Checked piping, level gauge12/ 15/ 17 No traces of leak flund
N 1A, 1B, 2,& 3 Steam& water) manhole cover
T10) High Pressure Heater Check leakages Checked piping, level gauge
5, 6,& 7 Steam& water)01 WK &
man h o le cover12/ 15/ 17 Unit on economy s utdown
i 11) Heat Exchangers Check leakages01WK
Checked piping& cooling12/ 15/ 17 Unit on economy sj utdownPlate Type 2A, 2B, 2C ( Steam& water) plates for leaks I
Performance test 01 WK N/ A Unit on economy shutdown
iI
12) Major Valves& Piping Check for packing leak 01 WK N/A Unit on economy siutdown
Insulation and cladding 01WKChecked condition of
12/ 15/ 17 All are in good
coniition
i insulation and cladding13) Traveling Screen and Check for corroded casing Repair and painting ofTrash Bar plates
02WKcorroded housing plates
ti15/ 17 In progress
Inspection of chain links 02WK
nsckedchain plates and
12/ 15/ 17 In good conditionp
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Malaya- 2 Preventive Maintenance Activities
Period Covered; December 11 17, 2017
Dept , Equipment Work Activities' Frequency Work PerformedDate
RemarksFerformed
Batteries, Chargers, 125V DC Storage Battery
Silicon Dropper Condition base PM check 01 DAinspection, 12/ 11117
completedV=133.2 VDC, 12117/ 17
1= 30.6 Amp
125V DC Battery.Charger2A inspection, 12/ 11/ 17
completedAC Input= 490V AC, 12117/ 17
DC Output= 134.2( LEAD)
125V DC Battery Charger 12/ 11/ 17 under repair I2B inspection 12/ 17/ 17
CMWO M217 438 Batterycharger 2B control circuit in progress
check and repair
Silicon Dropper inspection
E and cleaning12/ 11/ 17—
t ViN= 133. 0 V DC, completed
E V 126, 2 V DC, 12/ 17/ 17
OUT-
our=16 AmpTR° 220V DC UPS Storage
Battery Inspection, 12111/ 17— completed
I
V= 224.3 VDC, 12/ 17/ 17
q i= 33.9 Amp.
CMWO M217 469 UPS
batteryterminal& jumper12/ 15/ 17 completed
pplateinspection, cleaning&
Edefective links replacement
P 12V DC Storage Batteries
A Vital Equipment Inspection 01 MODiesel Generator insp, 12/ 11/ 17 completed
R V= 26.37VDC,
T I= 0.2 Amp
M Emergency Diesel GeneratorE Condition base PM check 01 DA Battery Set 1 B interchange 12/ 11/ 17 completedN interchange
Tusing turbine tester motolitebatterynote: for adjustment of
battery charger outputvoltage to 28 VDC
CMWO M1 17 380
Emergency DieselGenerator Battery insp.&test( weak battery) 12/ 13/ 17 completed
Adjusted output voltage
from 26.5VDC to 28 VDC
Loadin test
12V DC Storage Batteries
Vital Equipment Inspection 01M0Fire Engine inspection,
12/ 11/ 17 completedV= 25.37VDC,
I1= 1. 5DCAmp I
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 11 17, 2017
Dept Equipment Work Activities Frequency Wo k PerformedDate
Remark}Performed
Engine Driven Fire PumpCondition base PM check 01 DA Battery Charger output 12/ 12117 completed
voltage adjustment
Before: High rate= 26. 1
VDC, low rate= 25. 1 VDC
After: High rate= 28.4
VDC, low rate= 26.4 VDC
Batteries and Chargers= 12/ 11/ 17 completed
123V DC/ 133V DC 12/ 17/ 17
M2 Generator winding lowpGenerator Condition base PM check 01 DA
IR monitoring12/ 12/ 17 com leted
E Before IR= 0. 15 M
After IR= 01. 3 Mi( 1 hour
E Stator cooling water pump&turning gear motor put in
T service)
RAVR Room Temperature&
12111/ 17AVR Condition base PM check 01 DA alarm= 28° C,
12/ 17/ 17completed
AHumidity=50% 30MM4 ACB temperature
12/ 11/ 17-30MM4 ACB Condition base PM check 01 DA ( insulator and contact)
12/ 17117completed
f B= 28/28° C
I DTransformer Condition base PM check 01 DA
Transformer temp, oil level 12/ 11/ 17 completed
E alarm routine inspection 12/ 17/ 17 IP
q SCR Transformer oil
R purification
T Winding IR test
M Protection device 12112117 completed
E : functional test
N Final DBV test= 41. 3 KV
1 T after setting)
Main Transformer MT2
Transformer oil purification
Winding IR test 12115/ 17 in progress
Protection device
functional test
DBV test - 38.2 KV 12112/ 17 completed
1DBV test= 48.9 KV as of
12114/ 17 completed11: 30AM
DBV test= 47.3 KV as of12/ 15/ 17 completed
11: 30AM
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 11 17, 2017
Dept Equipmenf Work Activities Frequency Work PerformedDate
Remark;Ferformed '
Check Module Status I1 M2 INFI-90 System
Monitoring of M2 Distributed01 DA '
Check Power Supply 12/ 11/ 17 Modules status are ormal
Controi System Check Loop Communi- 12/ 17/ 17
cation
Simulation& travel test of M2:
a) BMS
12 Igniter Guns
12 Igniter Oil Valve M2 Burner ManagementN 12 Igniter Purging Valve System simulationS M2 Instrument 12 Atomizing Stm Valve M2 By-pass System travel Results of control simulationT.: 2 01 WK 12/ 12/ 17
Preservation Activities 12 Upper Main Oil Gun test/ simulation are good
R- 12 Lower Main Oil Gun Travel Test of local ControlU 12 Main Oil Valve Valves and Dampers
M 12 Air Register
E. b) 70 Control Valves
N , c) 15 Dampers
I' T;i: S° Clean Control valves&
Transmitters
Check& adjust control airPreventive Maintenance of
M2 Control Valves& supply I local indicator3Transmitters
20 control valves& 01 MO _Check sensing line, fittings
12/ 12/ 17 Equipment in good condition
23 transmitterscable termination
N". Confirm good instrument
Tcondition.
R
t ' 0, Clean and declogged
L boiler draft sensors
Check& visual inspection
p of possible pin hole leak
E along draft sensing linesp Inspect& tightened fittingq- of respective draft sensors
R Check& inspect
T Preventive Maintenance ofrespective transmitters
M M2 Draft Sensors& using hart communicator 12/ 11/ 17 Preventive maintenance work
E4
Respective TransmittersM1 Draft Sensors and 06M0 _
Check& monitor input of 12/ 17/ 17 completed
NRespective Transmitters
each draft transmitter at
T Data Aquisition System
DAS)& in the Operator
Interface System( OIS)
Feed signal input to the
transmitter& monitor
reading at OIS to determinethe proper correction&
tuning that will be required.
I
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 11 17, 2017
Dept Equipment Work Activities F equency Work PerformedDate .
RemarkPerformed
1 Air Heater Motor 2A Test run 01 WK On serviced for 5 minutes 12112/ 17 MotodAH elements runs smoothly
I2 Air Heater Motor 2B Test run 01 WK On serviced for 5 minutes 12/ 12/17 MotodAH elements runs smoothly
3Air Heater Guide Bearing Test run 01 WK On serviced for 5 minutes 12/ 12117 Motodpump run smoothlyOil Pump 2A
4Air Heater Guide Bearing Test run 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run smoihlyOil Pump 2B
5Air Heater Support Bearing Test run 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run smoo hlyOil Pump 2A
6Air Heater Support Bearing Test run 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run smooihlyOil Pump 2B
BFP Auxiliary Oil Pump Test n n 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run smoothly0
E $ BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run smoo9hly
R
q 9 T-BFP Oil Vapor Extractor Test run 01 WK On serviced for 5 minutes 12/ 12/17 Motodfan run smoothly
T
O10 T-BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12112117 Motodpump run smooihly
S 11OiBPum
mergency Bearing Test run 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run smoothlyp I
p, 2T- BFP Motor Speed
Test run 01WK On serviced for 5 minutes 12112/ 17 Motodgear run smoothilyE
Changer
P13 T-BFP Turning Gear Motor Test run 01 WK On serviced for 5 minutes 12112/17 TBFP tumed smoothly
A
R
T 14 Turbine Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12/ 12/17 Motodpump run smoothly
M
N15 Tuming Gear Oil Pump Test run 01 WK On serviced for 35 minutes 12/12/ 17 Motor/pump run
smooti lyT
16Promrgency Bearing Oil
Test run 01 WK On serviced for 5 minutes 12/12/ 17 Motodpump run smoothly
17 Emergency Seal Oil Pump Test run 01 WK On serviced for 5 minutes 12/12/ 17 Motodpump run
smooti ly
Main Turbine Turning GearTest run 01WK On serviced for 35 minutes 12/12/ 17 Turbo-gen set turned s noothly
Motor
19 H, P.U. 2A Test run 01WK On serviced for 5 minutes 12/ 12/ 17 Motodpump run smoot ly
20 H. P. U. 2B Test run 01 WK On serviced for 5 minutes 12/ 12/ 17 Motodpump run smoot ly
21 H. P.U. Blower Test run 01 WK On serviced for 5 minutes 12/ 12/ 17 Motodfan run smoothli22 SAC 2B( Kaji) Test run 01 WK Test suspended 12112117 Under repair
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 11 — 17, 2017
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
Control Air Dryer23 (
Van Air) 2ATest run 01 WK On serviced for 35 minutes 12/ 12117 No abnormalities observed
Control Air Dryer24 (
Van Air) 26Test run 01 WK On serviced for 5 minutes 12/12117 No abnormalities obsi rved
I
25 Forced Draft Fan 2A Rotate 180° 01WK Manually rotated 12/ 12117 Easily rotated
26 Forced Draft Fan 2B Rotate 180° 01WK Manually rotated 12/ 12117 Easily rotated
27 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 12/12/ 17 Easily rotated
28 Main Fuel Oil Pump 2A Rotate 180° 01WK Manually rotated 12/ 12/ 17 Easily rotated (
29 Main Fuel Oil Pump 26 Rotate 180° 01 WK Manually rotated 12/ 12/ 17 Easily rotated0
E 30 1r Boiler Feed Pump
Rotate 180° 01WK Manually rotated 12/ 12117 Easily rotated
R
A 31 2r Boiler Feed Pump
Rotate 180° 01 WK Manually rotated 12/ 12117 Easily rotated T
p32
B1
r Boiler Feed PumpRotate 180° 01 WK Manually rotated 12/ 12/ 17 Easily rotated I
N Motor Boiler Feed Pump og 33
2B2Rotate 180 01 WK Manually rotated 12112/ 17 Easily rotated (
34 T-BFP Booster Pump Rotate 180° 01 WK Manually rotated 12/ 12/ 17 Easily rotatedE
P
I' A35 Scanner Fan 2A Rotate 2 turns 01 WK Manually rotated 12113/ 17 Easily rotated
R
T 36 Scanner Fan 2B Rotate 2 turns 01 WK Manually rotated 12113/ 17 Easily rotatedIM
E37 Screen Wash Pump 2A Rotate 2 turns 01 WK Manually rotated 12/13/ 17 Easily rotated IN
iT38 Screen Wash Pump 2B Rotate 2 turns 01 WK Manually rotated 12/13/ 17 Easily rotated
39 Hydroveyor Pump 2A Rotate 2 tums 01WK Manually rotated 12/13/ 17 Easily rotated I40
House Service CloseRotate 180° 01 WK Manually rotated 12/13/ 17 Easily rotated
1Cycle Pump 2A
41House SeNlce Close
Rotate 180° 01WK Manually rotated 12/ 13/ 17 Easily rotatedCycle Pump 2B
House Service Close42
Cycle Pump 2CRotate 180° 01 WK Manually rotated 12/13/ 17 Easily rotated I
43 Raw Water Pump 2A Rotate 180° 01 WK Manually rotated 12113/ 17 Easily rotated I44 Raw Water Pump 26 Rotate 180° 01 WK Manually rotated 12113/ 17 Easily rotated (
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Period Covered: December 11 17, 2017
Dept Equipment` Work Activities ' Frequency Work PerformedDate
RemarksPerformed
45 Fuel Oil Booster Pump# 1 Rotate 180° 01 WK Manually rotated 12/ 13117 Easily rotated I46 Fuel Oil Booster Pump# 2 Rotate 180° 01 WK Manually roiated 12/ 13/ 17 Easily rotated
O .
P47 Fuel Oil Booster Pump# 3 Rotate 180° 01 WK Manually rotated 12113/ 17 Easily rotated I
E Circulating Water Pump IR 48 2 tums 01WK Easity rotated 12/ 14/17 Easily rotated
A f
T 49 2Bculating Water Pump 2 tums 01 WK Easily rotated 12/ 14/ 17 Easily rotated II
50 Condensate Pump 2A 2 turns 01 WK Easily rotated 12114/ 17 Easily rotated IN
S51 Condensate Pump 26 2 tums 01 WK Easily rotated 12/ 14/ 17 Easily rotated
p52 Travelling Screen 2A Test run 01WK
cle
Nice for complete12114/ 17 No abnormality obseC
ed
EOn service for complete
p 53 Travelling Screen 2B Test run 01 WKcycle
12/14/ 17 No abnormality obseied
A
t R 54 Travelling Screen 2C Test run 01 WKOn service for complete
12114/ 17 No abnormality obseied
Tcycle
M 55 Travelling Screen 2D Test run 01 WK Test suspended With CMWO
EN
56 Travelling Screen 2E Test run 01WKOn service for complete
14/ 17 No abnormality obseied
7' cycle
57 Travelling Screen 2F Test run 01 WKOn service for complete
12/ 14/ 17 No abnormality obseied
cycle
58 Travelling Screen 2G Test run 01 WKOn service for complete
12114/ 17 No abnormality obse{ vedcycle
A) M- 2 Sampling Rack Ir H 1 Sampie Coolers Visual inspection 01WK Perform inspection 12/ 15/ 17 Coolers still in
gooicondition
E
M 2Refrigeration System Performed test run
01WK Serviced manually 12/ 12/ 17 Pump still in normil conditionCooling Pump operation
B) Chemical Injection System( M- 2)
E
N Chemical Injection Agitation of chemical
01 WK Performed Agitation 12/ 11/ 17Injection Tanks in good
Tanks solution condition
r I2
Chemical Injection Performed test run01 WK Serviced manually 12/ 16/ 17
Pumps still in normal
Pumps operation condition
p 3 Tank AgitatorsPerformed test run
01WK Serviced manually 12/ 11/ 17 In good condition IoperationE
P C) M- 2 Condenser Leak Detector SystemIT
1 Sampling PumpsPerformed test run
01 WK Serviced manually 12/ 15/ 17Pumps still in norial
operation condition
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ACTIVITI E
Malaya Thermal Power Plant
Common Facilities
December 11 N 17, 2017
MALAYA THERMAL POWER PLANT
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I larine ServiceCommon Facilities Preventive Maintenance Activities
Period Covered: December 11 17, 2017
pept Equipment. Work Activities . Frequency Work Pertormed ,. Date
RemarksPerformed
A) Organo Demineralizing Plant I1) Backwashing& Check leakages
01WKCheck shaft sealing for
12/ 11/ 17 No leak foundDegas ified Water P u mp ( Oi l, water& chem i ca l) leaks
2) Blowers and AgitatorsCheck gearbox for abnormal
01 WKCheck gearbox for unusual
12/ 11117 No abnormalities foIndsound sound
3) Chemical Injection Check leakages01WK
Check shaft sealing for12111/ 17 No abnormalities fo nd
Pumps Oil, water& chemical) leaks
B) Samyang Demineralizing Plant I1) Reverse Osmosis High
Check leakages Checked bearing housing IPressure, Water Transfer 01 WK 12/ 12/ 17 No abnormalities foInd
T Oil, water& chemical) and shaft seals
Cleaning PumpU:
R = 2) Micro Filter and Check outer shellVisual Inspection 01WK 12/ 12/ 17 No abnormalities foInd
g: Coagulator Tanks connectin g pipes& valves
3) Chemical Injection Check leakages Check shaft sealing forN
Pumps Oil, water& chemical) 01 WK
eaks12/ 12/ 17 No abnormalities foInd
e I
pC) Waste Water Treatment Plant I
E1) Clarified Water and
p Check leakages Check pump shaft sealingA
Pressure Filter Backwash Oil, water& chemical)
01 WKand pipes for leaks
12/ 12/ 17 No leak found
PumpsR:T Intemal parts inspection and
01ANInspection of bearing ti13/17 No abnormalities foInd
M repair housing
E2) Tank Agitators& Check gearbox for abnormal Inspection of gear box for
IN
Surface Aerators sound01 WK
unusual sound12/ 13/ 17 No abnormalities foInd
T.
3) Coagulation Tank Visual Inspection 01WKCheck condition of outer
12/ 13/ 17 In good conditionshell
4) Chemical Injection Check leakages01 WK
Check shaft sealing forti13/17 No abnormalities foInd
Pumps Oil, water& chemical) leaks
D) Intake Channel ICheck condition of fish net Visual inspection of fishnet Damaged intake channel
1) Trash Barrierbamboo raft& steel barrier
01WKbamboo and steel barrier
12/ 14/ 17primary barrier f
E) Forklift I1) Daewoo Forklift
Check engine oil, hydraulic01DA
Perform inspection on12/ 14/ 17 No abnormalities foInd
system and tires engine& hydraulic system
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Common Facilities Preventive Maintenance Activities
Period Covered: December 11 17, 2017
Datee
Dept Equipment Work Activities Frequency Work Performedperformed
Remarks
DWP# 2 control circuitDWP and Sump Pump Condition base PM check 01 DA
check repair and test12113/ 17 in progress
MWR17 570 Spare sumppump motor( dewatering) 12/ 14/ 17 completed
rewindin
Tools/ Non- plant equipment Condition base PM check 01DAMechanical shop portable
12/ 15/ 17 in progress Ignnder repair
CMWO M217 373 Portable
heater fan blower motor 12/ 14/ 17 completed
rewinding
MWR17 539 Speed cutter12/ 14/ 17 completed
rewinding and test
Plant lighting system12/ 11/ 17
Plant Lighting Condition base PM check 01DA preventive maintenance, 12/ 17/ 17
completed
repair& monitoringE
MWR17 0712 MM WG
E Office busted lamp 12/ 13/ 17 completed
replacement
T MWR17 0713 Clinic provide
R' extension outlet12/ 13/ 17 completed
HZ panel& CP area busted Ilamp replacement12114/ 17 completed
IAMWR17 681 Bumer
Enclosure area busted lamp 12/ 15/ 17 compieted
t preplacement
E MWR17 723 Seal OiI/ CP
P 1AICP 1B area busted lamp 12/ 15/ 17 completed
A replacement
R- Preventive maintenance, 12/ 11/ 17—
Power Supply/Fans/C0 Condition base PM check 01 DA inspection& repair of power completedM
supply, fans& CO12/ 17/ 17
E
N MWR17 0713 Clinic provide12/ 13/ 17 completed
T extension outlet
MWR17 719 Wharf
grounded globe lighting 12/ 15/ 17 completed
circuit repair
Communication and Communication& Computer 12/ 11/ 17— IcomputerCondition base PM check 01 DA
system preventive maint. 12117/ 17completed
Internet connection speed 12/ 11/ 17— completed
test and monitoring 12/ 17/ 17 lMWR17 718 Chemical
office computer& printer12/ 12/ 17 completed
setting- up( scanner utilitynetwork)
MWR17 0721 PEOS Konica
Minolta printer toner 12/ 13/ 17 completed
replacement/refiling
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Common Facilities Preventive Maintenance Activities
Period Covered: December 11 17, 2017
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed:
Electrical Materials& Parts PR of Materials and Parts 01 DAPR document preparations
Iand monitoring
E PR17 344 Battery Charger26 control system 12112/ 17 completed
Eretrofitting
C IER M21712-034 SCR12113/ 17 completed
T transformer oil purification
R CMWO and MWR weeklyaccomplishment report
12111/ 17
12117/ 17completed
Apreparation
M1/ M2 Preventive Maint.& 12/ 11/ 17
report preparation 12/ 17/ 17 completed
M1/ M2 equiment history 12/ 11/ 17—E updating 12/ 17/ 17 completed
PWeekly acQmplishment 12111/ 17
T report 12117/ 17 completed
Weekly progress report12/ 11/ 17—
12/ 17/ 17 completed
Legend:
01 DA- Daily01 WK- Once a week
02WK- Every 2 weeks01 MO- Once a month
03M0- Every 3 months04M0- Every 4 months06M0- Every 6 months01AN- Once a year
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Malaya Thermal Power P1ant s
December 18 N 24, 2017 i :. w _.
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i
B. R. TROPICALES E. C. DADIO5111
BOILER TURBINE ELECTRICAL INST& CNTRL CHEMICAL OPERATIONSa
t '
1 E. M. DE LEON J. V. III P. A. CARRE05 E. . NTENO A.A. BOLO ON D. C. VILLAR
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MALAYA THERMAL POWER PLANT
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Malaya Thermal Power Planti
Unit No. 1
December 18 N 24, 2017
Is
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Mar ne Serv ceMalaya- 1 Preventive Maintenance Activities
Period Covered: December 18 24, 2017
Dept Equipment Work Activities Frequency Work PerformedPerfortmed
Remarks
A) Boiler Proper
1) Flash Tank/ Visual Inspection 01 MO None 12/ 18/ 17 "
Unit on economy shutdownBoiler Tubes No abnormality
2) Boiler Casing Visual Inspection 01 MO None 12/ 18/ 17 "Unit on economy shutdownNo abnormality I
3) Bumer/ Observation Visual Inspection of01 MO None 12/ 18/ 17 "
Unit on economy shutdownPort/ Sealing enclosure No abnormality
4) Inspection Door Visual Inspection 01 MO None 12/ 18117 "Unit on economy°shutdownNo abnormality I
B) Boiler Auxiliaries I1) Air Preheaters 1A11 B Visual Inspection 01M0
aH 1A& 16 cleaning in12/ 18117 ' Unit on economy shutdown
prep. for washing Loose Hot End Elements
2) SCAH 1A116 Visual Inspection 01 M0 None 12/ 18/ 17 ' Unit on economy shutdown
B No abnormalityUnit on economy shutdown0 3) Air& Gas Ducts and
I > Expansion JointsVisual Inspection 01 MO None 12/ 18/ 17 - Expansion joint frame
deteriorated 0
E Unit on economy shutdownR
4) Expansion Joint Visual Inspection 01 MO None 12/ 18/ 17 - Expansion joint ftame
deteriorated
5) FDF 1A11 B Visual Inspection 01 WK None 12118/ 17 "Unit on economy shutdown
t p No abnormality
E . 6) GRF Visual Inspection 01 MO None 12118/ 17 " Unit on economy shutdown
P No abnormality IA
7) GRF Lube Oil Pump Visual Inspection 01 MO None 12118/ 17 ' Unit on economy shutdownR No abnormality 6T 8) GRF Breeching Duct/ Unit on economy shutdown
Visual Inspection 01 MO None 12/ 18/ 17M Expansion Joint No abnormality iE'
9) MFOP 1A/ 1 B Visual Inspection 01 MO None 12/ 18117 ' Unit on economy shutdownN No abnormality)T Unit on economy shutdown
10) Light Fuel Oil Pump Visual Inspection 01 MO None 12/ 18/ 17 _No abnormality,
11) FOH 1A/ 1B Visual Inspection 01WK None 12/ 18/ 17 "Uniton economyshutdown
No abnormalityr12) Retractable
Visual Inspection 01 WK None 12/ 18/ 17 "Unit on economy shutdown
Sootblower No abnormality,13) Boiler Valves/
Visual Inspection 01 WK None 12118/ 17 " Unit on economy shutdownSafety Valves No abnormality,
14) Gas Ducfs and Unit on econo' y shutdownBreeching
Visual Inspec6on 01 MO Repair of gas leak 12118/ 17 _Repair in progress
15) Dust Collector&Visual Inspection 01 MO None 12/ 18/ 17 "
Unit on economy shutdownAsh Handling System No abnormality
t 16) Pipe Hanger/ Visual Inspection 01 MO None 12/ 18/ 17 "
Unit on economy shutdownHydraulic Snubber No abnormality
Unit on economy shutdown17) Auxiliary Boiler Visual Inspection' 01 MO None 12/ 18/ 17 - Corroded tubeGstub at mud
drum.
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Malaya-1 Preventive Maintenance Activities
Period Covered: December 18 24, 2017
Dept Equipment • Work Activities Frequency Work PerformedDate
RemarksPerformed
18) Fuel Oil Tanks Visual Inspection 01 WK None 12/ 18117 "Unit on economy shutdown
MFOT#2Corroded outer shell
Unit on economy shutdownB • MFOT#3 Check dewatering pump 01WK None 12/ 18/ 17 _No abnormality 90
19) Booster PumpVisual Inspection 01 WK None 12118117 "
Unit on economy shutdownNos. 1 & 2 No abnormality I
E' Unit on economy shutdown
R 20) Compressor( KAJI) Visual Inspection 01 WK Repair of cylinder& valve 12118/ 17 - repair in progressl awaitingparts.
21) Sump Pump Visual Inspection 01WK None 12118/ 17 'Unit on economy shutdown
D No abnormality E Unit on economy shutdownP 22) Smokestack Visual Inspection 01 MO None 12/ 18/ 17 - With corrosion at outer shell
T plate& structural support
23) Scanner FanVisual Inspection 01 MO None 12/ 18/ 17 "
Unit on economy shutdown1A& 1 B No abnormality
A) Turbine-Generator
1) Turbine RotorMonitoring of noise&
01 WK NIAUnit on maintenan e
temperature shutdown
Vibration test 01 MO NIAUnit on maintenance
shutdown
2) Turbine ValvesCheck leakages 01WK N/ A
Unit on maintenance
HP/ IP SV, HP/ IP C shutdown dInspection of Insulation and
01WKInspection of insulation and
12/ 19/ 17 In good condition T cladding cladding
Inspection of LP1 & LP2R 3) Casing, Piping and Check leakages 12119/ 17
01WK gland steam supply& return In progressg Lube Oil System Oil& steam) 12129/ 17
pipe bellows
N Checked Turbine oilTest results are within specified
E' Check oil condition 01 MOanalysis report data
12/ 19/ 17 limits as per oil analysis report
no. Chem/ Env-2017- 12-029
4) Seal Oil Vacuum Pump Check leakages 01WKChecked piping and pump 12/ 19/ 17 No leak found
E : casing for leaks
A B) Turbine Auxiliaries
R1) TD- BFP& BP
Check leakages01WK NIA
Unit on maintenance
T Oil, steam,& water) shutdown 6M Test results are within specified
E' Check oil condition 01 MOChecked Turbine oil
12/ 19/ 17 limits as per oil analysis report
N analysis report datano, ChemlEnv-201 7- 12-029
TVibration test 01M0 N/A
Uniton maintenance
shutdown j
2) MD- BFPCheck leakages
01WK N/AUnit on maintena ce
Oil, steam,& water) shutdown
0
Checked Turbine oilTest results are within specified
Check oil condition 01 MOanalysis report data
12119117 limits as per oil analysis report
no. ChemlEnv-2017- 12-029
Vibration test 01M0 N/ AUniton maintenance
shutdown
is
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 18 24, 2017
Dept Equipment Work Activities Frequency Work Performed - PeDormed
Remarks
3) Condensate Pump Check leakages01 WK N/A
Unit on maintenance)
1 A& 1 B Oil& water shutdown I
Vibration test 01 MO N/AUnit on maintenance
shutdown
4) Circulating Water Check leakages Unit on maintenance'
Pump 1A& 1 B Oil& water01 WK N1A
shutdown
Vibration test 01M0 N/AUniton maintenanceshutdown
5) House Service Ciose Check leakages Unit on
maintenancef°Cycle Pump 1A, 16, 1C Oil& water01WK N/A
shutdown
Vibration test 01M0 N/AUnit on maintenance
T shutdown I6) Raw Water Pump Check leakages
01 WK N/AUnit on maintenanc
R• 1A& 1 B Oil& water shutdown
Unit on maintenanceB Vibration test 01 M0 NIAshutdown j
N 7) Screen Wash Pump Check leakages01 WK NIA Equipment not in service
E 1 A, 1 B, 1 C Oil& water I
8) Hydroveyor PumpCheck leakages 01WK NIA
Unit on maintenanc
p 1A& 1B shutdown
E Insp. of condenser tubesP 9) Main and Auxiliary Check leakages Water washing of tubes 12/ 19/ 17
A Condensers Steam& water)01WK
and water box 12129/ 17In progress
R Air blowing and drying
T 10) Low Pressure Heater Check leakages Unit on maintenanceM 1, 2,& 3( LPH) Steam& water
01WK N/ Ashutdown
E Unit on maintenanc'eN Temperature trending 01M0 N/ A
shutdown
T 11) High Pressure Heater Check leakages01WK N/ A
Unit on maintenance
5A, 5B, 6A,& 6B Steam& water shutdown
Temperature trending 01 MO NIAUnit on maintenan
ie
shutdown
12) Plate Type HeatCheck leakages 01 WK NIA
Unit on maintenance
Exchangers 1A& 1 B shutdown
Unit on maintenancePerformance test 01 WK NIA
shutdown I13) Major Valves&
Check for packing leak 01WK NIAUnit on maintenance
Piping shutdown
Insulation and ciadding 01 WKChecked condition of valve
12/ 19/ 17 In good condition insulation& cladding
fE 125V DC Storage Battery
Batteries, Chargers, inspection, 12118117
ESilicon Dropper Condition base PM check 01DA
V=135.7 V DC, 12124/ 17completed
i= 17.45 AmpT
R 125V DC Battery Charger 1Ainspection, 12/ 18/ 17
com letedA
AC Input= 490V AC, 12/ 24/17p
DC Output= 135.7 DC( LAG)
p 125V DC Battery ChargerE: 1 B inspection, 12/ 18/ 17~
completedAC Input= 490V AC, 12/ 24/17
T DC Output= 135.9( LEAD)
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Period Covered: December 18 24, 2017
Dept _ Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
Silicon Dropper inspection
and cleaning12118/ 17
ViN= 135. 6 V DC, 12/24117
completed
Vo T= 125.5 V DC,ouT= 17 Amp
M1 Silicone dropper control12/ 18/ 17 in progress
card circuit check& repair
220V DC UPS Storage
Battery Inspection, 12/ 18/ 17— completed
V= 221. 4 VDC, 12124/ 17
I= 35. 5 Amp.
M1/ M2 UPS Battery Charger12/ 18/ 17 in progress
E:; output tie breaker installation
M1 UPS battery charger putE on equalizing voltage forC 24 hrs 12/ 18/ 17 in progress
T M1 UPS equalizingR , voltage=229.8VDC
CMWO M1 17 375 UPS
A battery terminal& jumper12118/ 17 in progress
plate inspection, cleaning&defective links replacement
24VDC Battery charger 1AE inspection,
12118/ 17P AC Input= 491VAC
12124/ 17completed
A A= 26.33 VDC, B1 = 13.8
R VDC, B2= 13. 14 VDC
ITM
Batteries and Chargers= 12/ 18/ 17 completed
E123V DC/ 133V DC 12/24/ 17
N:; AVR Room Temperature& 12/ 18117
T ', AVR Condition base PM check 01 DA alarm= 25°C, completed
Humidity= 48% 12/24/ 17
Transformer temp, oil level 12/ 18/ 17Transformer Condition base PM check 01DA &
alarm routine inspection 12/24/ 17completed I
3S3 Transformer oil12122/ 17 in progress
purifucation
Preparation of equipement
Winding IR testProtection device
functional test
DBV test of spare oil
4160V breaker
inspection, cleaning andelectrical test
I
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 18 24, 2017
Dept . Equipment Work Activities. Frequency Work Performedperformed
Remarks 13
Check Module Status
M1 INFI- 90& N- 90 Monitoring of M1 Distributed01DA '
Check Power Supply 12118/ 17~ Module status are Normal
System Control System Check Loop Communi- 12124/ 17
IN cation
ST
Simulation& travel test of M1:
Rja) BMS
24 Igniter GunsU M1 Bumer Management
24 igniter Oii ValvesM System simulation
E M1 Instrument24 Igniter Purging Valves
M1 By-pass System travel Results of control simulation2 24 Atomizing Stm Valve 01 WK 12119/ 17
N Preservation Activities test/ simulation are good
i T. 24 Main Oil Guns
Travel Test of local Control
S 24 Main Oil ValvesValves and Dampers
24 Air Register
b) 77 Control Valves
c) 3 Dampers
CClean Controllers, Control
Nvalves& Transmitters
T Preventive Maintenance ofCheck& adjust control air
M1 Control Valves& supply/ local indicatorR 3Transmitters
22 control valves& 01 MO _Check sensing line, fittings
12/ 19/ 17 Equipment in good condition
0 25 transmitterscable termination
Confirm good instrumentS
condition.
Clean Control Panel.
Clean and tighten wiresE and check terminal blocks.P Rearrange wires and fixA
raceway covers.R Inspect& secure equiptT ' M4 Intrerposing Relay Preventive maintanance of 12/ 18117— Preventive maintenance work
M4
Panel M1 Interposing Relay Panel04M0 ground& fix loose cabies.
12/ 24/17 completedInspect& clean miniature
E relay.N Check main circuit
T breakers& check input
power.
Check& energized relays.
1 Scanner Fan 1A Rotate 2 tums 01WK Manually tumed 12118/ 17 Easily rotated 0
P 2 Scanner Fan 1 B Rotate 2 tums 01 WK Manually turned 12/ 18/ 17 Easily rotated IER
3 Hydroveyor Pump 1A Rotate 2 tums 01 WK Manually turned 12/18/ 17 Easily rotated AT
I4 Hydroveyor Pump 1 B Rotate 2 turns 01 WK Manually turned 12/18/ 17 Easily rotated
0
N 5 Raw Water Pump 1A Rotate 2 tums 01WK Manually tumed 12118/ 17 Easily rotated IS
6 Raw Water Pump 1 B Rotate 2 tums 01 WK Manually turned 12/18/ 17 Easily rotated
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Period Covered: December 18 24, 2017
Dept Equipment Work Activities Frequency Work PerformedDate
Remarks Performed
7 Screen Wash Pump 1A Rotate 2 tums 01WK Manually tumed 12/ 18/ 17 Easily rotated I8 Screen Wash Pump 1 B Rotate 2 tums 01 WK Test suspended Under maintenance
9 Screen Wash Pump 1 C Rotate 2 tums 01 WK Manually tumed 12118/ 17 Easily rotated
10 Fire Booster Pump Rotate 180° 01 WK Manually rotated 12118/ 17 Easily rotated
11House Service Close
Rotate 180° 01WK Manually rotated 12/ 18/ 17 Easily rotated ICycle Pump 1A
12House Service Close
Rotate 180° 01WK Manually rotated 12/ 18/17 Easily rotatedCycle Pump 1 B
13House Service Close
Rotate 180° 01 WK Manually rotated 12/ 18117 Easily rotatedCycle Pump 1C I
p 14 Air Heater Motor 1A Test run 01 WK On serviced for 5 minutes 12/ 18/17 MotodAH elements ruris smoothly
PI
E 15 Air Heater Motor 1 B Test run 01 WK On serviced for 5 minutes 12/ 19/17 Motor/AH elements ru; s smoothlyIR
A . 6
Air Heater Lube Oil Pump Test run 01 WK On serviced for 5 minutes 12119/ 17 Motor/pump run smoothlyT Motor 1A
7Mo
oe1tBerLube Oil Pump Test run 01WK On serviced for 5 minutes 12119/ 17 Motodpump run smooihly
INS $
A1
Hydraulic SystemTest run 01 WK On serviced for 5 minutes 12/19/ 17 Motodpump run smoo hly
p 19 1Hydraulic System
Test run 01 WK On serviced for 5 minutes 12/ 19117 Motodpump run smoothlyE
A 2 1BHydraulic System
Test run 01 WK On serviced for 5 minutes 12119117 Motodpump run smoithly
R FDF Hydraulic System
T 211 B2
Test run 01WK On serviced for 5 minutes 12119/ 17 Motodpump run smo thly
IME 22 GRF Lube Oil Pump 1A Test run 01 WK On serviced for 5 minutes 12/ 19/ 17 Motor/pump run smoithlyN
T 23 GRF Lube Oil Pump 1 B Test run 01 WK On serviced for 5 minutes 12/ 19/ 17 Motodpump run smoithly
24 T-BFP Jacking Oil Pump Test run 01 WK On serviced for 5 minutes 12/19/ 17 Motodpump run smo ihly
25 T-BFP Tuming Gear Motor Test run 01 WK On serviced for 5 minutes 12/19/ 17 TBFP tumed smoothl y
26 T-BFP H. P.U.# 1 Test run 01 WK On serviced for 5 minutes 12119/ 17 Motodpump run smoOthly
27 T-BFP H. P.U.# 2 Test run 01 WK On serviced for 5 minutes 12119/ 17 Motodpump run smo thly
28Turbine Auxiliary Oil Pump
Test run 01 WK On serviced for 35 minutes 12/19/ 17 Motor/pump run smo thly
29Turbine Auxiliary Oil Pump Test run 01 WK On serviced for 35 minutes 12/19/ 17 Motodpump run smIthly1B
30 P mpurbine Jacking Oil
Test run 01 WK On serviced for 35 minutes 12/19/ 17 Motodpump run sm thly
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 18 24, 2017
Dept Equipment ` Work Activifies Frequency Work PerformedDate
RemarksPerformed
31Main Turbine Tuming
Test run 01 WK On serviced for 35 minutes 12/19/ 17 Turbo-gen set tumed s' oothlyDevice
Emergency Bearing Oil32Pump( EBOP)
Test run 01 WK On serviced for 5 minutes 12/19117 Motodpump run smoo hly
33 Emergency Seal 0il Pump Test run 01 WK On serviced for 5 minutes 12/19/ 17 Motodpump run smooihlyI
34FO
TOil Vapor Exhaust
Test run 01 WK On serviced for 5 minutes 12119/ 17 Motor and fan runs sr oothlyI
35 HP-HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 12/ 19/ 17 Motor/pump run smo hly
36 HP-HPU Oil Pum # 2 Test run 01 WK On serviced for 5 minutes 12/ 19117 Motodpump Nn smo thlyP
t37 LP-HPU Oil Pump# 1 Test run 01 WK On serviced for 5 minutes 12/ 19117 Motodpump run smoithly
p : 38 LP-HPU Oil Pump# 2 Test run 01 WK On serviced for 5 minutes 12/19/ 17 Motodpump run smoothly
P.
E- 39LP-HPU Oil Transfer
Test run 01 WK On serviced for 5 minutes 12/19/ 17 Motodpump run smo,lothlyR Pump# 1
q40
LP-HPU OiI TransferTest run 01 WK On serviced for 5 minutes 12119/ 17 Motodpump run smo thly
T - Pump# 2 IJ
41 HP HPU Kidney Pump Test run 01 WK On serviced for 5 minutes 12/19/17 Motodpump run sm thly
N.S : 42 Forced Draft Fan 1A Rotate 180° 01 WK Manually rotated 12119/ 17 Easity rotated
43 Forced Draft Fan 16 Rotate 180° 01WK Manually rotated 12119/ 17 Easily rotatedE IP
44 Gas Recirculation Fan Rotate 180° 01 WK Manually rotated 12119/ 17 Easily rotated A
R
T 45 Main Fuel Oil Pump 1A Rotate 180° 01WK Manualty rotated 12/ 19l17 Easily rotated
ME 46 Main Fuel Oil Pump 1 B Rotate 180° 01 WK Manually rotated 12119/ 17 Easily rotated
N
T 47 Emergency DieselTest run 01 WK On serviced for 10 minutes 12121/ 17 No abnormality obsi
rvedGenerator
48Pump
ency Diesel FireTest run 01 WK On serviced for 5 minutes 12121/ 17 No abnormality ob erved
491Aculating Water Pump
Rotate 2 Tums 01WK Test suspended With maintenance ag
50 Bculating Water Pump Rotate 2 Turns 01WK Test suspendetl With maintenance fag
51 Condensate Pump 1A Rotate 2 Turns 01WK Manually turned 12/21/ 17 Easily rotated `'
a
52 Condensate Pump 16 Rotate 2 Tums 01WK Manually turned 12/21/ 17 Easily rotated 6
53 Motor Boiler Feed Pump Rotate 2 Tums 01 WK Manually turned 12121117 Easily rotated
541A1P 1A Lube Oil Pump
Test Run 01WK On serviced for 5 minutes 12/21/ 17 Motodpump run s! oothlyI
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 18 24, 2017
Dept Equipment Work Activities Frequency Work PerformedDate
Remarks Performed
55 12P 1A Lube Oil Pump
Test Run 01 WK On serviced for 5 minutes 12121/ 17 Motor/pump run smoothlyI
56 BP 1 B Lube Oil Pump
Test Run 01 WK On serviced for 5 minutes 12/21/ 17 Motodpump run smoothly
57 12P 1 B Lube Oil Pump
Test Run 01 WK On serviced for 5 minutes 12/21/ 17 Motodpump run smoot ly
P
E 58CWP 1A Auto Grease
Test Run 01 WK On serviced for 5 minutes 12121/ 17 Motodpump run smoothlyR Pump 1A1 0A
59CWP 1A Auto Grease
Test Run 01WK On serviced for 5 minutes 12121/ 17 Motodpump run smoot+lyT Pump1A2
CWP 1 B Auto Grease60
Pump 1 B1Test Run 01 WK On serviced for 5 minutes 12/21/ 17 Motodpump run
smootl ly
NCWP 1 B Auto Grease
S61Pump 1 B2
Test Run 01 WK On serviced for 5 minutes 12121/ 17 Motor/pump run smoo
I ly
62 Travelling Screen No. 1 Test Run 01WKOn service for complete
y21/ 17 No abnormality observldE
cycle 0
A63 Travelling Screen No. 2 Test Run 01 WK cle
Nice for complete12121/ 17 No abnormality observi
d
R' On service for completeT 64 Travelling Screen No. 3 Test Run 01 WK
cycle12121/ 17 No abnormality obse ed
MOn service for complete I
E 65 Travelling Screen No. 4 Test Run 01WKcycle
12/21/ 17 No abnormality obseiedN
T 66 Travelling Screen No, 5 Test Run 01 WKOn service for complete
2 21/ 17 No abnormality obseiedcycle
67Motor
Rake TraversingTest Run 01 WK
cle
Nice for complete12/21117 No abnormality obse ed
68Mtor
Rake Raise/ LowerTest Run 01WK
cle
Nice for completey21/ 17 No abnormality obse ed
HA) Water Treatment Plant IIEM 1 Water Pumps Performed test run operation 01WK Serviced manually 12119/ 17 In good condition
IPerformed backwashing and p
C 2 Dual Media Filters Regeneration 01WK 12/ 18/ 17 Filter still in good con ition
A rinsing
3 Multi- Layer Filters Regeneration 01 WKPerformed backwashing and
12/ 18117 Filter still in good conditionrinsing
Activated Carbon Performed backwashing and4Filters
Regeneration 01 WKrinsing
12119/ 17 Filter still in good condition
IEN 5 Micro Filters Water flushing 01 DA Flushed with Demi-Water
12/24/ 17~ Filter still in good con ition
VReverse Osmosis 12118/ 17 I
6Membranes
Water flushing 01 DA Flushed with Demi-Water y24
RO Membranes still isable
p RO High Pressureperformed test run operation 01 WK Serviced manually 12/22/ 17 Pumps in good cond lion
E Pumps
I
P $ Chemical Injection Agitation of chemical01 WK Performed Agitation 12124/ 17 In good condition
T Tanks solution I
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 18 24, 2017
Date Dept . Equipmenf . Work Activities Frequency Work Performed Remarks
Performed
9Chemical Injection
performed test run operation 01 WK Serviced manually 12/22117 Pumps in good conditilnPumps
10 Blowers Performed test run operation 01 WK Serviced manually 12123/ 17 In good condition II "E
11 Tank Agitators Performed test run operation 01 WK Serviced manually 12123/ 17 In good condition M
12Acid& Caustic
Visual inspection 01WK Performed inspection 12123/ 17 In good condition C Storage Tanks
A Acid& Caustic13
Transfer PumpsPerformed test run operation 01WK Serviced manually as needed 12119/ 17 Pumps in good conditi n
14 Demineralizers Water rinsing 01 WK Rinsed with Demi-water 12/19/ 17 In good condition
E 15 Mixed Bed Polishers Water rinsing 01 WK Rinsed with Demi-water 12/ 19117 In good condition IN
V B) Condensate Polishing Plant
Rp 1 Water Pumps Performed test run operation 01 WK Serviced manually 12119/ 17 Pumps in good contlit on
IN
M 2Chemical Injection
Visual inspection 01WK Performed Inspection 12/19/ 17 in good condition
IETanks.
N Chemicallnjection IT3
PumpsPerformed test run operation 01 WK Serviced manually 12/18/ 17 in good condition
A Acid, Caustic& Ammonia Still in good
conditioi,4Storage Tanks
Visual inspection 01 WK Performed inspection 12123/ 17 _No leak found
D C) M- 1 Chemical Injection System
E
P Chemical InjectionAgitation of chemical solution 01 WK Performed Agitation 12/24117 In normal condition
ATanks
T2
Pumps
al injectionPerformed test run operation 01 WK Serviced manually 12/21117 Pumps in good
condiiion
M
E 3 Tank Agitators Performed operation 01 WK Serviced manually 12120/ 17 In good condition
NT D) Sampling Rack System
1 Sample Coolers Visual inspection 01 WK Performed inspection 12/ 18/ 17 In good condition
Legend:
01 DA- Daily01 WK- Once a week
02WK- Every 2 weeks01 MO- Once a month
03M0- Every 3 monihs04M0- Every 4 months06M0- Every 6 months01AN- Once a year
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Mala a Thermal Power PlantyUnit No . 2 i
December 18 24, 2017Ij
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MALAYA THERMAL POWER PLANTi
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Marine ServiceMalaya- 2 Preventive Maintenance Activities
Period Covered: December 18 24, 2017
Dept Equipment :_ Work Activities Frequency Work PerformedDate
RemarksPeiformed
A
A) Boiler Proper
1) Boiler DrumVisual Inspection 01M0 None 12119/ 17 "
Unit on economy shutdownBoiler Tubes No abnormality
2) Boiler Casing Visual Inspection 01 MO None 12/ 19/ 17 " Unit on economy shutdownNo abnormality
3) Burner/ Observation Visual Inspection of Unit on economy shutdownPort/ Sealing enclosure
01 MO None 12119/ 17 _No abnormality
4) Inspection Door Visual Inspection 01 WK None 12/ 19/ 17 _ Unit on economy s utdownNo abnormality „
B) Boiler Auxiliaries Ji
Unit on economy shutdown1) Air Preheaters 2A/2B Visual Inspection 01M0 None 12/ 19/ 17 - Cold end heating ilements
deteriorated
B Inspection of gas leakages 01 MO None 12119/ 17 "Unit on economy shutdownNo abnormality
02) SCAH 2A/26 Visual Inspection 01 MO None 12/ 19/ 17 "
Unit on economy shutdownNo abnormality
3) Air& Gas Ducts and Unit on economy shutdown
R Expansion JointsVisual Inspection 01 MO None 12/ 19/ 17 _
Gas leak at expansion joint,
4) FDF 2A/26 Visual Inspection 01 MO None 12119/ 17 " Unit on economy shutdownNo abnormality
5) GRF Visual Inspection 01 MO None 12/ 19/ 17 ' Unit on economy shutdownE ,
No abnormality @p 6) GRF Breeching Duct
Visual Inspection 01 MO None 12/ 19/ 17 "Unit on economy shutdown
A Expansion Joint No abnormality R Inspection of expansion
01 MO None 12/ 19/ 17 " Unit on economy shutdownT joint No abnormality M
7) FOH 2A/26 Visual Inspection 01 MO None 12/ 19/ 17 " Unit on economy shutdownE No abnormality N
8) MFOP 2A/ 2B Check oil leak 01 MO None 12/ 19/ 17 - Unit on economy shutdownT- Pump 2A w/ sligth oil leak
Visual Inspection 01 MO None 12/ 19/ 17 "Unit on economy shutdownNo abnormality I
9) MFO Booster Pump# 3 Visual Inspection 01 WK None 12/ 19/ 17 "Unit on economy shutdownNo abnormality I
10) RetractableVisual Inspection 01 WK None 12/ 19/ 17 "
Unit on economy shutdownSootblower No abnormality
11) Dust Collector andVisual Inspection 01M0
DCH B4, B5 cleaning12/ 19/ 17 '
Unit on economy shutdownAsh Handling System removal of soot Cleaning finished I
Unit on economy ihutdown12) Gas Ducts and
Visual Inspection 01 MODC outlet( B) gas leak
12119/ 17 "Repair in progress
Breeching Duct repair Damaged inside insulation&
deteriorated casing
Unit on economy shutdown13) Boiler Valves/
Visual Inspection 01 MO None 12/ 19/ 17 - MS drain motorized valveSafety Valves
leaking thru seat.
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 18 24, 2017
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
14) Pipe Hanger/ Visual Ins ection 01 MO None 12119/ 17 "
Unit on economy s utdownB Hydraulic Snubber p No abnormality S
Unit on economy shutdown15) Scanner Fan 2A& 26 Visual Inspection 01 MO None 12/ 19/ 17 .
No abnormality
E 16) Compressor( AtlasUnit on economy shutdown
R Copco Nos. 1, 2,3,4)Visual Inspection 01 MO None 12/ 19/ 17 -# 4 Unusual sound
2 Low capacity
R 17) Sump pump Visual Inspection 01 MO None 12/ 19/ 17 "Unit on economy shutdown
E No abnormality =
p Unit on economy shutdownT 18) Smokestack Visual Inspection 01 MO None 12/ 19/ 17 - With corrosion at °outer shell
plate and structurai support
A) Turbine- Generator
Monitoring of noise and I1) Turbine Rotor
temperature01WK N/ A Unit on economy shutdown
IVibration test 01 MO NIA Unit on economy shutdown
I2) Turbine Valves Check leakages 01 WK N/A Unit on economy s utdown
inspection of Insulation and Inspection of insulation& Insulation and cladding arecladding
01 WKcladding
12/ 20/17intact
3) Casing, Piping and Check leakages01WK N/ A Unit on economy shutdown
T Lube Oil System Oil& steam) I
Test results are withinR Requested Turbine oil i
B Check oil condition 01 MO analysis report data from 12/20/17specified limits as per oil
Chemical Departmentanalysis report
nolChem/Env-
2017- 12- 029N
Einspection of Insulation&
inspection of insulation& insulation and cladding are
01WK cladding of HIP Turbine and 12/ 20/17cladding intact
connecting pipes
4) Seal Oil Vacuum Pump Check leakages 01 WKChecked of pump's casing 12120/ 17 No leak found IE and piping for leaks
P Checked of pump's casingA
5) Seal Oii Pump Check leakages 01 WKand piping for leaks
12/20/ 17 No leak found
R
T Vibration test 02WK N/A Unit on economy hutdown
M:
E Inspection of internal parts 03M0 N/A Unit on economy shutdown
N
T B) Turbine Auxiliaries
1) TD- BFP& BPCheck leakages( Oil, steam,
01WK NIA Unit on economy shutdownwater)
Temperature trending 01M0 N/A Uniton economy shutdown
Vibration test 01 MO N/ A Unit on economy shutdownd
Requested Turbine oil Test results are within specified
Check oil condition 01 MO analysis report data from 12/20/ 17 limits as per oil ar alysis report
Chemical Department no. Chem/ Env-20 17- 12-029
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 18 24, 2017
Dept Equipment: Work Activities Frequency Work PerformedDate
RemarksPerformed
Checkleakages2) MD- BFP& BP 01 WK NIA Unit on economy sh tdown
Oil, steam,& water) 0
Vibration test 01 MO NIA Unit on economy sh tdown
Requested Turbine oil Test results are within specified
Check oil condition 01 MO analysis report data from 12/20/ 17 limits as per oil analysis report
Chemical Department no. Chem/ Env-2017- 12- 029
3) Condensate Pump Check leakages Couple pump to motor of
2A& 2B Oil& water) 01 WK CP 2A 12/20/ 17 Finished
Test run& commissioning
Vibration test 01 MOTake vibration readings on
12/20/ 17 Finished. Fair vibrationbearing points I
4) Circulating Water Pump Check leakages01 WK N/ A Unit on economy shutdown2A& 2B Oil& water) i
T Vibration test 01 MO N/ A Unit on economy s; utdown
0BTemperature trending 01 MO NIA Unit on economy s utdown
5) House Service CloseCheck leakages Checked shaft sealing and
N Cycle Pump 2A, 26, 2C 01WK 12/21/ 17 No leak found
E ( HSCCP) Oil& water) bearing housing for leaks
Vibration test 01 MO N/ A Unit on economy
slutdown
D
E6) Raw Water Pump Check leakages Unit on economy shutdown
P2A& 26 Oil& water)
01 WK N/AMotor 2A and 2B under repair
RVibration test 01 MO N/ A Unit on economy s hutdownI
T7) Screen Wash Pump Check leakages
M2A& 26 Oil& water)
01 WK NIA Unit on economy ihutdownE
N 8) Main CondenserCheck leakages
01WK N/A Unit on economy hutdownT Steam& water)
9) Low Pressure Heater Check leakages01 WK N/A Unit on economy hutdown1A,1 B, 2,& 3 Steam& water)
Temperature trending 01 MO NIA Unit on economy hutdown
10) High Pressure Heater Check leakages 05, 6,& 7 Steam& water)
01 WK N/ A Unit on economy fhutdown
Temperature trending 01 MO N/A Unit on economy ihutdownI
11) Heat Exchangers Check leakages01WK
Checked piping and cooling12/ 21/ 17 No sign of leak fo nd
Plate Type 2A, 2B, 2C ( Steam& water) plates
Performance test 01WK N/ A Unit on economyishutdown
Cleanin of coolin latesg g p 06M0 N/A Unit on economy shutdownand thermo filter
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 18— 24, 2017
Date 6
Dept Equipment Work Activities Frequency Work Performed RemarksPerformed
T12) Major Valves& Piping Check for packing leak 01 WK NIA Unit on economy sh tdown
Check stem/ bushing Checked condition of valveR
lubrication01M0
stem lubricant12/ 21/ 17 All are in good condition
B
Insulation& cladding 01WKChecked condition of
2/21/ 17 All are in good conditionN insulation and cladding
E 13) Traveling Screen and Inspection of main drive Inspection of chain and
ITrash Bar gears and chain01AN
gears12/21/ 17 In good condition
Batteries, Chargers, 125V DC Storage Battery
Silicon Dropper Condition base PM check 01 DAinspection, 12/ 18/ 17
completedV=133.2 VDC, 12/24/17
I= 30.6 Amp
125V DC Battery Charger2A inspection, 12/ 18/ 17
completedAC Input= 490V AC, 12/24/ 17
DC Output= 134.2( LEAD)
125V DC Battery Charger 12/ 18/ 17 under repair
E2B inspection 12124/ 17
L CMWO M217 438 BatteryE charger 26 controi circuit in progress
C check and repair
ITR - Silicon Dropper inspection
and cleaning
I ViN= 133.0 V DC,
12/ 18/ 17 completed
A our= 126.2 V DC, 12/24/ 17
our= 16 Amp
M2125VDC solicone
dropper control card check 12/ 18/ 17 in progress
and repair
E
P 220V DC UPS Storage
A Battery Inspection, 12/ 18/ 17— completed
R V= 224.3 VDC, 12/24/ 17
T i= 33.9 Amp. 0M
M2 UPS battery charger putE
on equalizing voltage for 24N hrs 12/ 18/ 17 in progressT
M2 UPS equalizing voltage233. 1VDC
12V DC Storage Batteries
Diesel Generator inspection, 12118/ 17— completed
V= 26.37 V DC, 12124/ 17
1= 0. 2 AmpI
12V DC Storage Batteries
Fire Engine inspection, 12/ 18/ 17— completed
V= 25.37 V DC, 12/24/ 17
1= 1. 5DCAmp
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 18 24, 2017
DateDept Equipment Work Activities Frequency Work Performed
PerformedRemarks
C
Batteries and Chargers= 12/ 18/ 17 completed I123V DC/ 133V DC 12/24/17
AVR Room Temperature& 12/ 18/ 17
AVR Condition base PM check 01 DA alarm= 28°C, 12/ 24/17
completed
Humidlty= 50%
30MM4 ACB temperature12/ 18/ 17—
30MM4 ACB Condition base PM check 01 DA ( insulator and contact)12/ 24/17
completed
JB= 28/28°C
Transformer temp., oil level 12/ 18/ 17 E Transformer Condition base PM check 01DA &
alarm routine inspection 12124/ 17completed
L
EMain Transformer MT2
12/21/ 17 completedTransformer oil purification
T Winding IR testR Protection device
functional test
DBV test
q. Cooling fan transformerperformance test
41601480V Motor Condition base PM check 01 DANewly rewind motors
12/ 19/ 17 completedinspection and test
spare sump pump windingE
IR= 414MS2, IFL= 14AmpP Irun" solo"=3.4Amp,windingA resistance: 19S2 balanceR Mix bed motorT Note: motor overload,
M brought outside by contractorE
CMWO MO- 17- 307 WINTPN
reaction tank agitator motor 12122/ 17 in progressT
with unusual sound
motodcontrol insp.& test
As found
Motor winding resistance=AB= 1. 9S2 fdBC= 1. 9s2,
1CA-= 1. 552
Motor winding IR= 0 mS2Motor bum-out, for rewinding
Motor winding, bearing 12122117 in progress Iinspection& electrical test
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 18 24, 2017
Dept Equipment Work Activities Frequency Work PerformedDate
Remarks'Performed
Check Module Status I1 M2 INFI- 90 System
Monitoring of M2 Distributed01 DA '
Check Power Supply 12/ 18/ 17~ Modules status are Normal
Control System Check Loop Communi- 12124/ 17
cation
NSimulation& travel test of M2:
Sa) BMS
T 12 Igniter GunsR 12 Igniter Oil Valve M2 Burner Management
12 Igniter Purging Valve System simulationM M2 Instrument 12 Atomizing Stm Valve M2 By-pass System travel Results of control simulation
E2 01 WK 12/ 19/ 17
Preservation Activities 12 Upper Main Oil Gun test/ simulation are good
N 12 Lower Main Oil Gun Travel Test of local ControlT 12 Main Oil Valve Valves and Dampers
S 12 Air Register
b) 70 Control Valves
c) 15 Dampers
Clean Control valves&
Transmitters
N M2 Controllers, Preventive Maintenance of Check& adjust control air
17 controllers, supply/ local indicatorT 3 Control Valves&20 control valves&
01 MO _Check sensing line, fittings
12/ 19/ 17 Equipment in good condition
R Transmitters22 transmitters cable termination
0Confirm good instrument
condition.
Clean Control Panel.E
Clean& tighten wires&P check terminal blocks.A Rearrange wires and fixR
raceway covers.T Inspect& secure equipt,M 4
M2 Intrerposing Relay Preventive maintanance of04M0 ground& fix loose cables.
12118/ 17 Preventive maintenance work
E Panel M2 Interposing Relay PanelInspect& clean miniature
12124/ 17 completed
Nrelay.
T Check main circuit
breakers& check input
power.
Check& energized relays.
1 Air Heater Motor 2A Test run 01 WK On serviced for 5 minutes 12/ 19/17 MotodAH elements runs smoothlyP
E
R 2 Air Heater Motor 2B Test run 01 WK On serviced for 5 minutes 12119/ 17 Motor/AH elementsl runs smoothlyA IT
3Air Heater Guide Bearing
Test n n 01 WK On serviced for 5 minutes 12/ 19117 Motod um run smoothlOil Pump 2A P P y
0
N4
Air Heater Guide Bearing Test run 01 WK On serviced for 5 minutes 12/ 19/ 17 Motodpump run s9 oothlyg Oil Pump 2B
D 5Air Heater Support Bearing
Test run 01 WK On serviced for 5 minutes 12/ 19/ 17 Motor/pump run s oothlyE
Oil Pump 2A
P6
Air Heater Support BearingTest run 01 WK On serviced for 5 minutes 12/ 19/17 Motodpump run sioothlyT Oil Pump 26 I
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 18— 24, 2017
Dept Equipment WorkActivities Frequency WorkPerformedDate
Remarks¢Performed
ABFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12119/ 17 Motodpump run smoothly
BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12119/ 17 Motodpump run smoothly
I9 T-BFP Oil Vapor Extractor Test run 01 WK On serviced for 5 minutes 12/ 19117 Motodfan run smoothly
I
10 T-BFP Auxiliary Oil Pump Test run 01WK On serviced for 5 minutes 12/ 19117 Motodpump un smoo hly
11 T-BFP Emergency Bearing Test run 01 WK On serviced for 5 minutes 12/ 19117 Motodpump run smo thlyOil Pump
12T-BFP Motor Speed
Test run 01 WK On serviced for 5 minutes 12/19/ 17 Motor/gear run smoothlyChanger
13 T-BFP Tuming Gear Motor Test run 01 WK On serviced for 5 minutes 12119/ 17 TBFP turned smoothly0 I
E 14 Turbine Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12/19/ 17 Motodpump run smoothly
RI
A 15 Tuming Gear Oil Pump Test run 01WK On serviced for 35 minutes 12/ 19117 Motodpump run smoi thlyT
O16 Pmrgency Bearing Oil
Test un 01WK On serviced for5 minutes 12/ 19117 Motodpump run
smoi thly
N
S 17 Emergency Seal Oil Pump Test run 01 WK On serviced for 5 minutes 12/ 19/ 17 Motor/pump run smo thly0
p $ Main Turbine Tuming GearTest run 01 WK On serviced for 35 minutes 12/ 19/ 17 Turbo-gen set tume smoothly
E Motor jP
A19 H. P. U. 2A Test run 01WK On serviced for 5 minutes 12/ 19117 Motodpump run sm thly
R
T 20 H. P.U. 2B Test run 01 WK On serviced for 5 minutes 12119/ 17 Motodpump run sm iothlyM
E21 H. P.U. Blower Test run 01 WK On serviced for 5 minutes 12/ 19/17 Motodfan run smoot ly
N
T22 SAC 2B( Kaji) Test run 01 WK Test suspended Under repair
23Control Air Dryer
Test run 01 WK On serviced for 35 minutes 12/ 19/17 No abnormalities
obBerved
Van Air) 2A
24Control Air Dryer
Test run 01 WK On serviced for 5 minutes 12119/ 17 No abnormalities o servedVan Air) 2B
25 Forced Draft Fan 2A Rotate 180° 01 WK Manually rotated 12119/ 17 Easily rotated
26 Forced Draft Fan 26 Rotate 180° 01WK Manually rotated 12/19/ 17 Easily rotated
27 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 12/19117 Easily rotated
28 Main Fuel Oil Pump 2A Rotate 180° 01 WK Manually rotated 12/ 19117 Easily rotated
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 18 24, 2017
DateDept Equipment Work Activities Frequency Work Performed Remarks
Performed
29 Main Fuel Oil Pump 2B Rotate 180° 01 WK Manually rotated 12/ 19/ 17 Easily rotated
30 1or Boiler Feed Pump
Rotate 180° 01 WK Manually rotated 12/ 19/17 Easily rotated I31
Motor Boiler Feed PumpRotate 180° 01 WK Manually rotated 12/ 19/ 17 Easily rotated
2A2
32 B1r Boiler Feed Pump
Rotate 180° 01 WK Manually rotated 12/ 19/17 Easily rotated
332B2
r Boiler Feed PumpRotate 180° 01 WK Manually rotated 12/ 19/17 Easily rotated
34 T- BFP Booster Pump Rotate 180° 01 WK Manually rotated 12/ 19/17 Easily rotated
35 Scanner Fan 2A Rotate 2 tums 01 WK Manually rotated 12120/ 17 Easily rotated0 I
IP
E 36 Scanner Fan 2B Rotate 2 tums 01 WK Manually rotated 12120/ 17 Easily rotated
R
A 37 Screen Wash Pump 2A Rotate 2 turns 01 WK Manually rotated 12/20/ 17 Easily rotated T
38 Screen Wash Pump 2B Rotate 2 turns 01 WK Manually rotated 12/20117 Easily rotated I0
INS 39 Hydroveyor Pump 2A Rotate 2 turns 01 WK Manually rotated 12/ 20/ 17 Easily rotated
40House Service Close
Rotate 180° 01 WK Manually rotated 12120/ 17 Easily rotatedp Cycle Pump 2A
E House Service Close
P 41Cycle Pump 26
Rotate 180° 01 WK Manually rotated 12I20/17 Easily rotated
IAR House Service Close
42Cycle Pump 2C
Rotate 180° 01 WK Manually rotated 12/20/ 17 Easily rotatedT
M IE43 Raw Water Pump 2A Rotate 180° 01WK Manually rotated 12/20117 Easily rotated
I N
T 44 Raw Water Pump 2B Rotate 180° 01WK Manually rotated 12120/ 17 Easily rotated
45 Fuel Oil Booster Pump# 1 Rotate 180° 01 WK Manually rotated 12120/ 17 Easily rotated `I
46 Fuel Oil Booster Pump# 2 Rotate 180° 01 WK Manually rotated 12120/ 17 Easily rotated I
47 Fuel Oil Booster Pump# 3 Rotate 180° 01 WK Manually rotated 12/20/17 Easily rotated I48 culating Water Pump 2 turns 01WK Easily rotated 12121/ 17 Easily rotated
Circulatin Water Pum49
2B9 p 2 turns 01WK Easily rotated 12121/ 17 Easily rotated
50 Condensate Pump 2A 2 turns 01 WK Easily rotated 12/21/ 17 Easily rotated
51 Condensate Pump 2B 2 turns 01 WK Easily rotated 12121/ 17 Easily rotated IMalaya- 2j Page 8 of 9
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 18 24, 2017
Dept Equipment' . Work Activities Frequency ' Work PerformedDate
RemarkslPerformed t
52 Travelling Screen 2A Test run 01 WKOn service for complete
12/21/ 17 No abnormality observldcycle
53 Travelling Screen 2B Test run 01 WKOn service for complete
12121/ 17 No abnormality observedp cycle
R 54 Travelling Screen 2C Test run 01 WK cle
rvice for complete12/21/ 17 No abnormality obse ied
A
I' T 55 Travelling Screen 2D Test run 01 WK Test suspended With CMWO
On service for complete0 56 Travelling Screen 2E Test run 01WK
cycle12/21/ 17 No abnormality obse ed
NS 57 Travelling Screen 2F Test run 01WK
On service for complete12121/ 17 No abnormality obse ed
cycle
58 Travelling Screen 2G Test run 01 WK cle
rvice for complete12/21/ 17 No abnormality observed
A) M- 2 Sampling Rack IH 1 Sample Coolers Visual Inspection 01 WK Perform inspection 12/ 22/17 Coolers still in goo condition
E
M 2Refrigeration System Performed test run
01 WK Serviced manually 12/ 19/ 17 Pump still in normaj conditionCooling Pump operation
B) Chemical Injection System( M- 2)
EChemical Injection Agitation of chemical Injection Tanks in good
N Tanks solution
01WK PerformedAgitation 12118/ 17condition
VI2
Chemical Injection Performed test run01 WK Serviced manually 12/ 23/17
Pumps still in norm I
Pumps operation condition
p 3 Tank AgitatorsPerformed test run
01 WK Serviced manually 12/ 18/ 17 In good conditionoperation
E
P C) M- 2 Condenser Leak Detector SystemT
I
1 Sampling PumpsPerformed test run
01WK Serviced manually 12122/ 17Pumps still in norm al
operation condition
Legend:
01 DA- Daily01 WK- Once a week
02WK- Every 2 weeks01 MO- Once a month
03M0- Every 3 months04M0- Every 4 months06M0- Every 6 months01AN- Once a year
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jMalaya Thermal Power Plant
Common Facilities
December 18 N 24, 2017
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MALAYA THERMAL POWER PLANT
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Marine ServiceCommon Facilities Preventive Maintenance Activities
Period Covered: December 18 24, 2017
Dept Equipment Work Activities Frequency Work PerformedDate
Remarks jPerformed
A) Organo Demineralizing Plant I1) Demineralized Water Check leakages Check shaft sealing forPumps Oil, water& chemical)
01 WKleaks
12/ 18/ 17 No leak found
Inspection of bearing and01AN
Checked bearing housing 12/ 18/ 17 No leak foundhousing for leaks
2) Blowers and AgitatorsCheck gearbox for abnormal
01 WKCheck gearbox for unusual
12/ 18/ 17 No abnormalities observedsound sound
3) Chemical Injection Check leakagesCheck all chemicals
Pumps Oil, water& chemical) 01 WK injection pumps shaft 12118/ 17 No leak found
sealing& flanges for leaks
B) Samyang Demineralizing Plant I
T 1) Reverse Osmosis HighCheck leakages Check for bearing housing
Pressure, Water Transfer Oil, water& chemical)
01 DAand shaft sealing leaks
1 ti19/17 No leak found
R & Cleaning Pump
B 2) Micro Filter and Visual insp. of outer shell for Shell are still in good physical
Coagulator TanksVisual Inspection 01 WK
corrosion& chemical attack12119/ 17
condition
N3) Chemical Injection Check leakages Checked shaft sealing& E 01 WK 12119/ 17 No leak foundPumps Oil, water& chemical) pipe connection for leaks
C) Waste Water Treatment PlantE
P 1) A/C Filter Backwash Check leakages Check pump shaft sealingA and Sludge Transfer ( Oil, water& chemical)
01 WKand pipes for leaks
12/ 20/ 17 No abnormalities fou nd
R P mne
T Internal parts inspection and Inspection of bearingM repair
01ANhousing
12/20/ 17 No abnormalities fo IndE
I
NInternal parts inspection and
01ANDismantling and of pump 12120/ 17 No abnormalities fo nd
Trepair casing
2) Tank Agitators& Check gearbox for abnormal Inspection of gear box for
Surface Aerators sound01 DA
unusual sound12/ 20/17 No abnormalities fo nd
3) Alum. Tanks Visual Inspection 01 WKCheck condition of outer
12/ 20/17Tank shells are stili n good
shell condition
Cleaning and painting of01AN
Inspection of outer shell for12/20/17 No abnormalities found
outer shell damage
4) Chemical Injection Check leakages Check shaft sealing for IPumps Oil, water& chemical) 01 WK
leaks12/20/ 17 No leak found
Inspection of diaphragm and Visual insp. of dischargedischarge valve
01ANvalves& diaphragm
12/ 20/17 No abnormalities foInd
D) Intake Channel I1) Trash Barrier
Check condition of fish net, 01WK Inspection of all trash barrier 12/ 21/ 17 Detached primary bi rrier
bamboo raft& steel barrier
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Common Facilities Preventive Maintenance Activities
Period Covered: December 18 24, 2017
Dept Equipment Work Activities, Frequency Work PerformedDate
Remarks Performed
T E) Overhead Crane
1) Screen house 35- Check wire rope lubrication Inspection of wire rope and IR
tonner Okura and hooks01AN
hooks12121/ 17 No abnormalities four d
BCheck and adjust main drive Inspection of braking
01AN 12/21/ 17 No abnormalities foundN braking system system
E Inspection of railing and01AN Checked railing and wheels 12/21/ 17 No abnormalities fou` d
wheels
Air Heater washing sumppump comissioning test,Ok
DWP and Sump Pump Condition base PM check 01 DA IFL= 14Amp, 12/20/17 completed
Irun= 7.5Amp,megger—350MS2
Tools/ Non- lant e ui ment Condition base PM check 01 DA MWR17 711 Mechanical shop 12/ 18/ 17 completedp Q pportable grinder repair IPlant lighting system
12/ 18/ 17Plant Lighting Condition base PM check 01 DA preventive maintenance,
12124/ 17completed
repair and monitoring
E MWR17 272 Kaji
Compressor area busted 12118/ 17 completed
E lamp replacement
MWR17 709 SDP/ODPT Building busted lamp 12/ 18/ 17 completedR replacement
MWR17 452 Bir Stp Vlv/
A Aux Stm Hdr area busted 12/ 19/ 17 completed
lamp replacement
MWR17 447 Aux Stm Hdr
D Control area busted lamp 12/ 19/ 17 completed
E replacement
P MWR17 646 RSB 3R,4R,5RA area busted lamp 12/ 19/ 17 completed
R re lacement
T MWR17 647 RSB 5/6R,M 5/6L area busted lamp 12119/ 17 completedE replacement
N
T MWR17 648 RSB 4R19R area12119/ 17 completed
busted lamp replacement
MWR17 64311t Flr Rear
side area busted lamp 12/ 19/ 17 completed
replacement
MWR17 603 Dorm.. Rm# 1112/ 19/ 17 completed Ibusted lamp replacement
MWR17 734 Dorm. Kitchen
area busted lamp 12/ 19/ 17 completed
re lacement
MWR17 720 WWTP Control12/20/ 17 completed
Rm busted lamp replacement
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Common Facilities Preventive Maintenance Activities
Period Covered: December 18 24, 2017
Dept Equipmenf Work Activities Frequency Work PerformedDate
Remarks 'Performed
MWR17 682 SCAH area12/20/ 17 completed
busted lamp replacement
MWR17 735 Welding Shop 12/ 21/ 17 completed Ibusted lamp replacement
MWR17 728 API Separator
area busted lamp 12/22117 completed
replacement
Preventive maintenance, 12/ 18/ 17
Power Supply/Fans/C0 Condition base PM check 01 DA insp.& repair of power12124/ 17
completed
supply, fans and CO
Plant Mgr o ce exhaust fan
E w/un- usual sound check& 12/ 18/ 17 completed
L repair
EMWR17 692 Dormitorykitchen deffective exhaust 12/ 19/ 17 completed
T fan replacementR
Communication and Communication& Computer 12/ 18/ 17
computerCondition base PM check 01 DA
system preventive maint. 12/24/ 17completed
A Internet connection speed 12/ 18/ 17 completed
L test and monitoring 12/24/ 17
MWR17 732 Chemical
office internet connection IP 12119/ 17 completedE` address reconfigure
PPR document preparations 12/ 18/ 17
A Electrical Materials& Parts PR of Materials and Parts 01 DAand monitoring 12124/ 17
completed
R
T IER M21712-035 MT212121/ 17 completed
M transformer oil purification
E WWTP Reaction Tank
N agitator motor rewinding12/22/ 17 in progress
TCMWO& MWR weeklyaccomplishment report
12118/ 17 completed
preparation12124/ 17
M1/ M2 Preventive12118/ 17 u
Maintenance& report12124/ 17
completed
preparation
M1/ M2 equiment history 12/ 18/ 17— completed
updating 12124/ 17
Weekly acomplishment12122117 completed
report
Weekly progress report 12122117 completed
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MalaVa Therrnal Power Plant { jd -
j December 25 ^ 31, 20 17 . : : . ,1
1Consolidated by PEOS
i
I
i 11 , -j ;. , B. R. TROPICALES E. C. ADIOS III ii
r BOILER URBINE ELECTRICAL INST& CNTRL CHEMICAL OPERATIONS
i
E. M. DE LEON J. V AZ III P. A..CARRE05 E. V C TENO A.A. OLOR N C.T. GUINGAB
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December 25 N 3i, 2017i
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Mar ne Serv ceMalaya- 1 Preventive Maintenance Activities
Period Govered: December 25— 31, 2017
Dept Equipment Work Activities Frequency ' Work PerformedDate
RemarksPerformed
A) Boiler Proper
1) Flash Tank/ Visual Inspection 01M0 None 12/26/ 17 -
Unit on maintenace shutdown
Boiler Tubes No abnormality
2) Boiler Casing Visual Inspection 01 MO None 12/26/ 17 "Unit on maintenace shutdown
t No abnormality !
3) Burner/ Observation Visual Inspection of Unit on maintenace shutdown
Port/ Sealing enclosure01 MO None 12/26/ 17 _
No abnormality
4) Inspection Door Visual Inspection 01 MO None 12/26/ 17 "Unit on maintenace shutdown
No abnormality (
B) Boiler Auxiliaries
AIH 1A& 1 B washing&Unit on maintenace shutdown
1) Air Preheaters 1A/ 1 B Visual Inspection 01 MO 12/26/17 - Loose Hot End Elementsrepair of loose elements
Repair in progress
p . 2) SCAH 1A11B Visual Inspection 01MO None 12/26/17 'Unit on maintenace shutdown
No abnormality Unit on maintenace shutdown
3) Air& Gas Ducts and i
E Expansion Joints Visual Inspection 01 M0 None 12/ 26/ 17 - Expansion joint frame
deteriorated R Unit on maintenace shutdown
4) Expansion Joint Visual Inspection 01 MO None 12/ 26/ 17 - Expansion joint frame
deteriorated +
E 5) FDF 1 A/ 1 B Visual Inspection 01 WK None 12/26/17 "Unit on maintenace shutdown
PNo abnormality
A` 6) GRF Visual Inspection 01 MO None 12126/ 17 "Unit on maintenace shutdown
R No abnormality IT 7) GRE Lube Oil Pump Visual Inspection 01 MO None 12/26/17 -
Unit on maintenace shutdown
M No abnormality
N8)GRF Breeching Duct/ Visual Inspection 01 MO None 12/26/17 "
Unit on maintenace shutdown IExpansiori Joint No abnormality I
T9) MFOP 1A/ 1 B Visual Inspection 01 MO None 12/26/17 "
Unit on maintenace shutdown
No abnormality
10) Light Fuel 0il Pump Visual Inspection 01 MO None 12/26/17 "Unit on mainten ce shutdown
t No abnormaliry
11) FOH 1A/ 1B Visual Inspection 01WK None 12/26/ 17 "Unitonmaintenaceshutdown
No abnormaliry
t12) Retractable Unit on maintenace shutdown
SootblowerVisual Inspection 01WK None 12/26/ 17 _
No abnormali Y, i13) Boiler Valves/
Visual Inspection 01 WK None 12/26/ 17 "Unit on maintenace shutdown
Safety Valves No abnormality f i
14) Gas Duc#s andVisual Inspection 01 MO Repair of gas leak 12/26/ 17 "
Unit on mainten ace shutdown IBreechin Re air finished;
15) Dust Collector&Visual Inspection 01 MO None 12/26/ 17 -
Unit on mainteriace shutdown
Ash Handling System No abnormality16) Pipe Hanger/
Visual Inspection 01 MO None 12/26/ 17 -Unit on mainte ace shutdown
Hydraulic Snubber No abnormality
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Malaya-1 Preventive Maintenance Activities
Period Covered: December 25 31, 2017
Dept Equipment Work Activities ° Frequency .. WorkPerformedDate
Remarks Performed
Unit on maintenace shutdown
17),Auxiliary Boiler Visual Inspection 01 MO None 12/26/ 17. - Corroded tube stublat mud
drum.
Unit on maintenace'shutdown
B 18) Fuel Oil Tanks Visual Inspection 01 WK None 12126/ 17 _Corroded outer shell
MFOT#2Unit on maintenace shutdown
MFOT#3 Check dewatering pump 01WK None 12/26/ 17No abnormality
19) Booster Pump Unit on maintenace shutdownVisual Inspection 01WK None 12/26/ 17 _
No abnormaliE. Nos. 1 & 2 Y IR Unit on maintenace shutdown
20) Compressor( KAJI) Visual Inspection 01WK Repair of cylinder& valve 12/26/ 17 - repair in progress/ awaitingparts.
E 21) Sump Pump Visual Inspection 01WK None 12/26/ 17 'Unit on maintenace shutdown
P. No abnormality 1
T Unit on maintenace shutdown
22) Smokestack Visual Inspection 01 MO None 12/26/ 17 - With corrosion at outer shellplate& structural support
23) Scanner Fan Unit on maintenace shutdown
1A& 1BVisual Inspection 01M0 None 12/26/ 17 _
No abnormality
A) Turbine-Generator
Monitoring of noise& Unit on maintenancei 1) Turbine Rotor
temperature01WK N/ A
shutdown
2) Turbine ValvesCheck leakages 01 WK N/ A
Unit on maintenance
HPIIP SV, HP/ IP CV) shutdown
Inspection of Insulation and Checked condition ofT ! 01WK 12/26/ 17 In good condition
cladding insulation& cladding
j R 3) Casing, Piping and Check leakages Checked lube oil lines for
Cube Oil S stem01 WK 12126/ 17 No traces of leak found
g y Oil& steam) leaks
Vibration test of lube oil Unit on maintenanceN pumps( AOP, JOP, EBOP)
01M0 N/Ashutdown
E All test parameter"s are within
Requested Chemical specified limits based on oilCheck oil condition 01 MO 12/26/ 17
Department for oil analysis analysis result ChemlEnw2018-
E. 01- 002
PChecked piping and pump
q 4) Seal Oil Vacuum Pump Check leakages 01 WKcasing for leaks
12/26/ 17 No leak found
IRChecked i in and umT 5) Seal 0il Pump Check leakages 01 WK p p 9 p p 12/26/ 17 No leak found
M casing for leaks
N B) Turbine Auxiliaries
sT Check leakages Unit on maintenance
1) TD- BFP& BP 01WK NIAOil, steam,& water) shutdown
Temperature trending 01 MO N/AUnit on maintenance
shutdown a
All test parameters are within
Check oil condition 01M0Requested Chemical
12 27 specified limits based on oil
Department for oil analysis analysis result
CiemlEnv-2018-
01- 002
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 25 31, 2017
Dept Equipmenf Work Activities . Frequency Work PerformedDate
RemarksPerformed J
Check leakages Unit on maintenance2) MD- BFP 01 WK N/ A
Oil, steam,& water) shutdown
Temperature trending 01 MO N/AUnit on maintenance
shutdown
3) Condensate Pump Check leakages01 WK N/A
Unit on maintenance
1A& 16 Oil& water) shutdown ITemperature trending 01 MO NIA
Unit on maintenance
shutdown
4) Circulating Water Check leakages Unit on maintenance
Pump 1A& 16 Oil& water) 01WK N/ A
shutdown
Temperature trending 01 MO N/ AUnit on maintenanse
shutdown
5) House Service Close Check leakages01 WK
Checked bearing housing 12/27/17 No leak found t ' Cycle Pump 1A, 1 B, 1 C ( Oil& water) and shaft seals for leaks
Checked discharge head
T for leaks and corrosion6) Raw Water Pump Check leakages
01 WK - Checked thrust bearing 12/27/17 'No leak found
1A& 16 Oil& water) Oil is in normal levelR housing lube oil levelg condition
7 Screen Wash Pump Check leaka esN
9 01 WK Checked shaft sealing 12/27/17 No leak found1A, 1 B; 1 C Oil& water)
IE8) Hydroveyor Pump
Check leakages 01 WK Checked shaft sealing 12127117 No leak found Ip 1A& 1B
E Inspection& PT check of
P. LP1 & LP2 GS supply&A 9} Main and Auxiliary Check leakages return line pipe bellows 12/26117—
R Condensers Steam& water)01WK
12 pcs) 12l30/17In Progress
T. Replacement of one( 1)
M 2,5" pipe bellows
E10) Low Pressure Heater Check leakages Unit on maintenance
T" 1 2,& 3( LPH) Steam& water)01 WK N/ A
shutdown
11) HighPressure Heater Check leakages Unit on maintenance
5A, 56, 6A;& 66 Steam& water)01 WK N/ A
shutdown
12) Plate Type HeatCheck leakages 01 WK N/ A
Unit on maintenance
Exchangers 1A& 1B shutdown
Unit on maintenancePerformance test 01 WK NIA
shutdown
13) Major Valves& Check for packing leak 01 WK N/ A
Unit on maintenance
Piping shutdown
Insulation and cladding 01 WKChecked condition of valve
12/27/17 All are In good conditioninsulation& cladding
14) Traveling Screen and Check for corroded casing 02WK Checked condition of casing 12/27/ 17 No abnormalitie observedTrash Bar plates and basket frame
Inspection of basket carrier Thinned& corroded chain sideInspection of chain links 02WK 12/27/17
chain side bars bars of TS# 4 and# 5
Check for deformed trash Checked trash bars Thinned& corroded within the
bars01M0
Upper portion only) 12 27
normal water le°vel line.
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 25 31, 2017
Dept Equipment' ' Work Activities ' Frequency Work PerformedPerformed
Remarks
125VDC Storage batteryinspection, check electrolyte
Batteries, Charge.rs, level, integrity of battery
Silicon Dropper Vital Equipment Inspection 01 M0rack& terminal connections,
12/27117 completed
total Battery Voltage=135.6 V DC
125VDC Battery charger 1Ainspection of chargingvoltage and current
12/27/17 completedAC Input= 490V AC,( LAG),
DC Output= 135. 6 V DC,
I= OAmp
125VDC Battery charger 1 Binspection of cfiarging
E : voltage and current12/27/17 completed
AC Input= 490V AC, DC
E : : Output= 135.9 V DC
LEAD), I= 10 Amp
T' Silicon Dropper inspection
R and cleaning
I' ViN= 135.6 V DC, 12/27/17 completed
C VouT= 125.5 V DC,A` ouT= 16 AmpL '
Condition base PM check 01 DAM1 Silicone dropper controi
12129/ 17 in progress Ip
card circuit check and repair
E 125V DC Ground insp.,p Vital Equipment Inspection 01 MO Pos. to Ground= 70.3 VDC 12/29/ 17 completed
q Neg. to Ground= 65.3 VDC
R
T 220 VDC UPS Storage
M battery inspection, check
Especific gravity, electrolyte
N level integrity of battery rack 12/28/17 completed
T, terminal connections,
V= 221. 0VDC,
I= 35. 6 Amp,
M1/ M2 UPS BatteryCondition base PM check 01 DA Charger output tie breaker 12/ 29/17 in progress
installation
CMWO M1 17 375 UPS
battery terminal& jumper12/ 26/17 completed
plate inspection, cleaning&defective links replacement
24VDC Battery charger 1Ainspection,
Vital Equipment Inspection 01 MOAC Input= 491VAC
12/29/17 completedA= 26,29 VDC,
61 = 13.24 VDC,
62= 13.42 VDC
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 25 31, 2017
Dept Equipment. Work Activities Frequency Work Performed Date '
RemarksPetformed. . ; g
Condition base PM check 01 DABatteries and Chargers= 12/25/17
completed I123V DC/ 133V DC 12131/ 17
AVR Room Temperature& 12125/ 17
AVR Condition base PM check 01 DA alarm= 25°C, 12131/ 17
completed
Humidity= 48%
Transformer temp, oil level 12125/ 17 Transformer Condition base PM check 01DA &
alarm routine inspection 12/31/ 17completed
3S3 Transformer oii12126/ 17 completed
purifucation
Winding IR and PI testPri to G: 1, 000( 1 min)
E 1, 100( 10 mins), PI 1. 1
L- Sec. to G: 1, 750( 1 min),
E 2500( 10 mins), PI 1. 36
C Pri to Sec.: 2650( 1 min),
T. 3600( 10 mins), PI 1. 36
R Oil DBV test= 41. 2 KV
Protec6on device
functional test
q.. Outputvoltage:
L1 to L2=220. IV
L2 to L3= 223.6V
p, L1 to L3= 221. 4V
E L2 to N= 111. 8V
p L3 to N= 111. 8V
A CMWO M1 17 387
Hydroveyor pump 1 BR . 41 60/480V Motor Condi tion base PM check 0 1 DA 1 2/27/ 1 7 completedindicating lamp control
M circuit check& repair
E.
N. CMWO MO- 17-308 WWTP
T. reaction tank agitator motor
power supply disconnection/reconnection& inter-changed
12/27/17 completedmotor
WWTP PH adjust pond
agitator motor performance
test
IFL=10. 5Amp,Irun= 8.3 Amp,vibration: rough @ HZ: 25/ 10Megger-180MS2
1 motor)cable= 58MS2
Note: motor bearing w/un- usual sound
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 25— 31, 2017
Dept Equipment : Work Activities Frequency Work PerformedDate
RemarksfPerformed
Check Module Status
M1 INFI- 90& N- 90 Monitoring of M1 Distributed Check Power Supply 12/25/17
System Con trol System01DA _
Check Loop Communi- 12/31/ 17Module status are ormal
cation
Simulation& travel test of M1:
a) BMS
N 24 Igniter GunsM1 Bumer Management
S 24 Igniter Oil ValvesSystem simulation
T 24 Igniter Purging ValvesM1 instrument M1 By-pass System travel Results of control simulation
R' 2 24 Atomizing Stm Valve 01 WK 12/26/17Preservation Activities test/ simulation are good
24 Main Oil GunsTravel Test of local Control
M 24 Main Oit ValvesValves and Dampers
E 24 Air Register
N b) 77 Control Valves
T c) 3 Dampers
5Clean Control valves&
Transmitters
Preventive Maintenance ofCheck& adjust control air
M1 Control Valves& supply/ local indicator3 Transmitters
22 control valves& 01 M0 .Check sensing line, fittings
12/26/17 Equipment in good condition
29 transmitterscable termination
N;
TConfirm good instrument
Rcondition.
Clean& check system&
valve actuator for oil leaks.S Clean Servo Valve.
Check& adjust poppet w.
Check and clean orifice
D biock assembly.E " Inspect I.VDT:
p Check LVDT alignment.
q, Clean& tighten terminals.
R Preventive maintenance ofFix cable connectors.
T M1 Main Turbine Check rod installation. 12/25/ 17- Preventive maintenance work4 M1 Main Turbine Control 04M0
M Control Valves Check HSS Card Status& 12/31/ 17 completed
E:Valves
Module Configuration.
NInspect& clean hydraulic
tT; accumulators.
MClean supply filters.Confirm OIS Graphic
Display& verify control valvestatus.
Check control w calibration.
Calibrate control w position
indicator at turbine desk.
1
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 25— 31, 2017
Dept , Equipment - Work Activities . Frequency Work PerformedDate
RemarksPerformed
1 Scanner Fan 1A Rotate 2 turns 01WK Manually turned 12125/ 17 Easily rotated
2 Scanner Fan 1 B Rotate 2 turns 01 WK Manually turnetl 12/25/ 17 Easily rotated f3 Hydroveyor Pump 1A Rotate 2 tums 01WK Manually tumed 12125/ 17 Easily rotated
4 Hydroveyor Pump 16 Rotate 2 tums 01 WK Manually turned 12/25117 Easily rotated
5 Raw Water Pump 1A Rotate 2 turns 01WK Manually tumed 12125117 Easily rotated
6, Raw Water Pump 1 B Rotate 2 tums 01 WK Manually turned 12125/ 17 Easily rotated I7 Screen Wash Pump 1A Rotate 2 tums 01WK Manually tumed 12125I17 Easily rotated
8 Screen Wash Pump 16 Rotate 2 tums 01WK Test suspended Under maintenance IO
I P 9 Screen Wash Pump 1 C Rotate 2 turns 01 WK Manually tumed 12/25/ 17 Easily rotatedE iR 10 Fire Booster Pump Rotate 180° 01 WK Manually rotated 12125/ 17 Easily rotated (
1A
I
T` House Service CloseRotate 180° 01 WK Manually rotated 12/25/ 17 Easity rotated ICycle Pump 1A
1p 12
House Service CloseRotate 180° 01WK Manually rotated 12/25/ 17 Easily rotated
N. Cycle Pump 1 B
g House Service Closea13
Cycle:Pump 1CRotate 180 01WK Manually rotated 12/2511Z Easily rotated
14 Air Heater Motor 1A Test run 01 WK On serviced for 5 minutes 12/26117 Motor/AH elements ins smoothlyE
A :; 15 Air Heate Motor 1 B Test run 01 WK On serviced for 5 minutes 12/26/ 17 MotodAH elements ns smoothly
1 R Air Heater Lube Oil PumpT
6Motor 1A
Test run 01WK On serviced for5 minutes 12126/ 17 Motodpump run smithly
M Air Heater Lube Oil PumpE ? Motor 1 B
Test run 01 WK On serviced for 5 minutes 12126117 Motodpump run sm
Pthly
N FDF Hydraulic SystemT `
a1A1
Test run 01 WK On serviced for 5 minutes 12/26/ 17 Motodpump run sm thly
19FDF Hydraulic System
Test run 01WK On serviced for 5 minutes 12126/ 17 Motodpump run sm othly1A2
20 1B1Hydraulic System
Test run 01WK On serviced for 5 minutes 12126/ 17 Motodpump run sm othly
FDF Hydraulic System21
B2Test run 01 WK On serviced for 5 minutes 12126117 Motodpump run smoothly
122 GRF Lube Oil Pump 1A Test run 01 WK On serviced for 5 minutes 12/26/ 17 Motodpump run sm othly
23 GRF Lube Oil Pump 1 B Test run 01 WK On serviced for 5 minutes 12/26/ 17 Motodpump run sm othly
24 T- BFP Jacking Oil Pump Test run 01 WK On serviced for 5 minutes 12126117 Motodpump run smoothly
25 T-BFP Turning Gear Motor Test run 01 WK Test suspended TAOP with
maintenlce tag
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 25 31, 2017
Date. a
Dept: Equipmenfi- Work Activities Frequency. Work Performetl RemarksPerformed
I26 T- BFP H. P.U.# 1 Test run 01 WK On serviced for 5 minutes 12126/ 17 Motodpump run smoo hly
BF H . U. 2 Test run 01 WK On serviced for 5 minutes 12126/ 17 Motorl um run smoofhl27 T. P . P # P P Y
2aTurbine Auxiliary Oil Pump
Test run 01 WK Test suspendedWith maintenance tagl MSC
1A inspection
29Turbine Auxiliary Oil Pump Test run 01 WK Test suspended
Nith maintenance tag MSCg inspection
30Main Turbine Jacking Oil
Test run 01 WK Test suspendedNith maintenance tag MSC
Pump inspection
31Main Turbine Turning
Test run 01 WK Test suspendedWith maintenance tag MSC
Deyice inspection i
32 Emergency Bearing OilTest run 01 WK Test suspended MSC inspection
Pump( EBOP)
33 Emer enc Seal Oil Pum Test run 01WK Test sus ended MSC inspection9 Y P P.
P• TOT Oil Vapor Exhaust f
E34
FanTest run 01 WK Test suspended MSC inspection I
R : A .
35 HP HPU Oil Pump# 1 Test run 01 WK Test suspended MSC inspection
T
I 36 HP-HPU Oil Pump# 2 Test run 01WK Test suspended MSC inspection
0'
N`, 37 LP-HPU Oil Pump# 1 Test run 01WK Test suspended MSC inspection
S
38 LP-HPU OilPump# 2 Test run 01WK Test suspended MSC inspection
I °E ; 39LP-HPU Oil Transfer
Test run 01WK Test suspended MSC inspection
P Pump# 1
q 40LP-HPU Oil Transfer
Test run 01WK Test suspended MSC inspection
R Pump# 2
T. 41 HP HPU Kidney Pump Test run 01WK Test suspended MSC inspection I
M
E Main Turbine HP Control
N42
Valve& Stop ValveTravel Test 01 M0 Test suspended MSC inspection
T Main Turbine IP Control43
Valve& Stop ValveTravel Test 01 MO Test suspended MSC inspection
TBFF Control Valve& 44 Travel Test 01 MO Test suspended MSC inspection
Stop Valve
45 Forced Draft Fan 1A Rotate 180° 01WK. Manually rotated 12126117 Easily rotated
46 Forced Draft Fan 16 Rotate 180° 01 WK Manually rotated 12126/ 17 Easily rotated ;
47 Gas Recirculation Fan Rotate 180° 01 WK Manually rotated 12126/ 17 Easily rotated I
48 Main Fuel Oil Pump 1A Rotate 180° 01 WK Manually rotated 12/26/ 17 Easily rotated
49' Main Fuel Oil Pump 1 B Rotate 180° 01 WK Manually rotated 12/26/ 17 Easily rotated
50Emergency Diesel
Test run 01 WK On serviced for 10 minutes 12128117 No abnormality obs
irved
Generator
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Malaya- 1 Preventive Mairitenance Activities
Period Covered: December 25- 31, 2017
Dept Equipment Work Activities Frequency Work PerformedPerformed
Remarks
51
PumrgencyDiesel Fire
Test run 01 WK On serviced for 5 minutes 12128/ 17 No abnormality obseNedP i
52 1Aculating Water Pump Rotate 2 Turns 01WK Manually tumed 12/28/ 17 Easily rotated
S3 1Bculating Water Pump Rotate 2 Tums 01 WK Manually turned 12I28/ 17 Easily rotated
54 Condensate Pump 1A Rotate 2 Tums 01WK Manually tumed 12128/ 17 Easily rotated
55 CondensatePum 1B Rotate2Tums 01WK Manuall tumed 12128/ 17 Easil rotatedP Y Y
56 Motor Boiler Feed Pump Rotate 2 Tums 01 WK Manually turned 12128/ 17 Easily rotated
P CWP 1A Lube 0il PumpE
571A1
Test Run 01 WK On serviced for 5 minutes 12128/ 17 Motodpump Yun smoithly
A - 58 12P 1A, Lube Oil Pump Test Run 01WK On serviced for 5 minutes 12128/ 17 Motodpump run smoithly
TCWP 1 B Lube Oil Pump I
59 B
Test Run 01WK On serviced for 5 minutes 12128/ 17 Motodpump run smolthly
CWP 1 B Lube Oil Pump IN 60
g2Test Run 01 WK On serviced for 5 minutes 12/28/ 17 Motor/pump run smo
i thly
S CWP 1A Auto G.rease 961 Test Run 01 WK On seNiced for 5 minutes 12/28117 Motodpump run smoothty
pPump1A1 C
E CWP 1A Auto Grease62
Pump 1A2Test Run 01WK On serviced for 5 minutes 12128117 Motodpump run
smoi thlyP
q 63CWP 1 B Auto Grease
Test Run 01 WK On serviced for 5 minutes 12128/ 17 Motodpump run smoothlytR Pump 1 B1
T CWP 1 B Auto Grease
M64
Pump' 162Test Run 01 WK On serviced for 5 minutes 12128/ 17 Motadpump run smo thly
N 65 Travelling Screen No. 1 Test Run 01 WK cIe
Nice for complete12128/ 17 No abnormality obseB
ed
T 66 Travelling Screen No. 2 Test Run 01 WKOn service for complete
12128/ 17 No abnormality obsenredcycle
67 Travelling Screen No. 3 Test Run 01 WKOn service for complete
12/28/ 17 No abnormality obse edcycle
1 68 Travelling Screen No. 4 Test Run 01 WKOn service for complete
12/28/ 17 No abnormality obseNedcycle
69 Travelling Screen No. 5 Test Run 01 WKOn service for complete
12/28/ 17 No abnormality observedcycle g
70Trash Rake Traversing Test Run 01 WK
On service for complete12/28117 No abnormality observed
Motor - cycle
71Motor
Rake Raise/ LowerTest Run 01 WK
cle
Nice for complete
12/28/ 17 No abnormality obs rved
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Malaya- 1 Preventive Maintenance Activities
Periotl Covered: December 25 31, 2017
Dept Equipment Work Activities Frequency Work PerformedDate
RemarksPerformed
A) Water Treatment Plant
1 Water Pumps Performed test run ope ation 01WK Serviced manually 12/26/ 17 In good condition
Y 2 Dual Media Filters Regeneration 01WK
Performed backwashing and12/25117 Filterstill in good condition
rinsing
Performed backwashing and3 Multi-Layer Filters . Regeneration 01WK 12/25/ 17 Filter still in good condition
H rinsing
E Activated Carbon Performed backwashing andM .
4Filters
Regeneration 01WKrinsing
12/26117 Filter still in good
confition
12125/ 17 i.C 5 Micro Filters Water flushing 01 DA Flushed with Demi-Water Filter still in good con ition
A12131/ 17
Reverse Osmosis 12/25/ 17 I6 Waterflushing 01DA Flushed with Demi-Water RO Membranes still fsable
Membranes 12/31/ 17
RO High' Pressure
PumpsPerformed test run operation 01 WK Serviced manually 12/29117 Pumps in good condi ion
E:
N 8Chemical Injection Agitation of chemical
01 WK Performed Agitation 12/31/ 17 In good condition Tanks solution
I Chemical Injection
R, 9
PumpsPerformed test run operation 01WK Serviced manually 12/29/ 17 Pumps in good cond tion
O
N; ` 10 Blowers Performed test run operation 01 WK Serviced manually 12/30117 In good condition
M..
E11 Tank Agitators Performed test run operation 01 WK Serviced manually 12/30/ 17 In good condition IN
T` Acid& CausticA 12 Storage Tanks
Visual inspection 01WK Performed inspection 12/30117 In good condition
13Acid& Caustic
performed test run operation 01 WK Serviced manually as needed 12126117 Pumps in good condltion
pTransfer Pumps
IEP,, 14 . Demineralizers Water rinsing 01 WK Rinsed with Demi-water 12/26117 In good condition
AR. 15 Mixed Bed Polishers Water rinsing 01 WK Rinsed wilh Demi-water 12126117 In good condition
T
M B) Condensate Polishing PlantI , :E
N
T 1 Water Pumps Performed test run operation 01 WK Serviced manually 12/26/ 17 Pumps in good conditionI
2Chemical Injection
Visual inspection 01WK Performed Inspection 12126/ 17 in good condition +Tanks
3Chemical Injection
performed test run operation 01WK Serviced manually 12125/ 17 in good conditionPumps
i
4Acid, Gaustic& Ammonia
Visual inspection 01WK Performed inspection 12I30/ 17 'Still in good condiYon.
Storage Tanks No leak found
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Malaya- 1 Preventive Maintenance Activities
Period Covered: December 25 31, 2017
Dept Equipment Work Activities Frequency Work PerformedDate
Remarks,YPerformed
C) M- 1 Chemical Injection System
I Chemical In echon
Agitation of chemical solution 01 WK Performed Agitation 12/31/ 17 In normal condition Tanks
H
E:. 2Chemical injection
Performed test run operation 01 WK Serviced manually 12128117 Pumps in good condit'On
M Pumps
3 Tank Agitators Performed operation 01 WK Serviced manually 12/27117 In good condition
A
L D) Sampling Rack System
1 Sample Coolers Visual inspection 01 WK Performed inspection 12125/ 17 In good condition
Legend:
01 DA- Daily01 WK- Once a week
02WK- Every 2 weeks01 MO- Once a month
03M0- Every 3 months04M0- Every 4 months06M0- Every 6 monihs01AN- Qnce a year
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III ' . _ ,.__... ...._..... _. :.._"' ._ . i_._. .._ __.. ._-__....__ ,__
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Malaya Therrnal Power Plant
Unit No. Z
December 25 N 31 , 2017
1
iMALAYA THERMAL POWER PLANT
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Marine ServiceMalaya- 2 Preventive Maintenance Activities
Period Covered: December 25— 31, 2017
Dept Equipment Work Activities_ Frequency Work Performed _Dafe
RemarkPPerFormed
A) Boiler Proper
1) Boiler Drum Unit on economy shutdownBoilerTubes
Visual Inspection 01M0 None 12/27117 _No abnormality j
2) Boiler Casing . Visual Inspection 01 M0 None 12/27/ 17 " Unit on economy shutdownNo abnormality
3) Burner/ Observation Visual Inspection of Unit on economy shutdownPort I Sealing enclosure
01 M0 None 12/27/ 97 _No abnormality I
4) Inspection Door Visual Inspection 01 WK None 12/27/ 17 "Unit on economy shutdownNo abnormality
B) Boiler Auxiliaries fUnit on economy shutdown
1) Air Preheaters 2A/2B Visual Inspection 01M0 None 12/27/ 17 - Coltl end heating elementsdeteriorated
B; Inspection of gas leakages 01 MO None 12/27/ 17 " Unit on economy shutdownNo abnormality
Unit on economy shutdown2) SCAH 2A/26 Visual Inspection 01 M0 . None 12/27/ 17 _No abnormality
3) Air& Gas Ducts and Unit on economy shutdownf Visual Inspection 01M0 None 12/ 27/ 17 i .
fxpansion Joints Gas leak at expansion joint.R
4) FDF 2A/2B Visuai Inspection 01 MO None 12127/ 17 "Unit on economy shutdownNo abnormality 1
5) GRF Visual inspection 01 M0 None 12127/ 17 "Unit on economy' shutdown
E No abnormality
p. 6) GRF Breeching Duct Unit on economy shutdownVisual Inspection 01 MO None 12127117
A Expansion Joint No abnormality
R Inspection of expansion01 MO None 12/ 27/17 ' Unit on economy' shutdown
T` joinf No abnormality M
7) FOH 2PJ2B Visual Inspection 01 MO None _ 12127/ 17 "Unit on economy shutdown
E No abnormality N
8) MFOP 2A/26 Check oil leak 01 MO None 12127/17 -Unit on economy shutdown
T Pump ZA w/ sligth oil leak
Visual Inspection 01 MO None 12/27/17 "Unit on economy' shutdownNo abnormality
9) MFO Booster Pump# 3 Visual Jnspection 01 WK None 12/ 27/17 "Unit on economy shutdownNo abnormality C
10) Retractable Unit on economy`shutdownVisual lnspection 01 WK None 12/ 27/17
Sootblower No abnormality 11) Dust Collector and
Visual Inspection 01M0DCH 65 repair of rotary 12 27 -
Unit on economy shutdownAsh Handling System feeder valve Repair in progress
Unit on economy ohutdown
12) Gas Ducts andVisual Inspection 01 MO DC outlet gas leak repair 12/27/ 17 "
Repair in progress
Breeching Duct Damaged inside ihsulation&
deteriorated casing
Unit on economy{shutdown13) Boiler Valves/ Visual Inspection 01 MO None 12/27/17 - MS drain motorizetl valve
Safety Valvesleaking thru seat.
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 25 31, 2017
Dept - Equipment . Work Activities Frequency Work Performedperformed
Remarks
14) Pipe Hanger/ Visual ins ection 01 MO None 12/27/17 "
Unit on economy shutdownB Hydraulic Snubber P No abnormality
Unit on economy shutdown15) Scanner Fan 2A& 2B Visual Inspection 01 MO None 12/27/17 _
No abnormality IE 16) Compressor( Atlas
Unit on economy shutdown
R Co co Nos. 1, 2,3,4Visual Inspection 01MO None 12/ 27/17 -# 4 Unusual sound
p 2 Low capacity
17) Sump pump Visual Inspection 01 MO None 12/27/17 'Unit on economy shutdown
E No abnormality
P , Unit on economy shutdownT 18) Smokestack Visual Inspection 01 MO None 12/27/ 17 - With corrosion at outer shell
plate and structural support
A) Turbine- Generator
Monitoring of noise and1) Turbine Rotortemperature
01WK N/ A Unit on economy shutdown
Vibration test 01 M0 N/ A Unit on economy sf utdownI
2) Turbine Valves Check leakages 01WK N/A Unit on economy s utdown
Inspection of Insulation and WK
Inspection of insulation& y28
Insulation and cladding are
cladding cladding intact
3) Casing, Piping and Check leakagesT Lube Oil System Oil& steam)
01 WK N/ A Unit on economy sh utdown
Test results are with' n specified
R Requested Turbine oillimits as per Turbine+oil analysis
B Check oil condition 01 MO analysis report data from 12/28/ 17report no. ChemlEnv-2018- 01-
Chemical Department002 I
N Inspection of insulation& fE Inspection of Insulation&
01WK cladding of HIP Turbine and 12128117Insulation and cladding are
cladding intactconnecting pipes
D 4) Seal Oil Vacuum Pump Check leakages 01 WKChecked of pump casing
12/ 28117 Unit on economy shutdownE and piping for leaks
P 5) Seal Oil Pump Check leakages 01 WKChecked of pump casing
12/28/17 Unit on economy shutdownA
and piping for leaks
R Vibration test 02WK N!A Unit on economy shutdownT
M Inspection of internal parts 03M0 N/A Unit on economy shutdownE
N B) Turbine AuxiliariesT
1) TD- BFP& BPCheck leakages( Oil, steam,
01WK N/A Unit on economy s! utdownwater)
fTemperature trending 01 MO N/A Unit on economy s utdown
Vibration test 01 MO N/A Unit on economy shutdown
Requested Turbine oilTest results are witl in specified
Check oil condition 01 MO analysis report data from 12/ 29/17limits as per Turbine oil analysis
Chemical Departmentreport no. ChemlEn r- 2018- 01-
002
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 25 31, 2017
Dept Equipment Work Activities Frequency . Work PerformedDate
RemarkfPerformed ,
Checkleakages2) MD- BFP& BP 01 WK N/ A Unit on economy s{ utdown
Oil, steam,& water).
Vibration test 01 MO N/ A Unit on economy shutdown
IRequested Turbine oil
Test results are withijspecified
Check oil condition 01 MO analysis report data from 12/29/ 17limits as per Turbine od analysis
Chemical Departmentreport no. ChemlEnv-2018-01-
002
3) Condensate Pump Check leakages
2A& 26 Oil& water) 01 WK N/ A Unit on economy s utdown
Vibration test 01 M0 N/ A Unit on economy shutdownB
4) Circulating Water Pump Check leakages01 WK N/A Unit on economy sh,utdown
2A& 2B Oil& water)
T: Vibration test 01 MO N/ A Unit on economy shutdowni
R Temperature trending 01 MO N/ A Unit on economy s utdownB
I .I 5) House Secvice CloseCheck leakages
N ` Cycle Pump 2A,26, 2C 01 WK N/ A Equipment not in service
E ( HSCCP) Oil& water)
Vibration test 01 MO N/ A Unit on economy shlutdown
p : I
E 6) Raw Water Pump Check leakages01 WK NIA Equipment not in se rvice
p 2A& 2B Oil& water) 0A
R. Vibration test 01 MO NIA Unit on economy sh utdown
i T ; i
7) Screen Wash Pump Check leakagesM
2A& 2B Oil& water) 01 WK Checked pump shaft sealing 12/29/17 Minimai packing leak
IEN Gheckleakages
T8) Main Condense
Steam& water)01WK N/ A Unit on economy sh utdown
9) Low Pressure Heater Check leakages01 WK N/A Unit on economy sh utdown
1A,16, 2,& 3 Steam& water)
Temperature trending 01 MO N/A Unit on economy sh utdown
10) High Pressure Heater Check leakages
5, 6,& 7 Steam& water)01 WK NIA Unit on economy sh utdown
ITemperature trending 01 MO N/A Unit on economy sh utdown
11) Heat Exchangers Check leakages01 WK N/A Unit on economy shutdown
Plate Type 2A, 2B, 2C ( Steam& water)
Performance test 01 WK N/A Unit on economy shlutdown
Cleaning of cooling plates06M0 NIA Unit on economy shutdown
and thermo filter
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Period Covered: December 25- 3:1, 2017
Dept Equipment Work Activities Frequency Work Performed ' Date
RemarksPerformed .
12) Major Valves& Piping Check for packing leak 01 WK N/ A Unit on economy shutdown
T`Check stem/ bushing Checked condition of valve
01 M0 12/29/ 17 All are in good condition
R lubricafion stem lubricant
B Checketl condition ofInsulation& cladding 01WK
insulation and claddin12/ 29/ 17 All are in good con ition
9
I' .E 13) Traveling Screen and Inspection of main driveDeformed side bars of TS 26
Trash Bar gea s and chain01AN - Dewatering& repair of TS 26 12/ 29/17 Repair works in progress
bottom sprocket
125VDC Storage batteryinspection, check electrolyte
Batteries, Ghargers, level, integrity of battery
t Silicon Dropper' Vital Equipment Inspection 01 MO 12/26/ 17 completedrack& terminal connections,
total Battery Voltage=135. 1 V DC
125VDC Battery charger 2Ainspection of charging
E voltage and current12/26/ 17 completed
AC Input= 490V AC, DC
E Output= 135. 1 V DC
LEAD), I= 15 Amp
T125V DC Battery Charger
R` 12/26/ 17 under repair26 inspection
CMWO M217 438 Battery
q charger 26 control circuit 12/ 26/ 17 in progress
check and repair
Silicon Dropper inspection
and cleaningD;. ViN= 135.0 V DC, 12/ 26/ 17 completed
E ouT= 122.7 V DC,P ouT= 14 AmpA'`R . 125V DC Ground insp.,
T Pos. to Ground= 63 VDC 12/ 29/ 17 completed
M: Neg. to Ground= 72 VDC
E220 VDC UPS Storage
N battery inspection, checkT
specific gravity, electrolyte
level integrity of battery rack 12/28/ 17 completed
terminal connections,
V= 224.3VDC, I= 35.9
Amp.
CMWO M217 469 UPS
Condition base PM check 01 DAbattery terminal& jumper
12/27/ 17 completedplate inspection, cleaning&defective links replacement
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Period Covered: December25 31, 2017
Dept Equipment Work Activities Frequency : Work PerformedDate
RemarksPerformetl i
12V DC Storage Batteries
E .' Vital Equipment Inspection 01 MODiesel Generator insp., 12/ 28/ 17 completedV= 26.78VDC,
1= 0.2 AmpIE
12V DC Storage Batteries
T Fire Engine inspection,12/28/ 17 under repair
R V= 25. 53 V DC,
I= 1. 5DCAmp
C Batteries and Chargers= 12/25/ 17
A . Condition base PM check 01 DA
123V DC/ 133V DC 12/31/ 17completed
iAVR Room Temperature&
AVR Condition base PM check 01 DA alarm= 28°C,12/25/ 17
completed
Humidity= 50% 12131/ 17
30MM4 ACB temperature
P,- 30MM4 ACB Condition base PM check 01 DA ( insulator and contact) 12/25/ 17
completed
T.f B= 28/28 C
12/31/ 17
Transformer temp., oil level 12/25117Transformer Condition base PM check 01 DA &
alarm routine inspection 12/31117completed
Check Module Status
1 M2 INFI- 90 S stemMonitoring of M2 Distributed
01 DA 'Check Power Supply . 12/25/ 17—
Modules status are NormalN
yControl System Check Loop Communi- 12/31/ 17
S cation
T . Simulation& travel test of M2:
R`- a) BMS
U 121gniter Guns
M. 12 Igniter Oil Valve M2 Burner Management
E 12 Igniter Purgmg Valve System simulation
N M2lnstrument 12 Atomizing Stm Valve M2 By-pass System travel Results of control simulation2 01WK 12/ 26/ 17
T; Preservation Activities 12 Upper Main Oil Gun test/ simulation are good
S 12 Lowe Main Oil Gun Travel Test of local Control
12 Main Oil Valve Valves and Dampers
12 Air Registerb) 70 Control Valves
c) 15 Dampers
Clean Controllers, Control
N valves& Transmitters
T. Preventive Maintenance of Check& adjust control airM2 Controllers,
supply/ local indicatorR_ 17 controllers,3 Controi Valves&
24 control valves& 01 MO _
Check sensing line, fittings12/ 26h7 Equipment in good,condition
Transmitters24 transmitters cable termination
S Confirm good instrument
condition.
0 1 Air Heater.Motor 2A Test run 01 WK On serviced for 5 minutes 12126117 MotodAH elements ru ns smoothlyIPE
R 2 Air Heater Motor 26 Test run 01 WK On serviced for 5 minutes 12126117 MotodAH elements runs smoothly
IAT Air Heater Guide Bearing
3Oil Pump 2A
Test run 01 WK On serviced for 5 minutes 12/26117 Motodpump run smoithly
0N 4
Air Heater Guide Bearing Test run 01 WK On serviced for 5 minutes 12126117 Motodpump run smoothlyOil Pump 2B
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IMalaya- 2 Preventive Maintenance Activities
IPeriad Covered: December.25— 31, 2017
Dept Equipment Work Acfivities. : Frequency : Work l' erformed- Performed
Remarks -
5Air Heater Support Bearing Test run 01 WK On serviced for 5 minutes 12/ 26/ 17 Motor/pump run smoothlyOiI Pump 2A . Ai[ Heater Support Bearing
se ' ced for 5 minutes 12126/ 17 Motod um run smoothl6Oil P,ump 26
Test run 01 WK On rw p p y
M- BFP Auxiliary Oil Pump7
2ATest run 01 WK On serviced for 5 minutes 12126/ 17 Motor/pump run smo hly
M- BFP Auxiliary Oil Pump8
2BTest run 01 WK On serviced for 5 minutes 12/26/ 17 Motor/pump run smoothly
9 T-BFP Oil Vapor Extractor Test run 01 WK On serviced for 5 minutes 12126/ 17 Motodfan run smoothly4
10 T-BFP Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12126117 Motodpump run smo' hly
T- BFP Emergency Bearing11 Test run 01 WK On serviced for 5 minutes 12126117 Motor/pump run smoothly
Oil PumpT- BFP Motor Speed
12 Test run 01 WK On serviced for 5 minutes 12/26117 Motodgear run smoothlyChanger,
P13 T- BFP Tuming. Gear Motor Test run 01 WK On serviced for 5 minutes 12/26/17 TBFP turned smoothl
E' 14 Turbine Auxiliary Oil Pump Test run 01 WK On serviced for 5 minutes 12126117 Motodpump run smoothly
R : I
T 15 Turning Gear OiF Pump Test run 01 WK On serviced for 35 minutes 12126/ 17 Motodpump run smoihly
I : Emergency Bearing Oil16 Test run 01 WK On serviced for 5 minutes 12126/ 17 Motor/pump run smoothlyp° Pump. N,
17 Emergency Seal Oil Pump Test run 01 WK On serviced for 5 minutes 12/26/ 17 Motor/pump run smoothly8 I
18 Load Limit Motor Test run 01 MO On serviced for 5 minutes 12126l17 No abnormalities observedD. 1
E . : Main Turbine Speed . 19 Test run 01 M0 On serviced for 5 minutes 12126117 No abnormalities observed
p Adjusting Device,
A Main Turbine Tuming GearR . '
20Motor
Test run 01 WK On serviced for 35 minutes 12126117 Turbo-gen set tumed moothly
T : Steam CheSt Warming Motor run for complete valve21; Test run 01 MO On serviced for valve travel 12126/ 17
M; Valve Motor travel
N22 H. P. U. 2A Test run 01 WK On serviced for 5 minutes 12126/ 17 Motodpump run smoo hly
T23 H. P. U. 2B Test run 01 WK On serviced for 5 minutes 12/26/17 Motodpump run smoo hly
24 H. P.U. Blower Test run 01 WK On serviced for 5 minutes 12/26117 Motodfan run smoothli
25 Main Turbine MSV Travel Test 01 MOValves Opened Closed
12/26/ 17 No abnormalities observedremotely 1
26 Main Turbine RSV Travel Test 01 MOValves Opened Closed
12/26/ 17 No abnormalities observedremotely i
27 Main Tu bine ICV Travel Test 01 MOValves Opened Closed
12/26/ 17 No abnormalities observedremotely
28 Eictraction NRV Travel Test 01 MOValves Opened Closed
2 26117 No abnormalities obs Irvedremotety
129
TBFP Control Valve& Travel Test 01 M0
Valves Opened Closedti26117 No abnormalities obsirved
Stop Valve remotely
30 SAC 2B( Kaji) Test run 01WK Test suspended Under repair
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Malaya- 2 Preventive Maintenance Activities
Period Covered: December 25 31; 2017
Dept Equipmenf. WorkActivities Frequency Work Performed ` Date
RemarksPerformed
39Control Air Dryer( Van Air)
Test run 01 WK On serviced for 35 minutes 12126/ 17 No abnormalities obs rved
i
322Bntrol Air Dryer( Van Air)
Test run 01 WK On serviced for 5 minutes 12126/ 17 No abnormalities obs rved
33 Forced Draft Fan 2A Rotate 180° 01WK Manually rotated 12/26117 Easily rotated
34 Forced Draft Fan 2B Rotate 180° 01WK Manually rotated 12/26117 Easily rotated
35 Gas Recirculation Fan Rotate 180° 01WK Manually rotated 12126117 Easily rotated
36 Main Fuel Oil Pump 2A Rotate 180° 01 WK Manually rotated 12/26/ 17 Easily rotated
37 Main Fuel Oil Pump 2B Rotate 180° 01 WK Manually rotated 12126/ 17 Easily rotated II
P Motor Boiler Feed Pump o
E 38 .: Rotate 180 01WK Manually rotated 12126/ 17 Easily rotated IR"
q 39Motor Boiler Feed Pump
Rotate 180° 01 WK Manually rotated 12126117 Easity rotated
I T2
Motor Boiler Feed Pump o402B1
Rotate 180 01 WK Manually rotated 12/26117 Easily rotated
NMotor Boiler Feed Pump oS 412B2
Rotate 180 01 WK Manually rotated 12126117 Easily rotated
42 T-BFP Booster Pump Rotate 180° 01 WK Manually rotated 12/26117 Easily rotatedE
P
Iq 43 Scanner Fan 2A Rotate 2 tums 01 WK Manually rotated 12/27/ 17 Easily rotated
Rf
T+ 44 Scanner Fan 2B . ' Rotate 2 tums 01 WK Manually rotated 12127117 Easily rotated (IM
E
N 45 Screen Wash Pump 2A Rotate 2 tums 01 WK Manually rotated 12/27117 Easily rotated
T
46 Screen Wash Pump 26 Rotate 2 tums 01 WK Manually rotated 12127/ 17 Easily rotated I
47 Hydroveyor Pump 2A Rotate 2 tums 01 WK Manually rotated 12127/ 17 Easily rotated
48House Service Close
Rotate 180° 01 WK Manually rotated 12127117 Easily rotatedCycle Pump 2A
49House Service Close
Rotate 180° 01WK Manually rotated 12/27/17 Easily rotatedCycle Pump 2B I
50House Service Close
Rotate 180° 01 WK Manually rotated 12127/ 17 Easily rotatedCycle Pump 2C
51 Raw Water Pump 2A Rotate 180° 01WK Manually rotated 12127117 Easily rotated
52 Raw Water I? ump 2B Rotate 180° 01 WK Manually rotated 12127/ 17 Easily rotated
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Period Covered: December 25 31, 2017
DateDept . Equipmerit • . Work Activities Frequency Work Performed Remarks
Performed
53 Fuel Oil Booster Pump# 1 Rotate 180° 01 WK Manually rotatetl 12127/ 17 Easily rotated I54 Fuel 0iI Booster Pump# 2 Rotate 180° 01 WK Manually rotated 12127/ 17 Easily rotated
O
P;': 55 Fuel Oil Booster Pump# 3 Rotate 180° 01 WK Manually rotated 12127/ 17 Easily rotated IE `.R:: 56
2Circulating Water Pump 2 tums 01 WK Manually rotated 12/28/ 17 Easily rotated
IAT Circulating Water Pump
572B
2 turns 01 WK Manually rotated 12128/ 17 Easily rotatedI
58 Condensate Pump 2A 2 tums 01 WK Manually rotated 12/28117 Easily rotatedN:
S
I' 59 Condensate Pump 2B 2 tums , 01 WK Manually rotated 12128/ 17 . Easily rotated
On service for completep< 60 Travelling Screen 2A Test run 01 WK
cycle12128/ 17 No abnormality obse ied
IE
P 61 Travelling Sc een 26 Test run 01 WKOn service for complete
12/28/ 17 No abnormality obse edA ,
cycle
R 62 Travelling Screen 2C Test run 01 WKOn service for complete
12128/ 17 No abnormality obse} edT.
cycle I
M63 Travelling Screen 2D Test run 04WK Test suspended With CMWO IE
N On service for comple#e64 Travelling Sereen 2E Test run 01WK
cycle12/28/ 17 No abnormality obse ed
65 Travelling Screen 2F Test run 01 WKOn service for complete
12128/ 17 No abnormality observedc cle i
66 Travelling Screen 2G Test run 01WKOn service for complete
12128/ 17 No abnormality obse iedcycle
A M-2 Sam lin RackP 9 1H 1 Sampie Coolers Visual Inspection 01WK Perform inspection 12/29/17 Coolers still in good condition
E
M: Refrigeration System Performed test run2 01WK Serviced manually 12/26/17 Pump still in normal condition
Cooling Pump operation
B) Chemical injection System( M- 2) IE
Chemical Injection Agitation of chemical Injection Tanks in goodN
Tanks solution01WK PerformedAgitation 12/ 25/ 17
conditionV
I2
Chemical. lnjection Performed test run01 WK Serviced manually 12/ 30/ 17
Pumps still in norm I
Pumps operation condition
p. 3 Tank AgitatorsPertormed test run
01 WK Serviced manually 12/25/ 17 In good conditionoperation
E':
P C) M- 2 Condenser Leak Detector System IIT :
1 Sampling PumpsPerformed test run
01 WK Serviced manually 12/29/ 17Pumps still in norm
iI
operation condition
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1 ! iPREVENTI '\/ fE : : ,
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iVIAII TENAN E 1 f
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Mala a Thermal Power PlantYCommon Facilities
December 25 N 31, Z017i
E
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Common Facilities Preventive Maintenance Activities .
Period Covered: December 25 31; 2017
Date:Dept Eguipment Work Activities: Frequency Vllork Performed Remarks
Ferformed :
I '
A Or ano Demineralizin Piant I9 9
1) Filtered Wa4er, Raw Check piping& shaft sealing
Water, Backwashing, Check leakages for leaks of Raw water,
Degasifier& Oil, water& chemical) 01WK
backwashing, de-gasifier& 12/26/17 No leak found
Demineralized Pumps demineralizes pump
2 Deepwell Pump Test run& capacity test of Capacity test resultCapacity test 01 MO 12/26/17
1; 2,: 3;.& 4 DWP# 4 DWP 4= 315 GPM
Purging of discharge line 01 MO Purging of discharge line 12/26/17 Finished
Check gearbox for abnormal Check gearbox for unusual3) Blowers arid Agitators
sound01 WK
sound12/26/17 No abnormalities found
4) Cliemical lnjection Check leakages01 WK
Check pump casing, piping 12/26/17 No leak found Pumps Oil, water& chemical) and flanges for leaks
T
IB) Sarriyang Demineralizing PlantR
1) Reverse Osmosis HighB:: . Check leakages Check shaft sealing for
Pressure, Water Transfer 01 DA 12/27/17 No abnormalities foundI._ Oil, water& chemical) leaks
Cleaning Pump
I ,N
E: 2) Micro Filter andVisual Inspection' 01 WK
Checked shell& connecting12/27/17 No abnormalities foun'd
Coagulator Tanks pipes& valvesx:
3) Chemical injection Check leakages Check shaft sealing forE Pumps Oil, water& chemical)
01 WKjeaks
12/27/17 No leak found
P,q C) Wasfe Water Treatment Plant
IRT 1) Abnormal Waste Water,
M ` Normal Waste Water,
Clarified Water, Pressure Check leakages Check bearing housing&E 01 WK 12/28/ 17 No leak foundN_ Filter Backwash, AIC Filter ( Oil, water& chemical) shaft seal for leakage
T ' Backwash Sludge
Transfer Pumps
2) Tank. Agitators& Check gearbox for abnormal Checked gear box for 101WK 12/28/ 17 No abnormalities ob erved
Surface Aerators sound abnormal sound& oil leaks
3) Polymer Dissolving Check condition of outer
Tank ` Visual Inspection 01WK
shell12/28/ 17 In good condition
Cleaning and painting of01AN Cleaning of housing 12/28/ 17 In good condition
outer shell
Check shaft sealing for4) Chemical Injection Check leakages
01 WKleaks
12/28/ 17 No abnormalities fouldPumps Oil, water& chemical) Check gearbox for unusual
Isound
D) Intake Channel
i
1) Trash BarrierCheck condition of fish net,
01WKVisual inspection offishnet,
29 Collapsed primary
Bimboo
bamboo raft& steel barrier bamboo and steel barrier barrier
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Common Facilities Preventive Maintenance Activities
Period Covered: December 25- 31, 2017`
Dept ' Equipment Work Activities Frequency ; VUork Performed 'Date
Remarks Rerformed : .
IT .
E) Overhead Crane
1) Machine Shop TOYO Check wire rope lubrication Visual inspection of wireR Hoist 15- tonner and hooks
01ANrope and hooks
12/29/ 17 No abnormalities ob fervedB ,
Check main drive braking01AN
Check main. braking system12/29117 No abnormalities ob ierved
N system and componenfs
E Inspection of railing and Visual inspection of railingwheels
01ANand wheels
12/29/17 No abnormalities obierved
Assisted I& C personnel in the
Tools/Non- plant equipment Condition base PM check 01 DA inspection/ repair of vacudyne 12/ 29/17 completed
flow controls
MWR17 679 EM electrical12/26/17 completed Idrill chuck replacement& test
Plant lighting systemPlant Lighting Condition base PM check 01 DA preventive maintenance,
12/25/ 17 completed
repair& monitoring2 31/ 17
MWR17 728 PHIAP1 Globe
lighting busted lamp 12/ 26/ 17 completedE replacement
I _E .
MWR17 740 Dormitory Rm13 replacement of busted 12/27/ 17 completed
T; lamps
R M1 Air Heater area busted
lamp replacement/ lighting 12/29/ 17 completed
installation and repair
A Preyentive maintenance,
Power Supply/Fans/ CO Condition base FM check 01 DA inspection& repair of power12/25/ 17-
completed
1 supply, fans& CO12/31/ 17
Dormitory router powerE '
su I re air12/28/ 17 completed
PPp Y P
A: Communication and Communication& Computer 12/25/17.-
R computer. Condition base PM check 01 DA
system preventive maint. 12/31/ 17completed
T Internet connection speed 12/25/17:completed
M test and monitoring 12/ 31/ 17
E ' Internet system preventiveN maintenance
12/27/17 completed
T. MWR17 743 P& GA( AA
Guevarra) tel. loc. 215 repair12/28/17 completed .
PR document preparations 12/25/17Electrical Materials& Parts PR of Materials and Parts 01 DA completed.
and monitoring 12/31/ 17
PR17 356 WWTP Reaction12/27/17 completed
Tank agitator motor rewinding
PR17 352 Digital Ohmeter/ 12/ 28/17 completed
Current Injector repair
PRE17 355 Hydraulic oil12/29/17 completed
filter I
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Periotl Covered: December 25 31, 2017
Date Dept Equipment Work Activities ` Frequency Work Performetl ' Remarks . 't Performetl . .
CMWO& MWR weekly 12/25/ 17E., accomplishment report completed
L preparation12/31/ 17
E M1/ M2 Preventive Maint. 12/25/17
and report preparation 12/31/ 17completed
T
R- M1/ M2 equiment history 12125/ 17
com leted
I•; updating 12/31/ 17p
Weekly acomplishment12/27/ 17 completed
q,. report
Weekly progress report 12/29/ 17 completed
tegend.
01 DA- Daily01 WK- Once a week02WK- Every 2 dueeks01 M0- Once a month
03M0- Every 3 months04M0= Every 4 months06M0- Every 6 months 01AN- 0nce a year
t
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