sona installation manual - inclusive play...out obstacles is available around the sona play area for...

14 December 2015

Version 1.1Sona installation manual

EN_Installation manual_Sona_v1.1 - 2 -

Contents

Yalp sports- & play equipment

T: 0031 547 289 410

E: [email protected]

Page35

678

91011

13141516171819

20

212223

24

25

This manual contains all information you need to assemble and install this product. Make sure you check all safety chapters and follow the instructions to prevent dangerous situations.If you have any remarks or improvements, pleasecontact us.

Have fun with the product!

1 Preparation, Tools list & Attention!2 Sona isometric view

3 Parts - Sona4 Parts - Mounting5 Dimensions

6 Placing FunkyFloor7 Indoor8 Outdoor: foundation

9 The arch10 Polyester caps11 The camera panel12 Electronics13 Closing up14 Finishing touch15 Maintenance

16 3D figure version - Installation

17 Warranty18 Safety certificate19 Final remarks

20 Appendix

21 Versions


Before assembling the product please make sure:• You have all necessary parts• You have the necessary tools

For installing and assembling a Sona it is recommended:• To work with two persons.• To assemble the Sona in a dry environment.• To use soft protection on the floor, to prevent scratches.For installation of the electronics a NEN-EN 1010 certified mechanic is needed.

Make sure a power cable for the Sona is ready on location, with an overlength of at least 2,5 meters. The power supply must be assembled on a separate group with a 30mA ground fault circuit interrupter (GFCI), fused on 10A or 16A.

Ymvk ground cable, 2 cores, 2,5mm². Maximumcable diameter; 18mm

• (electronic) tools for hexagon M8 and M10 bolts/nuts• Power drill• Drill bit 10mm• Security Torx-45 bit (with hole cut-out)• M10 tap• Transparent sealant Installation• Forklift truck/small crane• Engine Leverer• Mini sim card wit ah 3G connection (250 MB/month)

3G Sim card specifications• Minimum of 250 MB/month• 3G data subscription (no prepaid!)• Mini sim card size (see image below)

1 Preparation

Tools l ist

Mini Macro Nano


When placing Sona:• Do not place Sona within 50m of nearest housing facade. Rule of thumb: Sona with sound level on 5 is not audible at nearest house.• Do not place the Sona within fastly moving shadows. For example near flag poles, tree braches, etc. Shadows may interfere with the game play.• Make sure the play area receives a sufficient amount of light. Outdoor ambient light is sufficient. Indoor, good light conditions are necessary for the camera to ‘see‘ clearly.• When using artificial lights, make sure the contrast and lenght of shadows is limited: Place the lights high, and close to the play area.• Make sure at least 1,5m of free space with out obstacles is available around the Sona play area for safety reasons.• Make sure the side of the Sona with the button (above nr. 2 on the play floor) is closest to the power supply. This way, cable lengths and power loss are limited.• ave a 3G SIM Card ready to install in the Sona for online management.• Sona must be placed from west to east as

shown below.

Attention!

North

East

South

West

1,5 m


2 Sona isometric view


polyester clamp

PCS199-221

Hinge tube

PCS199-065_C

FunkyFloor

PCS199-501

Installation mould

PCS199-599

Button plate

PCS199-017

Camera panel

PCS199-002

Plate

PCS199-024

arch frame

PCS199-101

Polyester cap

PCS199-401

11

1112

16 1 1

11122

Grey parts are pre-installed

3 Parts - Sona


Hex bolt M8x20

PCS100-240

Hex bolt M8x35

PCS100-247

Hex bolt M8 x 40

PCS100-243

Hex bolt M10x50

PCS100-245

Bolt secured M10x30

PCS100-213

Torque nut M8

PCS100-271

Hex nut M8

PCS100-276

Torque Nut M10

PCS100-274

Hex nut M16

PCS100-277

Washer M8

PCS100-281

Washer M10

PCS100-282

Washer M16

PCS100-284

anchor bolt M16

PCS100-231

Rope

PCS100-508

Transparent sealant

PCS100-5076 1 1 126

161 12 3 12

24316112

4 Parts - Mounting


3782mm

149in

940mm 37in4965mm 195in4000mm 157in

4500mm177in

4500mm

177in

3800m

m150

in

5 Dimensions


FunkyFloor

PCS199-501 1

Titel PP Blad

1:10001-01-2015

Plaats EH

1.1

A3

©Yalp 2015

0 cm 1 2 3 4 5 6 7 8 9

Datum :

Papier formaat

Teken schaal

Door :

Revisie :

10

Tekst voor extra informatie

Gegeven maten zijn binnenzijde betonband!

Nieuwenkampsmaten 127672 DE Goor

[email protected]

tel: 0547-289410fax: 0547-289411

4500480045

00

4800

The FunkyFloor play area is 4500x4500 mm. The FunkyFloor is delivered with additional material, in size 4800x4800 mm.

1. Place the Funky Floor on concrete tiles. Fold the edges (30 cm) around the tiles.

2. Cut holes for the anchors.

3. Add Sand to the Funky Floor: 25 kg/m² of quartz sand.

6 Placing FunkyFloor


A

B

Torque Nut M10

PCS100-274

Washer M10

PCS100-282 6 3

A

B

3

Mount bow on top of anchors in concretefloor using 100-275 and 100-283 (both 6x).Do not tighten yet.

Connect the arches together with 100-245 (3x), 100-274 (3x) and 100-282 on both sides (6x). Usethe top holes on the side. Do not tight-en yet.

A

B

Continue on page 13

arch frame

PCS199-101

Hex bolt M10x50

PCS100-245 3 2

7 Indoor

1. Put the arch frames up on top of the anchor bolts (A). Make sure the power cable goes through the foot (at the side of the 2 on the floor)

2. Secure the Sona to the ground with anchor bolts. We advice to use Hilti HSA stud anchors M16x65 (not included in package).


Washer M16

PCS100-284

Hex nut M16

PCS100-277

Installation mould

PCS199-599

anchor bolt M16

PCS100-231

12

12

1

642

49m

m + -10 10

167,

3in

+ -0,4

0,4

4789

mm

+ -10 1018

8,6i

n + -0,

40,

4

A

Parallel!

700mm 27,5in

270m

m10

,6in

350mm 13,8in

4249

mm

+ -10 1016

7,3i

n + -0,

40,

4

4789

mm

+ -10 1018

8,6i

n + -0,

40,

4

A

Parallel!

700mm 27,5in

270m

m10

,6in

350mm 13,8in

8 Outdoor: foundation1. Put the anchor bolts in the concrete

foundation, use the wooden installation mould (which is part of the wooden Sona crate) to mark the places for the anchor bolts and put the power cable in place.


1300mm 51in

700m

m28in

M

1300mm 51in

600m

m24in

700mm 28in

270m

m11in

700mm 28in

350mm 14in

395m

m16in

542mm 21in

1300mm 51in

700m

m28in

Power cable. >2,5m above ground

150mm

Concrete

Anchor bolts 3x

anchor bolt M16

PCS100-231

FunkyFloor

PCS199-501 61

1300mm 51in

700m

m28in

M

1300mm 51in

600m

m24in

700mm 28in

270m

m11in

700mm 28in

350mm 14in

395m

m16in

542mm 21in

1300mm 51in

700m

m28in

Make sure the power cable has at least 2,5m overlength.The power supply must be assembled ona separate group with a 30mA ground fault circuitinterrupter (GFCI), fused on 10A or 16A.

* Give appendix “installation preparations” to the installation team.** For surfaces other than concrete, like tiles, please contact us.

1300mm 51in

700m

m28in

M

1300mm 51in

600m

m24in

700mm 28in

270m

m11in

700mm 28in

350mm 14in

395m

m16in

542mm 21in

1300mm 51in

700m

m28in


A

B

arch frame

PCS199-101 2

Torque Nut M10

PCS100-274

Hex nut M16

PCS100-277

Washer M10

PCS100-282

Washer M16

PCS100-284 12

6 3

12

A

B

Hex bolt M10x50

PCS100-245 3

Mount bow on top of anchors in concretefloor using 100-275 and 100-283 (both 6x).Do not tighten yet.

Connect the arches together with 100-245 (3x), 100-274 (3x) and 100-282 on both sides (6x). Usethe top holes on the side. Do not tighten yet.

A

B

1. Put the arch frames up on top of the anchor bolts (A). Make sure the power cable goes through the foot (at the side of the 2 on the floor).

2. Connect the arches at the top (B).

9 The arch


1. Install the polyester caps in place.

2. Mount the polyester caps to the steel arches.

3. Tighten all bolts

polyester clamp

PCS199-221

Polyester cap

PCS199-40116 2

Hex bolt M8x20

PCS100-240

Hex bolt M8 x 40

PCS100-243

Hex nut M8

PCS100-276

Washer M8

PCS100-281 1612 1612

CC

Install polyester caps199-401

After installing thecaps, tighten all thebolts in the arch.

Use a power drill to drill holes inthe top of the polyester caps on theinside and secure them with bolt100-240 and nut 100-276 to the steelframe.

Tighten the polyester cap to the steelframe with the polyester clamps 199-221and bolts 100-243 + washers 100-281.

10 Polyester caps


Tighten the polyester cap to the steelframe with the polyester clamps 199-221and bolts 100-243 + washers 100-281.

Hinge tube

PCS199-065_C 1

Camera panel

PCS199-002 1

Torque nut M8

PCS100-271 1

Hex bolt M8x35

PCS100-247 1

Step 1: Slide part 199-065 onthe axis of 199-002.

Step 2: Insert the assembly in the arch. Put the fixed end of the axis in first.

Step 3: Slide part 199-065 back through the hole on the opposite side and lock it in place with bolt 100-247 and nut 100-271.

4. Insert the curved steel camera panel into the arch. Lock it with the bolt.

11 The camera panel

C1 C1 C3C1 C1 C3C1 C1 C3

D Final result.

The hinge side is located on the power side of the sona. Note that this is also the side where number 2 of the floor is positioned.


Important: The power supply must beassembled on a separate group with a30mA ground fault circuit interrupter(GFCI), fused on 10A or 16A. For examplewith a protection box of the type: MerlinGerin, MG 10A-B 19791 DPNA VIGI 30MA.

Cable 1: Camera USB cable.

Audio

Light set

VentingUSB camera

Power IN

SIM

Ethernet Button

Upper side Yin computer

Bottom side Yin computer

Cable 2: Cable to speaker onother side

Pow

er s

uppl

y

Power socket

3G 3G

Button

Speakers

Camera

Yincomputer

Antenna’s

5. Connect the power cable to the power socket. This must be done by a NEN- EN 1010 certified mechanic. Connect the plug.

6. Connect other cables (picture). Button, camera usb from the top, audio cables. Check the electronics. See schematic view below as a check.

12 Electronics


Bolt secured M10x30

PCS100-213

Bolt secured M10x30

PCS100-213

Rope

PCS100-508 14

20

Button plate

PCS199-017

Plate

PCS199-024 11

Hinge

Secure rope to cap and in topof Sona

Connect thebutton to theelectronicbox in theSona.

7. Close the cap. Tie the safety rope on the inside of the camera panel and knot this to the arch frame for safety, the rope must not be longer than 1m. Use bolts 100-213 to close up. Make sure cables do not get stuck between the hinge!

13 Closing up

8. Close the sides with 199-017 (button, on hinge side and number 2 side) and 199-024. cap. Close up with bolts 100-213.


Transparent sealant

PCS100-507 19. Close the top gap with transparent sealant to make Sona watertight.

10. Now Sona is ready to play. Look in the product manual how to get it online, and do all settings.

Let’s play!

14 Finishing touch


15 Maintenance

Keep camera hole clean ofcobwebs or other kind ofdebris.

The Funky floor is filled with quartz sand.

The sand can be swept away by intensive use,sweep it back with a broom.

When the filling sand is lost, replace it withquarts sand, washed and dried with a dimensionof > 0,2 and < 1,0 mm.


E

Washer M10

PCS100-282

Torque Nut M10

PCS100-274

Hex bolt M10x50

PCS100-245 2 42

Polyester cap AB

PCS199-402 2

AB foot flange

PCS199-610 1D

DETAIL D SCALE 1 : 5

Connect flangeto arch with 2x bolts

SONA ANGRY BIRDS

This version of the sona is equipped with a 3D figure. The figure can be mounted on a foot flange, which is placed on top of the Sona. The polyester caps are a special version, with circle cutouts for the foot lange.

1. After setting up the arch (step 4 in the installation manual), mount the flange into place on top of the arch.

16 3D Figure version

Slide down flange 199-610 on the Sona construction.Bolt shut with 100-254 (2x), 100-274 (2x) and 100-282 (4x)

Make sure the power cablesgo through the middle hole,and do not get stuck!


1. Warranty time period:For defects in structural strenght, material and production

Funky floor: 8 years (according to the warranty conditions of the supplier)

Metal construction 5 yearsPolyester caps 5 yearsPlastics: 5 yearsElectronics 3 years, descending 1st year: 100% coverage 2nd year: 66% coverage 3rd year: 33% coverage

2. Warranty ConditionsThe warranty covers the free delivery of spare parts to the warehouse of the retail dealer in question.Faulty parts have to be replaced by Lappset components. The inspection of delivery has to be donebefore installation and possible damages have to be informed immediately. The delivery time forspare parts is one week from the factory.

4. Application of warranty:Warranty will only apply under the condition that the product has been installed and maintainedcorrectly according to the instructinos administered by Lappset.

5. Exclusion of warrantyTeh warranty does not cover normal wear and tear, surface corrosion of the metal parts, discoloredsurfaces, light splitting or deformation of the wood, other cosmetic issues, and faults induced byinappropriate use or vandalism. The warranty does not cover the change of faulty parts (dismantlingand installation costs).

17 Warranty


18 Safety certificate


19 Final remarks

Environment

Yalp is committed to sustainable business practices, values and standards are of paramount importance. The social commitment begins with our employees, but also in dealing with you. As a supplier of toys and sports products, we are aware of the social role that we play. We take responsibility on the core themes of:

ISO 9001:2008-certified quality management system

ISO 14001:2004-certified environmental management system.

Maintenance

- Polyester maintenance

We recommend that you at least once year clean the polyester caps using a cotton or a strong paper cloth and water with a mild detergent. Remove small scratches by using regular car wax and polish products.

- Steel maintenance

We recommend that you regularly (at least once a year) clean the steel structure with a cotton or strong paper cloth and a cleaning substance without diluent.

- Fixation check

All screws and bolts need to be checked. Are they still fixed? If not, fix it! We recommend to check this at least once a year.

- Electronic check

You have to check all wires for cuttings and corrosion. When you see any damage that can cause any kind of dangerous situation, please contact the supplier. We recommend to check this at least once a year.

Service and support

When you are having problems and can’t manage to solve them yourselves, please contact us.

Wessel Hof

E; [email protected]

T; 0031 547 289 410

Have fun playing the Sona!


20 Appendix

Sona

A3

1:5

02

7-0

1-2

01

5

RB

1.1

Nie

uw

enkam

psm

ate

n 1

2

7672

DE

Goor

info

@yalp

.nl

ww

w.y

alp

.nl

tel:

0547-2

89410

fax: 0

547-2

89411

©Y

alp

2015

0 c

m1

23

45

67

89

Datu

m

:

Papie

r fo

rma

at

Teken s

ch

aa

lD

oo

r :

Re

vis

ie :

150mm[5 7/8"]

450mm

[17 3/4"]

1200m

m[4

7 1

/4"]

200mm

[7 7/8"]

IMP

OR

TA

NT

!W

hen p

laced

in a

gra

ss s

urr

oundin

g a

t le

ast one

ro

w o

f tile

s is r

eco

mm

en

de

d.

ø8 x

#150m

mø

8 x

#150m

mø

8 x

#150m

m

4500m

m[1

77

1/8

"]

4500mm[177 1/8"]

350m

m[1

3 3/

4"]

350m

m[1

3 3/

4"]

270m

m

[10

5/8"

]

787m

m

[31"

]

787m

m

[31"

]

270m

m

[10

5/8"

]

4249

mm

[167

1/4

"]

YA

3500

4500m

m

4500mm

800m

m[3

1 1

/2"]

550mm

[21 5/8"]

23

0v c

ab

le, m

inim

al

2m

overlength

above

the g

round

De

tail

co

ncre

te foundation (

sch

aa

l 1:1

0)

Overv

iew

pre

pa

ratio

ns

Overv

iew

aft

er

insta

llatio

n

Focus p

oin

ts:

- A

nchors

should

be

exactly in

pla

ce, use

the

insta

llation m

ould

- T

he foundation s

hould

be

levelle

d, it c

an

be

made a

little

spherical fo

r b

ett

er

dra

inage

- N

ote

the

pow

er

cable

in

one o

f th

e le

gs,

this

ca

ble

ente

rs the

Sona a

t th

e b

utt

on s

ide

. T

his

is

where

the

num

ber

2 is o

n the

flo

or.

-

Mesure

ments

in

mm

Wo

rk s

equence:

- D

ig o

ut th

e s

oil

- A

pp

ly a

sand

foundation

- A

pp

ly the fra

mew

ork

fo

r th

e c

oncre

te-

Insta

ll th

e a

nchors

and

rein

forc

em

ent nets

(øx8

x#

15

0m

m)

- P

our

the

concre

te, about 5m

³ is

needed if

the

dim

en

tio

ns a

s in the

dra

win

g a

re u

sed


Version/Date:

v1.1/16-12-2015

21 Versions

Adjustments

-Split the Installation manual in ‘Assembly’ and “Installation’-Added chapter 6 and 7

sona installation manual - inclusive play...out obstacles is available around the sona play area for...

Documents