sppaarree parrttss accaattalloogguuee telmmaa aa … · item description quantity telma part number...

OC443048 06/2016 SPARE PARTS CATALOGUE AF30-35 NCV3 1 / 22

SSPPAARREE PPAARRTTSS CCAATTAALLOOGGUUEE

TTEELLMMAA AAXXIIAALL AAFF3300--3355 NNCCVV33 RREETTAARRDDEERRSS


SSUUMMMMAARRYY

11.. PPRROODDUUCCTT IIDDEENNTTIIFFIICCAATTIIOONN ...................................................................................................................................... 3

2. HHUUBB AASSSSEEMMBBLLYY,, SSTTAATTOORR AANNDD SSTTAATTOORR CCOOMMPPOONNEENNTTSS ........................................................................................... 4

2.1. EXPLODED VIEW .......................................................................................................................................... 4

2.2. LIST OF SPARE PART NUMBERS ................................................................................................................... 5

33.. SSPPAARREE PPAARRTT NNUUMMBBEERRSS ........................................................................................................................................... 6

3.1. STATOR ASSEMBLY ...................................................................................................................................... 6

3.2. HUB ASSEMBLY ........................................................................................................................................... 7

3.3. FLANGE ASSEMBLY ...................................................................................................................................... 8

3.4. ROTOR ASSEMBLY ....................................................................................................................................... 9

3.5. COIL ASSEMBLY ......................................................................................................................................... 10

3.6. WIRING ASSEMBLY (12V) .......................................................................................................................... 11

3.7. CONNECTING BLOCK ASSEMBLY ................................................................................................................ 12

3.8. NEGATIVE RETURN TERMINAL ASSEMBLY ................................................................................................. 13

44.. AADDAAPPTTAATTIIOONN ......................................................................................................................................................... 14

4.1. SET OF 2 SIDE PLATES WITH RUBBER MOUNTS AND FASTENERS .............................................................. 14

4.2. SET OF 4 RUBBER MOUNTS WITH FASTENERS ........................................................................................... 15

4.3. SET OF 2 CHASSIS BRACKETS WITH FASTENERS ......................................................................................... 16

55.. MMAAIINNTTEENNAANNCCEE && RREEPPAAIIRR ...................................................................................................................................... 17

5.1. SET OF AIR GAP ADJUSTING SHIMS ........................................................................................................... 17

5.2. COIL CONNECTING SET .............................................................................................................................. 17

5.3. SET OF HUB AND STATOR HOUSING FASTENERS ....................................................................................... 18

5.4. SET OF SHAFT END FASTENERS .................................................................................................................. 18

5.5. SET OF SIDE PLATE FASTENERS .................................................................................................................. 19

5.6. SET OF ROTOR / FLANGE FASTENERS ........................................................................................................ 20

5.7. DRIVE SHAFT SECURING PARTS ................................................................................................................. 21

5.8. SEALING KIT FOR CONNECTING BLOCK ...................................................................................................... 21


11.. PPRROODDUUCCTT IIDDEENNTTIIFFIICCAATTIIOONN

RETARDER

USE only 9 first digits (Part number)

POWER UNIT

Relaybox

For spare part, use only the part number JD 311 224

Part number: Lxx xxx 122

Serial number: xxxxxxxxx

Part Number

JD xxx 224


2. HHUUBB AASSSSEEMMBBLLYY,, SSTTAATTOORR AANNDD SSTTAATTOORR CCOOMMPPOONNEENNTTSS

2.1. EXPLODED VIEW


2.2. LIST OF SPARE PART NUMBERS

Item Description Quantity Telma part number

1 Stator assembly :

Retarder LCx 1x1 122 (with connecting block)

Retarder LCx 3x1 122 (with Short loom)

Retarder LCx 4x1 122 (with Medium loom)

Retarder LCx 5x1 122 (with Long loom)

1 1 1 1

VA1001810 VA1001797 VA1001798 VA1001799

2 Set of shaft end fasteners 2 VA1001125

3 Set of air gap adjusting shims 1 VB202044

4 Hub assembly 1 VA1001109

5 Set of hub and stator housing fasteners 1 10000287

6 N/A

7 N/A

8 N/A

9 Connecting block assembly (only for retarder with connecting block: LCx 1x1 122)

1 VA1001121

10 Negative return terminal assembly (only for retarder with connecting block: LCx 1x1 122)

1 VD408597

11 Rotor assembly 1 VA1001113

12 13 14 15

Sealing kit for connecting block (only for retarder with connecting block: LCx 1x1 122)

Silicone boot for return terminal

Silicone boot for connecting block

Silicone grommet

Stepped washer

1 VB107556


33.. SSPPAARREE PPAARRTT NNUUMMBBEERRSS

3.1. STATOR ASSEMBLY

View LCx 1x1 122 View LCx 3x1 122 (short loom)

LCx 4x1 122 (medium loom) LCx 5x1 122 (long loom)

RETARDER LCx 1x1 122 LCx 3x1 122 LCx 4x1 122 LCx 5x1 122

STATOR ASSEMBLY

VA1001810 VA1001797 VA1001798 VA1001799

The stator assembly is composed of:

• wired stator • set of shaft end fasteners • set of air gap adjusting shims • seal deflector • set of side plate fasteners


3.2. HUB ASSEMBLY

RETARDER

LCx 1x1 122 LCx 3x1 122 LCx 4x1 122 LCx 5x1 122

HUB ASSEMBLY

VA1001109

The hub assembly is composed of:

• assembled hub with shaft, bearings, lip seals, grease • set of shaft end fasteners • set of air gap adjusting shims • seal deflector • set of hub and stator housing fasteners

25 Nm ± 20%

50 Nm ± 20%


3.3. FLANGE ASSEMBLY

RETARDER LCx xxx 122

FLANGE ASSEMBLY

VA1001221

The flange assembly is composed of:

• flange with studs and nuts • set of rotor /flange fasteners • set of shaft end fasteners

• set of air gap adjusting shims • seal deflector

70 Nm ± 7%

30 Nm ± 20%

50 Nm ± 20%


3.4. ROTOR ASSEMBLY

RETARDER


SET OF 2 BALANCED

ROTORS WITH FASTENERS VA1001113

The rotor assembly is composed of:

• 2 balanced rotos • set of rotor /flange fasteners • set of shaft end fasteners

• set of air gap adjusting shims • seal deflector

30 Nm ± 20%

50 Nm ± 20%


3.5. COIL ASSEMBLY

RETARDER


COIL ASSEMBLY VA1001115

The coil assembly is composed of:

• coil • protective washer • coil end insulator

• pressure washer • 2 crimps connectors • 2 sleeves


3.6. WIRING ASSEMBLY (12V)

12V internal wiring assembly

RETARDER LCx 1x1 122

12V INTERNAL

WIRING ASSEMBLY VA1001222

RETARDER LCx 3x1 122 LCx 4x1 122 LCx 5x1 122

12V INTERNAL

WIRING ASSEMBLY VA1001800 VA1001801 VA1001802

The 12V internal wiring assembly is composed of: • internal wiring • connecting block with lid • negative return terminal

The 12V internal wiring assembly is composed of: • internal wiring • set of hub and stator housing fasteners • set of shaft end fasteners


3.7. CONNECTING BLOCK ASSEMBLY


CONNECTING

BLOCK ASSEMBLY

INCLUDING : LID

VA1001121

VD503622

NA

NA

5 Nm ± 20%

5 Nm ± 20%


3.8. NEGATIVE RETURN TERMINAL ASSEMBLY


NEGATIVE RETURN

TERMINAL ASSEMBLY VD408597 NA

12 Nm ± 20%


44.. AADDAAPPTTAATTIIOONN

4.1. SET OF 2 SIDE PLATES WITH RUBBER MOUNTS AND FASTENERS

View for LCB 4x1 122 (0°) View for LCD 3x1 122 (4°)

View for LCE 3x1 122 (4°, with spacer ring)

RETARDER LCA 1x1 122 LCD 3x1 122 LCE 3x1 122 LCB 4x1 122 LCA 5x1 xxx

SET OF 2 SIDE PLATES

WITH RUBBER MOUNTS

(SHORE 60) AND

FASTENERS

NA VA1001803 VA1001808 VA1001804 NA

18 Nm ± 20%

65 Nm ± 20% 40 Nm ± 20%


4.2. SET OF 4 RUBBER MOUNTS WITH FASTENERS

View for LCB 4x1 122 (0°) View for LCD 3x1 122 (4°)

View for LCE 3x1 122 (4°, with spacer ring)

RETARDER LCD 3x1 122 LCB 4x1 122

LCA 1x1 xxx LCA 5x1 xxx

LCE 3x1 xxx

SET OF 4 RUBBER MOUNTS WITH

FASTENERS (SHORE 60) JZ1000385 NA VA1001811

18 Nm ± 20%

65 Nm ± 20% 40 Nm ± 20%


4.3. SET OF 2 CHASSIS BRACKETS WITH FASTENERS

RETARDER LCD 3x1 122 LCE 3x1 122

LCA 1x1 122 LCB 4x1 122 LCA 5x1 122

SET OF 2 CHASSIS BRACKETS WITH

FASTENERS

INCLUDING : SET OF 10 SCREWS (M8 X 1.25 MM)

VA1001805

10000206

NA

NA

18 Nm ± 20%


55.. MMAAIINNTTEENNAANNCCEE && RREEPPAAIIRR

5.1. SET OF AIR GAP ADJUSTING SHIMS

RETARDER


SET OF AIR-GAP ADJUSTING

SHIMS (FOR BOTH ROTORS) VB202044

5.2. COIL CONNECTING SET

RETARDER


SET OF : • 16 CRIMP CONNECTORS • 8 RED HEAT SHRINK SLEEVES • 16 BLACK HEAT SHRINK SLEEVES

VD408491


5.3. SET OF HUB AND STATOR HOUSING FASTENERS

RETARDER


SET OF HUB AND STATOR

HOUSING FASTENERS 10000287

5.4. SET OF SHAFT END FASTENERS

RETARDER


SET OF SHAFT END

FASTENERS (FOR 1 ROTOR) VA1001125

25 Nm ± 20%

50 Nm ± 20%


5.5. SET OF SIDE PLATE FASTENERS

RETARDER LCD xxx 122 LCE xxx 122 LCB xxx 122

LCA xxx 122

SET OF SIDE PLATE

FASTENERS JZ1000688 NA

40 Nm ± 20%


5.6. SET OF ROTORS / FLANGE FASTENERS

RETARDER


SET OF ROTORS / FLANGE FASTENERS (SET OF 5 SCREWS AND NUTS)

VA1001127

30 Nm ± 20%


5.7. DRIVE SHAFT SECURING PARTS

RETARDER


A (SET OF 8 NUTS)

10000193

B (SET OF 4 NUTS)

10000240

5.8. SEALING KIT FOR CONNECTING BLOCK

RETARDER LCx 1x1 122

SEALING KIT VB107556

A B

70 Nm ± 7%


TELMA S.A. Parc d’Activités du Vert-Galant

28, rue Paul Painlevé BP 80692

F-95310 SAINT-OUEN L’AUMONE France

Phone : +33 1 34 48 54 00 Fax : +33 1 30 37 63 69 Internet : www.telma.com

http://www.telma.com/

sppaarree parrttss accaattalloogguuee telmmaa aa … · item description quantity telma part number...

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