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    Intro: Steel and 2x4 Full Dining Table Set

    Welcome to my frst Instructable, and thank you or taking a look!This dining

    table set "as made #rimarily o steel s$uare tubing, some let o%er steel &atstock '''

    (

    Ste# (: )uy the *umber First!

     To make the table, chairs, and bench to#s, I #urchased dimensional lumber roma local big box store'(+ 2-x4-x./ Take time to choose the straightest #ieces "ith

    '''

    2

    Ste# 2: 0re#are the Steel

    +#cs 2-x2-x./ '13- steel s$uare tube(#c 2-x(.- steel &at stock(#c (-x(.-steel &at stockThe steel can be bought at home su##ly centers, but it is '''

    3

    http://www.instructables.com/id/Steel-and-2x4-Full-Dining-Table-Set/#step1http://www.instructables.com/id/Steel-and-2x4-Full-Dining-Table-Set/#step2http://www.instructables.com/id/Steel-and-2x4-Full-Dining-Table-Set/#step3http://www.instructables.com/id/Steel-and-2x4-Full-Dining-Table-Set/#step2http://www.instructables.com/id/Steel-and-2x4-Full-Dining-Table-Set/#step3http://www.instructables.com/id/Steel-and-2x4-Full-Dining-Table-Set/#step1

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    Ste# 3: 5dding an 5ngle to the )ack o the 6hairs

    I cut a -7- onto the rear chair legs to gi%e it a slight angle so that I can lean back

    comortably as I sit' I measured (.- '''

    4

    Ste# 4: Time to Weld!

    8o action shots o "elding 9sorry! I got a tri#od 5FT; this buildT5W "ill "ork too' @se "hat you can '''

    A

    Ste# A: 5nd no" back to the lumber

    I #urchased (+ 2-x4-x./ #ieces o #ine and ended u# using ('To begin "ith, Iran all o the #ieces through my table sa", taking (4- rom '''

    Ste# : 6ut it do"n to siBe

    5ter all o that gluing and scre"ing together, "hat I ha%e is ( board thatmeasures .t x (Ain and another that measures .t x 33in' Table To# '''

    +

    http://www.instructables.com/id/Steel-and-2x4-Full-Dining-Table-Set/#step4http://www.instructables.com/id/Steel-and-2x4-Full-Dining-Table-Set/#step5http://www.instructables.com/id/Steel-and-2x4-Full-Dining-Table-Set/#step6http://www.instructables.com/id/Steel-and-2x4-Full-Dining-Table-Set/#step7http://www.instructables.com/id/Steel-and-2x4-Full-Dining-Table-Set/#step4http://www.instructables.com/id/Steel-and-2x4-Full-Dining-Table-Set/#step5http://www.instructables.com/id/Steel-and-2x4-Full-Dining-Table-Set/#step6http://www.instructables.com/id/Steel-and-2x4-Full-Dining-Table-Set/#step7

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    Ste# +: 5ssembly Time

     Table To# )ench To#:I began by laying the table to# on the &oor u#side do"n

    and centering the 2 sets o legs on to# o it' 5ter '''

    .

    Ste# .: Finishing

    I a##lied se%eral coats o butcher block oil to all "ood suraces, "aiting . hours

    bet"een coats, allo"ed them to cure, and set my table'

    C

    Ste# C: uestions 6omments

     Thank you or reading through my frst e%er Instructable!5ny $uestions orcomments to make uture ones e%en better are much a##reciated!6heck me out!

    htt#:mothlightco##er"orks'com

    http://www.instructables.com/id/Steel-and-2x4-Full-Dining-Table-Set/#step8http://www.instructables.com/id/Steel-and-2x4-Full-Dining-Table-Set/#step9http://www.instructables.com/id/Steel-and-2x4-Full-Dining-Table-Set/#step8http://www.instructables.com/id/Steel-and-2x4-Full-Dining-Table-Set/#step9

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    Sho" 5ll Items

    Welcome to my frst Instructable, and thank you or taking a look!

     This dining table set "as made #rimarily o steel s$uare tubing, some let o%er

    steel &at stock I had on hand, and dimensional #ine lumber' It has been ser%ing

    me "ell or the last months and has made a great addition to my home'

    %en better, I sa%ed a ton o money by s#ending a e" days to make it mysel'

    nHoy!

    Ste# (: )uy the *umber First!

    http://www.instructables.com/file/FCQ8VF7IEIDBAAY/http://www.instructables.com/file/FCQ8VF7IEIDBAAY/http://www.instructables.com/file/FCQ8VF7IEIDBAAY/http://www.instructables.com/file/FCQ8VF7IEIDBAAY/http://www.instructables.com/file/FCQ8VF7IEIDBAAY/http://www.instructables.com/file/FCQ8VF7IEIDBAAY/

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    Sho" 5ll Items

     To make the table, chairs, and bench to#s, I #urchased dimensional lumber rom

    a local big box store'

    (+ 2-x4-x./

     Take time to choose the straightest #ieces "ith the least amount o knots, bringthe lumber home, and W5IT'

    Dimensional lumber rom big box stores has a tremendous amount o moisture

    still locked inside o it' *umber needs to acclimate to the moisture le%els o your

    home or "orksho#' I recommend ( "eek minimum, and the longer the better'

    Ste# 2: 0re#are the Steel

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    http://www.instructables.com/file/F8TWBOZIEIDB9NU/http://www.instructables.com/file/F8TWBOZIEIDB9NU/http://www.instructables.com/file/F8TWBOZIEIDB9NU/http://www.instructables.com/file/F8TWBOZIEIDB9NU/http://www.instructables.com/file/F8TWBOZIEIDB9NU/http://www.instructables.com/file/F8TWBOZIEIDB9NU/

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    Sho" 5ll Items

    +#cs 2-x2-x./ '13- steel s$uare tube

    (#c 2-x(.- steel &at stock

    (#c (-x(.- steel &at stock

     The steel can be bought at home su##ly centers, but it is substantially chea#er at

    local metal su##ly de#ots' I look out or the #ieces "ith rust' It does re$uire a bit

    o clean u# but my local metal su##ly gi%es a discount or buying rusty metal'6leaning the rust "as done "ith a 4'A- grinder and &a# discs and sanding discs' Ifnd that grinding the steel beore cutting is easier'

    6ut *ist:

    @sing a grinder "ith a cut oO "heel, a band sa", cho# sa", or e%en a metalcutting hand sa", make the ollo"ing cuts on the s$uare tube'

     Table *egs:

    4 %ertical legs P 2'A-

    4 horiBontal cross members P 21-

    2 trusslike #ieces going to"ards center o table P 22-

    http://www.instructables.com/file/FMO7ISWIEIDB9PK/http://www.instructables.com/file/FMO7ISWIEIDB9PK/http://www.instructables.com/file/FMO7ISWIEIDB9PK/http://www.instructables.com/file/FMO7ISWIEIDB9PK/http://www.instructables.com/file/FMO7ISWIEIDB9PK/http://www.instructables.com/file/FMO7ISWIEIDB9PK/

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    )ench *egs:

    4 %ertical legs P (-

    4 horiBontal cross members P (1-

    2 trusslike #ieces going to"ards center o bench P (2-6hairs:

    4 ront legs P (-

    4 rear legs P 31-

    2- Flat Stock nd 6a#s:

    21 2-x2- S$uares, ( o "hich "ill be drilled in the center "ith a (2- bit

    (- Flat Stock 6hair Tabs:

    ( (-x2- rectangles "ith t"o 3(- holes drilled into their center line

    9Take a look at the 3rd #hoto here to see "hat I mean<

    Ste# 3: 5dding an 5ngle to the )ack o the 6hairs

    Sho" 5ll Items

    I cut a -7- onto the rear chair legs to gi%e it a slight angle so that I can lean backcomortably as I sit'

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    I measured (.- u# rom the bottom, marked a line #er#endicular to the #i#e, andthen marked a line (1Q rom that'

    @se an angle grinder to cut a "edge out on 3 sides o the s$uare tube'

    5s you can see in the #hoto, I clam#ed the long end o the leg to my "ork table,

    and used some scra#s to #ro# u# the short end' This closes the ga# created bythe "edge I cut out, and no" it/s ready to "eld'

    Ste# 4: Time to Weld!

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    http://www.instructables.com/file/FINHMJBIEOP2FAB/http://www.instructables.com/file/FINHMJBIEOP2FAB/http://www.instructables.com/file/FINHMJBIEOP2FAB/http://www.instructables.com/file/FINHMJBIEOP2FAB/http://www.instructables.com/file/FINHMJBIEOP2FAB/http://www.instructables.com/file/FINHMJBIEOP2FAB/

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    http://www.instructables.com/file/FCK5338IEIDB9SU/http://www.instructables.com/file/FCK5338IEIDB9SU/http://www.instructables.com/file/FCK5338IEIDB9SU/http://www.instructables.com/file/F31Y183IEIDB9UA/http://www.instructables.com/file/F31Y183IEIDB9UA/http://www.instructables.com/file/F31Y183IEIDB9UA/http://www.instructables.com/file/FCK5338IEIDB9SU/http://www.instructables.com/file/FCK5338IEIDB9SU/http://www.instructables.com/file/FCK5338IEIDB9SU/http://www.instructables.com/file/F31Y183IEIDB9UA/http://www.instructables.com/file/F31Y183IEIDB9UA/http://www.instructables.com/file/F31Y183IEIDB9UA/

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    http://www.instructables.com/file/FCQFJVPIEIDBA09/http://www.instructables.com/file/FCQFJVPIEIDBA09/http://www.instructables.com/file/FCQFJVPIEIDBA09/http://www.instructables.com/file/F5Q7526IEIDBA1N/http://www.instructables.com/file/F5Q7526IEIDBA1N/http://www.instructables.com/file/F5Q7526IEIDBA1N/http://www.instructables.com/file/FCQFJVPIEIDBA09/http://www.instructables.com/file/FCQFJVPIEIDBA09/http://www.instructables.com/file/FCQFJVPIEIDBA09/http://www.instructables.com/file/F5Q7526IEIDBA1N/http://www.instructables.com/file/F5Q7526IEIDBA1N/http://www.instructables.com/file/F5Q7526IEIDBA1N/

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    Sho" 5ll Items

    8o action shots o "elding 9sorry! I got a tri#od 5FT; this buildT5W "ill "ork too' @se "hat you

    can get your hands on!

     Table *egs and )ench *egs:

    Weld u# the =oriBontal cross members to the 7ertical legs to orm a rectangle as

    sho"n in the #ictures' Knce you ha%e a rectangle, "eld the 22- length or thetable, and (2- length or the bench, #er#endicularly to the center o the to#horiBontal cross member' 9The third #hoto sho"s one bench leg and one table

    leg'<

    6hair *egs:

    Weld together the cuts made in the #re%ious ste# on the rear legs to gi%e the

    back o the chair a slight angle'

    Weld end ca#s to the to#s and bottoms o all rear legs, and the bottoms o the

    ront legs

    Weld on the 2-x(- tabs #er#endicularly to the 2 sides o the ront legs, and

    #er#endicularly to the 2 sides o the rear legs' Since the ront legs are (- tall,

    http://www.instructables.com/file/F7EICB1IERC4QC8/http://www.instructables.com/file/F7EICB1IERC4QC8/http://www.instructables.com/file/F7EICB1IERC4QC8/http://www.instructables.com/file/F7EICB1IERC4QC8/http://www.instructables.com/file/F7EICB1IERC4QC8/http://www.instructables.com/file/F7EICB1IERC4QC8/

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    the tabs on the rear legs go (- rom the bottom' I ski##ed ahead a bit andincluded an assembled #hoto o these tabs' ;eer to the last #hoto in this ste#'

    5dHustable Table 6hair )ench Feet:

    9not sho"n< Weld a (2- nut to the inside o the 2-x2- end ca#s that "ere cut out

    and drilled through earlier' These "ill hold the table and chair eet in #lace'

     Tack "eld a (2- "asher to a (2- carriage bolt as sho"n in #hotos A and ' Theseeet "ill be scre"ed into the end ca#s later'

    Weld the 2- end ca#s to the bottoms o all chair and table legs'

    Finishing:

    5ter all "elds "ere made, I "ent back through all o the #ieces "ith an angle

    grinder and &a# disc to smooth out any shar# edges and corners' I also ga%e thetubing a fnal sanding, cleaned it "ith alcohol, "ent o%er it again "ith a tack

    cloth, and a##lied a e" coats o &at black s#ray #aint'Ste# A: 5nd no" back to the lumber

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    http://www.instructables.com/file/FKK0JLAIEIDB9Y9/http://www.instructables.com/file/FKK0JLAIEIDB9Y9/http://www.instructables.com/file/FKK0JLAIEIDB9Y9/http://www.instructables.com/file/FKK0JLAIEIDB9Y9/http://www.instructables.com/file/FKK0JLAIEIDB9Y9/http://www.instructables.com/file/FKK0JLAIEIDB9Y9/

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    http://www.instructables.com/file/F8J2V3IIERC4WLO/http://www.instructables.com/file/F8J2V3IIERC4WLO/http://www.instructables.com/file/F8J2V3IIERC4WLO/http://www.instructables.com/file/F5RK7B4IERC4WRG/http://www.instructables.com/file/F5RK7B4IERC4WRG/http://www.instructables.com/file/F5RK7B4IERC4WRG/http://www.instructables.com/file/F8J2V3IIERC4WLO/http://www.instructables.com/file/F8J2V3IIERC4WLO/http://www.instructables.com/file/F8J2V3IIERC4WLO/http://www.instructables.com/file/F5RK7B4IERC4WRG/http://www.instructables.com/file/F5RK7B4IERC4WRG/http://www.instructables.com/file/F5RK7B4IERC4WRG/

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    Sho" 5ll Items

    I #urchased (+ 2-x4-x./ #ieces o #ine and ended u# using ('

     To begin "ith, I ran all o the #ieces through my table sa", taking (4- rom the

    short sides o each board, lea%ing me "ith 3- "ide boards' This "as done toremo%e any surace im#erections, straighten the boards out, and remo%e the

    rounded edges'

    8ext, I used a #ocket hole Hig and "ood glue to attach the ull length boards toeach other' The scre"s "ent in about e%ery - or so' =a%ing since learned more

    http://www.instructables.com/file/FO41WDUIERC4WSX/http://www.instructables.com/file/FO41WDUIERC4WSX/http://www.instructables.com/file/FO41WDUIERC4WSX/http://www.instructables.com/file/FWKFCAWIEIDB9ZN/http://www.instructables.com/file/FWKFCAWIEIDB9ZN/http://www.instructables.com/file/FWKFCAWIEIDB9ZN/http://www.instructables.com/file/FO41WDUIERC4WSX/http://www.instructables.com/file/FO41WDUIERC4WSX/http://www.instructables.com/file/FO41WDUIERC4WSX/http://www.instructables.com/file/FWKFCAWIEIDB9ZN/http://www.instructables.com/file/FWKFCAWIEIDB9ZN/http://www.instructables.com/file/FWKFCAWIEIDB9ZN/

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    about the actual strength o "ood glue on a long grain, I "ould not do so manyscre"s' In uture #roHects, I #lan on using glue only "ith either do"els or biscuits

    or alignment'

    I started "ith 2 sets o 2 boards each, and 3 sets o 3 boards each' The idea "as

    to lea%e them under (2'A- "ide so they "ould ft in my thickness #laner'

    5ter allo"ing the glue to set o%ernight, I ran all o the ne" boards through my

    thickness #laner to get the to#s nice and smooth' @sing the same gluing and#ocket hole scre" method, I attached one set o 2 boards to a set o 3 boards or

    the bench and chair back, and 3332 or the table to# and chair bottoms'

    0hotos 3 and 4 sho" the underside o the com#leted table to#'

    ;emember, e%erything is still in . oot lengths'

    Ste# : 6ut it do"n to siBe

    Sho" 5ll Items

    5ter all o that gluing and scre"ing together, "hat I ha%e is ( board thatmeasures .t x (Ain and another that measures .t x 33in'

     Table To# and 6hair )ottoms:

    6ut do"n the table to# rom ./ to /' The /x33- #iece "ill be the fnal table to#

    siBe'

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     Take the remaining 2/ section and cut it do"n to t"o (.-x(.- s$uares' Then, cutout t"o 2-x2- s$uares rom the t"o rear corners' These cut outs "ill

    accommodate the rear table legs'

    )ench To# and 6hair )acks:

    6ut do"n the bench to# rom ./ to A'A/' This "ill be the fnal dimension or thebench to#'

     Take the 2'A/ cut oO #iece and cut out t"o #ieces measuring (4-x-' These "ill be

    the chair backs'

    90ictured in this ste# are the seat bottoms and seat backs'<

    Ste# +: 5ssembly Time

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    http://www.instructables.com/file/F8LMROEIEOP2F6Z/http://www.instructables.com/file/F8LMROEIEOP2F6Z/http://www.instructables.com/file/F8LMROEIEOP2F6Z/http://www.instructables.com/file/FFH47K5IEIDBA5F/http://www.instructables.com/file/FFH47K5IEIDBA5F/http://www.instructables.com/file/FFH47K5IEIDBA5F/http://www.instructables.com/file/F8LMROEIEOP2F6Z/http://www.instructables.com/file/F8LMROEIEOP2F6Z/http://www.instructables.com/file/F8LMROEIEOP2F6Z/http://www.instructables.com/file/FFH47K5IEIDBA5F/http://www.instructables.com/file/FFH47K5IEIDBA5F/http://www.instructables.com/file/FFH47K5IEIDBA5F/

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    Sho" 5ll Items

     Table To# )ench To#:

    I began by laying the table to# on the &oor u#side do"n and centering the 2 sets

    o legs on to# o it'

    5ter making sure that the legs "ere e%enly s#aced rom the edges, I drilled A

    holes into the center truss only and dro%e in 3- long scre"s'

    I re#eated the #rocess or the bench, but used 4 holes instead o A'

    Feet:

    )e sure to scre" in those sixteen (2- eet to their end ca#s beore turning thetable o%er 9#hoto A

    6hair:

    I #laced the chair bottom on to# o the table 9once I &i##ed the table right sideu#< and used (- scre"s to attach t"o ront legs directly to the underside o the

    chair bottom'

    I then #laced the rear legs into their cut outs and scre"ed them in as "ell'

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    9not sho"n< I drilled 4 #ockets holes #ointing out"ards on each corner o thechair back and used sel ta##ing sheet metal scre"s to attach the chair backs to

    the rear legs'

    Ste# .: Finishing

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    Sho" 5ll Items

    I a##lied se%eral coats o butcher block oil to all "ood suraces, "aiting . hours

    bet"een coats, allo"ed them to cure, and set my table'

    Ste# C: uestions 6omments

     Thank you or reading through my frst e%er Instructable!

    5ny $uestions or comments to make uture ones e%en better are much

    a##reciated!

    6heck me out!

    htt#:mothlightco##er"orks'com

    7rh obrasca

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