siscal introduction mar 09 rev2 1 shipboard instrumentation and systems calibration(siscal) dave...

SISCAL INTRODUCTION Mar 09 REV2

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SHIPBOARD INSTRUMENTATION AND SYSTEMSSHIPBOARD INSTRUMENTATION AND SYSTEMSCALIBRATIONCALIBRATION

(SISCAL)(SISCAL)

DAVE YOUNGDAVE YOUNG


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PROGRAMPROGRAM• SISCAL: Shipboard Instrumentation and Systems Calibration

– NOT “SYSCAL”

• Policies and Responsibilities – OPNAVINST 3960.16– NAVSEAINST 4734.1B – GYD-10– JFMM– NAVAIR 17-35QAL-15 (AIMD’s)

• Engineered Calibration Workload Document– RCM-Based– Maintained by SSES

• Philosophy and Methodology Applicable to Surface Ships, Carriers, Submarines


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POLICYPOLICY• Policies and Responsibilities

– OPNAVINST 3960.16– NAVSEAINST 4734.1B

• Assigns policy and responsibility for Shipboard Instrumentation and Systems Calibration (SISCAL) Program. NAVSEA 04RM is the Calibration Technical Authority for Installed Instrumentation

• SISCAL Engineering Agent: NSWCCD-SSES 953• Responsibilities

– NAVSEA 04, SISCAL EA, PEOs, FFC• CRL is the AuthoratativeTechnical Document for installed instruments

– JFMM Vol VI, Chapter 9• Responsibilities

– TYCOM, refers to QAL-15 (AIMD)

– NAVAIR 17-35QAL-15 Chapter 4• Responsibilities

– CO, EO, RO and AIMD


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Why 2 Calibration programs?Why 2 Calibration programs?

• TMDE• Portable• Component-Based• Single Interval• Emphasis - Work Ashore• Cal in Lab• ICPs

– Mfr/Model Specific– Lab Oriented

• EA = NSWC Corona

• Instrumentation• Installed• Application-Based• Multiple Intervals• Emphasis - Work Afloat• Cal in Place Aboard Ship• MRCs & SCPs

– Application Specific– In Situ Oriented

• EA = NSWCCD-SSES

METCAL SISCAL


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WHAT IS SISCALWHAT IS SISCAL??• For Installed Instrumentation, a means to determine:

– who should calibrate (maintenance level),– what should be used to calibrate (Cal Standards/equipment), – how often calibration should be accomplished (interval),– where it should be calibrated (on site),– why it should be calibrated (criticality analysis)– how it should be calibrated (procedure)

• Issue Calibration Requirements Lists (CRLs) for Every Hull– Documents Technical Requirements for all installed NAVSEA COG

instruments. Excluded are those instruments covered by Reactor plant Manual or SSP instructions.


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SISCAL PROCESSSISCAL PROCESS


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WHY IS IT CALIBRATEDWHY IS IT CALIBRATED??

• Decision Logic Module (DLM) Process– Safety/Regulatory/Operational Factors– Criticality and RCM Analysis

• Calibrate only those instruments that require calibration• Documents for this analysis are limited to NSTMs, safety bulletins,

NAVOSH manual, regulatory requirements • Maintenance, assessment, testing and/or troubleshooting

documents are not to be included

• Engineering Agent (EA)– NSWCCD-SSES 953

• Participants– Equipment ISEAs– Fleet


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WHEN IS IT CALIBRATED?WHEN IS IT CALIBRATED?

• Scheduled Per SISCAL Periodicity– RCM Methodology Based– Functional Impact Assessed

• SISCALMER/Fleet Feedback/ISEA Feedback/Etc.• Adjusted Intervals (EXCALIBUR SECNAV)

– Gages (24-36 months)– Bimetallic Thermometers (36-48 months)– Remote Thermometers (12-36 months)

– Age Explored


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WHERE IS IT CALIBRATED?WHERE IS IT CALIBRATED?

• ON-SITE / IN-PLACE• Eliminates “Damage Potential”

• Removal, Transportation and Installation

• Minimizes System Downtime• Reduces Tag-Outs• Reduces Sailor Workload• Uses Shipboard Calibration Procedures


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HOW / WHAT / WHO HOW / WHAT / WHO CALIBRATES?CALIBRATES?

• Stand alone Instrumentation (Gages/Thermometers/Switches)

– Ship’s SGCP FCA or Ship’s AIMD (Cal Activity 1) • On-Site

– Maintenance Requirement Cards (MRCs)

• Machinery Control Systems (Transducers/RTDs/Panel Meters/Etc.)

– SISCAL Team (Cal Activity 2)• On-Site

– System Calibration Procedures (SCPs)

• Unique Cal Support Requirements (Flowmeters/Accelerometers/Vibration Transducers/Magnahelic Gages, etc....)

– FMA/RCCs (Cal Activity 3) • Off Site/Ashore

– METCAL ICPs


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CALIBRATION REQUIREMENTS LISTCALIBRATION REQUIREMENTS LIST

• Calibration Technical Authority Document for Installed Instrumentation per NAVSEAINST 4734.1B

• Identifies:– Instrument Configuration (Unique Reference Number)

• System, Function• Location (deck-frame-space-compartment), Level, Compartment Name (alphabetical)

• Nomenclature• Model, Range• Inst No

– Calibration Requirements (Y or N)– Calibration Support Documentation (CSD)

• Procedures • Intervals• Activity• On Site


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CRL SNAPSHOT (TM CD)CRL SNAPSHOT (TM CD)


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CRL SNAPSHOT (TM CD)CRL SNAPSHOT (TM CD)


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CALIBRATION CALIBRATION REQUIREMENTS LISTREQUIREMENTS LIST

• Inventory – Initial Measure Inventories on New Construction Ships

– Installed Instrumentation Configuration Review (IICR) • Accomplish during construction• CRL published w/in 90 days of delivery• Data Available Electronically, Download to Excel, Word, etc.

– User’s Guide– “What’s New” File– Update Buttons, Comparisons of Current versus Last CRL CD

• Additions, Deletions• Changes to Data

– PMS Links in CRL Records– Form View versus Datasheet View


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CRL TMDERCRL TMDER

• TMDER–QAL-15 Par 4.3.3, .3.4, 4.3.5

• Responsibility for submitting and receiving• AIR Process:

– Each department submit TMDER to LSC or MSC– CNAF N432 reviews and submits to NSDSA

• SURF Process:– Brokered by Port Heuneme

–Submit copy via E-mail to SISCAL if possible [email protected]

mailto:[email protected]


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WHAT ARE WE DOING TO REDUCE WHAT ARE WE DOING TO REDUCE WORKLOAD?WORKLOAD?

• Decision Logic Module (DLM) – new Rev 12– Applying Criticality Analysis and RCM to Calibrate Only Those

Instruments That Require Calibration• Evaluating Calibration Interval Extensions

– Age Exploration based upon function• Improved Cal Standards

– Portable Pressure Calibrator– Multi-Function Calibrator

• Instrument-Specific Procedures in PMS– Better Information to Accomplish the Job

• Streamlining Cal Procedures– Restrict Calibration to System Operating Range


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Calibration ProceduresCalibration Procedures

• Cal Activity 1 PMS– Organizational Level (SGCP FCAs/AIMDs)– Gages/Thermometers/Switches/Switchboard meters– 9802 MIP Series

• Currently 9 MIPs with 63 MRCs– System MIPs and MRCs

• Currently 4992 MRCs• System, function, range specific

– ‘H’ Code MRCs on MIP• PMSMIS ISEA 100 Designates as SSES 953 SISCAL responsibility

• Cal Activity 3 ICPs– FMA (Unique Cal Support Requirements)– Flowmeters, Magnehelic Gages

• Laboratory Facilities• NAVAIRs


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• Cal Activity 2 System Calibration Procedures• Machinery Control Systems

– SISCAL Team only• No AIMD per QAL-15• No Contractor Companies• Only SSES certifies teams

– Coordinate with RMC• Submit 2-kilo requesting visit

– Instruments that are not standalone• Pressure transducers, RTD, thermistors, thermocouples,

tachometers, magnetic pickups, TLI radar sensor, signal conditioners, PLC Modules, panel meters, digital display

• System loop calibration


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• CVN68 Class TM ST700-EG-PRO-010– Under development

• Currently developed/validated – AC Plants HFC-236 – ICAS/Smart Carrier CVN70, 72, 73, 74 and 75– MACHALT 501 Installation, SSAC Cap 12 and O2N2

Compressors Cap 16– TLI Receivers, certain systems

• Current designation as TBD in CRL– TLI Radar Sensors, ongoing development fleet wide– EDG Temperature Panel, 1TM panel etc…– PMS312 funded

» CD N6554000292 TBDs– Development/Validation ongoing


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MEASUREMEASURE

• CRL versus Measure Comparison Program–PMS 312 funded development of CRL to

Measure Comparison program• Program tailored for ships force use with

MEASURE MIQ and CRL• Uses Access database


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PMS vs. MIQPMS vs. MIQ

• PMS VERSUS MIQ:– PMS for Engineering, Weapons, Operations, etc..

• System MRC Contains Test Points/ Tolerances Or Set/Reset Point/Tolerances For Instrument

• CRL Fields: System MIP And System MRC (MRCs To Be Changed To R Periodicity From A-16r)

• Not All Instruments Have System MIPs/MRCs. Still In Process Of Development.

– May use TFBR Process for changes. CRL will change at the same time.• Uses SKED To ‘Take Credit’

– MIQ For AIMD Cal Lab• Uses 9802 MIP Series Per COMNAVAIRSYSCOM Msg 081825z Jun

05• CRL Fields Cal Document, Cal Procedure, Cal Activity, Periodicity, On

Site• Uses MIQ To ‘Take Credit’


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SISCAL POINTS OF CONTACTSISCAL POINTS OF CONTACT

• NSWCCD-SSES 953– Ed Gormley (215) 897-

1234– [email protected]

• NAVSEA – Mr. K. Pandit SEA 04RM3 (202) 781-

1783• TWH

– Mr. D. Young SEA 04RM32 (202) 781-1814

• SISCAL program manager

mailto:[email protected]