segment presentation res rail equipment

Innovative Service Solutions

Name | Function | Month Day, 2016

Rail Equipment

Service Solutions for the Rail Industry Author, © Sulzer Ltd., Date

2014Exceeding expectations

of customers and partners

Applying structured work processes and LEAN principles

- Respect for people

- Dedicated employees

- High standards

CustomerPartnership

OperationalExcellence

Committed People

Our Values:Committed to Quality and Partnership


Accident Frequency Rate

Providing a Safe and Healthy Work Environment

Accident Severity Rate 1.9Accident Frequency Rate (2014: 2.5)

48.1Accident Severity Rate(2014: 53.9)

106 610Health and safety training (in hours)(2014: 81 768 hours)

2015 2014 2013 20120

0.5

1

1.5

2

2.5

3

3.5

1.9

2.5

3.33

in cases per million working hours

2015 2014 2013 20120

10

20

30

40

50

60

70

48.153.9

61.4 63.1

in lost days per million working hours

Service Solutions for the Rail Industry Author, © Sulzer Ltd., Date4

PumpsOverhung - Vertical - Axial Multistage30+ Manufacturers / 200+ ModelsWorking Temperature: up to 400 F (200 C)Disch Pressure : 1,000 to 4,500psi (70 - 310 bar)Power: up to 10,000 HPSpeed: 3,600 to 6,000 RPM Weight: 50,000 lb (23 t)

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Hot Gas Expanders10 Manufacturers / 40 ModelsWorking Temperature: 1,250 F (677 C)Power: up to 20,000 HP Speed: 8,000 to 11,250 RPM Weight: 28,000 lb (12.7 t)

Steam Turbines50+ Manufacturers / 450+ ModelsWorking Temperature: 950 F (510 C)Power: 1 –100 MW ( 1,300 - 134,000 HP)Speed: 3,600 to 7,200 RPM Weight: 200,000 lb (90 t)

Combustion Turbines28 Manufacturers / 100 ModelsWorking Temperature: 2,500 F (1,371 C)Power: 10 - 250 MW (13,000 - 335,000 HP)Speed: 3,600 RPM Weight: 200,000 lb (90 t)

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Motors & Generators20 ManufacturersPower: 10 - 50MW (13,400 - 67,000 HP)Voltage: 6.7kV to 13.8 kV Speed: 300 - 3,600 RPM Weight: 100,000 lb (45 t)

Centrifugal Compressors70+ Manufacturers / 700+ ModelsPower: up to 30,000 HPSpeed: 3,000 - 15,000 RPM Disch. Pressure: up to 6,000 psi (413 bar)Weight: 200,000 lb (90 t)

Axial Flow Compressors20 Manufacturers / 50+ ModelsPower: up to 20,000 HPSpeed: 3,000 - 9,000 RPM Disch. Pressure: up to 290 psi (20 bar)Weight: 100,000 lb (45 t)

Screw Compressors20 Manufacturers / 60+ ModelsPower: 300 - 2,500 HP Speed: 3,000 - 10,000 RPM Disch. Pressure: up to 250 psi (17 bar)Weight: 15,000 lb (6.8 t)

Geared Compressors20 Manufacturers / 40 ModelsPower: 250 - 14,000 HP Speed: 3,000 - 10,000 RPM Disch. Pressure: up to 150 psi (10 bar)Weight: 35,000 lb (16 t)

Reciprocating Compressors15+ ManufacturersPower: up to 8,000 HPSpeed: 300 RPM


Discover the Sulzer Partnership Simplified maintenance management due

to one access point for all services Improved operational efficiency with

customized solutions Increased availability of your equipment

with innovative solutions Reduction of maintenance cost with

tailored contracts and transparent budget Improved life cycle with our focus to think

long term Commitment to high quality matched by

our dedication to sustainability Benefit from years of industry knowledge

and experience


We Service Equipment such as

AC and DC traction motors All auxiliary motors Generators and alternators Transformers Smoothing chokes Axles and axle boxes Bogies Braking systems Gearboxes Clamp heads Hydraulic power packs Re-insulation axle MSU tubes


Our Services for the Rail Industry Full range of services

Inspection Repairs Testing Commissioning Replacement parts, incl. coils and

commutators


Traction service capabilities Commutator machining, undercutting

and beveling Low and high speed balancing Tungsten Innert Gas (TIG) welding Testing in our facilities or on-site

We offer In-depth technical expertise First-class engineering facilities Reliable quality


Land-based Support Coil shops around the world Rapid re-engineering Extensive database of over 10,000 coil

designs AC coils and bars DC coils Rogowski coils

We offer Quality Speed Precision


Locomotive bogie repairs Manufacture of new suspension pads In-house replacement of primary and

secondary suspension pads Bonding Mechanical fixation in position In-situ machining on bogie

We offer Rapid response Approved procedures In accordance with Railway Group

standards


Traction motor frame repairs Complete welding repair to reclaim

stator frames end shields spigots axle mounting surfaces

Non-destructive testing Removal of cracked/damaged sections

We offer Timely repairs Efficient support Lifetime extension


Gearbox repairs Weld and machine repairs to torsion

bar locations Refurbishment of worn bearings and

bearing cartridge location bores Special metal spray process Machining to exact specifications

We offer Cost efficiency Higher reliability Lifetime extension


Shaft repairs Restorative processes to bring back

shaft dimensions physical properties to “as new” standard

Manufacture of replacement components

We offer Highest quality Fast delivery Innovative solutions


Hydraulic and pneumatic system repairs In-house and on-site testing for

hydraulic systems pneumatic systems power packs

Freight hopper machine system Track maintenance machine system

We offer Tailored solutions Optimized operating life Rapid response


Quality and Sustainability Committed to providing highest quality All locations implement certified

management systems (ISO 9001) Dedication to sustainability Ensure health and safety Secure environmental sustainability Cleaner, more energy-efficient processes


Traction: Winter failure of traction motors following heavy snow fallChallenge To repair locomotive traction units to ensure that train

fleet continues to function High and unplanned workloads

Solution Capacity limitations were identified and additional

resources indented Close cooperation with the maintenance company to

ensure efficient forecasting of demand and delivery Additional materials on hand

Benefits Locomotives kept running during stressful winter period

Service Solutions for the Rail Industry Author, © Sulzer Ltd., Date17

THE SAFE HARBOR STATEMENT UNDER THE US PRIVATESECURITIES LITIGATION REFORM ACT 1995

This presentation may contain forward-looking statements, including but not limited to, projections of financial developments, market activities or future performance of products and solutions, containing risks and uncertainties. These forward-looking statements are subject to change based on known or unknown risks and various other factors, which could cause the actual results or performance to differ materially from the statements made herein.

segment presentation res rail equipment

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