smart factory over iot /rpa application · 7/1/2019 · ⚫smart factory ⚫smart agriculture...

COPYRIGHT© 2019 KDDI Malaysia SDN. BHD. ALL RIGHTS RESERVED

Smart Factory over IoT /RPA Application

July 1, 2019

Naoki WAKABAYASHI KDDI Malaysia

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Company Name： KDDI CORPORATION

Established： 1st – June - 1984

Head Office： Tokyo, Japan

President： Makoto Takahashi

Capital： 1,290 million USD *

Operating Revenue： 46.2 billion USD *（FY2019) Planned

Operating Income： 10.0 billion USD *（FY2019) Planned

No. of employees : 35,032 (consolidated base)

KDDI Corporation

KDDI, as a comprehensive communications company offering both fixed-line and mobile communications services, strives to be a leading company during changing times.

For individual customers, KDDI offers its mobile communications (au mobile phone) and fixed-line communications (broadband Internet/telephone) services under the brand name "au", helping to realize new seamless communications environments. And for business clients, KDDI provides all services in the ICT (Information and Communication Technology) realm, from FMC (Fixed Mobile Convergence) networks to data centres, applications, and security strategies, to help clients strengthen their businesses.

KDDI strives to achieve the No.1 ranking in customer satisfaction in every services area and in order to achieve sustainable growth, KDDI will work continuously to enhance its business base to creative new value that is unique to KDDI.

No. 236（FY2018)

* 1USD = 110JPY

2


KDDI Global Presence 3


In 17 cities, 11 Countries supports your global business.

KDDI Southeast Asia Group 4

◎Manila

KDDI Vietnam

◎Hanoi, Hoh Chi Minh

Long Duc SEZ

QTSC-GNOC

◎Phnom Penh

◎Sydney, Melbourne

◎Gurgaon, Neemrana

New Delhi

◎Yangon

◎Bangkok

◎Kuala Lumpur

◎Dubai

◎Jakarta ◎Singapore

KDDI Philippines

KDDI Singapore

Phnom Penh Branch

KDDI Australia

KDDI Singapore

Dubai Branch

KDDI India

KDDI Myanmar

KDDI Thailand

KDDI Malaysia

KDDI Indonesia KDDI Singapore

New Delhi

Bangkok

Kuala Lumpur

Hanoi

Sydney

Manila

Hoh Chi Minh

Singapore

Jakarta

Melbourne

Neemrana

Gurgaon

Yangon

Phnom Penh


■KDDI Malaysia Sdn.Bhd.

■Business

Global Network

System Integration

DC /Cloud

Domestic Network

Domestic leased lineDomestic IP-VPN circuitDomestic Internet leased line

Housing/Collocation service Cloud migration service

IT Products selling, Installation, Maintenance Network designing, Implementation, Voice & Data cabling system, Security Solutions, Development of Application, Office Shifting Project,IT Outsource & Maintenance

Kuala Lumpur

Global Leased line Global IP-VPN circuit

KDDI Malaysia 5

Establish : December 1999 （Liaison office :1992）

Name : KDDI Malaysia Sdn. Bhd.

MD : Naoki Wakabayashi

Stake holder : KDDI Singapore Pte Ltd

License : ASP（Application Service Provider)

Employee : 30


Conversion from the manufacturing industryby labor and capital input

to an intellectually intensive manufacturing industry

⚫ Value-added work・advanced HR development・job creation in Mfg. fields⚫ The target for 2025 set, and the policy started at the end of 2018

Higher value-added, efficiency by automation

9 Key Technologies 6 important areas＋Value-added Mfg.

ARCyber-

Security

Cloud Computing

System Integration

Simulation

Robotics IoT Electronics Machinery Chemical

Medical Devices

Aerospace Other AreasBig Data

& Analysis

Malaysia Industry 4.0 (4WRD) 6


Software type robot that utilizes cognitive technology(rule engine, machine learning, artificial intelligence etc.). Automation of office work becomes possible.

(Examples)Data entry, processing, posting, tabulation,print, save, send and receive email, etc.

IoT（Internet of Things)

A mechanism in which various “things” are connected to the Internet and mutually controlled by exchanging information.Easy data collection of things are promoted.

RPA (Robotic Process Automation)

New Technologies in focus 7


⚫Telematics・Connected cars⚫Smart Factory⚫Smart Agriculture⚫Smart Health-care⚫Smart Construction⚫Facility maintenance

Innovation brings

⚫New business creation⚫Business renovation⚫Realization of new

added value provision to goods and services

Digital Transformation

Internet of Things

Applied SceneEssence

IoT is a mechanism in which various “things” are connected to the Internet, connected to a cloud or server, and mutually controlled by exchanging information

What is IoT? 8


Value on the information collected from thingsand optimize plant operations

Directors

Production Management

Facility Control

Robot Staffs

Dashboard

Feedback

Judgement

Facilities

Operation

Managers

Factory site

Sensor

Analisys

Process

Transmission

Collection

IoT application in factories 9


Data Collection(By facilities)

Data Collection(By staffs)

Visualization

One-stop offer from data collection to visualization

Data Analysis

Electronic form solution. Collect data from people from tablets and link with production system.[Collection target] production results, inspection, inspection

MC-Web ControllerApplicable to

various information collection means

Collect operation status from PLC, signal lights and wiring of equipment, and various sensors.

Ability to create data analysis modelsby AI. Realize failure prediction in the factory.

Visualize KPIs and progress in plants, such as facility operation and energy consumption status.

KDDI IoT solution 10


Real-time visualization of welding robot operation and processing status

Green is in operation

Red is stopped

IoT Visualization Case 1 11


Visualize production progressand equipment operation status

Production plan and results

Facility status

Equipment failure records

Distribution of reasonsfor equipment failure stop



Visualize the flow of parts in the painting process (showing bottlenecks)

Flow of each part



RPA mainly focuses on routine efficiency and automation of tasks using software robots and cognitive technologies(rule engine, machine learning, artificial intelligence, etc.)

⚫ Software which automates routine tasks performed by people on a PC

⚫ The operation can be automated by recording the operation performed by the software on the PC and reproducing it appropriately

⚫ Called a virtual intellectual worker (Digital Labor) because it can carry out the work of people

Robotic Process Automation

What is RPA? 14


⚫ Production /equipment report creation

⚫ Order processing⚫ Invoicing process⚫ Monthly processing of salary

and time⚫ Financial journalizing⚫ Sales tabulation and reporting

etc.

Freeing hands from low value-added businesses

Shift to high value added business

Improve overall company productivity

Strengthening corporate management Applicable scenes

Essence

RPA mainly focuses on routine efficiency and automation of tasks using software robots and cognitive technologies(rule engine, machine learning, artificial intelligence, etc.)

What is RPA? 15

Robotic Process Automation


①Read information

②Search /Extraction

③Counting /processing

④Confirmation /judgment

⑦Send /receive email

⑥Form creation /output /printing

⑤Entry /Registration

Basically, anything can be handled if it is a routine work that people operate on a PC

Example of routine work Usage example

Automatically PostExcel Data to SAP

What RPA can do? 16


RPA-implemented companies realizesolid work volume reduction in a short time

Shimadzu Mfg. Customers

AJIS MalaysiaSuppliers

Customers

PO InvoicePO Invoice

Simple repeated work

Laborious repeated work

Examples of our implementation 17

Manufacturing Logistic, Retail Solution


There are new and old equipment, and the correct equipment operation status can not be collected

There are many paper records (performance, quality and inspection). Waste of posting.

Low facility operation efficiency

Waste of paper management

The ratio of office work that can not be mechanized is rising year by year

Considerable indirect cost

Automation is in progress, but still many factories consider their productivity to be improved.In recent years, the percentage of indirect workers has risen.

Varied Problems in Asian Countries 18


Collecting and visualizing the operating status of new and old equipment with sensors

Visualization of facility operation

Utilization of digital forms by tablet

Digitization of forms

Indirect operation automation and shift from simple operation to high value-added operation by RPA

Business automation by RPA

Solution










2020

新旧設備の稼働状況をセンサーにより収集し、見える化

設備稼働の見える化

タブレットによるデジタル帳票の活用

帳票のデジタル化RPAによる間接業務の自動化と単純作業から付加価値の高い業務シフト

RPAによる業務自動化設備稼働の見える化人作業の見える化デジタル化

IoT RPASmart factory

promotion× ＝










IoT RPA

Digitization /automation of factory site operations

Digitization /automation of factory office work

IoT×RPA Factories

Easy smart factory- Machines・Staffs・Work・Cost -[Digitization]×[Automation]

Concept of Smart Factory 21


Factory IoT Solution RPA Solution

Visualization Application

Basic Analysis Application

Advanced Analysis(AI) Application

UI-Path Application

w/ SkymindApplication

Monitoring figures of various factors such as current, temperatures, noises etc.

Self-innovative operation for more advanced preventive maintenance

Applying to more complicated work

KDDI works on further development 22


Thank you very muchfor your attention.

smart factory over iot /rpa application · 7/1/2019 · ⚫smart factory ⚫smart agriculture...

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