soraluce milling boring machines

36
1 PAST TO FUTURE MILLING & BORING TECHNOLOGIES Setting New Standards

Upload: soraluce-scoop-

Post on 15-May-2015

1.261 views

Category:

Technology


1 download

DESCRIPTION

Info catalogue about SORALUCE Milling Boring Machines

TRANSCRIPT

Page 1: SORALUCE Milling Boring Machines

1

PAST TO FUTURE MILLING & BORING TECHNOLOGIES

Setting New Standards

Page 2: SORALUCE Milling Boring Machines

2

1962· Foundation of Talleres Soraluce

1962 >> 1970· Production of radial drilling machines

1966 >> 1988· Production of special machines – transfer machines

1966

1962

1971 >> 1988· Production of boring machines

1971

1984 >> 1988· Manufacture of machining centres

1984

1988· Production of first milling machines

1988

1983· Constitution of Debako – regional industrial group (later DANOBATGROUP)

1983

1986· Foundation of IK4-Ideko research and development centre

1986

1989· Design and production of first SORALUCE milling machine

1989

Page 3: SORALUCE Milling Boring Machines

3

INDEX DANOBATGROUP AND MONDRAGON 06

SORALUCE, MILLING AND BORING SPECIALISTS04

OUR VALUES08

SORALUCE MILLING-BORING HEADS14

IK-4 IDEKO AND GOIMEK 07

SETTING NEW STANDARDS IN

MILLING-BORING TECHNOLOGY10

T, S, F AND F-MT RANGE18

REFERENCES32

WORLDWIDE PRESENCE34

ORIENTED TO CUSTOMER SECTORS26

SORALUCE GLOBAL SOLUTIONS33

MILLING AND BORING HEAD AND QUILL RANGE16

1991· Constitution of MONDRAGON Corporation· BIMATEC-SORALUCE is founded

1999· SORALUCE FRANCE is founded

2007· LAKBER is founded

2011· DANOBATGROUP RUSSIA is founded

1993· DANOBATGROUP CHINA is founded

1998· SORALUCE ITALIA is founded

2010· DANOBATGROUP INDIA is founded

1991 1999 2010 2011

1993 2001 2010

Half a century on, SORALUCE not only continues to grow against the physical backdrop of the banks of the Deba

River, but also continues to transcend its geographical limits through the joint effort of the founders and those who

continue their work, turning this local reality into a globalised success. The SORALUCE brand name, through a wide

network of alliances and subsidiaries, is today present in all five continents and is a world reference point in the

design and production of milling-boring machines.

THE SATISFACTION OF A DREAMCOME TRUE

Page 4: SORALUCE Milling Boring Machines

4

SORALUCE, MILLING and BORING SPECIALISTS

Founded in 1962, SORALUCE is one of the global leaders

in the design and manufacture of advanced technology

and high performance Milling Machines, Milling-Boring

Machines and Machining Centres.

In a world where products are ephemeral and technologies

are continually being outdated, SORALUCE has a

marked technological vocation and pursues precision

and robustness in its machines above all else. A smart

combination of intelligence and creativity built up over

the last 50 years allows SORALUCE to offer competitive

solutions to customers in their respective sectors.

Its commercial activity on the world’s most important and

most demanding Milling-Boring markets such as Germany,

China, Italy, Brazil, India and Russia, is concentrated on

sectors including Railways, Energy (Wind Power, Nuclear,

Gas), Shipbuilding, Construction Machinery and Capital

Goods.

With a staff of 270 people all around the world, SORALUCE

has a turnover of some 100 million euros and almost all

its production is destined to export.

4

TURNOVER (1996-2011)

0

10

20

30

40

50

60

70

100

80

110

90

120

1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012(estimate)

PAST TO FUTURE MILLING & BORING TECHNOLOGIESSetting New Standards

Page 5: SORALUCE Milling Boring Machines

5

The company’s success is based on quality, service,

technological differentiation and its marked international

character.

SORALUCE currently has four assembly plants in Bergara

(Spain) and one Technology Centre in Limburg (Germany).

A brand distinguished by its great reliability, high performance

and advanced technology, SORALUCE offers its customers

solutions geared to productivity and efficiency. More than

2500 milling and boring machines installed around the

world are proof of its commitment to its customers’ results.

SORALUCE is present in 37 countries, through owned

subsidiaries, portfolio companies and local dealers.

5

Workshop Plant no. 4 Workshop Plant no. 3 Workshop Plant no. 2

Page 6: SORALUCE Milling Boring Machines

6

DANOBATGROUP and MONDRAGON

SORALUCE forms part of DANOBATGROUP, the Machine Tool division of MONDRAGON Corporation, one of the most important

European holding companies. Its production represents 40% of the total Spanish machine tooling market.

The Group´s range of products also includes Grinding machines, Turning machines, Sawing & Drilling machines, Composite

parts and Punching machines.

These wide ranges of products are marketed under two world renowned brands: DANOBAT (Multi Technological Solutions

specialists) and SORALUCE (Milling & Boring specialists).

The DANOBATGROUP employs around 1050 specialists and has an annual turnover of 220 million euros, 85% of which is

attributable to foreign exports.

The DANOBATGROUP owns ten first class production plants in Spain, Germany, the UK and India and commercial offices all

around the world.

TURNOVER MILLION € - MONDRAGON (2010) WORKFORCE - MONDRAGON (2010)

¤

2,730

42,260

1,030

TOTAL: 83,859

INDUSTRIAL

FINANCE

DISTRIBUTION

KNOWLEDGE

37,839

¤

INDUSTRIALTURNOVER

FINANCECredit from Caja Laboral

DISTRIBUTIONTURNOVER

16.486

8.2775.712

TOTAL: 15,526

DANOBATGROUP Headquarters MONDRAGON Corporation Headquarters

PAST TO FUTURE MILLING & BORING TECHNOLOGIESSetting New Standards

Page 7: SORALUCE Milling Boring Machines

7

IK4-IDEKO and GOIMEK

IK4-IdekoConscious of the need to develop and innovate its products if it is to remain a market leader for Boring-Milling Machines, SORALUCE

is backed by IK4-Ideko, the only Spanish Research and Development Centre dedicated exclusively to Machine Tools, which belongs

to DANOBATGROUP.

SORALUCE subjects all its components and machines to constant development at the IK4-Ideko Technology Centre. This ensures that

the design of its products and productivity can be continually improved and adapted to the latest technological innovations.

GOIMEKGOIMEK is DANOBATGROUP’s high-precision machining workshop, mainly dedicated to machining the group’s large-sized key

components.

The workshop, located in the vicinity of the assembly plants, has state-of-the-art machining facilities: gantry milling machines, travelling

column milling machines, double column surface grinding machines with tangential and universal wheelheads, measuring machines

in air-conditioned areas, painting cabinets, etc. It guarantees high precision supply of assembly components to the companies in the

Group.

IK4-Ideko facilities

Goimek facilities

Ultra-precision laboratory at IK4-Ideko

Workshop at Goimek

Page 8: SORALUCE Milling Boring Machines

8

ReliabilitySORALUCE milling and boring machines are distinguished by their high reliability, provided by:

· Ultra-precision and modern, highly productive resources.

· Assembly process defined and verified with absolute rigor by highly skilled operators.

· Total inspection: All the machines’ structural, head and key components are internally verified.

· Functionality test.

· Running test: machine running during for 125 hours (48 non-stop).

· Continuous improvement process.

and certified by:

· More than 2500 machines installed around the world.

· Fidelity of our clients with repeat purchases > 61%.

· High capacity up-to-date spare part warehouse uptime guaranteed.

PrecisionHighest precision of the different elements (heads, machine structural elements, commercial elements, etc) and final

product guaranteed by:

· R&D focused on improvements to the high precision of our machines: Accura Head, Ram Balance, etc.

· High precision manufacturing and measuring machinery.

· Critical components manufactured and verified in-house (bed, column, ram, gears, head bodies, etc).

· Inspection of 100% of the elements assembled in the machine.

· Supplier certification system.

· Assembly elements required with 50% below standard tolerance.

· In-process verification during assembly process protocol.

· In-house manufactured ultra-precision heads.

and certified by:

· Machine tolerances to ISO standards are achieved mechanically (with no electronic compensation).

· Long lasting precision during machine life.

CompetitivenessHighly efficient milling-boring machines qualified by:

· Highly qualified service engineers.

· Minimal downtime during the machine’s working life.

· 70 spare heads available for our customers.

· Productivity levels optimized by Soraluce custom cycles.

· Multi-technological R&D at customer´s service.

· Experiences Aplication Department, ready to implement high productivity solutions for different industrial sectors.

and certified by:

· Assistance in 40 countries.

· Assistance in 24-48 hours.

· Machine availability > 95%-98%.

OUR VALUES

PAST TO FUTURE MILLING & BORING TECHNOLOGIESSetting New Standards

Page 9: SORALUCE Milling Boring Machines

9

Page 10: SORALUCE Milling Boring Machines

10

Setting NEW STANDARDS in MILLING-BORING Technology

SORALUCE has an in-house R+D+I team that materializes

the new developments in milling-boring machines and

milling-boring heads defined together with the customers for

greater market intelligence; real technological innovation at

the service of the customers.

Additionally, for these type of developments and medium-

and long-term research and development, SORALUCE has

the support and knowledge of IK4-Ideko, the only Spanish

Research and Development Centre dedicated exclusively to

Machine Tools.

In a world of constant innovation in milling-boring technology,

SORALUCE constantly seeks an optimum win-win relationship

with its customers. To this regard, SORALUCE provides

technologically advanced solutions, previously tested and

totally guaranteed.

SORALUCE reinvests more than 7% of its net sales in

research and development; technologies and innovations

that differentiate SORALUCE from its competitors. The latest

technologies are utilized to achieve the highest precision and

reliability.

RAM BALANCE

IMPROVED PRECISION IN LARGE WORKING VOLUMES

The Dynamic CNC Ram Balance System, patented by SORALUCE, basically takes care of the geometrical

accuracy –straightness and parallelism- of the ram traverse over the Y and Z axis travels, and is specially

suitable for machines equipped with extensive traverses and a head changing system.

CNC CONTROLLED

The system is driven by a numerically controlled

servomotor. Drive action is measured using a

direct-measuring scale that checks actual system

response. The system is 100% controlled at any

time and in any position and with any head.

DYNAMIC

Configurable compensation values. Tables can be

positioned anywhere in the work area. Works for

any position. Different tables created for different

heads. Real time customised compensation.

BALANCE SYSTEM

The system works in both positive and

negative directions. This means that optimum

compensation can be achieved for a wide variety

of head weights.

RAM BALANCE

MODULAR QUILL

ADAPTIVE CONTROL

ACCURA HEADS

CUSTOM CYCLES

EASY TOOLS

ECO DESIGN

Servomotor

Vertical Axis Saddle

Damping System

Fixed roller bearings

Loose roller bearings

(one DOF)

Planetary reductor

Planetary roller screw

Measuring system

PAST TO FUTURE MILLING & BORING TECHNOLOGIESSetting New Standards

Page 11: SORALUCE Milling Boring Machines

11

ADAPTIVE CONTROL

OPTIMUM PERFORMANCE UNDER CONTROL

The current production scenario, unattended machining is becoming more and more

important to continue with the tendency of increasingly cost efficient processes.

SORALUCE Adaptive Control consists of an automatic adjustment of the defined

cutting parameters depending on the real machining situation that is permanently

monitored by the Adaptive Control Algorithm integrated into the CNC of the machine.

This way, when the real working load on the spindle is less than programmed

(less material than expected), the machine can speed up the feed, shortening the

machining time. By contrast, when the working load is higher than programmed

(more material than expected), the machine automatically slows down the feed to

protect the machine and the workpiece.

MODULAR QUILL

MILLING & BORING: FINALLY BOTH CONCEPTS IN A SINGLE MACHINE IS 100% REAL

SORALUCE has redefined the concept of Milling & Boring thanks to its new patent,

unique on the market, for a Quill changing system that helps combine the benefits of

traditional boring machines with the advantages of modern milling machines, all in

one single machine.

The system interchanges the modular quill spindle with the rest of the heads totally

automatically, thus allowing different quill spindles with different diameters and

lengths (Ø 130 - 180 mm / W: 700 - 1000 mm) to be available together with all the

necessary heads to machine any component.

RAM BALANCE

MODULAR QUILL

ADAPTIVE CONTROL

ACCURA HEADS

CUSTOM CYCLES

EASY TOOLS

ECO DESIGN

RAM BALANCE

MODULAR QUILL

ADAPTIVE CONTROL

ACCURA HEADS

CUSTOM CYCLES

EASY TOOLS

ECO DESIGN

TRADITIONAL SOLUTION SORALUCE SOLUTION

Long distance from the column to the spindle nose in automatic heads. That means:

Short distance between the automatic head and the column. That means:

Less than 32 kW for the indexing heads.Most stable solution: up to 46 kW @ S1 with Automatic / Orthogonal heads; up to 60 kW @ S1 with angular heads.

Need to move the component to machine one component on 5 faces.

Compact solution: the spindle axis of the indexing head is at the same distance as the spindle nose of the boring bar.

Machine stopped during quill repairs and revisions.

Non-stop machining. The machine keeps on running all the time, even when checking the quill.

Different quill diameters / lengths can be combined in the same machine.

Full interchangeability with standard heads.

Maximum flexibility thanks to the full Automatic Head & Quill Changing System.

Spindle signal:

AC controler output:

Limit (set)

Machining:

Overmax

Overmin

100%

>>

>>

Page 12: SORALUCE Milling Boring Machines

12

CUSTOM CYCLES CUSTOM MADE USER CYCLES

Thanks to its accumulated knowledge of customers’ real needs, SORALUCE

develops and provides specific Custom Made User Cycles to facilitate

programming of repetitive machining operations to be performed on complex

components.

This Custom Cycles pack includes cycles such as:

· Pecking cycles drilling.

· Tapmatic tapping.

· Spiral milling by interpolation.

· Conical milling by interpolation.

· Radius milling by interpolation.

· Chamfer milling by interpolation.

Additionally, SORALUCE incorporates cycles to guarantee the precision of

rotary-travelling tables:

· Compensation of the rotary axis of the table.

· Compensation of the tilting axis of the table.

RAM BALANCE

MODULAR QUILL

ADAPTIVE CONTROL

ACCURA HEADS

CUSTOM CYCLES

EASY TOOLS

ECO DESIGN

ACCURA HEADS

MORE ACCURACY IN THE WORKING AREA

Thanks to the specific SORALUCE developments, head articulation

positioning deviations have been reduced to a minimum. These allow for

the compensation of head kinematic values and orthogonal position offsets

(M10 functions), for any position in the work area.

Some advantages of the system developed by SORALUCE:

· Calibration for any type of head.

· Calibration for any position in the work area.

· Calibration for any angle, not just orthogonal.

· Offset error compensation due to thermal expansion.

· Distance between different head spindle noses is measured (machines with

automatic head changing system).

· Easy-to-use interface, 100% integrated with HEIDENHAIN iTNC530 HSCI

and SIEMENS 840D SL.

RAM BALANCE

MODULAR QUILL

ADAPTIVE CONTROL

ACCURA HEADS

CUSTOM CYCLES

EASY TOOLS

ECO DESIGN

PAST TO FUTURE MILLING & BORING TECHNOLOGIESSetting New Standards

Page 13: SORALUCE Milling Boring Machines

13

ECO-DESIGN TOWARDS THE GREEN MACHINE

SORALUCE has become the first company in the Machine Tool sector to gain

certification for its Product Design and Development Process Management

System (Eco-Design) in accordance with the ISO 14006 standard. This

standard specifies the requirements to be applied during the design and

development process for improvement of an organisation’s products and

services through an environmental management system.

SORALUCE obtained this Certificate with the re-design of the TR milling

machine model that led to an overall environmental impact reduction of over

18%:

· 11% reduction of consumption during the manufacturing process.

· 16% reduction in electricity consumption during use.

· 21% reduction in lubricant consumption during use.

EASY TOOLS THE BEST INTEGRATION IN 21ST CENTURY PRODUCTION WORKSHOPS

Increasingly high productivity requirements are demanding the creation of new

tools that maximize machine running time.

This Complete Tool Pack by SORALUCE has been developed to respond to

this requirement with one aim in mind: to make life easier for Production

Managers, Programmers, Maintenance Teams and Machine Operators.

The pack, which runs in a external PC connected by ethernet to the machine,

consists of the following software modules:

· INDEXMILL - Calculates the positioning of each joint to optimize the tool’s

orientation.

· PREVENTIVE MAINTENANCE - Machine maintenance plan management.

· ALARM MODULE - Real time checking of the alarm status.

RAM BALANCE

MODULAR QUILL

ADAPTIVE CONTROL

ACCURA HEADS

CUSTOM CYCLES

EASY TOOLS

ECO DESIGN

RAM BALANCE

MODULAR QUILL

ADAPTIVE CONTROL

ACCURA HEADS

CUSTOM CYCLES

EASY TOOLS

ECO DESIGN

Page 14: SORALUCE Milling Boring Machines

14

Design01 02 03 04

AssemblyManufacturing VerificationSORALUCE heads are designed in-

house by an experienced team of

engineers, prioritizing reliability and

precision with respect to other features.

Additionally, Soraluce has its own R&D

head department, for enhanced final

product design. Our own Research

and Development Centre IK4-Ideko

participates in the development of new

head models, calculating rigidity, torque

and permissible power values.

Design and production of heads are

fully integrated; the design department

responds immediately to any questions

arising during production.

Continuous improvement methodology

is applied in order to continually

maintain the highest standards.

The manufacturing process is

conducted in-house, in a state-of-the

art workshop with temperature and

humidity control.

SORALUCE uses ultra-precision

machining centres to achieve

extremely tight tolerances.

Strict in-process quality control of

100% of the components assembled

on the heads.

Soraluce has MMC verification units

in order to guarantee the required

precision values.

Assembly of SORALUCE heads by

highly skilled assembly engineers in

temperature- and humidity-controlled

assembly shops.

Assembly and intermediate and final

verification processes are strictly

defined and rigorously followed.

SORALUCEMILLING-BORING HEADS

PAST TO FUTURE MILLING & BORING TECHNOLOGIESSetting New Standards

Page 15: SORALUCE Milling Boring Machines

15

05Running-inThe heads undergo 72 hours of non-

stop testing on specifically designed

test benches to certify the highest

quality standards for the most critical

component of the machine. These

benches are used for testing joint

precision, leak prevention, checking the

temperature of the heads at different

speeds, etc.

An additional 125 hours of running-

in is carried out with the head on the

machine, in order to certify the most

reliable head performance.

06Final product

SORALUCE milling-boring heads are

acknowledged as being in a class of their own

thanks to their high reliability.

The broad range of SORALUCE heads

(Universal, Orthogonal, Horizontal, Modular

Quill, Angular, Special, etc) are distinguished

by their precision and high performance,

enabling complex milling, boring, drilling,

reaming and taping operations to be

performed with great accuracy.

Page 16: SORALUCE Milling Boring Machines

16

MILLING and BORING HEAD and QUILL RANGE

Universal head37 / 46 kW

2.5º x 2.5º / 1º x 2.5º / 0.001º x 0.001º

3000 / 4000 / 5000 / 6000 rpm

Orthogonal head37 / 46 kW

1º x 1º / 1º x 0.001º

4000 / 6000 rpm

Automatic angular rotary head with manual tool change

Fixed horizontal boring head 37 / 46 / 60 kW

3000 / 4000 / 5000 rpm

Modular Quill spindle · Ø 130 mm, W=700 mm, 46 kW,

2500 / 3000 rpm

· Ø 150 mm, W=1000 mm, 71 kW,

3000 rpm

· Ø 180 mm, W=1000 mm, 71 kW,

2500 rpm

NC facing and boring head

PAST TO FUTURE MILLING & BORING TECHNOLOGIESSetting New Standards

Page 17: SORALUCE Milling Boring Machines

17

Specific sector / application heads

Automatic head changing system Soraluce has developed an automatic head changing system with adapter flanges.

The system consists of a specially prepared machine ram and a specific head adapter flange.

Accurate ram and head fitting is achieved by hirth couplings, with each milling head clamped by several hydraulic

clamping cylinders. Fluid and electricity supplies are provided via quick release couplings.

A fully enclosed pick-up station is provided to protect heads from pollution from the machining processes and

the workshop environment during head stocking.

Modular quill changing

Orthogonal head changing

Angular head for Railway bogie machining

5 Axis continuous head for Mould and Die and Aeronautics

Angular head for motor block machining

Page 18: SORALUCE Milling Boring Machines

18

T BED TYPE MILLING CENTRE

range

HIGHLIGHTS:

· Long-lasting precision, resulting from a strict design and assembly process.

· Optimum stiffness and mechanical stability.

· High stock removal capacity and precision machining in one single machine.

· Customizable machine thanks to a huge variety of heads and options available.

· Complete splash guarding.

· Designed to be compact and ergonomic.

TECHNICAL SPECIFICATIONS:

Characteristics T range

Longitudinal traverse, “X” axis mm 2000 / 2500 / 3500 / 4500 / 5500

Vertical traverse, “Y” axis mm 1000 / 1250 / 1400 / 1800

Cross traverse, “Z” axis mm 1000 / 1200 / 1300

Spindle power kW 24 / 28 / 43

Spindle speed range rpm 4000 / 5000 / 6000

PAST TO FUTURE MILLING & BORING TECHNOLOGIESSetting New Standards

Page 19: SORALUCE Milling Boring Machines

19

HIGH PERFORMANCE IN A COMPACT MACHINE

T range

Page 20: SORALUCE Milling Boring Machines

20

S FIXED TABLE TRAVELLINGCOLUMN MILLING CENTRES

range

HIGHLIGHTS:

· High flexibility and high precision finishing machining results.

· High performance and efficiency provided by a high torque direct drive spindle motor.

· A wide range of accessories can be installed in the work area to improve production

capacities.

· Pendulum machining, minimizing non-productive times.

· First class ergonomy and stability with very low foundation cost.

Characteristics S range

Longitudinal traverse, “X” axis mm 2500 ÷ 22500

Vertical traverse, “Y” axis mm 1600 / 2000 / 2600

Cross traverse, “Z” axis mm 1000 / 1200 / 1500

Spindle power kW 43

Spindle speed range rpm 4000 / 5000 / 6000

TECHNICAL SPECIFICATIONS:

PAST TO FUTURE MILLING & BORING TECHNOLOGIESSetting New Standards

Page 21: SORALUCE Milling Boring Machines

21

ERGONOMIC AND LARGE CAPACITY

S range

Page 22: SORALUCE Milling Boring Machines

22

F FLOOR TYPE MILLING-BORING CENTRES

range

HIGHLIGHTS:

· Accurate and efficient machining results.

· Remarkably versatile - efficiently and precisely customised for any specific

customer need thanks to the wide range of options available.

· Large range of Automatic Heads, Boring heads, Quills and special heads.

· Low gravity centre design in all the range: improved stability and reduced

foundation costs.

Characteristics F range

Longitudinal traverse, “X” axis mm 2500 ÷ 30000

Vertical traverse, “Y” axis mm 1400 ÷ 8000

Cross traverse, “Z” axis mm 1000 ÷ 2900

Spindle power kW 28 ÷ 71

Spindle speed range rpm 4000 / 5000 / 6000

TECHNICAL SPECIFICATIONS:

PAST TO FUTURE MILLING & BORING TECHNOLOGIESSetting New Standards

Page 23: SORALUCE Milling Boring Machines

23

PRECISION FOR LARGE DIMENSIONS

F range

Page 24: SORALUCE Milling Boring Machines

24

HIGHLIGHTS:

· Integration of several processes in one machine: traditional milling machine

operations + turning capabilities for heavy duty components, providing the

possibility of manufacturing complex components in one machine and in one

single setup.

· Flexible working area that can be configured to the customers’ needs with one

or multiple working stations with fixed tables and rotary tables usable for both

milling and turning operations.

· High dynamics: 45 m/min for the X axes and 35 m/min for the Y and Z axes,

with acceleration of 2 m/s2 in each individual axis.

F-MT

Characteristics F range

Longitudinal traverse, “X” axis mm 3000 / 4000 / 5000

Vertical traverse, “Y” axis mm 1600

Cross traverse, “Z” axis mm 1000 / 1300

Spindle power kW 43

Spindle speed range rpm 4000 / 5000 / 6000

range

MILLING TURNING CENTRES

TECHNICAL SPECIFICATIONS:

PAST TO FUTURE MILLING & BORING TECHNOLOGIESSetting New Standards

Page 25: SORALUCE Milling Boring Machines

25

F-MT range

MULTITASKING MACHINING

Page 26: SORALUCE Milling Boring Machines

26

CAPITAL GOODSSORALUCE provides high productive and efficient machines adapted to specific machining operations.

PAST TO FUTURE MILLING & BORING TECHNOLOGIESSetting New Standards

Page 27: SORALUCE Milling Boring Machines

27

GENERAL ENGINEERINGSORALUCE machines are remarkably flexible, allowing any specific component to be machined thanks to the wide range of options available.

Page 28: SORALUCE Milling Boring Machines

28

ENERGYHigh precision and high reliability machining results, with a minimum number of part set-ups.

PAST TO FUTURE MILLING & BORING TECHNOLOGIESSetting New Standards

Page 29: SORALUCE Milling Boring Machines

29

INDUSTRIAL VEHICLESHighly productive and flexible solutions maximizing productivity.

Page 30: SORALUCE Milling Boring Machines

30

RAILWAYSSORALUCE offers complete solutions for different rail industry components such as bogies, gearboxes, motor blocks, etc.

PAST TO FUTURE MILLING & BORING TECHNOLOGIESSetting New Standards

Page 31: SORALUCE Milling Boring Machines

31

MOULDS AND DIESSORALUCE provides high stock removal capacity and high precision finishing results in the mould and die industry.

Page 32: SORALUCE Milling Boring Machines

32

CAPITAL GOODS

BOBSTDIEFFENBACHERDURMAZLAREIFFEL

ERMAKSANHEIDELBERGHERRENKNECHTLAGUN ARTEA

MANROLANDMOTOFILSCHMID MASCHINENBAUSCM

SMS MEERVAN DE WIELEWÄRTSILAZHONGTAI BRIDGE

GENERAL ENGINEERING

BARINCIMOLAIFERRY CAPITAINFORMAMETALL

HAKKINENJUMBO IND. MECANICAKINKELEMECANIQUES TARADELL

MPC SRLNK ANLAGENOMCPROSTERKAMP

REPARUUKKISCHWARZVON SCHAEWEN

ENERGY

ANDRITZBECKMANN VOLMERBHELENERCON

GAMESAGE ENERGYHELDECOJIANGSU WENHUI STEEL

LAKBERNUCLEAR AMRCSCHLUMBERGSIEMENS

SIEMPELKAMPSTABLE SERVICESSUZLONWEG INDUSTRIES

INDUSTRIAL VEHICLES

ABUSFEMONTHYDROMEKJCB

JOHN DEEREKOMATSUKONECRANESLINDE

LONGGONGNEW HOLLANDOCEVI SUDPEDERTRACTOR

PONSSESTILLTECNA 2000UNITED MOTORS

RAILWAYS

ADIFALCAN SINGENALSTOMBEIJING FEB. 7TH RAILWAY

BOMBARDIERCAFCHANGCHUN RAILWAYCJSC TRANSMASHHOLDING

CNR TANGSHAN RAIL. VEH.COVASURCSR SIFANG LOCOMOTIVEKRYUROVSKY CAR

LIBNANJING PUZHENSIEMENSSTORK RMO

MOULDS AND DIES

BMCBMWBOCARBREUNIG

EUROPASTAMPIGAUKELGEOCAMIMS

MAIERNUOVA STAMEPROTONSACMI MOULDS & DIES

SP CONSTRUZIONI STAMPIVOLVOWEISS METALLBAUWULIANGYE GROUP

REFERENCES

PAST TO FUTURE MILLING & BORING TECHNOLOGIESSetting New Standards

Page 33: SORALUCE Milling Boring Machines

33

SORALUCE GLOBAL SOLUTIONS

By the customer’s side from the start:

· Local sales service team at your disposal.

· Production process analysis by local product engineers.

· Feasibility analysis.

· Technical & financial studies.

Custom solutions:

· Custom machining solutions.

· Machining process

improvement studies.

· Tooling.

· Fixturing.

· Software.

· Customer part machining

acceptance trials.

Project management:

· Machine set-up & commissioning.

· Personnel training.

· Production assistance.

Together throughout a machine’s life:

· Technical assistance by

local service engineers.

· Telephone support.

· Hotline.

· Service contracts.

· Preventive maintenance.

· Spare part management.

Page 34: SORALUCE Milling Boring Machines

34

WORLDWIDE PRESENCE

SORALUCE, S.Coop.

Osintxu auzoa

E-20570 BERGARA (Spain)

Tel: +34 943 769 076

Fax: +34 943 765 128

e-mail: [email protected]

www.danobatgroup.com

BIMATEC SORALUCE Zerspanungstechnologie GmbHIn den Fritzenstücker 13-15

D-65549 LIMBURG (Germany)

Tel: +49 6431 97820

Fax: +49 6431 71102

e-mail: [email protected]

www.bimatec.de

SORALUCE ITALIA S.R.L.Via Rovigo, 89

I-35042 ESTE - PADOVA (Italy)

Tel: +39 0429 603 001

Fax: +39 0429 615 497

e-mail: [email protected]

SORALUCE FRANCE, S.A.R.L.3, Allée Jean Image

77200 Torcy - MARNE LA VALLEE (France)

Tel. +33 1 60 05 02 06

Fax +33 1 60 06 56 47

e-mail: [email protected]

SORALUCE AMERICA, INC.5301 E. State Street, Suite 203

Rockford, IL 61108

Tel.: +1-815-315-9261

Fax: +1-312-205-0358

e-mail: [email protected]

PAST TO FUTURE MILLING & BORING TECHNOLOGIESSetting New Standards

Page 35: SORALUCE Milling Boring Machines

3 5

8

Room 826, Golden Land Building, 32

LiangMaQiao Road. Chaoyang District.

BEIJING P.R.C. 100016 (China)

Tel: +86 10 6467 3639

Fax: +86 10 6467 2119

e-mail: [email protected]

www.danobat.cn

Row House No.21,

Aditya Breeze Park,

Survey No.1, Hissa No. 2,3,4

Mauze Balewadi

PUNE 411 045 (India)

Tel: +91 20 66 094531

e-mail: [email protected]

Ul. Argunovskaya, 3/1

129075 MOSCOW (Russia)

Tel. +7 495 7877445

[email protected]

B-dul Muncil Nr. 14

CLUJ NAPOCA (Romania)

Tel. +4(0) 264 415 485

Fax. +4(0) 264 415 487

Owned subsidiaries

Local dealers

Page 36: SORALUCE Milling Boring Machines

36

This document is not a contract. SORALUCE reserves the right to make changes to all models without prior notice. The illustrations in this catalogue remain the property of SORALUCE. 04/2012

SO

RALU

CE

Osin

txu a

uzo

a

P.O. B

ox 9

0

E-2

0570 B

ER

GAR

A (G

ipuzko

a) S

pain

Tel.: +

34 9

43 7

6 9

0 7

6

Fax: +

34 9

43 7

6 5

1 2

8

sora

luce@

sora

luce.c

om

ww

w.d

anobatg

roup.c

om