self-healing concrete: the solution to the dismal report ...budny/papers/8039.pdf · self-healing...

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Self-Healing Concrete: The Solution to the Dismal Report Card Grade for Bridges in America America’s Bridge Despair 9.1% of bridges nationwide are deemed structurally deficient Bridges are classified as structurally deficient if their load carrying capacities are significantly lower than designed On average, there are 188 million trips across structurally deficient bridges each day Most bridges In America were designed for a lifespan of 50 years with 39% of the current bridges in America being at that lifespan or older An estimated 123 billion dollars in repairs are needed to fully fix the bridge problem with funding decreasing each year Self-Healing Concrete Background Self-Healing concrete contains bacillus bacteria and calcium lactate which produces limestone in a chemical reaction once in contact with water As concrete cracks, the bacteria and calcium lactate will react to produce limestone which will fill in the cracks protecting the steel rebar from rusting The bacteria can lie dormant for as long as 200 years Chemical Process The type of reaction involved is a Urealysis reaction for the hydrolysis of urea into carbonate and ammonium The bacteria draws calcium cations from the environment that reacts with carbonate to create the limestone Anthony Gansor and Mathew Engler Structural Improvements The integration of self-healing concrete into the substructure of bridges reduces need for repair and replacement of piers/ columns and abutments Abutments Main purpose is to support the bridge at its extremities Self-healing concrete seals cracks caused by leaky expansion joints Piers and Columns Main purpose is to transfer the load from the superstructure to the foundation Self-healing concrete seals cracks caused by applied loads and exposure to the environment Self-healing concrete reduces the need for human intervention to fix structural issues in the substructure of bridges Miscellaneous Improvements Carbon Dioxide Emissions Concrete accounts for 4.5% of greenhouse gases Longer lasting concrete will overall reduce concrete production, reducing carbon dioxide emissions Reduced Spending on Repairs and Replacement Self-healing concrete eliminates the need renovation processes by filling cracks on its own This allows the funding for bridge repair to be better allocated to other trouble areas Increased Safety and Strength Self-healing concrete can have an increase strength of 22-24% Pennsylvania’s Bridge Despair Pennsylvania has the second most structurally deficient bridges in the nation Pittsburgh has roughly 800 structurally deficient bridges and Philadelphia has roughly 900 structurally deficient Annually, 300 bridges in Pennsylvania are added to the list of structurally deficient

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Page 1: Self-Healing Concrete: The Solution to the Dismal Report ...budny/papers/8039.pdf · Self-Healing Concrete Background • Self-Healing concrete contains bacillus bacteria and calcium

Self-Healing Concrete: The Solution to theDismal Report Card Grade for Bridges in America

America’s Bridge Despair• 9.1% of bridges nationwide are deemed structurally

deficient• Bridges are classified as structurally deficient if their

load carrying capacities are significantly lower thandesigned

• On average, there are 188 million trips acrossstructurally deficient bridges each day

• Most bridges In America were designed for a lifespan of50 years with 39% of the current bridges in Americabeing at that lifespan or older

• An estimated 123 billion dollars in repairs are needed tofully fix the bridge problem with funding decreasingeach year

Self-Healing ConcreteBackground• Self-Healing concrete contains bacillus bacteria and calcium

lactate which produces limestone in a chemical reactiononce in contact with water

• As concrete cracks, the bacteria and calcium lactate willreact to produce limestone which will fill in the cracksprotecting the steel rebar from rusting

• The bacteria can lie dormant for as long as 200 years

Chemical Process• The type of reaction involved is a Urealysis reaction for the

hydrolysis of urea into carbonate and ammonium• The bacteria draws calcium cations from the environment

that reacts with carbonate to create the limestone

Anthony Gansor and Mathew Engler

Structural Improvements• The integration of self-healing concrete into the

substructure of bridges reduces need for repair andreplacement of piers/ columns and abutments

• Abutments• Main purpose is to support the bridge at its

extremities• Self-healing concrete seals cracks caused by leaky

expansion joints• Piers and Columns

• Main purpose is to transfer the load from thesuperstructure to the foundation

• Self-healing concrete seals cracks caused by appliedloads and exposure to the environment

• Self-healing concrete reduces the need for humanintervention to fix structural issues in the substructureof bridges

Miscellaneous Improvements• Carbon Dioxide Emissions

• Concrete accounts for 4.5% of greenhouse gases• Longer lasting concrete will overall reduce concrete

production, reducing carbon dioxide emissions• Reduced Spending on Repairs and Replacement

• Self-healing concrete eliminates the need renovationprocesses by filling cracks on its own

• This allows the funding for bridge repair to be betterallocated to other trouble areas

• Increased Safety and Strength• Self-healing concrete can have an increase strength

of 22-24%

Pennsylvania’s Bridge Despair• Pennsylvania has the second most structurally deficient

bridges in the nation• Pittsburgh has roughly 800 structurally deficient bridges

and Philadelphia has roughly 900 structurally deficient• Annually, 300 bridges in Pennsylvania are added to the

list of structurally deficient