sensors & safety overview
DESCRIPTION
TRANSCRIPT
Sensors & Safety overview
Complete version for Sales, update: April 2013
Sensors Business Unit Background
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A Photoelectric Sensor was the first product developed by Datalogic in 1972, therefore we can say that we have more than 40 years of experience in this sector and we are today one of the largest manufacturers worldwide
Datalogic Automation is the market leader in Italy for photoelectric sensors and safety light curtains, ranking among the top-10 manufacturers in Europe by market share (source: VDC)
Sensors and Safety Product range is focussed to solve Customer applications in Factory Automation, particularly in Processing and Packaging machinery, as well as Automated Material Handling Systems in Manufacturing Industries: Automotive, Electronics, Pharmaceutical, Food & Beverage, Paper & Printing, Woodworking, Ceramics, Glass, Textile, etc.
Applications in Packaging & Material Handling
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Fork sensors for label detection
Contrast and Luminescence
sensors
Area sensors Maxi and compact sensors for object detectionTubular, Miniature and Fiber Optic sensors
for object detection Inductive proximity
Safety Light curtains for Finger, Hand, and
Body protection
Dimensional sensors for height/width measurement
and object positioning
TOF distance sensors for measurement and
object positioning
Safety Light curtains for body protection with
Muting function
Temperature controllers for heat-sealing and thermo-
forming applications
Sensors Product Range
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Photoelectric Sensors
Universal functions
Application specific functions
M18 Tubular sens.
MINI size sensors
MIDI size sensors
MAXI size sensors
Fork sensors
Contrast / Colour
Luminescence
Area sensors
Dimensional sens.
Distance sensors
Other Sensors
InductiveUltrasonicCapacitiveTemperature
Fiber optic sensors
Universal Photoelectric Sensors
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Main value: Shorter barrel and IP69K protection plastic or stainless steel caseCustomer benefits: space and cost saving, use in harsh environments and presence of water-jets and aggressive cleaning agents, such as in Food industryWhere is used: Processing and packaging machinery Assembling and conveyor linesMain competitors: Sick MH15 and V18 Ifm OG P+F GVL18, ML17 Wenglor Inox-Sens Banner QS18 Mini-beam
Diffuse proximity 10, 35, or 100 cm, Fix focus 5 cm
Background suppression 40-120 mm
Retroreflex 5 m, Polarised 4 m, for Trasparent 1m
Through-beam 20 m
L/D input, 2m Cable, M12 connector, or pig-tail vers.
IP 69K Plastic or Stainless steel case
Johnson Diversey certification for industrial detergents
M18 tubular sensors
S15 Line
Universal Photoelectric Sensors
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Diffuse proximity 10, 40, or 70 cm, and Laser 35 cm
Fix-focus 100 mm and Background suppr. 50-100 mm
Polarised RRX 4 m, Laser 16 m, for Trasparent 1m
Through-beam 20 m and Laser 60 m
Contrast sensor 10 mm, Luminescence sensor 20 mm
2m Cable or M12 connector with NO-NC outputs
Axial or Radial optics, Plastic flat or Metal M18 case
M18 tubular sensors
S50/S51 LinesMain value: M18 Standard “One for All” Customer benefits: standardization of the same M18 housing with fixing holes, installation, wiring, for all optic functions. Further cost saving with S51 basic line Where is used: Processing and Packaging machinery Assembling and conveyor lines Automatic material handling Automated warehousingMain competitors: Sick V18 / V180 Omron E3F2 Leuze 418/518 Schneider XU
Universal Photoelectric Sensors
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Diffuse fiber optics 25, 50, 100 mm
Through-beam fiber optics 75, 150, 300 mm
Red or White LED emission for contrast detection
4-digit display and teach-in or trimmer setting
10 bits (1024 points) or 12 bits (4096 points) resolution
Switching Freq. 1kHz, Fast 5kHz, Ultra-fast 10kHz
NPN or PNP output with 2m cable or M8 connector
Fiber Optic Amplifiers
S7 LineMain value: high resolution, fibre opticCustomer benefits: detection of small objects, through fibre optic cable, even in confined space, high temperature, etc.; install the sensor far from object to detectWhere is used: Processing and Packaging machinery Electronics assembling Pharmaceutical industryMain competitors: Keyence FS Omron E3X Sick WLL170/190 Sunx FX-300/400 Banner DF
Universal Photoelectric Sensors
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Fixed focus proximity 15, 20, 30, 50 cm
Retroreflex 1.5 m and Polarised 1 m
Through-beam 2 m
NPN or PNP version with NO-NC outputs
4 wires connection with 2m Cable
IP 67 Plastic subminiature case
Subminiature sensors
SM-All LineMain value: The smallest photoelectric sensor with all universal optic functionsCustomer benefits: detection of hard to reach objects or in reduced spacesWhere is used: Processing and Packaging machinery Electronics assembling Small appliance and vending machinesMain competitors: Omron E3T Sick W2 Ifm OH50 Sunx EX-20 Banner Q12
Universal Photoelectric Sensors
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Diffuse proximity 15 or 70 cm
Background suppression Red LED or Laser 50-300 mm
Polarised RRX 4 m, Coaxial for Trasp. 2m, Laser 10 m
Through-beam 15 m and Laser 30 m
3 wires connection with 2m Cable or M8 connector
IP 67 Plastic miniature case
Fixing holes on front side (Far-East standard)
Miniature sensors
S3Z LineMain value: Good performances in a well standardized miniature housingCustomer benefits: extreme space saving to replace bigger sensors and fit limited spaces in smaller machineryWhere is used: Processing and Packaging machinery Electronics assembling Small machinery and access controlMain competitors: Omron E3Z Sick W100, W140, W8, G6 Sunx CX400, 440 Keyence PZ Pepperl+Fuchs M100
Universal Photoelectric Sensors
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Diffuse proximity 35 cm and Laser 15 cm
Background suppression 15-100 mm Laser 20-60 mm
Polarised RRX 2.5 m, Coaxial for Trasparent 1 m
Through-beam 6 m
NO-NC outputs with 2m Cable or M8 connector
IP 67 Plastic miniature case
Fixing holes on back side (European standard)
Miniature sensors
S40/S41 LinesMain value: from cost effective S41 up to high performance S40 in mini size caseCustomer benefits: space and cost saving, even with high performance modelsWhere is used: Processing and Packaging machinery Conveyor lines, material handling Automated warehousingMain competitors: Omron E3S Sick W150, W160, WT4 Sunx CX20 Leuze 3 Pepperl+Fuchs M6
Universal Photoelectric Sensors
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Background suppression 50-300 mm, Laser 20-200 mm
Background suppr. for Transparent and Shinly objects
Polarised RRX 5m, Laser 10 m, Coaxial for Transp. 2 m
RGB Contrast sensor 6-12 mm, 10 kHz switch. freq.
NO-NC outputs with 2m Cable or M8 connector
IP 67 Plastic case and IP69L stainless steel version
Ecolab and Diversey certification industrial detergents
Compact sensors
S8 LineMain value: extremely high performancesCustomer benefits: solves hard detection applications (i.e. target object too small, too fast, too clear, too shiny, etc.)Where is used: Processing and Packaging machinery Food and Beverage Industry Cosmetic and Pharmaceutical industry Electronics assemblingMain competitors: Sick WT9L, WL9L, KT3 Wenglor YM22, XR96, KR87, WM03 Baumer HDK14, OPDM12P Leuze HRTL8, PRKL8, PRK25
Universal Photoelectric Sensors
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Diffuse proximity 90 or 200 cm, Laser 90 cm
Background suppr 30, 60, 120, 200 cm, Laser 15, 35 cm
Retroreflex 13 m, Polarized 8 m, Laser 20 m
Through-beam 25 m
10-30 Vdc version with NO-NC, NPN or PNP output
Multivoltage 24-240Vac/24-60Vdc with Relay output
2m cable or M12 rotatable connector
Compact sensors
S62 LineMain value: 50x50 Standard “One for All” with improved performance and pricingCustomer benefits: standardization of the same 50x50 housing with fixing holes, installation, wiring, for all optic functions Where is used: Processing and Packaging machinery Conveyor lines, Material Handling Automotive assembly, intra-logisticsMain competitors: Sick W11 Omron E3J, E3S-CL Pepperl+Fuchs 22 Leuze 46 Schneider XUK
Universal Photoelectric Sensors
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Diffuse proximity 2 m (-PA), 5 m (-PR)
Background suppression 2 m (-PA), 2.5 m (-PR)
Polarised retroreflex 7 m (-PA), 22 m (-PR)
Through-beam 50 m (-PA), 60 m (-PR)
10-30 Vdc version with NPN or PNP outputs
Multivoltage with Relay output and terminal block
Configurable timing function for turn-ON/OFF delay
Maxi sensors
S300-PA/PR LinesMain value: heavy duty, multi-voltage with terminal block and internal relayCustomer benefits: allows outdoor applications and harsh environmentsWhere is used: Packaging end of line, palletizers Outdoor or indoor gates control Manufacturing plantsMain competitors S300-PA | -PR Omron E3JM | E3G Sick W260 | W24, W34 Leuze | 96 Sunx FV Banner Q85
Application Photoelectric Sensors
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Slot width 2mm and depth 50 mm for label detection
Very fast 20 µs response time and 25 kHz switch. freq.
IR LED emission for label detection on translucid reel
Red/Green LED emission for colour mark detection
Auto-Set for teach-in or dynamic threshold setting
NPN and PNP outputs with M8 4-poles connector
Compact and robust metal case with IP65 protection
Fork sensors
SR21Main value: high-resolution, very short response timeCustomer benefits: precise label positioning, applying and printing, even with very fast machinery and processWhere is used: Packaging and labelling machinery Print and apply systemsMain competitors P+F GLD / Tri-tronics LabelEye Leuze GS04, GS06, GS61/63 Sick WF2, WFS Disoric OGU EMX LabelX Dinel FA98S
Application Photoelectric Sensors
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Operating distance 6-12 mm (80 mm with acc. lens)
Bright light emission with Red, White, or RGB LED
Mark/Bkgd automatic, manual and dynamic setting
Trimmer or Teach-in setting with 4 digit display version
Very fast switching frequency 15, 20 or 30 kHz
Configurable NPN/PNP and 0-5 V analogue output
Standard metal case with IP67 protection
Contrast sensors
TL46 LineMain value: high resolution, RGB emission, very short response timeCustomer benefits: precise packaging machinery synchronization based on mark detection, even with very fast processesWhere is used: Packaging and labelling machinery Food & Bev., Cosmetic, Pharma ind. Printing machineryMain competitors Sick KT5, KT10 Leuze KTRM/G 20 Pepperl+Fuchs DK20 Omron E3ML Banner R58
Application Photoelectric Sensors
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Luminescence sensors
LD46 LineMain value: UV high power emission LED, high sensitivityCustomer benefits: precise packaging machinery synchronization, or material sorting and selection based on luminescent “invisible” mark detectionWhere is used: Packaging and labelling machinery Food, Cosmetic and Pharma industries Ceramic tiles selection and sortingMain competitors Sick LUT3, LUT8, LUT9 Leuze LRT440 Banner Q50 Smarteye Stealth-UV
High power UV light emission at 375 nm wavelength
Operating distance 10-20, 20-40, or 30-50 mm
Teach-in setting and manual threeshold adjustment
5 segments bar-graph for sensitivity level indication
Fast response time 250 µs and switching freq. 2 kHz
NPN and PNP outputs and and 0-5 V analogue output
Standard metal case with IP67 protection
Application Photoelectric Sensors
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Area sensors
AS1 LineMain value: high resolution area sensorMain customer benefits: seamless detection of the smallest object crossing the area, even in a random positionWhere is used: Processing and Packaging machinery Food, Cosmetic and Pharma industries Electronics and mechanical assembling Conveyor lines and sorting systemsMain competitors Banner LX3; LX6 Leuze VARIO Sunx NA1; NA2 MD BX80S; BX10S
Crossed beams Area sensor with 4 scanning modes
Height 100 mm with 6 IR beams standard resolution
Height 100 mm with 16 IR beams high resolution
Response time <2 ms, or <8 ms for high resolution
Minimum object dimension Ø 6 mm or flat 0.2x75 mm
Standard distance 0.3-2 m and Long distance 0.8-3 m
Version with trimmer adjustment for emission power
Application Photoelectric Sensors
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Dimensional sensors
DS1 LineMain value: precise dimensional sensorCustomer benefits: possibility to make controls and object positioning based on height or width measurement Where is used: Processing and Packaging machinery Food, Cosmetic and Pharma industries Electronics and mechanical assembling Conveyor lines and sorting systemsMain competitors: Banner A-Gage Mini-Array Leuze SCAN Sick ELG1 Sti ValuScan
Measurement light array with IR parallel beams
Heights 100 mm (16 beams) to 300 mm (48 beams)
Standard resolution 7 mm, high resolution 4 mm
Standard distance 2 m and Long distance up to 4 m
Version with trimmer adjustment for emission power
PNP out on when one or more beams are interrupted
0-10 V analog out proportional to interrupted beams
Application Photoelectric Sensors
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Dimensional sensors
DS2 LineMain value: dimensional sensor with extended controlled heightsCustomer benefits: possibility to make controls based on height or width measurement and object positioning Where is used: Secondary Packaging eg. cartoners Automated vertical warehouses Automotive assembling eg. paint shop Non-LFT measurement in logisticsMain competitors: Leuze Konturflex P&F PLVScan Sick MLG Reer Metron
Measurement light array with IR parallel beams
Controlled heights from 150 to 2400 mm (n x 150 mm)
Standard resolution 25 mm, high resolution 6 mm
Standard distance 5 m and Long distance 10 m
PNP switching output with configurable function
0-10 V analog output with configurable function
RS-485 or Ethernet port and Graphic User Interface
Application Photoelectric Sensors
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Distance sensors
S80/81 LinesMain value: long distance sensorCustomer benefits: accurate controls based on a target object distance, and improved cost saving with S81 LineWhere is used: Packaging end of line Paper reel unwinding control Automated warehousing Trans-elevator and crane positioning Automotive assembling lines Non-LFT measurement in logisticsMain competitors: Sick DS60 and DT60 Wenglor YT-89 IFM O1D100
Time Of Flight (TOF) sensor with Red Laser emission
Range on target 0.3 - 7 m (S80) or 0.3 - 4 m (S81)
Range on reflector 0.3 - 20 m or 0.3 - 100 m (S80)
Repeatibility <5 mm on 7 m (S80), 4 mm on 4 m (S81)
NPN or PNP out, 4-20 mA analog output, RS-485 (S80)
NPN or PNP out, 0-10 V analog output (S81)
Teach-in setting and 4-digit display (S80 only)
Complementary Products
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Sensor Accessories
ReflectorFiber OpticCable, Connector Fixing Bracket
High-efficiency reflectors for longer operating distance
Micro-prismatic reflectors for high-resolution detection
High-temperature, Extra-flexible, High-efficiency fibers
Fiber optics light array, Fiber units with focussing lens
Cables with axial or right-angle M8 or M12 connectors
Plastic support and metal bracket for sensor mounting
Complementary Products
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Inductive proximity
IS Line
Standard proximity M4, M5, M8, M12, M18, M30
Double range (i.e. M12 4mm, M18 14mm, M30 20mm)
Unshielded or shielded models for flush mounting
Nickel brass or Stainless steel short and long housing
Ecolab and Diversey certification industrial detergents
Multi-voltage, Metal face, Weld field immune models
NO/NC, NPN or PNP output and programmable vers.
Main value: non contact detectionCustomer benefits: cost effective and reliable detection of any metal partWhere is used: Processing and packaging machinery Assembling and conveyor lines Metal working and machine toolsMain competitors: Sick IM Omron E2A Ifm IF/IG/II Leuze IS 2xx Baumer IFRM Pepperl + Fuchs (ex Siemens Bero) Turck Q series
Complementary Products
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Ultrasonic sensor
US Line
M18 with range 3 - 30 cm and min object 5 mm
M30 with range 0.2 - 2 m and min object 10 mm
M50 with range 0.2 - 8 m and min object 20 mm
Teach-in push-button and remote teach input
NPN and PNP switching outputs for object detection
0-10 V or 4 – 20 mA analog out for distance measure
High resolution to 1 mm or 0.1% of distance range
Main value: distance measurementCustomer benefits: accurate positioning or distance control, without influence from object colour or light reflectionWhere is used: Packaging machinery Beverage and bottling plants Paper reel unwinding control
Main competitors: Baumer UN, UZ Sick UM Siemens 3RG6 Hyde Park 600, SM9 Pepperl + Fuchs
Complementary Products
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Temperature controls
TH-Q Line
1/16 DIN - 48x48 mm Temperature Controller
Excellent measurement and controlling precision
Configurable: 9 sensors, 4 control actions, 16 alarms
PID action with Autotuning AT and Autoadaptive ADT
PNP or Relay main output and configurable alarm out
Loop Failure Alarm (LFA) diagnostic function
Wide range of J/K Thermocouple and Pt100 RTD
Main value: temperature under controlCustomer benefits: accurate temperature measurement and regulation on a defined set-point, particularly for packaging appl.Where is used: Packaging heat sealing Packaging thermo-forming Glue or paint heating Plastic injection and extrusionMain competitors: Omron E5CN Ascon M series Ero Electronics LDE/LME Gefran 800 Fuji Electric PXR
Safety Products
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Safety Light CurtainsType 2 and Type 4
High / LowResolution
Base / Extended Functionalities
FINGER protection
HAND protection
BODY protection
Presence control
Auto / Man restart
Ext device monitoring
Muting
Override
Blanking
Cascadable
Other Safety products
ControllerLight beam
ModuleRelay unit
Accessories
Safety Products
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Safety Light Curtains
SG2 / SG4Base Line
Main value: Finger, Hand and Presence safety detection with basic functionsCustomer benefits: high reliability, easy installation and alignment, cost savingWhere is used: Automatic machinery Metalworking, Woodworking Manufacturing (textile, ceramics, etc) Material handling, assembling linesMain competitors: Sick C2000/C4000 Leuze Solid 2E Reer Vision OMRON F3S-TGR-CLx-B
Safety Type 2 (Pl=d, SIL2); Safety Type 4 (Pl=e, SIL3)
Resolution Finger 14mm; Hand 30mm; Pres. 50/90mm
Controlled heights from 150 to 1800mm (n x 150mm)
Operating distance: Finger 6m; Hand 19m; Pres. 9/19m
Auto/Manual restart; EDM; Anti-interference coding
Easy and cost effective standard M12 5-pole connector
Safety Products
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Safety Light Curtains
SG4 ProgrammableMain value: Finger and Hand safety detection with programmable functionsCustomer benefits: high flexibility, to fit every machine needs with remote configuration or monitoring and also configuration cloning featuresWhere is used: Processing and packaging machines Automotive, metalworking, presses Manufacturing assembly linesMain competitors: Sick C4000 Leuze Compact plus Reer Admiral Omron F3S-TGR-CLx-A; F3SJ-A
Programmable Safety Light Curtain Type 4 (Pl=e, SIL3)
Resolution: Finger 14 mm; Hand 30 mm
Controlled heights from 300 to 1800mm (n x 150mm)
Operating distance: Finger 7m; Hand 20m
Compact; No dead zone; up to 3 cascadable units
Fully programmable: Auto/Man restart, EDM, coding, Muting (T/L, total/partial, with/without timeout, etc.), Fixed/floating blanking; reduced resolution function
Ethernet Port, SG Dongle and Graphic User Interface
Safety Products
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Main value: Body safety protection and perimeter access controlCustomer benefits: high reliability, easy installation and alignment, cost savingWhere is used: Light Palletizer/de-palletizers Conveyor lines Automated warehousing Manufacturing linesMain competitors: Sick M2000/M4000 Leuze MLD Reer Vision and Admiral Omron F3S-TGR-CL-Kx
Safety Light Curtains
SG Body Compact
35x40 mm standard compact profile
2, 3, 4 Beams for Body protection and access control
Controlled heights 500, 800, 900, 1200 mm
Long operating distance up to 50 m
Dip-switch configuration of Auto/Man, EDM, Coding
Muting version with L or T integrated arms and lamp
Easy and cost effective standard M12 connectors
Safety Products
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Safety Light Curtains
SG Body BigMain value: Body safety protection and perimeter access controlCustomer benefits: high reliability and improved robustness, easy installationWhere is used: Palletizing/de-palletizing areas Automotive, robotized lines Automated storage and retrieval Automated warehousing AGV and Forklift area protectionMain competitors: Leuze MLD and Compact Big Sick MSL and M2000/4000 Big Reer Janus J and M
52x56mm profile with improved mechanical resistance
2, 3, 4 Beams for Body protection and access control
Controlled heights 500, 800, 900, 1200mm
Longer operating distance 60m
Dip-switch configuration of Auto/Man, EDM, Coding
Muting version with integrated arms and top-lamp
Reflector version with active unit and passive unit
Safety Products
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Safety Controller
SG BWSMain value: Body safety protection and perimeter access controlCustomer benefits: flexible safety layout and system configuration, cost savingWhere is used: Light Palletizer/de-palletizers Conveyor lines Automated warehousing Manufacturing linesMain competitors: Sick UE401, Flexi classic Leuze MSI-S/M Reer AUSX, AUSXM Pilz ELOG, PMUT
Configurable safety control units type 4 (Pl=e, SIL3)
Dip-switch configuration of Auto/Man restart, EDM
SG-BWS-T4-MT with single or double muting function
Controlling 2 light curtains or 1-4 safety light beams: S5 operating distance 0-8m, Laser 0-40m S300 operating distance 0-40m
Double PNP output or SPST Relay 250Vac/24Vdc 5A
Safety Products
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Safety Accessories Mirror Protective stand Protective slits Safety module Safety relay Muting box Muting arm Muting lamp Laser pointer Brackets
Your Priorities
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S15
S3ZS8
S62
S300
SR21TL46
S80
DS2SG
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This presentation contains statements that are neither reported financial results nor other historical information. These statements are
forward-looking statements. These forward-looking statements rely on a number of assumptions and are subject to a number of risks and
uncertainties, many of which are outside the control of Datalogic S.p.A., that could cause actual results to differ materially from those
expressed in or implied by such statements, such as future market conditions, currency fluctuations, the behavior of other market
participants and the actions of governmental and state regulators
© 2013 Datalogic S.p.A. - All rights reserved. • Protected to the fullest extent under U.S. and international laws. • Copying, or altering of this
document is prohibited without express written consent from Datalogic S.p.A. Datalogic and the Datalogic logo are registered trademarks of
Datalogic S.p.A. in many countries, including the U.S.A. and the E.U. All other brand and product names may be trademarks of their
respective owners. Datalogic S.p.A.Via Candini, 240012 Lippo di Calderara di RenoBologna – ItalyTel. +39 051 3147011Fax +39 051 3147205E-mail [email protected]