the american university in cairo mechanical engineering department
TRANSCRIPT
AUC Formula Competition TeamThe American University In Cairo
Mechanical Engineering Department
Forces and Calculations
o Overview
o Different Systems
o Design Phase
oManufacturing Phase
o Assembly Phase
oStatic Testing
oTest Drive
oDisassembly and shipping
oCompetition
Outline
Suspension Components
Wishbone Push rod
Crank bell
spring
upright
Steering Components
Steering wheel
Quick release
Column rod
Tie rod
Ball joint
Rack and pinion
Steering Theories
Ackerman Parallel Reverse Ackerman
Main components of chassis
Impact Attenuator Design
The proposed Design• Near final dimensions• All Solidworks sketches are fully
defined. • The dimensions are nearly finalized.• The design looks more aerodynamic
than design two.• Cd=0.36
PRELIMINARY DESIGNS
THE Proposed DESIGN
• HONDA CBR600RR
Selected EngineSelected Engine
Air Intake Final DesignAir Intake Design
Air Intake System Flow SimulationAir Intake System Flow Simulation
Exhaust System Final DesignExhaust System Design
• Material Selection Criteria-High Temperatures, Cost & Availability
• Material: Cast Iron• Manufacturing• Items to be Purchased:
-Catalytic ConverterFurther Modifications
Exhaust System Final DesignExhaust System Design Analysis
Brake System Design
Powertrain Assembly
Final assembly