spira-trol dn15 to dn100 le, lf, and ll two-port … · le6_ stainless steel din iso 3506 a2 - 70...

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Local regulations may restrict the use of this product to below the conditions quoted. In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2010 TI-P303-11 CH Issue 2 SPIRA-TROL DN15 to DN100 LE, LF and LL Two-port Control Valves Page 1 of 10 ISO 9001 Cert. No. LRQ 0963008 Description SPIRA-TROL is a range of two-port single seat globe valves with cage retained seats conforming to EN standards. These valves are available in three body materials in sizes ranging from DN15 to DN100. When used in conjunction with a pneumatic or electric linear actuator they provide modulating control or on / off service. SPIRA-TROL valve characteristic - options: LE Equal percentage (E) - Suitable for most modulating process control applications providing good control at all flowrates. LF Fast opening (F) - For on / off applications only. LL Linear (L) - Primarily for liquid flow control where the differential pressures across the valve is constant. Important note: Throughout this document, reference has been made to the standard LE control valve. With the exception of trim type, the LE, LF and LL control valves are identical. SPIRA-TROL valve options: PTFE seals Standard Stem sealing Bellows / graphite Zero emissions and High temperature applications Graphite packing High temperature applications Metal-to-metal 431 stainless steel - standard 316L stainless steel Seating Soft seating Up to 200°C: PTFE for class VI shut-off Up to 250°C: PEEK for class VI shut-off Hard facing 316L stainless steel with Stellite 6 facing for more arduous applications Bonnet type Standard bonnet Extended bonnet for large pipe lagging or hot / cold applications Trim Standard trim Low noise cage SPIRA-TROL two-port control valves are compatible with the following actuators and positioners: Electric EL3500, EL5600 and EL7200 series Pneumatic PN1000 and PN9000 series PP5 (pneumatic) or EP5 (electropneumatic) Positioners ISP5 (intrinsically safe electropneumatic) SP200is, SP400 and SP500 (microprocessor based electropneumatic) SP300 (digital communications) Refer to the relevant Technical Information sheet for further details. 100 50 0 100 50 0 Flow % Valve opening % Fast opening Linear Equal percentage Technical data Plug design Parabolic Metal-to-metal Class IV Leakage Soft seal Class VI Rangeability 50:1 DN15 to DN50 20 mm Travel DN65 to DN100 30 mm Typical flow characteristic curves Sizes and pipe connections Type Body material Connections Size range LE31 Cast iron Screwed BSP DN15, DN20, DN25, DN32, DN40 and DN50 LE33 Cast iron LE43 Carbon steel Flanged PN16, DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80 and DN100 LE63 Stainless steel JIS 10 and KS 10 Note: The PN16 flange for the DN65 LE33 has 4 bolt holes as standard; 8 bolt holes are available on request. The PN16 flange for the DN65 LE43 and LE63 has 8 bolt holes as standard; 4 bolt holes are available on request.

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Page 1: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

Local regulations may restrict the use of this product to below the conditions quoted.In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2010

TI-P303-11CH Issue 2

SPIRA-TROL DN15 to DN100

LE, LF and LL Two-port Control Valves

Page 1 of 10

ISO 9001

Cert. No. LRQ 0963008

DescriptionSPIRA-TROL is a range of two-port single seat globe valves with cage retained seats conforming to EN standards. These valves are available in three body materials in sizes ranging from DN15 to DN100. When used in conjunction with a pneumatic or electric linear actuator they provide modulating control or on /off service.

SPIRA-TROL valve characteristic - options:

LE Equal percentage (E) - Suitable for most modulating process control applications providing good control at all flowrates.

LF Fast opening (F) - For on / off applications only.

LL Linear (L) - Primarily for liquid flow control where the differential pressures across the valve is constant.

Important note: Throughout this document, reference has been made to the standard LE control valve. With the exception of trim type, the LE, LF and LL control valves are identical.

SPIRA-TROL valve options: PTFE seals Standard

Stem sealing Bellows / graphite Zero emissions and High temperature applications

Graphite packing High temperature applications

Metal-to-metal

431 stainless steel - standard

316L stainless steel

Seating Soft seating

Up to 200°C: PTFE for class VI shut-off

Up to 250°C: PEEK for class VI shut-off

Hard facing 316L stainless steel with Stellite 6 facing for more arduous applications

Bonnet type Standard bonnet

Extended bonnet for large pipe lagging or hot / cold applications

Trim Standard trim

Low noise cage

SPIRA-TROL two-port control valves are compatible with the following actuators and positioners:Electric EL3500, EL5600 and EL7200 series

Pneumatic PN1000 and PN9000 series

PP5 (pneumatic) or EP5 (electropneumatic)

Positioners ISP5 (intrinsically safe electropneumatic)

SP200is, SP400 and SP500 (microprocessor based electropneumatic)

SP300 (digital communications)

Refer to the relevant Technical Information sheet for further details.

100

50

0100500

Flow

%

Valve opening %

Fast opening Linear

Equal percentage

Technical data Plug design Parabolic

Metal-to-metal Class IVLeakage

Soft seal Class VI

Rangeability 50:1

DN15 to DN50 20 mmTravel

DN65 to DN100 30 mm

Typical flow characteristic curves

Sizes and pipe connectionsType Body material Connections Size rangeLE31 Cast iron Screwed BSP DN15, DN20, DN25, DN32, DN40 and DN50LE33 Cast iron LE43 Carbon steel

Flanged PN16, DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80 and DN100

LE63 Stainless steel JIS 10 and KS 10

Note: The PN16 flange for the DN65 LE33 has 4 bolt holes as standard; 8 bolt holes are available on request. The PN16 flange for the DN65 LE43 and LE63 has 8 bolt holes as standard; 4 bolt holes are available on request.

Page 2: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

SPIRA-TROL DN15 to DN100 LE, LF and LL Two-port Control Valves TI-P303-11 CH Issue 2

Page 2 of 10

Not shown

Materials

Type No. Part Material

1 Body SG iron BS EN-GLS-400-18u-LT

LE31

2 Bonnet SG iron EN-GLS-400-18u-LT

LE33

2a Bonnet extension Cast steel BS EN 10213 GP240GH+N (1.0619N)

2b Bellows Stainless steel

3 Stem lock-nut Stainless steel

1 Body Carbon steel BS EN 10213 GP240GH+N (1.0619N)

2 Bonnet

DN15 to DN50 Carbon steel EN 10222-2 P305GH 1.0436

DN65 to DN100 Carbon steel BS EN 10213 GP240GH+N (1.0619N)

LE43

2a Bonnet extension Carbon steel BS EN 10213 GP240GH+N (1.0619N)

2b Bellows Stainless steel

3 Stem lock-nut Stainless steel

1 Body Stainless steel DIN GX5 CrNiMO 19-11-2 1.4408

2 Bonnet Stainless steel DIN GX5 CrNiMO 19-11-2 1.4408

LE63 2a Bonnet extension Stainless steel DIN GX5 CrNiMO 19-11-2 1.4408

2b Bellows Stainless steel

3 Stem lock-nut Stainless steel

2c Extended bonnet Stainless steel AISI 316L

4 Bonnet gasket Reinforced exfoliated graphite

5 Seat retainer Stainless steel 316L

6 Valve seat ring Stainless steel

7 Seat gasket Reinforced exfoliated graphite

8 Valve plug and stem Stainless steel

9 * Lower stem guide Glass filled PTFE

10 Lower stem wiper PTFE

11 * Packing guard washer Stainless steel 316L

12 * Spring Stainless steel

All 13 Packing spacer Stainless steel 316L

versions 14 * Chevron packing set PTFE

using 15 * Outer 'O' ring Viton B

PTFE 16 * Upper stem guide Glass filled PTFE

seals 17 * Inner 'O' ring Viton

18 Gland nut Stainless steel

19 Scraper ring PTFE

20 Actuator clamp nut Plated carbon steel

22 Bonnet extension gasket Reinforced exfoliated graphite

23 Top plate (used on bonnet extension only) Stainless steel 316L

24 Lower spindle bearing housing Stainless steel 316L

25 Lower spindle bearing Stellite 6

26 Spindle lock and anti-rotation nut Stainless steel 316L

27 Set screws

LE3_ and LE4_ Steel DIN 933618.8

LE6_ Stainless steel DIN ISO 3506 A2 - 70

Graphite packing

9

16 Lower and upper stem guide Stellite 6

High

14 Grafoil packing Graphite rings

temperature

11

packing 12

15 Not used

17

19

*

Page 3: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

SPIRA-TROL DN15 to DN100 LE, LF and LL Two-port Control Valves TI-P303-11 CH Issue 2

Page 3 of 10

LE valvewith PTFE packing

LE valvewith

bellows seal (D)

2a

14

22

2b

91011

1213

14

15

20

18

1

3

2

16

178

19

6 7 5

4

LEA valve with extended bonnet (E)

2c Extended bonnet (E)

27

3

18

14

9

19

16

Bonnet with graphite packing

Page 4: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

SPIRA-TROL DN15 to DN100 LE, LF and LL Two-port Control Valves TI-P303-11 CH Issue 2

Page 4 of 10

The product must not be used in this region.

Pressure/temperature limits

Body design conditions PN16

LE31 16 bar g @ 120°C

Maximum design pressure LE33 16 bar g @ 120°C LE43 16 bar g @ 50°C LE63 14.6 bar g @ 50°C LE31 300°C

Maximum design temperature LE33 300°C

LE43 400°C LE63 400°C LE31 -10°C

Minimum design temperature LE33 -10°C LE43 -10°C LE63 -50°C Standard packing PTFE chevron 250°C PTFE soft seat (G) 200°C PEEK soft seat (K) 250°CMaximum operating temperature High temperature packing (H) 400°C Extended bonnet (E) with PTFE chevron 250°C Extended bonnet (E) with graphite packing 400°C Bellows (D) 300°C LE31 -10°CMinimum operating temperature

LE33 -10°CNote: For lower operating temperatures LE43 -10°Cconsult Spirax Sarco.

LE63 PTFE packing -28°C

Graphite packing -50°CMaximum differential pressures: See relevant actuator Technical Information sheet

Maximum cold hydraulic test pressure of: LE31 24 bar g

Warning: If the valve is fitted with a LE33 24 bar gbellows it must be removed if hydraulic LE43 24 bar gtesting is to be done. LE63 24 bar g

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LE31 LE31B LE33 LE33B

(Cast iron)

Tem

per

atur

e °C

Pressure bar g

Steamsaturationcurve

Tem

per

atur

e °C

Pressure bar g

LE43 LE43B

(Carbon steel)

High temperature graphite packing is required for use in this region.

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Tem

per

atur

e °C

Pressure bar g

LE63 LE63B

(Stainless steel) Steamsaturationcurve

Steamsaturationcurve

Note: Where the process fluid temperature is sub-zero and the ambient temperature is below +5°C, the external moving parts of the valve and actuator must be heat traced to maintain normal operation.

Please note - Bellows sealed valves (Option D) are limited to A - A.

Please note - Bellows sealed valves (Option D) are limited to A - A.

Please note - Bellows sealed valves (Option D) are limited to A - A.

Page 5: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

SPIRA-TROL DN15 to DN100 LE, LF and LL Two-port Control Valves TI-P303-11 CH Issue 2

Page 5 of 10

Kvs values

Nominal size

Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100

Travel 20 mm 30 mm

Equal % 4.0 6.3 10.0 16.0 25.0 36 63 100 160

Full port

Linear 4.0 6.3 10.0 16.0 25.0 36 63 100 160

Fast opening

4.0 6.3 10.0 18.0 28.0 50 85 117 180

Trim 1

Equal % 2.5 4.0 6.3 10.0 16.0 25 36 63 100

Linear 2.5 4.0 6.3 10.0 16.0 25 36 63 100

Standard

Trim 2

Equal % 1.6 2.5 4.0 6.3 10.0 16 25 36 63 trims

Reductions

Linear 1.6 2.5 4.0 6.3 10.0 16 25 36 63

Trim 3

Equal % 1.0 1.6 2.5 4.0 6.3 10 16 25 36

Linear 1.0 1.6 2.5 4.0 6.3 10 16 25 36

Trim 4

Equal % 0.4 1.0 1.6 - - - - - -

Linear 0.4 1.0 1.6 - - - - - -

Micro 0.5 0.5 0.5 - - - - - -

Linear 0.2 0.2 0.2 - - - - - -

flute

0.1 0.1 0.1 - - - - - -

Travel 20 mm 30 mm

Low noise

Full port 4.0 6.0 8.0 17 20 27 55 63 90

trim Reduced trim 1 Linear 3.5 5.0 6.0 12 13 15 35 40 60

Reduced trim 2 Linear 3.0 4.0 4.5 7 7 7 30 33 40

Page 6: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

SPIRA-TROL DN15 to DN100 LE, LF and LL Two-port Control Valves TI-P303-11 CH Issue 2

Page 6 of 10

Weights for the SPIRA-TROL (approximate) in kg

Bellows andValve size LE31 LE33 LE43 LE63

extended bonnet

DN15 4.0 5.0 5.0 5.0 4.5

DN20 5.0 6.0 6.0 6.0 4.5

DN25 5.5 6.5 6.5 6.5 4.5

DN32 9.0 10.0 10.0 10.0 5.5

DN40 10.0 12.8 12.8 12.8 5.5

DN50 11.0 15.0 15.0 15.0 5.5

DN65 - 32.0 32.0 32.0 9.5

DN80 - 36.0 36.0 36.0 9.5

DN100 - 53.0 53.0 53.0 13.0

E

D

B

A A1

D

C1C

E

Screwed version Flanged versionBellows sealed or

extended bonnet version

D

C2

E

Dimensions for the SPIRA-TROL (approximate) in mm

A A1 B C C1 C2 D E

Screwed Flanged* Screwed Screwed Flanged Extended Bellows Thread

Valve BSP PN16 BSP BSP PN16 bonnet** sealed

size JIS 10 JIS 10 bonnet

KS 10 KS 10

DN15 130 130 40 103 103 237 237 69

DN20 155 150 45 103 103 237 237 69

DN25 160 160 50 103 103 237 237 69 M8

DN32 185 180 60 132 132 267 267 69

DN40 205 200 65 132 132 267 267 69

DN50 230 230 80 127 127 267 267 69

DN65 - 290 - - 201 359 368 81

DN80 - 310 - - 201 359 368 81 M12

DN100 - 350 - - 216 375 381 81

Note: The PN16 flange for the DN65 LE33 has 4 bolt holes as standard; 8 bolt holes are available on request. The PN16 flange for the DN65 LE43 and LE63 has 8 bolt holes as standard; 4 bolt holes are available on request.Note See item 2c, page 3 for actual outline view of extended bonnet.

*

**

Page 7: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

SPIRA-TROL DN15 to DN100 LE, LF and LL Two-port Control Valves TI-P303-11 CH Issue 2

Page 7 of 10

Dimensions / weights for the EL actuator range (approximate) in mm and kg

Actuator range F G Weight

EL3500 135 x 161 242 1.3

EL3500 SE 135 x 161 284 2.4

EL3500 SR 135 x 161 284 2.4

EL560_ 177 460 4.5

EL561_ 177 460 4.8

EL562_ 177 460 5.2

EL563_ 177 506 7.0

EL564_ 225 569 10.0

EL565_ 227 807 20.0

EL506_ 162 445 8.7

EL7200 series 100 471 3.0

G

F

Actuator

Dimensions / weights for the PN actuator range (approximate) in mm and kg

Actuator range F G H J Weight Actuator With handwheel

PN1500 and PN2500 405 1 114 - - 55 -

PN1600 and PN2600 465 1 116 - - 70 -

PN9100E and variants 275 170 55 225 6 + 5.86

PN9100R and variants 275 170 140 225 6 + 2.50

PN9200E and variants 300 300 55 225 17 + 7.20

PN9200R and variants 300 300 140 225 17 + 3.77

PN9320E and variants 325 390 65 350 27 + 7.20

PN9320R and variants 325 390 150 350 27 + 3.77

PN9330E and variants 335 390 65 350 27 + 7.20

PN9330R and variants 335 390 150 350 27 + 3.77

J

H

Page 8: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

SPIRA-TROL DN15 to DN100 LE, LF and LL Two-port Control Valves TI-P303-11 CH Issue 2

Page 8 of 10

Spare parts SPIRA-TROLThe spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares.

Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied.

Available spares - LE, LF and LLActuator clamping nut A

Gasket set (Non-bellows sealed) B, G

Stem seal kits PTFE chevrons C

Graphite packing C2

PTFE to Graphite conversion kit C1

* Equal percentage trim (No gaskets supplied)

D, E

Plug stem Fast opening trim and seat kit (No gaskets supplied)

D1, E

Linear trim (No gaskets supplied)

D2, E

PTFE or PEEK soft seat seal H

Specify if reduced trim.

How to order sparesAlways order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the date code of the product.

Example: 1 - PTFE stem seal kit for a Spirax Sarco DN25 SPIRA-TROL two-port LE43 PTSUSS.2 Kvs10 control valve.

How to fit sparesFull fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare.

*

C1 C

D

B

E

G

H

C2

Soft seatarrangement

D1 D2

A

Page 9: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

SPIRA-TROL DN15 to DN100 LE, LF and LL Two-port Control Valves TI-P303-11 CH Issue 2

Page 9 of 10

The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares.

Note: When placing an order for spare parts please specify clearly the date code (found on the label of the valve body), this will ensure that the correct spare parts are supplied.

Available spares - LE_B, LF_B and LL_BActuator clamping nut A

Gasket set (Bellows sealed) B, G

Stem seal kits PTFE chevrons C

* Equal percentage trim (No gaskets supplied)

D3, E

Plug stem Fast opening trim and seat kit (No gaskets supplied)

D4, E

Linear trim (No gaskets supplied)

D5, E

Bellows seal assembly F

PTFE or PEEK soft seat seal H

Specify if reduced trim.

How to order sparesAlways order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the date code of the product.

Example: 1 - PTFE stem seal kit for a Spirax Sarco DN25 SPIRA-TROL two-port LE43B TSUSS.2 Kvs10 control valve.

How to fit sparesFull fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare.

*

D4 D5

BD3

E

G

Spare partsSPIRA-TROL with bellows seal (D)

F

A

C

Soft seatarrangement

H

Page 10: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

SPIRA-TROL DN15 to DN100 LE, LF and LL Two-port Control Valves TI-P303-11 CH Issue 2

Page 10 of 10

SPIRA-TROL selection guide:

Valve size DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80 and DN100

Valve series L = L series 2-port control valve

E = Equal percentageValve characteristic

F = Fast opening

L = Linear

Flow direction T = Flow over plug (not available for low noise trim)

Blank = Flow under plug

3 = Cast iron

Body material 4 = Carbon steel

6 = Stainless steel

1 = ScrewedConnections

3 = Flanged

P = PTFE

Stem sealing D = Bellows / Graphite seals

H = Graphite

T = 431 stainless steel

Seating G = PTFE soft seat

K = PEEK

S = 316L stainless steel

W = 316L with stellite 6 facing

Type of trim S = Standard trim

P = Low noise cage

Trim balancing U = Unbalanced

Bonnet type S = Standard

E = Extended (not available if bellows seal selected)

Bolting S = Standard

Series 2 = .2

Kvs To be specified

Connection type To be specified

DN25

L

E

4

3

P

S

U

Kvs 10

S

S

FlangedPN16

.2

Selection example:

DN25 - L E 4 3 P T S U S S .2 - Kvs 10 - Flanged PN16

How to orderExample: 1 off Spirax Sarco DN25 SPIRA-TROL LE43PTSUSS.2 Kvs 10 two-port control valve having flanged PN16 connections.

T

Please note: The PN16 flange for the DN65 LE33 has 4 bolt holes as standard; 8 bolt holes are available on request.The PN16 flange for the DN65 LE43 and LE63 has 8 bolt holes as standard; 4 bolt holes are available on request.

Page 11: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

Local regulations may restrict the use of this product to below the conditions quoted.In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2010

TI-P374-01CH Issue 2

SPIRA-TROL DN15 to DN100

KE, KF and KL Two-port Control Valves

Page 1 of 11

ISO 9001

Cert. No. LRQ 0963008

MANAGEMENTSYSTEMS

DescriptionSPIRA-TROL is a range of two-port single seat globe valves with cage retained seats conforming to EN standard. These valves are available in three body materials in sizes ranging from DN15 to DN100. When used in conjunction with a pneumatic or electric linear actuator they provide modulating control or on /off service.

SPIRA-TROL valve characteristic - options:

KE Equal percentage (E) - Suitable for most modulating process control applications providing good control at all flowrates.

KF Fast opening (F) - For on / off applications only.

KL Linear (L) - Primarily for liquid flow control where the differential pressures across the valve is constant.

Important note: Throughout this document, reference has been made to the standard KE control valve. With the exception of trim type, the KE, KF and KL control valves are identical.

SPIRA-TROL valve options: PTFE chevron seals Standard

Stem Bellows / PTFE (B) Suitable for thermal fluids

sealing Bellows / graphite (C) Suitable for thermal fluids

Bellows / graphite Zero emissions and high temperature secondary seals (D) applications

Graphite packing High temperature applications

Metal-to-metal

431 stainless steel - standard

316L stainless steel

Seating Soft seating

Up to 200°C - PTFE for Class VI shut-off

Up to 250°C - PTFE for Class VI shut-off

Hard facing 316L stainless steel with Stellite 6 facing - for more arduous applications

Bonnet Standard bonnet

type Extended bonnet for large pipe lagging or hot / cold applications

Trim Standard trim

Low noise cage

SPIRA-TROL two-port control valves are compatible with the following actuators and positioners:Electric EL3500, EL5600 and EL7200 series

Pneumatic PN1000 and PN9000 series

PP5 (pneumatic) or EP5 (electropneumatic)

Positioners ISP5 (intrinsically safe electropneumatic)

SP200is, SP400, and SP500 (microprocessor based electropneumatic)

SP300 (digital communications)

Refer to the relevant Technical Information sheet for further details.

100

50

0100500

Flow

%

Valve opening %

Fast opening Linear

Equal percentage

Technical data Plug design Parabolic

Metal-to-metal Class IVLeakage

Soft seal Class VI

Rangeability 50:1

DN15 to DN50 20 mmTravel

DN65 to DN100 30 mm

Typical flow characteristic curves

Sizes and pipe connectionsType Body material Connections Size range

KE43 Cast steel Flanged PN25, PN40, JIS 20 and KS 20 DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80 and DN100

KE61 Stainless steel Screwed BSP DN15, DN20, DN25, DN32, DN40 and DN50

KE63 Stainless steel Flanged PN25, PN40, JIS 20 and KS 20 DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80 and DN100

KE71 SG iron Screwed BSP DN15, DN20, DN25, DN32, DN40 and DN50

KE73 SG iron Flanged PN16, PN25, JIS 10 and KS 10 DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80 and DN100

Note: The PN16 flanges for the DN65 KE73 sizes have 4 bolt holes as standard; 8 bolt holes are available on request.

Page 12: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

SPIRA-TROL DN15 to DN100 KE, KF and KL Two-port Control Valves TI-P374-01 CH Issue 2

Page 2 of 11

*

Materials

Type No. Part Material

1 Body Cast steel BS EN 10213 GP240GH+N (1.0619N)

2 Bonnet

DN15 to DN50 Forged steel EN 10222-2 P305GH 1.0436

KE43 DN65 to DN100 Cast steel BS EN 10213 GP240GH+N (1.0619N)

2a Bonnet extension Cast steel BS EN 10213 GP240GH+N (1.0619N) 2b Bellows Stainless steel 3 Stem lock-nut Stainless steel

1 Body Stainless steel DIN GX5 CrNiMO 19-11-2 1.4408

KE61 2 Bonnet Stainless steel DIN GX5 CrNiMO 19-11-2 1.4408

KE63

2a Bonnet extension Stainless steel DIN GX5 CrNiMO 19-11-2 1.4408 2b Bellows Stainless steel 3 Stem lock-nut Stainless steel

1 Body SG iron EN-GJS-400-18u-LT

KE71 2 Bonnet SG iron EN-GJS-400-18u-LT

KE73 2a Bonnet extension Cast steel BS EN 10213 GP240GH+N (1.0619N) 2b Bellows Stainless steel 3 Stem lock-nut Stainless steel

2c Extended bonnet Stainless steel AISI 316L 4 Bonnet gasket Reinforced exfoliated graphite 5 Seat retainer Stainless steel 316L 6 Valve seat ring Stainless steel 7 Seat gasket Reinforced exfoliated graphite 8 Valve plug and stem Stainless steel 9 * Lower stem guide Glass filled PTFE 10 Lower stem wiper PTFE 11 * Packing guard washer Stainless steel 316L 12 * Spring Stainless steel 13 Packing spacer Stainless steel 316L 14 * Chevron packing set PTFE All 15 * Outer 'O' ring Viton B versions 16 * Upper stem guide Glass filled PTFE using 17 * Inner 'O' ring Viton PTFE 18 Gland nut Stainless steel seals 19 Scraper ring PTFE 20 Actuator clamp nut Plated carbon steel 21 Bellows assembly Stainless steel AISI 316Ti + 316L 22 Bonnet extension gasket Reinforced exfoliated graphite 23 Top plate (used on bonnet extension only) Stainless steel 316L

Not Shown 24 Lower spindle bearing housing Stainless steel 316L 25 Lower spindle bearing Stellite 6 or stainless steel for KE - 43171/73 26 Spindle lock and anti-rotation nut Stainless steel 316L Standard KE4_ and KE7_ Steel BS 3692 Gr. 8 bonnet nuts KE6_ Stainless steel DIN ISO 3506 A2 – 70 27 High temperature KE4_ and KE7_ Stainless steel DIN ISO 3506 A2 – 70 bonnet nuts KE6_ Stainless steel DIN ISO 3506 A2 – 70 Standard KE4_ and KE7_ Steel BS 3692 Gr. 8.8

28 bonnet studs KE6_ Stainless steel DIN ISO 3506 A2 – 70

High temperature KE4_ and KE7_ Steel DIN ISO 3506 A2 – 70 bonnet studs KE6_ Steel DIN ISO 3506 A2 – 70

Graphite packing 9 16

Upper and lower stem guide Stellite 6

High

14 Grafoil packing Graphite rings

temperature 11

packing 12

Not used 15 17 19

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SPIRA-TROL DN15 to DN100 KE, KF and KL Two-port Control Valves TI-P374-01 CH Issue 2

Page 3 of 11

3

14

2a

14

22

2b

KE valve with bellows seal (D)

KE valve with extended bonnet (E)

2c Extended bonnet (E)

KE valve with graphite packing

DN15 - DN100 KE with bellows seal (B) and (C)19

18

9

16

KE valve with PTFE packing

91011

1213

14

15

20

18

1

3

2

16

178

19

6 7 5

4

28

27

Page 14: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

SPIRA-TROL DN15 to DN100 KE, KF and KL Two-port Control Valves TI-P374-01 CH Issue 2

Page 4 of 11

KE61KE63

(Stainless steel)

����

���

������������

� � �� �� �� ��

Tem

per

atur

e °C

Pressure bar g

Steamsaturationcurve

High temperature bolting and packing is required for use in this region.

The product must not be used in this region.

High temperature packing is required for use in this region.

KE71KE73

(SG iron)

����

���

���������

���

�� �� �� ��

���Te

mp

erat

ure

°C

Pressure bar g

KE43

(Cast steel)

Pressure/ temperature limits - Valve body

���������

���

���

���

���

�� �� �� ��

���

����� ��������

Tem

per

atur

e °C

Pressure bar g

� � �� �� �� ���

�����������������

Tem

per

atur

e °C

Pressure bar g

Pressure / temperature limits - Bellows

� � �� �� �� ���

���

���

���

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Tem

per

atur

e °C

Pressure bar g

Steamsaturationcurve

� � � � � �� �� �� ���

�����������������

Tem

per

atur

e °C

Pressure bar g

Notes: 1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5°C, the external moving parts of the valve and actuator must be heat traced to maintain normal operation.

2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown below.

Note: When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunctionwith the valve pressure / temperature limits shown above.

Bellows C

Bellows D

Bellows B

Steamsaturationcurve

Steamsaturationcurve

Steamsaturationcurve

Steamsaturationcurve

Page 15: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

SPIRA-TROL DN15 to DN100 KE, KF and KL Two-port Control Valves TI-P374-01 CH Issue 2

Page 5 of 11

KE4_ PN40Body design conditions KE6_ PN40 KE7_ PN25 KE4_ 40 bar g @ 50°CMaximum design pressure KE6_ 36.4 bar g @ 50°C KE7_ 25 bar g @ 120°C KE4_ 400°CMaximum design temperature KE6_ 400°C KE7_ 350°C KE4 -10°CMinimum design temperature KE6_ -50°C KE7_ -10°C Standard packing PTFE chevron 250°C PTFE soft seat (G) 200°C PEEK soft seat (K) 250°CMaximum operating temperature High temperature packing (H) 400°C Extended bonnet (E) with PTFE chevron 250°C Extended bonnet (E) with graphite packing 400°C Bellows (See bellows pressure / temperature rating on page 4) 400°C KE4 -10°CMinimum operating temperature

KE6_ PTFE packing -28°C

Note: For lower operating temperatures Graphite packing -50°Cconsult Spirax Sarco. KE7_ -10°CMaximum differential pressures: See relevant actuator Technical Information sheetMaximum cold hydraulic test pressure of: KE4_ 60 bar gWarning: If the valve is fitted with a

KE6_ 60 bar gbellows it must be removed if hydraulic testing is to be done. KE7_ 38 bar g

Pressure/temperature limits

Kvs values

Nominal size

Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100

Travel 20 mm 30 mm

Equal % 4 6.3 10 16 25 36 63 100 160

Full port

Linear 4 6.3 10 16 25 36 63 100 160

Fast opening

4 6.3 10 18 28 50 85 117 180

Reduced trim 1

Equal % 2.5 4 6.3 10 16 25 36 63 100

Linear 2.5 4 6.3 10 16 25 36 63 100

Standard Reduced trim 2

Equal % 1.6 2.5 4 6.3 10 16 25 36 63

trims Linear 1.6 2.5 4 6.3 10 16 25 36 63

Reduced trim 3

Equal % 1.0 1.6 2.5 4 6.3 10 16 25 36

Linear 1.0 1.6 2.5 4 6.3 10 16 25 36

Reduced trim 4

Equal % - 1.0 1.6 - - - - - -

Linear - 1.0 1.6 - - - - - -

Reduced trim 5 Equal % - - 1.0 - - - - - -

Linear - - 1.0 - - - - - -

Micro - 0.5 0.5 - - - - - -

0.2 0.2 0.2 - - - - - -

flute

0.1 0.1 0.1 - - - - - -

Travel 20 mm 30 mm

Low noise

Full port 4 6 8 17 20 27 55 63 90

trim Reduced trim 1 Linear 3.5 5 6 12 13 15 35 40 60

Reduced trim 2 Linear 3 4 4.5 7 7 7 30 33 40

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SPIRA-TROL DN15 to DN100 KE, KF and KL Two-port Control Valves TI-P374-01 CH Issue 2

Page 6 of 11

Dimensions for the SPIRA-TROL (approximate) in mm

A A1 B C C1 C2 D E

Screwed Flanged* Screwed Screwed Flanged Extended Bellows Thread

Valve BSP PN16, PN25 and PN40 BSP BSP PN25 and PN40 bonnet sealed

size JIS 10 JIS 20 bonnet

KS 10 KS 20

DN15 130 130 40 103 103 237 237 69

DN20 155 150 45 103 103 237 237 69

DN25 160 160 50 103 103 237 237 69 M8

DN32 185 180 60 132 132 267 267 69

DN40 205 200 65 132 132 267 267 69

DN50 230 230 80 127 127 267 267 69

DN65 - 290 - - 201 359 368 81

DN80 - 310 - - 201 359 368 81 M12

DN100 - 350 - - 216 375 381 81

Weights for the SPIRA-TROL (approximate) in kg

Additional bellows Valve size KE43 KE61 KE63 KE71 KE73

and extended bonnet

DN15 6.0 4.5 5.5 4.5 5.5 4.5

DN20 6.8 5.5 6.8 5.5 6.8 4.5

DN25 7.0 6.0 7.0 6.0 7.0 4.5

DN32 13.5 11.5 13.5 11.5 13.5 5.5

DN40 14.0 12.0 14.0 12.0 14.0 5.5

DN50 17.0 13.0 17.0 13.0 17.0 5.5

DN65 35.0 - 35.0 - 35.0 10.0

DN80 40.0 - 40.0 - 40.0 10.0

DN100 54.0 - 54.0 - 54.0 13.0

E

D

B

A A1

D

C1C

E

Screwed version Flanged versionBellows sealed or

extended bonnet version

Note: The PN16 flanges for the DN65 KE73 sizes have 4 bolt holes as standard; 8 bolt holes are available on request.

C2

D

E

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SPIRA-TROL DN15 to DN100 KE, KF and KL Two-port Control Valves TI-P374-01 CH Issue 2

Page 7 of 11

G

F

Actuator

Dimensions / weights for the PN actuator range (approximate) in mm and kg

Actuator range F G H J Weight Actuator With handwheel

PN1500 and PN2500 405 1 114 - - 55 -

PN1600 and PN2600 465 1 116 - - 70 -

PN9100E and variants 275 170 55 225 6 + 5.86

PN9100R and variants 275 170 140 225 6 + 2.50

PN9200E and variants 300 300 55 225 17 + 7.20

PN9200R and variants 300 300 140 225 17 + 3.77

PN9320E and variants 325 390 65 350 27 + 7.20

PN9320R and variants 325 390 150 350 27 + 3.77

PN9330E and variants 335 390 65 350 27 + 7.20

PN9330R and variants 335 390 150 350 27 + 3.77

Dimensions / weights for the EL actuator range (approximate) in mm and kg

Actuator range F G Weight

EL3500 135 x 161 242 1.3

EL3500 SE 135 x 161 284 2.4

EL3500 SR 135 x 161 284 2.4

EL560_ 177 460 4.5

EL561_ 177 460 4.8

EL562_ 177 460 5.2

EL563_ 177 506 7.0

EL564_ 225 569 10.0

EL565_ 227 807 20.0

EL506_ 162 445 8.7

EL7200 series 100 471 3.0

J

H

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SPIRA-TROL DN15 to DN100 KE, KF and KL Two-port Control Valves TI-P374-01 CH Issue 2

Page 8 of 11

Spare partsSPIRA-TROLThe spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares.

Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied.

Available spares - KE, KF and KLActuator clamping nut A

Gasket set (Non-bellows sealed) B, G

Stem seal PTFE chevrons C

kits PTFE to Graphite conversion kit C1

Graphite packing C2

* Equal percentage trim (No gaskets supplied)

D, E

Plug stem Fast opening trim and seat kit (No gaskets supplied)

D1, E

Linear trim (No gaskets supplied)

D2, E

PTFE or PEEK Soft seat seal H

Specify if reduced trim.

How to order sparesAlways order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product.

Example: 1 - PTFE stem seal kit for a Spirax Sarco DN25 SPIRA-TROL two-port KE43 PTSUSS.2 Kvs 10 control valve.

How to fit sparesFull fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare.

*

C1C

D1 D2

D

B

E

G

A

H

Soft seat arrangement

C2

Page 19: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

SPIRA-TROL DN15 to DN100 KE, KF and KL Two-port Control Valves TI-P374-01 CH Issue 2

Page 9 of 11

ASpare partsSPIRA-TROL with bellows seal (Type B and C)DN15 to DN100The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares.

Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied.

Available spares - K and L series Actuator clamping nut A

Gasket set (Bellows sealed) B, G

Stem seal PTFE chevrons C

kits PTFE to Graphite conversion kit C1

Graphite packing C2

* Equal percentage trim (No gaskets supplied) D3, E

Plug stem

Fast opening trim (No gaskets supplied) D4, Eand seat kit

Linear trim (No gaskets supplied) D5, E

Bellow seal assembly F

PTFE soft seal H

Specify if reduced trim.

How to order sparesAlways order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product.

Example: 1 - PTFE stem seal kit for a Spirax Sarco DN25 SPIRA-TROL two-port KE43B TSUSS.2 Kvs 10 control valve.

How to fit sparesFull fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare.

H

Soft seat arrangement

C

B

B

B

D3

B

E

G

D4 D5

F

C2

*

C1

Page 20: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

SPIRA-TROL DN15 to DN100 KE, KF and KL Two-port Control Valves TI-P374-01 CH Issue 2

Page 10 of 11

Spare parts SPIRA-TROL with bellows seal (Type D)The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares.

Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied.

Available spares - KE_B, KF_B and KL_BActuator clamping nut A

Gasket set (Bellows sealed) B, G

Stem seal kit Graphite secondary seal and gasket set C2

* Equal percentage trim (No gaskets supplied)

D3, E

Plug stem Fast opening trim and seat kit (No gaskets supplied)

D4, E

Linear trim (No gaskets supplied)

D5, E

Bellows seal assembly F

PTFE or PEEK soft seat seal H

Specify if reduced trim.

How to order sparesAlways order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product.

Example: 1 - PTFE stem seal kit for a Spirax Sarco DN25 SPIRA-TROL two-port KE43B TSUSS.2 Kvs10 control valve.

How to fit sparesFull fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare.

*

B

D4 D5

E

G

D3

F

A

C2

H

Soft seat arrangement

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SPIRA-TROL DN15 to DN100 KE, KF and KL Two-port Control Valves TI-P374-01 CH Issue 2

Page 11 of 11

SPIRA-TROL selection guide:

Valve size DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80 and DN100

Valve series K = K series 2-port control valve

E = Equal percentage

Valve characteristic F = Fast opening

L = Linear

Flow direction T = Flow over plug (not available for low noise trim)

Blank = Flow under plug

4 = Carbon steel

Body material 6 = Stainless steel

7 = SG iron

1 = ScrewedConnections

3 = Flanged

P = PTFE

Stem sealing B = Bellows / PTFE chevron seals

C = Bellows / Graphite seals

D = Bellows / Graphite secondary seals

H = Graphite

T = 431 stainless steel

G = PTFE soft seat

Seating K = PEEK soft seat

S = 316L stainless steel

W = 316L with stellite 6 facing

Type of trim S = Standard trim

P = Low noise cage

Trim balancing U = Unbalanced

Bonnet type S = Standard

E = Extended (not available if bellows seal selected)

Bolting S = Standard

H = High temperature

Series 2 = .2

Kvs To be specified

Connection type To be specified

Please note: The PN16 flanges for the DN65 KE73 sizes have 4 bolt holes as standard; 8 bolt holes are available on request.

DN25

K

E

4

3

P

S

U

Kvs 10

S

S

FlangedPN40

.2

Selection example:

DN25 - K E 4 3 P T S U S S .2 - Kvs 10 - Flanged PN40

How to orderExample: 1 off Spirax Sarco DN25 SPIRA-TROL KE43PTSUSS.2 Kvs 10 two-port control valve having flanged PN40 connections.

T

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Local regulations may restrict the use of this product to below the conditions quoted.In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2012

TI-P357-30CH Issue 8

PN9000 SeriesPneumatic Actuators

for SPIRA-TROL K and L Series Control Valves

DescriptionThe PN9000 series actuators are a compact range of linear actuators that are available in 3 diaphragm sizes for matching the requirements of valves at various differential pressures. Each actuator is fitted with a mechanical travel indicator and incorporates a fully-rolling diaphragm, which provides good linearity over the operating stroke.

PN = Standard Suffix E = Spring-extend Available types

PNP = Electroless nickel plated Suffix R = Spring-retract

Optional extra Manual handwheel Suffix H

Stainless steel bolting Suffix S

Important note: Throughout this document, reference has been made to the PN actuator.

Page 1 of 8

F F

G

GPN9100 PN9200EH

Dimensions /weights (approximate) in mm and kg

Actuator range F G H J Weight Actuator With handwheelPN9100E and variants 275 170 55 225 6 + 5.86PN9100R and variants 275 170 140 225 6 + 2.5PN9200E and variants 300 300 65 350 17 + 7.2PN9200R and variants 300 300 152 350 17 + 3.77PN9230E and variants 360 300 65 350 17 + 3.77PN9230R and variants 360 300 152 350 17 + 3.77PN9320E and variants 325 390 65 350 27 + 7.2PN9320R and variants 325 390 152 350 27 + 3.77PN9330E and variants 335 390 65 350 27 + 7.2PN9330R and variants 335 390 152 350 27 + 3.7PN9336E and variants 335 390 65 350 27 + 7.2PN9336R and variants 335 390 152 350 27 + 3.77PN9337E and variants 335 390 410 350 27 + 21PN9337R and variants 335 390 410 350 27 + 21

J

H

PN9337RH

Technical dataTemperature range - 20°C to +110°C

Maximum operating PN9100 6 bar g

PN9200 6 bar ginlet pressure PN9300 4 bar g

Air supply connection ¼" NPT PN9100 20 mm Actuator travel PN922_ and PN932_ 20 mm PN923_ and PN933_ 30 mm

G

H

F

J

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PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves TI-P357-30 CH Issue 7

Page 2 of 8

5

4

2

18

17

29

824

22 and 23

2821

16

1

26 and 27

19 and 20

15

6

31

7

3

12

13 and 14

10

30

25

9

11

32

No. Part Material1 Yoke SG iron2 Upper diaphragm housing Carbon steel (plated)3 Diaphragm plate Aluminium4 Diaphragm Reinforced NBR5 Spring Spring steel6 Spindle Stainless steel7 Washer Carbon steel (plated)8 Spacer Carbon steel (plated)9 'O' ring Viton10 Connector Stainless steel BS 970 431 S2911 Adaptor Stainless steel BS 970 431 S29

12 CollarPN9000 Carbon steel PNP9000 Stainless steelPN9000S Stainless steel 316L

13 Clamp front Stainless steel14 Clamp rear Stainless steel15 Scale Stainless steel16 Vent plug Brass17 Bearing PTFE /steel composite18 Seal Polyurethane

1920

Pan head screwNyloc nut

PN9000 Carbon steel (plated)PNP9000 Stainless steel A2 - 70PN9000S Stainless steel A2 - 70

21 Bolt Carbon steel (plated) Gr. 8.8

222324

Hex. head screw (short)Hex. head screw (long)Nut

PN9000 Carbon steel (plated) Gr. 8.8PNP9000 Stainless steel A2 - 70PN9000S Stainless steel A2 - 70

25 Lock-nutPN9000 Carbon steel (plated)PNP9000 Stainless steel A2 - 70PN9000S Stainless steel A2 - 70

2627

Socket head screwNut

PN9000 Carbon steel (plated) Gr. 8.8PNP9000 Stainless steel A2 - 70PN9000S Stainless steel A2 - 70

28 Washer Carbon steel (plated)29 Screw Carbon steel (plated) Gr. 8.830 Gasket Reinforced graphite 31 Lower diaphragm housing Carbon steel (plated)

32 Lifting eyePN9000 Cast steelPNP9000 Cast steelPN9000S Stainless steel 316L

Materials

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PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves TI-P357-30 CH Issue 8

Page 3 of 8

Spare partsThe only spares available are clearly indicated below and are common for both spring-extend and spring-retract versions.

Available spares

Stem seal kit 17, 18, 30

Diaphragm kit 4, 9

Travel indicator kit 15, 19, 20

Spring kit 5

Linkage kit (suitable for Mk1 and SPIRA-TROL valves) 10, 13, 14, 26, 27

How to order sparesAlways order spares by using the description given in the column headed 'Available spares' and state the actuator model.Example: 1 - Stem seal kit for a PN9120 pneumatic actuator.

5

18

26 and 27

4

13 and 14

1015, 19 and 20

9 1730

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PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves TI-P357-30 CH Issue 8

Page 4 of 8

How to use the sizing data:The following tables supply guidance as to the sizing of the PN9000 when it is used on the SPIRA-TROL K and L series valves.

Two conditions are illustrated in tabular form:

Class IV shut-off - Providing shut-off of the valve to the requirements of BS 5793-4 (IEC 60534-4) class IV.

Class VI shut-off - Providing shut-off of the valve to the requirements of BS 5793-4 (IEC 60534-4) class VI.

To select a suitable actuator:- Identify the column containing the valve and gland material selected.- Identify the maximum operating pressure condition, including any transient pressures likely to occur, within the selected column.- Read back to the left hand side of the table to identify the suitable actuator for the application.

For conditions outside of those illustrated please contact Spirax Sarco.

Maximum differential pressures for Class IV shut-off - PN9000E

KE, LE, KEA and LEA with PTFE or Graphite stem seal (H)

Actuator Spring range

Maximum differential pressures bar

DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PN9126E 1.0 – 2.0 28 13 20 9 12 4 10 3 2 - 1 - - - - - - -

PN9123E 2.0 – 4.0 40 40 40 40 37 29 29 23 11 8 7 5 - - - - - -

PN9220E 0.2 – 1.0 14 - 9 - 4 - 4 - - - - - - - - - - -

PN9220E 0.4 – 1.2 40 33 36 24 22 14 18 12 6 3 3 2 - - - - - -

PN9226E 1.0 – 2.0 40 40 40 40 40 40 40 40 24 21 16 14 - - - - - -

PN9236E 1.0 – 2.0 - - - - - - - - - - - - 8 6 5 4 2 2

PN9223E 2.0 – 4.0 40 40 40 40 40 40 40 40 40 40 38 36 - - - - - -

PN9233E 2.0 – 4.0 - - - - - - - - - - - - 20 18 12 11 7 7

PN9320E 0.2 – 1.0 40 32 35 24 22 14 17 11 6 3 3 1 - - - - - -

PN9320E 0.4 – 1.2 40 40 40 40 40 40 40 38 17 15 12 10 - - - - - -

PN9330E 0.4 – 1.2 - - - - - - - - - - - - 6 4 3 2 1 1

PN9336E 1.0 – 2.0 - - - - - - - - - - - - 22 20 12 11 7 6

PN9337E 2.5 – 3.5 - - - - - - - - - - - - 40 40 35 34 21 21

KE, LE, KEA and LEA with Bellows and PTFE or Graphite stem seal (H)

Actuator Spring range

Maximum differential pressures bar

DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PN9226E 1.0 – 2.0 40 40 40 40 36 29 27 21 10 7 6 4 - - - - - -

PN9236E 1.0 – 2.0 - - - - - - - - - - - - 5 5 3 3 2 2

PN9223E 2.0 – 4.0 40 40 40 40 40 40 40 40 40 37 27 25 - - - - - -

PN9233E 2.0 – 4.0 - - - - - - - - - - - - 17 17 11 11 7 7

PN9320E 0.4 – 1.2 39 24 29 17 18 10 12 6 3 1 1 - - - - - - -

PN9336E 1.0 – 2.0 - - - - - - - - - - - - 12 10 7 6 4 3

PN9337E 2.5 – 3.5 - - - - - - - - - - - - 40 40 30 28 18 17

Page 26: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves TI-P357-30 CH Issue 8

Page 5 of 8

Maximum differential pressures for Class VI shut-off - PN9000E (PTFE (G) seat seal only)

KE, LE, KEA and LEA with PTFE or Graphite stem seal (H)

Actuator Spring range

Maximum differential pressures bar

DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100P

TFE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PN9120E 0.2 – 1.0 4 - 3 - 2 - 2 - 1 - - - - - - - - -

PN9120E 0.4 – 1.2 14 - 11 - 7 - 6 - 2 - 2 - - - - - - -

PN9125E 0.4 – 2.0 14 - 11 - 7 - 6 - 2 - 2 - - - - - - -

PN9126E 1.0 – 2.0 40 27 33 22 22 14 17 11 7 5 5 3 - - - - - -

PN9123E 2.0 – 4.0 40 40 40 40 40 40 37 31 16 13 11 9 - - - - - -

PN9220E 0.2 – 1.0 28 14 22 11 15 7 12 5 5 2 4 2 - - - - - -

PN9220E 0.4 – 1.2 40 40 40 37 33 25 25 19 11 8 8 6 - - - - - -

PN9230E 0.4 – 1.2 - - - - - - - - - - - - 4 2 3 2 2 1

PN9226E 1.0 – 2.0 40 40 40 40 40 40 40 40 29 26 21 19 - - - - - -

PN9236E 1.0 – 2.0 - - - - - - - - - - - - 11 10 7 6 5 4

PN9223E 2.0 – 4.0 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9233E 2.0 – 4.0 - - - - - - - - - - - - 23 22 15 14 9 9

PN9320E 0.2 – 1.0 40 40 40 37 32 24 25 19 11 8 8 6 - - - - - -

PN9320E 0.4 – 1.2 40 40 40 40 40 40 40 40 23 20 16 14 - - - - - -

PN9330E 0.4 – 1.2 - - - - - - - - - - - - 9 7 6 4 4 3

PN9336E 1.0 – 2.0 - - - - - - - - - - - - 23 21 15 14 9 8

PN9337E 2.5 – 3.5 - - - - - - - - - - - - 40 40 37 36 23 23

KE, LE, KEA and LEA with Bellows and PTFE stem seal or Graphite stem seal (H)

Actuator Spring range

Maximum differential pressures bar

DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PN9123E 2.0 – 4.0 16 1 12 - 8 - 6 - 3 - 2 - - - - - - -

PN9226E 1.0 – 2.0 40 40 40 40 40 39 36 30 16 13 11 9 - - - - - -

PN9236E 1.0 – 2.0 - - - - - - - - - - - - 5 5 3 3 2 2

PN9223E 2.0 – 4.0 40 40 40 40 40 40 40 40 40 40 33 31 - - - - - -

PN9233E 2.0 – 4.0 - - - - - - - - - - - - 17 17 11 11 7 7

PN9320E 0.4 – 1.2 40 38 40 30 28 20 22 16 9 7 7 5 - - - - - -

PN9330E 0.4 – 1.2 - - - - - - - - - - - - 1 - 1 - 1 -

PN9336E 1.0 – 2.0 - - - - - - - - - - - - 16 14 10 9 6 6

PN9337E 2.5 – 3.5 - - - - - - - - - - - - 40 40 33 32 20 20

Page 27: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves TI-P357-30 CH Issue 8

Page 6 of 8

Maximum differential pressures for Class IV shut off - PN9000R

KE, LE, KEA and LEA with PTFE or Graphite stem seal (H)

ActuatorSpring range

Maximumair

pressure

Maximum differential pressures bar

DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PN9120R 0.2 – 1.0 6 40 40 40 40 40 40 40 40 36 34 25 23 - - - - - -

PN9120R 0.4 – 1.2 6 40 40 40 40 40 40 40 40 34 32 24 22 - - - - - -

PN9125R 0.4 - 2.0 6 40 40 40 40 40 40 40 40 28 25 19 17 - - - - - -

PN9126R 1.0 – 2.0 6 40 40 40 40 40 40 40 40 28 25 19 17 - - - - - -

PN9123R 2.0 – 4.0 6 40 40 40 40 37 29 29 23 11 8 7 5 - - - - - -

PN9220R 0.2 – 1.0 6 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9220R 0.4 – 1.2 6 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9230R 0.4 – 1.2 6 - - - - - - - - - - - - 40 40 34 33 21 20

PN9226R 1.0 – 2.0 6 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9236R 1.0 – 2.0 4 - - - - - - - - - - - - 40 40 28 27 17 16

PN9223R 2.0 – 4.0 6 40 40 40 40 40 40 40 40 40 40 38 36 - - - - - -

PN9233R 2.0 – 4.0 6 - - - - - - - - - - - - 20 18 12 11 7 7

PN9320R 0.2 – 1.0 4 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9320R 0.4 – 1.2 4 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9330R 0.4 – 1.2 4 - - - - - - - - - - - - 40 40 39 38 24 23

PN9336R 1.0 – 2.0 4 - - - - - - - - - - - - 40 40 27 26 17 16

PN9337R 2.5 – 3.5 4 - - - - - - - - - - - - 8 6 5 3 2 2

KE, LE, KEA and LEA with Bellows and PTFE or Graphite stem seal (H)

ActuatorSpring range

Maximumair

pressure

Maximum differential pressures bar

DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PN9120R 0.2 – 1.0 6 40 40 40 40 40 40 40 40 22 19 15 13 - - - - - -

PN9120R 0.4 – 1.2 6 40 40 40 40 40 40 40 40 20 18 14 12 - - - - - -

PN9125R 0.4 - 2.0 6 40 40 40 40 40 40 36 30 13 11 9 7 - - - - - -

PN9126R 1.0 – 2.0 6 40 40 40 40 40 40 36 30 13 11 9 7 - - - - - -

PN9220R 0.2 – 1.0 6 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9220R 0.4 – 1.2 6 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9230R 0.4 – 1.2 6 - - - - - - - - - - - - 40 40 32 32 20 20

PN9226R 1.0 – 2.0 6 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9236R 1.0 – 2.0 4 - - - - - - - - - - - - 40 40 26 26 16 16

PN9223R 2.0 – 4.0 6 40 40 40 40 40 40 40 40 40 37 27 25 - - - - - -

PN9233R 2.0 – 4.0 6 - - - - - - - - - - - - 17 17 11 11 7 7

PN9320R 0.2 – 1.0 4 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9320R 0.4 – 1.2 4 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9330R 0.4 – 1.2 4 - - - - - - - - - - - - 40 40 34 33 21 20

PN9336R 1.0 – 2.0 4 - - - - - - - - - - - - 35 34 22 21 13 12

Page 28: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves TI-P357-30 CH Issue 8

Page 7 of 8

Maximum differential pressures for Class VI shut-off - PN9000R (PTFE (G) seat seal only)

KE, LE, KEA and LEA with PTFE or Graphite stem seal (H)

ActuatorSpring range

Maximumair

pressure

Maximum differential pressures bar

DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PN9120R 0.2 – 1.0 6 40 40 40 40 40 40 40 40 40 39 29 28 - - - - - -

PN9120R 0.4 – 1.2 6 40 40 40 40 40 40 40 40 40 37 28 26 - - - - - -

PN9125R 0.4 - 2.0 6 40 40 40 40 40 40 40 40 33 30 23 21 - - - - - -

PN9126R 1.0 – 2.0 6 40 40 40 40 40 40 40 40 33 30 23 21 - - - - - -

PN9123R 2.0 – 4.0 6 40 40 40 40 40 40 37 31 16 13 11 9 - - - - - -

PN9220R 0.2 – 1.0 6 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9220R 0.4 – 1.2 6 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9230R 0.4 – 1.2 6 - - - - - - - - - - - - 40 40 37 35 23 22

PN9226R 1.0 – 2.0 6 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9236R 1.0 – 2.0 4 - - - - - - - - - - - - 40 40 30 29 19 18

PN9223R 2.0 – 4.0 6 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9233R 2.0 – 4.0 6 - - - - - - - - - - - - 23 22 15 14 9 9

PN9320R 0.2 – 1.0 4 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9320R 0.4 – 1.2 4 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9330R 0.4 – 1.2 4 - - - - - - - - - - - - 40 40 40 40 26 25

PN9336R 1.0 – 2.0 4 - - - - - - - - - - - - 40 40 30 29 19 18

PN9337R 2.5 – 3.5 4 - - - - - - - - - - - - 11 9 7 6 4 4

KE, LE, KEA and LEA with Bellows and PTFE stem seal or Graphite stem seal (H)

ActuatorSpring range

Maximumair

pressure

Maximum differential pressures bar

DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PT

FE

Gra

phi

te

PN9120R 0.2 – 1.0 6 40 40 40 40 40 40 40 40 28 25 20 18 - - - - - -

PN9120R 0.4 – 1.2 6 40 40 40 40 40 40 40 40 26 24 19 17 - - - - - -

PN9125R 0.4 - 2.0 6 40 40 40 40 40 40 40 39 20 17 14 12 - - - - - -

PN9126R 1.0 – 2.0 6 40 40 40 40 40 40 40 39 20 17 14 12 - - - - - -

PN9123R 2.0 – 4.0 6 16 1 12 - 8 - 6 - 3 - 2 - - - - - - -

PN9220R 0.2 – 1.0 6 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9220R 0.4 – 1.2 6 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9230R 0.4 – 1.2 6 - - - - - - - - - - - - 40 40 32 32 20 20

PN9226R 1.0 – 2.0 6 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9236R 1.0 – 2.0 4 - - - - - - - - - - - - 40 40 26 26 16 16

PN9223R 2.0 – 4.0 6 40 40 40 40 40 40 40 40 40 40 33 31 - - - - - -

PN9233R 2.0 – 4.0 6 - - - - - - - - - - - - 17 17 11 11 7 7

PN9320R 0.2 – 1.0 4 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9320R 0.4 – 1.2 4 40 40 40 40 40 40 40 40 40 40 40 40 - - - - - -

PN9330R 0.4 – 1.2 4 - - - - - - - - - - - - 40 40 37 36 23 23

PN9336R 1.0 – 2.0 4 - - - - - - - - - - - - 39 38 25 24 16 15

PN9337R 2.5 – 3.5 4 - - - - - - - - - - - - 4 2 2 1 1 1

Page 29: SPIRA-TROL DN15 to DN100 LE, LF, and LL Two-port … · LE6_ Stainless steel DIN ISO 3506 A2 - 70 Graphite packing 9 16 ... LE31 16 bar g @ 120 ... size JIS 10 JIS 10 bonnet KS 10

PN9000 Series Pneumatic Actuators for SPIRA-TROL K and L Series Control Valves TI-P357-30 CH Issue 8

Page 8 of 8

PN9000 series selection guide:

PN = Polyester powder coated (standard)Type

PNP = Electroless nickle plated

Series 9 = 9000 series

1 = 100 cm2

Actuator size 2 = 340 cm2

3 = 670 cm2

Valve travel 2 = 20 mm

3 = 30 mm

0 = 0.2 to 1.0 bar (option for 0.4 to 1.2 bar)

3 = 2.0 to 4.0 bar

Spring rating 5 = 0.4 to 2.0 bar (PN9100 series only)

6 = 1.0 to 2.0 bar

7 = 2.5 to 3.5 bar (PN933_ series only

Spring action E = Spring-extend

R = Spring-retract

Manual override H = Handwheel (optional)

Stainless steel bolting S = Stainless steel bolting (optional)

PNP

9

3

3

7

How to order / selection example:1 off Spirax Sarco PNP9337E pneumatic actuator.

E