sinumerik 840d/810d mmc installation and start-up guide

04.00 Start-Up of HMI Advanced (IM4)

© Siemens AG 2000. All rights reservedSINUMERIK 840D/810D MMC/HMI Installation and Start-Up Guide (IAM) - 04.00 Edition IM4/0-1

SINUMERIK 840D/810DMMC Installation and Start-Up Guide

Start-Up of HMI Advanced (IM4)

SW Replacement 1-3

1.1 PCU: Basic software Windows NT 4.0 1-41.1.1 General 1-41.1.2 Basic PCU software 1-41.1.3 Hard disk partitioning 1-51.1.4 Boot Manager 1-61.1.5 Installation 1-6

1.2 SW installation/update 1-101.2.1. First runup for initial start-up 1-101.2.2. Installation via a parallel link with a FAT16 file structure 1-111.2.3. Installation via a parallel link with a FAT32 file structure 1-121.2.4. Installation via a network link 1-121.2.5. Back up/restore hard disk contents via parallel link 1-161.2.6. Back up/restore hard disk contents via network link 1-211.2.7. Back up/restore partitions 1-29

1.3 Network operation with Windows NT 4.0 1-32

1.4 Adding Windows NT components 1-32

1.5 Special features with SW 6.0 of HMI Advanced 1-32

Index 1-33

Start-Up of HMI Advanced (IM4) 04.00

© Siemens AG 2000. All rights reservedIM4/0-2 SINUMERIK 840D/810D MMC/HMI Installation and Start-Up Guide (IAM) - 04.00 Edition

© Siemens AG 2000. All rights reservedSINUMERIK 840D/810D MMC/HMI Installation and Start-Up Guide (IAM) - 04.00 Edition IM4/1-3

SW Replacement

1.1 PCU: Basic software Windows NT 4.0 .................................................................... 1-41.1.1 General .................................................................................... 1-41.1.2 Basic PCU software .................................................................................... 1-41.1.3 Hard disk partitioning .................................................................................... 1-51.1.4 Boot Manager .................................................................................... 1-61.1.5 Installation .................................................................................... 1-6

1.2 SW installation/update .......................................................................................... 1-101.2.1. First runup for initial start-up................................................................................. 1-101.2.2. Installation via a parallel link with a FAT16 file structure...................................... 1-111.2.3. Installation via a parallel link with a FAT32 file structure...................................... 1-121.2.4. Installation via a network link................................................................................ 1-121.2.5. Back up/restore hard disk contents via parallel link ............................................. 1-161.2.6. Back up/restore hard disk contents via network link ............................................ 1-211.2.7. Back up/restore partitions .................................................................................... 1-29

1.3 Network operation with Windows NT 4.0 ................................................................ 1-32

1.4 Adding Windows NT components ........................................................................... 1-32

1.5 Special features with SW 6.0 of HMI Advanced...................................................... 1-32

1

Start-Up of HMI Advanced (IM4) 04.001 SW Replacement


1.1 PCU: Basic software Windows NT 4.01.1.1 General

This section describes how to install or update additional software and back updata on PCUs on which the "Basic PCU Software with Windows NT 4.0" is pre-installed."PCU" is the abbreviation for the PC (hardware) on which the HMI (HumanMachine Interface) software (HMI SW 6.0 and later) is installed.

SINUMERIK 840D/810DPCU 50: PENTIUM II 333MHz, with min. 64 MB D-RAM, 24VDC,without system softwarefor Open Architecture (Windows NT 4.0 pre-installed)Order number: 6FC5210-0DF01-0AA0, available from 02.00

NoteInstructions on how to replace the PCU or OP012 or OP015 can be foundin:/BH/ Operator Components Manual.

1.1.2 Basic PCU software

The basic software installed on the PCU at the factory comprises the followingSW components

• MS Windows NT 4.0, English version• Internet Explorer 5.0, English version• MS-DOS, SW 6.21 and later• MPI driver, SW 5 and later• Norton Ghost, SW 6 and later• Norton Ghost Walker, SW 6 and later

Note

A guide to using the basic software can be found in file C:\Siemensd.rtf.

File C:\BaseVers.txt lists the versions of the system components of theService menu (and of Win NT) contained in the basic software.

• The Service menu is implemented in DOS.• The OEM customer starts the installation/updating of software via the

Service menu. The process is completed by Win NT (after a reboot).• Data are backed up (Backup/Restore) via the Service menu.

HW

Basic principle

04.00 Start-Up of HMI Advanced (IM4)1 SW Replacement

© Siemens AG 2000. All rights reservedSINUMERIK 840D/810D MMC/HMI Installation and Start-Up Guide (IAM) - Edition 04.00 IM4/1-5

1.1.3 Hard disk partitioning

The hard disk is partitioned as required to install the HMI system software on thePCU under WinNT4.0. The partitioning is selected such that

• it divides the hard disk into 4 partitions (3 primary partitions and 1 extendedpartition) (hard disks smaller than 4.8 GB are not supported),

• DOS (Service menu) can be booted in addition to WinNT4.0 (HMI systemsoftware) (dual booting),

• the HMI system software (pre-installed on delivery or installed later asadditional SW by the OEM customer) operates on one NTFS partition and

• the HMI system software, the WinNT system software and DOS with theService menu all run on different partitions to ensure data integrity.

The following diagram shows how the partitions are utilized when the HMI systemsoftware is installed (the partition names are typed in italics).

PCU

Primary partition Primary partition Primary partitionExtended partitionwith logic driveactive

C FAT16

DOS Tools

E NTFS

WinNT

F NTFS

840D SystemHMI, Further applications

D FAT16

TMP , Images,Install, Updates

Hard disk

Fig. 8-1 Utilizatin of hard disk partitions for installation of HMI system software

Partition C contains DOS 6.2 with the tools and scripts which implementthe Service menu (e.g. Ghost tools).

Partition D is used to store Ghost images, i.e. of predefined imagese.g. configured in delivery state) and of local backup images.The WinNT system software is stored on the adjacent partition so thatit is readily transferable, e.g. as an update or for driver installation.Partition D also contains the installation directory into which softwareto be installed is first copied from a remote PG/PC before the actualinstallation operation is started.

Partition E is reserved for the WinNT system software.Partition F is the application partition for the execution of applications such as the

HMI system software (including data management and temporarydata) and HMI-OEM applications, STEP7 or customer-specificapplications (e.g. Protool).

NoteThe size of the partitions shown in Fig. 8-1 depends on the size of thehard disk.

The following free space is guaranteed:On partition D: 500 MB for storing local backup images.On partition F: 1 GB for copying applications (HMI-OEM applications, STEP7,

customer applications, data e.g part programs...)



1.1.4 Boot Manager

When the PCU is running up, you can choose between the SINUMERK Systemand Service menu in the Boot Manager menu.

• SINUMERIK : SINUMERIK SystemSelect this option to go to the start level of the HMI system software or (forservicing) to the desktop of Windows NT.

• [concealed menu item]: Service menuThe Service menu in Windows NT is used to transfer software to be installed(where no network is available) and to back up data.

1.1.5 Installation

Windows NT 4.0 is pre-installed on the PCU.Windows NT 4.0 and the Service menu described below are the two mainelements of the "Basic Software Windows NT 4.0" package:• SINUMERIK Desktop (Windows NT):

The Windows area is intended for servicing operations, i.e. it providesWindows functionality for start-up of the control system.In this area you can- install the HMI system software via a network,- install additional software (e.g. extra languages) and- edit INI files/HW configuration (e.g. install drivers).

• [concealed menu item]: Service menu (DOS)The menu options enable you to transfer installation software from anexternal source to D:\INSTALL. The software is actually installed byWindows NT when the PCU is next booted provided it contains an exe-file,e.g. "setup.exe".In this menu you can- transfer/expand the HMI system software,- backup/restore the data on the hard disk and- install the HMI system software via a network.

Caution:

Please check that there is sufficient free memory space on partition D ofthe hard disk before installing new software.



1. While the PCU is booting, press key "3" after you have selected the"SINUMERIK" menu in the Boot Manager and the SINUMERIK 840Dbackground display has appeared.

2. Enter the password.

3. Select the first menu option "SINUMERIK Desktop" and confirm your choicewith the Input key.

The SINUMERIK Desktop will then appear on your screen.

The following functions are available in the form of script files (you can also selectthem via the Service menu):

• Original SINUMERIK HMI Environ.The contents of directories- ADD_ON- USER- OEMwill be saved. The directories are then emptied, i.e. the original delivery stateis restored.

• Actual SINUMERIK HMI Environ.This function "undoes" the restoration of the original delivery state, i.e. thesaved directory contents are copied back to the directories.

• Check SINUMERIK System.This function checks all partitions (C, D, E, F).It runs only in NT, but not in DOS.

• Step7 Authorizing.If the SW SIMATIC Step7 (order No. ...................) package is installed,it must be authorized here.

• SIEMENS D/EYou can display explanatory text, information and supplementary conditionsrelating to the currently installed basic software.

1. Select the second concealed menu item under the "SINUMERIK" menu in theBoot Manager when the PCU is booting.The basic Service menu display appears.

2. Enter the password (if applicable).

The following menus then appear:

Call the SINUMERIKDesktop

Call the Service menu



Basic menuPLEASE SELECT:1 Install/Update SINUMERIK System

3 DOS Shell

7 Backup/Restore8 Start PC Link9 Reboot (Warmboot)

Your Choice [1,2,3,4,5,7,8,9] ?

Step 1

1

5

9

System check is executed duringstart of Windows NT

Step 2

8Systemis rebooted

Install / Update SINUMERIK System

Harddisk Backup/Restore with GHOST

1 Configure GHOST Parameters2 Harddisk Backup to ... Mode ...3 Harddisk Restore from ... Mode ...9 Back to previous Menu

Your Choice [1,2,3,9] ?

4 Delete Image

Partitions Backup/Restore with GHOST (local)

Your Choice [1,2,3,4,9] ?

1 Install from Floppy Disk (not supported)2 Install via Serial/Parallel Line3 Install from Network Drive5 REBOOT9 Return to Main Menu

Your Choice [1,2,3,5,9] ?

1 Configure GHOST Parameters2 Partitions Backup, Mode Local3 Partitions Restore, Mode Local

9 Back to previous Menu

2 SINUMERIK Tools and Options

4 Start Windows NT (Service Mode)5 SINUMERIK System Check

SINUMERIK System Check

1 Harddisk Backup/Restore with GHOST4 Partitions Backup/Restore with GHOST

(locally)

9 Return to Main Menu

7

Your Choice [1,4,9] ?

Backup/Restore

PC Linksoftwareis executed

Reboot Start PC Link3

DOScommandInterpreteris executed

DOS Shell2

1 Activate STEP79 Return to MainMenu

Your Choice [1,9] ?

SINUMERIK Toolsand Options

41 Standard NT (without starting SINUMERIK HMI)4 Original HMI Environment5 Actual HMI Environment9 Return to Main Menu

Your Choice [1,4,5,9] ?

Start Windows NT

Fig. 8.2 Service menu for software installation and data backup



The menu offers the following functions:

Table 8–1 Functions in Service menu

Basic menu Function1 Install/Update SINUMERIK System: Installation and extension or updating of the

SINUMERIK system1 Install from Floppy Disk (not supported)2 Install via Serial/Parallel Line: Serial V.24/parallel link3 Install from network drive: Network link5 REBOOT: Restart the system9 Return to Main Menu: Go back to main menu

2 SINUMERIK Tools and Options: Load additional tools and enable options.1 Activate STEP7 for PCU9 Return to Main Menu: Go back to main menu

3 DOS Shell: Call the DOS command interpreter, drive C:\ is displayed; press "exit"to close the DOS Shell.

4 Start Windows NT: Access to WinNT functionality1 Standard Windows NT (without starting SINUMERIK HMI)4 Original SINUMERIK HMI Environment will be started when the PCU next

runs up5 Actual SINUMERIK HMI Environment will be started when the PCU next

runs up9 Return to Main Menu: Go back to main menu

5 SINUMERIK System Check: Test the file system for consistency, restoreconsistency with SCANDISK if necessary.

7 Backup/Restore with GHOST:1 Harddisk Backup/Restore with GHOST

1 Configure GHOST Parameters: Set parameters (interface, path, network link) for the Norton Ghost program2 Harddisk Backup: Back up hard disk contents3 Harddisk Restore: Restore backup to hard disk9 Back to previous Menu: Return to previous menu

4 Partitions Backup/Restore: Back up contents of drives C:\, E:\, F:\ to D:\or copy from D:\ back to C:\, E:\, F:\.1 Configure GHOST Parameters2 Partitions Backup, Mode LOCAL3 Partitions Restore, Mode LOCAL4 Delete Image

9 Return to Main Menu: Go back to main menu8 Start PC Link: Install SW using a CD-ROM (Interlink/Interserve)9 Reboot: Restart the system



1.2 SW installation/update1.2.1. First runup for initial start-up

The initial start-up operation copies the SINUMERIK 840Di system software andWindows NT onto the hard disk of the PCU.The PCU is shipped with its hard disk appropriately partitioned for operation of aSINUMERIK 840Di and other SINUMERIK applications if required. The basicstart-up software is also installed:• The boot software and other necessary start-up programs are stored on C:• The disk image with the SINUMERIK 840D system software and Windows

NT are stored on D:\Images

Drives E: and F: are empty.

PCU

Primary partition Primary partition Primary partitionExtended partitionwith logic driveactive

C FAT16

DOS Tools

E NTFS

WinNT

F NTFS

840D SystemHMI, Further applications

D FAT16

TMP , Images,Install, Updates

Hard disk

Fig. 8-2 Partitioning for installation

The following menu is displayed when the PCU runs up for the first time:

PLEASE SELECT SINUMERIK HMI Version to install:

1 SINUMERIK 840D Software <version>

9 Servicemenu

Your Choice [1,9]?

Select the version that you wish to install by selecting a key between "1" and "8"and acknowledge the subsequent system prompt with "Y".

When you have acknowledged your choice, the corresponding disk image istransferred to the hard disk (drives C:, E: and F:).

Basic principle

Version selection



1.2.2. Installation via a parallel link with a FAT16 file structure

NoteThe parallel interface is the only suitable link for installing the HMIsoftware.The Intersvr/Interlink SW is not a WinNT application.

1. INTERSVR is used on the external PG/PC to transfer the software to thePCU. INTERSVR must be executed in DOS / Win3.11 / Win95 / Win98 if thePG/PC has a hard disk partition with a FAT16 file structure (not FAT32 !).

2. Switch off the PCU

3. Use the parallel transmission cable (PC-Link cable, LapLink cable) toconnect parallel port LPT on the PG/PC to LPT on the PCU.

Transmission mode PC/PG PCUParallel LPT1 LPT (25-pin)

4. Copy directory HMI_Advanced from the CD to drive C:\ on the hard disk ofyour PG/PC and change the directory name to "MMC102". If you do not haveenough free space on drive C:\ or the file structure on your PG/PC is notFAT16, then you can choose another local hard disk drive (e.g. D:\). Youcannot install the software directly from the CD.

5. You can start the installation of the HMI software by entering Intersvr C: (orthe drive on which directory MMC102 is stored) in the Run screen of theWindows Start menu.

IMPORTANT: If your PC/PG is in this state, the PCU MUST be switched off(if it is still switched on, switch it off now).

6. SWITCH ON the PCU, select the "Service menu" in the Boot Manager.

7. Press key 1 Install/Update SINUMERIK System and enter the password ifrequested (access level 1 or 2).

8. Press key 2 Install via Serial/Parallel Line.

9. Data transfer in progress. The system boots in Windows NT and theinstallation is started automatically.

10. Select language (in Win NT only).

11. Select technology: Milling or turning (in Win NT only).

12. The system lists all entries made (in Win NT only).

13. The PCU is rebooted again on completion of the installation.

14. Close PC/PG server mode by pressing Alt + F4.

Prerequisites forPG/PC

Procedure



1.2.3. Installation via a parallel link with a FAT32 file structure

NoteThe parallel interface is the only suitable link for installing the HMIsoftware.The Interserve/Interlink SW is not a Win NT application.

1. You must use this method if your PC has only partitions with a FAT32 filestructure. To install the package, you will need the supplied CD-ROM withthe system SW. You will also need a full keyboard on your PC. CopyINTERLNK.EXE from the HMI directory on the CD toWINDOWS\COMMAND on the PC. Enter the following line in CONFIG.SYS:device=c:\windows\command\interlink.exe /AUTO

2. Use the parallel transmission cable (PC-Link cable, LapLink cable) toconnect parallel port LPT on the PC to LPT on the PCU.

3. SWITCH ON the PCU,select the "Service" menu in the Boot Manager.

4. Select key 8 Start PC Link and type in the password (access level 1 or 2)when the prompt appears.

5. Now copy the entire contents of directory HMI_Advanced on the CD intodirectory D:\INSTALL on the PCU. When all the data have been transferred,exit INTERSVR on the PCU by pressing Alt + F4. The system then runs up inWindows NT.

6. In Win NT: The SW is now automatically installed by the InstallShieldapplication on the PCU. You can make inputs in the prompt boxes ofInstallShield using the TAB and Cursor keys (TAB corresponds to the ENDkey on the OP031).

7. The system runs up after the PCU has rebooted.

1.2.4. Installation via a network link

• Windows NT 4.0 or Windows 95 or Windows 98

• Set protocol NETBEUI (this can be loaded via the Control Panel:Start->Settings->Control Panel->Icon:Network:"Add" Protocols: NETBEUI.)

• Computer name of PG/PC (displayable via Control Panel:Start->Settings->Control Panel->Icon:Network:Identification "ComputerName" e.g. r3344)

• Enable the directory in which the SW to be installed is stored.Windows NT4:Assign an enable name (e.g. HMINEW).Type in authorization (e.g. User_1 [local user] or "anyone" with "read" accessauthorization).Windows 95:Assign enable names (e.g. HMINEW).Type in access authorization.Assign a password if applicable.

• Cable for point-to-point link at Ethernet port: Ethernet cable of type"Converted Twisted Pair Cable".

• Windows 95/98: Select Start->Settings->Control Panel->Icon:Network: Select"Enable level" access control.

Prerequisites forPG/PC



While the PCU is booting (after control Power ON):1. Select the "Service menu" [concealed menu option] in the Boot Manager.

The following menu is displayed:

PLEASE SELECT:

1 Install/Update SINUMERIK System2 SINUMERIK Tools and Options3 DOS Shell4 Start Windows NT (Service Mode)5 SINUMERIK System Check7 Backup/Restore8 Start PLC Link9 End (Warmboot)

Your Choice [1,2,3,4,5,7,8,9]?

2. Press key 1.

The system requests you to enter a password with:

passwd:

3. Enter one of the passwords for levels 0 - 2.- System- Manufacturer- Service


PLEASE SELECT MEDIUM:

1 Install from Floppy Disk2 Install via Serial/Parallel Line3 Install from Network Drive5 REBOOT9 Return to Main Menu

Your Choice [1,2,3,5,9]?

4. Press key 3.


PLEASE SELECT:

1 Connect to Network Drive2 Show connected Network Drives3 Disconnect from all Network Drives4 Change Install Directory5 Install from F:\INSTALL


Your Choice [1,2,3,4,5,9]?

Procedure



5. Press key 1.- Enter the user name and the password with which the SW may be fetched

from the enabled directory on the PG/PC linked via the network.

Windows NT4: User name and password of local user of thePG/PC.

Windows 95: User name optional, password matches the password whichyou specified (if applicable) when enabling the directory .

- You can confirm acceptance of the password.- Enter the ID letter of the drive on the PCU on which the

link must be addressed (e.g. "H").- DIRECTORY TO BE MOUNTED:

Type in the computer name of the PG/PC and the directory name(=enable name) which needs to be accessed,e.g. \\r3344\HMINEW.

The following network information is displayed on the PCU:

Connected Network Drive (last) H: (\\r3344\HMINEW)Install Directory F:\Install

You can change the installation directory on the connected computer:

PLEASE SELECT:

1 Connect to Network Drive2 Show connected Network Drives3 Disconnect from all Network Drives4 Change Install Directory5 Install from F:\INSTALL


Your Choice [1,2,3,4,5,9]?

6. Press key 4.

An input screenform is displayed in which you can enter the new installationdirectory (e.g. HMI_INST):

Old Install Directory: F:\INSTALLNew Install Directory: H:\HMI_INST

You can now start the transmission:

PLEASE SELECT:

1 Connect to Network Drive2 Show connected Network Drives3 Disconnect from all Network Drives4 Change Install Directory5 Install from H:\HMI_INST9 Back to previous Menu

Your Choice [1,2,3,4,5,9]?

CHANGE the installationdirectory of theconnected drive:



7. Press key 5.- The system starts the data transmission from the external computer to the

PCU.The PCU is automatically rebooted at the end of the transmission.

- Select "SINUMERIK" in the Boot Manager. The SW you have justtransferred is installed in Windows NT, possibly with menu-assistance.

The system checks whether directory D:\INSTALL already contains files.

NoteIf the SW cannot be copied into directory D:\INSTALL, then the systemcannot start the installation.

You can display all the links to the PG/PC:

PLEASE SELECT:

1 Connect to Network Drive2 Show connected Network Drives3 Disconnect from all Network Drives4 Change Install Directory5 Install from F:\INSTALL9 Back to previous Menu

Your Choice [1,2,3,4,5,9]?

8. Press key 2.

The current status of the connected drives is displayed:

Status Local Name Remote NameOK H: \\r3344\HMI_INSTOK J: \\r3344\HMI_P1

You can disconnect the PCU from all links to the PG/PC:

PLEASE SELECT:

1 Connect to Network Drive2 Show connected Network Drives3 Disconnect from all Network Drives4 Change Install Directory5 Install from F:\INSTALL9 Back to previous Menu

Your Choice [1,2,3,4,5,9]?

9. Press key 3.

The current status of the last connected drive is displayed:

Connected Network Drive (last): -none-Install Directory: H:\HMI_INST

When you exit the menu, a prompt will appear asking whether you wish to savethe parameter settings for the network connection.

DISPLAY connecteddrives:

DISCONNECTconnected drives:

EXIT menu



1.2.5. Back up/restore hard disk contents via parallel link

• Ghost program, version 6.x, is installed on the PCU and the PG/PC.• Directory in which the image file is to be stored is on the PG/PC.• Sufficient free memory is available on the PG/PC• One of the operating systems MS-DOS 6.X, Windows 3.x, Windows 95 or

Windows 98 is installed on the PG/PC.• PCU are PG/PC are linked via the parallel cable (6FX2002- 1AA02- 1AD0) or

a Laplink cable.• The parallel interface must be set to EPP or ECP in the BIOS of the PCU and

PG/PC.

PCU

LPT1:

PG/PC

LPT:

CDCD writer

Fig. 8.3 Backing up the hard disk

1. Switch the PCU off and on again and select "Service menu" [concealedmenu option] in the Boot Manager

2. Select menu option 7: "Backup/Restore"3. Type in password


PLEASE SELECT:


9 Back to Main Menu

Your Choice [1,4,9]?

4. Select menu option "1 Harddisk Backup/Restore with GHOST".


PLEASE SELECT:

1 Configure GHOST Parameters2 Harddisk Backup to <Pfad>, Mode ...3 Harddisk Restore from <Pfad>, Mode ...


Your Choice [1,2,3,9]?

5. < only if the default is not appropriate >Set parameters for the Norton Ghost program:

Prerequisites

Back up the hard disk



- < 1 > Configure GHOST Parameters:


PLEASE SELECT:

1 Set Connection Mode PARALLEL (LPT1)2 Set Connection Mode LOCAL3 Change Backup Image Filename4 Change Restore Image Filename5 Change machine name6 Manage Network Drives


Your Choice [1,2,3,4,5,6,9]?

Select menu option 1 if you wish to alter the preset directory path or type ofinterface:

• Change interface (Set Connection Mode):<1> PARALLEL (default setting)<2> LOCALSelect appropriate option and confirm.<1> PARALLEL must always be selected for the parallel link describedin this Guide.

• Change path: <3> Change Backup Image Filename (enter complete path

name for backup file on PG/PC,e.g. C:\SINUBACK\PCU\HMI.GHO)

<4> Change Restore Image Filename (enter complete path namefor restore file "HMI.GHO" on PG/PCe.g. D:\SINUBACK\PCU\HMI.GHO)Select the appropriate option, type in path and confirm

- Select Yes for prompt: save GHOST parameters? .<9> Back to previous Menu

Go back to preceding menu

NoteThe path data are default settings and dependent on the drive.You can change these path data if necessary.



6. Back up contents of hard disk< 2 > Harddisk Backup to <path name>, Mode PARALLEL

When you select this menu option, the following screen is displayed if localpartition images (see Section 12.5.7) exist:

PLEASE SELECT:

1 Backup WITHOUT Local Images2 Backup WITH Local Images

Your Choice [1,2]?

If you do NOT wish to back up the local partition images with the other data (tosignificantly reduce transmission time and memory space), select 1, butotherwise 2.* A message window then appears:

You will be asked to check whether a link has been madebetween the PCU and PG/PC.The target path for the directory in which the backup image willbe stored on the PG/PC is displayed.You will be asked to check whether this directory actually exists on thePG/PC.

• * PCU:Start backup operation by entering "Y" in the message window.

• * PCU:The message window for the Norton Ghost SW is displayed:Display of current transmission statusDisplay of paths usedDetails about data quantities to be transferred

7. PCUAfter abortion of backup/restore, the prompt:Do you want to try to backup again [Y,N] ? is displayed.If you acknowledge with N, you return to the main menu.Backup is started again if you enter "Y".- < 9 > Back to previous MenuReturn to preceding menu.



PCU

LPT1:

PG/PC

LPT:

CD

Fig. 8.4 Restoring hard disk contents

1. Switch on the PG/PC, insert CD in drive.2. Switch the PCU off and on again and select "Service menu" [concealed

menu option] in the Boot Manager3. Select menu option "7: Backup/Restore"4. Type in password5. Select menu option "1 Harddisk Backup/Restore with GHOST"6. Set parameters for the Norton Ghost program:

- <1> Configure GHOST Parameters: see above7. Restore hard disk contents

- <3> Harddisk Restore from <path name>, Mode PARALLEL

* When you select this option, the following menu is displayed:

PLEASE SELECT:

1 Windows NT2 Win953 WfW3.114 DOS (sparepart)



Select the appropriate operating system for the image to be restored. This choicewill determine which method of hard disk partitioning is used.Another menu appears once you have selected the appropriate operatingsystem:

What kind of disk partitioning do you want?

1 Standard Partitioning (default)2 User-defined Partitioning

Your Choice [1,2]?

Select an option depending on whether you want standard partitioning, i.e. with afixed number and size of partitions (depending on operating system), or whetheryou wish to freely define your own hard disk partitions. While the Norton GhostSW is automatically set to the appropriate partition parameters with the firstoption, you will need to enter the partition parameters in the Norton Ghost SWyourself with the second.

Restore hard diskcontents



* When you select this menu, a message window appears:You will be asked to check whether a link has been madebetween the PCU and PG/PC.Path on the PG/PC from which the Restore image will becopied back is displayed.You will be asked to check whether the file with the Restoreimage is actually stored on the PG/PC.

* PG/PC:Open a DOS window or go into DOS to enter commandghost -Ips to start the Norton Ghost program.

* PCU:Start restore operation by entering "Y" in the message window.

* PCU:The message window for the Norton Ghost SW is displayed:Display of current transmission statusDisplay of paths usedDetails about data quantities to be transferred

* Abort transmission

PG/PC: Press keys "Control" + "C"Boot the PCU. You will need a boot floppy diskto run up the PCU.

- <9>Back to previous MenuGo back to preceding menu

8. The PCU is automatically booted after a successful restore operation.



1.2.6. Back up/restore hard disk contents via network link

• Ghost program, version 6.x, is installed on the PCU and the PG/PC.

• Directory in which the image file is to be stored is on the PG/PC.

• Sufficient free memory is available on the PG/PC

• One of the operating systems MS-DOS 6.X, Windows 3.x, Windows 95 orWindows 98 is installed on the PG/PC.

• PCU and PG/PC are connected via the Ethernet cable.

PCU PG/PC

Ethernet Ethernet

Fig. 8.5 Backing up the hard disk

1. Switch the PCU off and on again and select "Service menu" [concealed menuoption] in the Boot Manager

2. Select menu option 7:"Backup/Restore"3. Type in password


PLEASE SELECT:


9 Back to Main Menu


4. Select menu option "1 Harddisk Backup/Restore with GHOST".


PLEASE SELECT:

1 Configure GHOST Parameters2 Harddisk Backup to <Pfad>, Mode ...3 Harddisk Restore from <Pfad>, Mode ...



Prerequisites

a) Back up the harddisk



5. Set parameters for the Norton Ghost program

< only if the default is not appropriate >- < 1 > Configure GHOST Parameters:


PLEASE SELECT:

1 Set Connection Mode PARALLEL2 Set Connection Mode LOCAL3 Change Backup Image Filename4 Change Restore Image Filename5 Change Machine Name6 Manage Network Drives


Your Choice [1,2,3,4,5,6,9]?

- Select option "2: Set Connection Mode LOCAL".

- < 6 > Manage Network Drives:


PLEASE SELECT:

1 Connect to Network Drive2 Show connected Network Drives3 Disconnect from all Network Drives



6. Press key 1.- Enter the user name and the password with which the enabled directory

may be accessed on the PG/PC linked via the network.Windows NT4: User name and password of a local user of the PG/PC.Windows 95: User name optional, password matches the password which

you specified (if applicable) when enabling the directory.- You can confirm acceptance of the password.- Enter the ID letter of the drive on the PCU on which the link must be

addressed (e.g. "H")

- DIRECTORY TO BE MOUNTED:Type in the computer name of the PG/PC and the directory name (=enablename) which needs to be accessed,e.g. \\r3344\HMISAVE.

Network information is displayed on the PCU:

Connected Network Drive (last) H:(\\r3344\HMISAVE)

Set up/alter networklink:




PLEASE SELECT:




- Press key 2.


Status Local Name Remote NameOK H: r3344\HMISAVEOK J: r3344\HMI_P1

Change path:- < 3 > Change backup Image Filename:

Set up complete path name for backup file on the PG/PC, e.g.C:\SINUBACK\PCU\HMI.gho

- < 4 > Change restore Image Filename:Set up complete path name for restore file HMI.gho on the PG/PC,e.g. D:\SINUBACK\PCU\HMI.ghoSelect the appropriate option, type in path and confirm.Select Yes for prompt: save GHOST parameters? .

- <9> Back to previous MenuReturn to preceding menu.


DISPLAY connecteddrives:



7. Back up contents of hard disk- < 2 > Harddisk Backup to <path name>, Mode LOCAL

When you select this menu option, the following screen is displayed if local databackups (images) exist:

PLEASE SELECT:

1 Backup WHITOUT Local Images2 Backup WITH Local Images

Your Choice [1,2]?

If you do NOT wish to back up the local partition data images with the other data(to significantly reduce transmission time and memory space), select 1, butotherwise 2.* A message window then appears:

You will be asked to check whether a link has been madebetween the PCU and PG/PC.The target path for the directory in which the backup image willbe stored on the PG/PC is displayed.You will be asked to check whether this directory actually exists on the PG/PC.

* PCU:Start backup operation by entering "Y" in the message window.


8. PCUAfter abortion of backup/restore, the prompt:Do you want to try to backup again [Y,N] ? is displayed.If you acknowledge with N, you return to the main menu.Backup is started again if you enter "Y".

- < 9 > Back to previous MenuGo back to preceding menu

You can disconnect the PCU from all links to the PG/PC:

PLEASE SELECT:




DISCONNECTconnected drives:



9. Press key 3.The current status of the last connected drive is displayed:

Connected network drive (last): -none-

When you exit the menu, a prompt will appear asking whether you wish to savethe parameter settings for the network connection.

PCU PG/PC

Ethernet Ethernet

Fig. 8.6 Restoring hard disk contents

1. Switch on the PG/PC, insert CD in drive.2. Switch the PCU off and on again and select "Service menu" [concealed

menu option] in the Boot Manager3. Select menu option 7: "Backup/Restore"4. Type in password5. Select menu option "1 Harddisk Backup/Restore with GHOST"6. Set parameters for the Norton Ghost program:- <1> Configure GHOST Parameters: see above

- < 6 > Manage Network Drives:

A description of how to set up the network link is described above.The following menu is displayed:

PLEASE SELECT:




EXIT menu

b) Restore hard diskcontents

Set up/alter networklink:



7. Press key 1.- Enter the user name and the password with which the enabled directory may

be accessed on the PG/PC linked via the network.Windows NT4:User name and password of a local user of the

PG/PC.Windows 95: User name optional, password matches the password which

you specified (if applicable) when enabling the directory.- You can confirm acceptance of the password.- Enter the ID letter of the drive on the PCU on which the link must be

addressed.(e.g. "H")- DIRECTORY TO BE MOUNTED:

Type in the computer name of the PG/PC and the directory name (=enablename) which needs to be accessed,e.g. \\r3344\HMISAVE

The following network information is displayed on the PCU:

Connected Network Drive (last) H (\\r3344\HMISAVE)


PLEASE SELECT:




- Press key 2.


Status Local Name Remote NameOK H: r3344\HMISAVEOK J: r3344\HMI_P1


DISPLAY connecteddrives



8. Restore hard disk contents- <3> Harddisk Restore from <path name>, Mode LOCAL

* When you select this option, the following menu is displayed:

PLEASE SELECT:

1 Windows NT2 Win953 WfW3.114 DOS (sparepart)



Select the appropriate operating system for the image to be restored. This choicewill determine which method of hard disk partitioning is used.

Another menu appears once you have selected the appropriate operatingsystem:

What kind of disk partitioning do you want?

1 Standard Partitioning (default)2 User-defined Partitioning

Your Choice [1,2]?

Select an option depending on whether you want standard partitioning, i.e. with afixed number and size of partitions (depending on operating system), or whetheryou wish to freely define your own hard disk partitions. While the Norton GhostSW is automatically set to the appropriate partition parameters with the firstoption, you will need to enter the partition parameters in the Norton Ghost SWyourself with the second.


- <9>Back to previous MenuGo back to preceding menu

During initial start-up or restore operation only (automatic for Ghost mode orrestore): In menu "1 Configure GHOST Parameters" select option- < 5 > Change Machine Name:


Set network name ofthe PCU



PLEASE SELECT:

1 Input Machine Name MANUALLY2 Input Machine Name RANDOMLY



You have the choice of entering a computer name for the PCU yourself orallowing a name to be assigned automatically:* Enter name manually:

< 1 > Input Machine Name MANUALLYAn input window appears in which you can type a new, 10-character name.When you press the Input key to confirm, the name is changed in the system.Default name: PCUxxxxxxx [10 characters].

* Enter name automatically:< 2 > Input Machine Name RANDOMLY

A name is automatically generated and accepted in the system. If you need to,you can display the name in Windows NT in the Control Panel windowStart->Settings->ControlPanel->Icon:Network:Identification.- Select Yes for prompt: save GHOST? .

The new computer name and the new system ID (SID) on the PCU are assignedvia the Ghostwalker tool.

When the Ghostwalker has finished running, you will have the opportunity torepeat the assignment transfer again. This may be necessary if the first run didnot work correctly (e.g. connection problems, abort request by user,...).If you do not make an input within 5 seconds, the PCU will be restartedautomatically.

You can change the computer name in WinNT as required.

Ghost Restore seems to have worked.

But if there was no connection or you cancelled the restore operation,Ghost reports NO Errors! So you have the chance to:

PLEASE SELECT:

1 Reboot the System (default after 5 Seconds)2 Try the Harddisk Restore again



If you wish to change the computer name again at a later point in time, you cando so by selecting option 5 "Change Machine Name" in sub-menuBackup/Restore-> Harddisk Backup/ Restore with GHOST->Configure GHOSTParameters. The change is also implemented via the Ghostwalker tool.

9. The PCU is automatically booted after a successful restore operation.



NoteIf the restore operation has been aborted, the hard disk will be in a non-consistent state. In this case, you will need a boot floppy disk containingthe Norton Ghost SW and network SW. You can obtain the boot floppydisk from eSupport.

1.2.7. Back up/restore partitions

In addition to creating a complete backup of the hard disk contents on anexternal drive, you can also back up partitions C:\, E:\ and F:\ locally on partitionD:\ (partition image).

PCU hard disk

C F DE

Partition image backup to partition D:

Fig. 8.7 Partition image backup

1. Switch the PCU off and on again and select "Service menu" [concealedmenu option] in the Boot Manager

2. Select menu option 7: "Backup/Restore"3. Type in password


PLEASE SELECT:

1 Harddisk Backup/Restore with GHOST4 Partitions Backup/Restore with GHOST (locally)

9 Back to Main Menu


4. Select menu option "4 Partitions Backup/Restore with GHOST"The following menu is displayed:



PLEASE SELECT:

1 Configure GHOST Parameters2 Partitions Backup, Mode LOCAL3 Partitions Restore, Mode LOCAL4 Delete Image



5. < only if the default is not appropriate >You can set the number of partition backups here, max. 7.

- < 1 > Configure GHOST Parameters:


PLEASE SELECT:

1 Change Maximum Backup Images


Your Choice [1,9]?

Select menu option 1 if you wish to change the preset maximum possiblenumber of partition backups:Enter a new number (max. 7).- Select Yes for prompt: save GHOST parameters? .

<9> Back to previous menuGo back to preceding menu

6. Press key 2.- < 2 > Partitions Backup Mode LOCAL

You will be asked to enter the name of a partition backup under which you wishto store the image backup, e.g. BACKUP1. Name length: max. 7 characters.

You will be asked whether you wish to enter an additional description of theimage backup under "Description", e.g. Backup1.This additional description will be included as a selection text in the list ofavailable partition backups during image restore operations (if there is no suchdescription, the list will show the name of the partition image backup instead).

When you confirm the operation, the partition backup to D will be started.

A file, e.g. BACKUP 1.gh1, BACKUP 1.gh3, BACKUP 1.gh4, will be set up foreach partition in the IMAGES directory in D:\. These are read as 1 partition imagebackup during restore operations.

The message "Backup finished" is displayed once the partition has been backedup.

CHANGE the numberof partition backups

MAKE a partitionimage backup:



7. Press key 3.- < 3 > Partitions Restore Mode LOCAL

You will be asked to enter the partition backup that you wish to restore, e.g.Backup1.

PLEASE SELECT IMAGE:

1 PCU Base Software V06.00.02 Win NT 4.0[02.01.2000; 05.32.32pm]

2 Backup 1 [02-03-2000; 04:53:24pm]



Select the partition backup that you wish to restore.

After you confirm your selection, the warning message "All data will beoverwritten" will appear and the operation to restore the backup to C:\, E:\ and F:\then started.

The message "Restore finished" is displayed on completion of the operation.

Every time a backup is restored, partitions E and F are scanned by checkprogram CHKDSK.

The PCU is rebooted between the checks on E and F.

8. Press key 4.- < 4 > Delete Image

Select the partition image backup that you wish to delete from the list of storedbackups.

After you have selected one, a prompt asking confirmation of the deleteoperation will be displayed.

If you confirm with "Y" the partition image backup will be deleted.

RESTORE a partitionimage backup

DELETE a partitionimage backup



1.3 Network operation with Windows NT 4.0Most of the network connection is already installed on delivery. Once you haveconnected the Ethernet cable, you need only enter the IP address of the PCU orselect use of a DHCP server in order to set up a TCP/IP communication link. Tomake these settings, select Start-> Settings-> Control Panel-> Network andselect the TCP/IP protocol properties on the Protocol card. The PCU must alsohave a unique computer name throughout the network (in Start-> Settings->Control Panel-> Network on Identification card) before you set the protocolproperties. In addition to the TCP/IP protocol, the NETBEUI protocol is also pre-installed for network operation.

1.4 Adding Windows NT componentsDirectory I386 from the WinNT CD is stored in D:\Updates\WinNT\I386 in case,for example, you wish to add drivers.

Software is also available in D:\Updates\WINNT which may be needed forinstallation purposes after you have loaded external applications:1. MDAC21.SP2:

Data Access Components V2.1 SP2 (year 2000-capable)2. SP6a:

Windows NT 4.0 Service Pack 6a3. DRIVERS\SYSTEM.INI

Keyboard table (may need to be copied to E:\WINNT.40)4. SP6a\DDEFIX

The installation path to be entered for "Install New Fix" is:D:\UPDATES\WINNT\SP6a\DDEFIX\hotfix.inf

You must execute the 4 steps above in the order given to obtain an up-to-datebasic system after the installation of external applications.

1.5 Special features with SW 6.0 of HMI AdvancedIn SW version 6.0 and later, a new directory "HMI_ADV" is set up for areaapplications.

The new directory structure (in ascending order of priority) is:

• HMI_ADV• MMC2• ADD_ON• OEM• USER

Software HMI_ADV contains• the area applications with INI files,• DLLs and• HMI-specific data.

MMC2 contains:• the servers and COM objects,• the master control and• the associated INI and NSK files with MMC.INI from HMI base.

ADD_ON, OEM and USER are used as in earlier versions.

04.00 Start-up of HMI Advanced (IM4)I Index

© Siemens AG 2000. All rights reservedSINUMERIK 840D/810D MMC/HMI Installation and Start-Up Guide (IAM) - 04.00 Edition IM4/I-33

Index

A

Adding Windows NT components ................1-32

B

Back up/restore hard disk contentsNetwork link ..............................................1-21Parallel link ...............................................1-16

Back up/restore partitions ............................1-29Basic PCU software .......................................1-4Boot Manager.................................................1-6

F

First runup ....................................................1-10

H

Hard disk partitioning .....................................1-5HMI Advanced..............................................1-32

I

Initial start-up................................................1-10Installation

Basic PCU software....................................1-6Installation via a parallel link with a FAT16 file

structure....................................................1-11

Installation via a parallel link with a FAT32 filestructure ................................................... 1-12

N

Network linkInstallation................................................ 1-12

Network operation with Windows NT 4.0..... 1-32

P

Parallel linkFAT32 file structure.................................. 1-12

Parallel link withFAT16 file structure.................................. 1-11

PCUBasic software Windows NT 4.0 ................ 1-4

S

Service menu................................................. 1-6Call ............................................................. 1-7Functions ................................................... 1-9Overview .................................................... 1-8

Set network name of the PCU ..................... 1-27SINUMERIK Desktop..................................... 1-6

Call ............................................................. 1-7Special features

HMI Advanced.......................................... 1-32SW components

Basic PCU software ................................... 1-4SW/ HW Replacement .................................. 1-3

I

SINUMERIK 840D/810D MMC/HMI Installation and Start-Up Guide (IM4) 04.00I Index

© Siemens AG 2000. All rights reservedIM4/I-34 SINUMERIK 840D/810D MMC/HMI Installation and Start-Up Guide (IAM) - 04.00 Edition

sinumerik 840d/810d mmc installation and start-up guide

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