the future is looking greener - mindclickmindclick.co.th/itu/attachment/docs/dongah-intro...
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Flexible, with strong roots
To offer our advanced power technology and
leadership, outstanding quality and superior
service across multiple market disciplines
to the world’s leading companies
Our Mission
© 2013, DongAh Elecomm All right reserved
• Embrace and drive change!
• Directing change through knowledge and innovation!
• Use innovative focus to bring relevant solutions!
Success
The future is looking greener
“New power conversion
technology is an ongoing
effort at DongAh Elecomm”
© 2013, DongAh Elecomm All right reserved
Product
Realization
Business
Development
Center
Head office / Factory : Korea
Assembly & Manufacturing in Indonesia
Assembly & Manufacturing in Malaysia
Branch office : U.S.A-Dallas, Texas
Factory in Vietnam
SCN
Dae Pyeong
Ki Rim
ElecOne
DongAh CMC
SCN
Dae Pyeong
Ki Rim
ElecOne
DongAh CMC
Liaison Office in Thailand
© 2013, DongAh Elecomm All right reserved
Company founded
R&D Center Established
Awarded Presidential Commendation for TDX Electronic Exchange System
Awarded Copper Tower Industrial Medal for Promotion of Science and Technology
High Frequency Transfer Control Technology registered as new domestic technology
Awarded Silver Tower Industrial Medal for contribution to IT Industry
Established USA Branch office
Distinguished service award for contribution to Vietnam Telecom Industry
Contract agreement established with KARI for Satellite PS Development
Received CQIS quality certification from Samsung SDI
Exclusive agreement established for Hybrid Auto PS Development
Class A Supplier for Siemens Ultrasound Group Korea
Received Best Partner Award from Korea Telecom
Best Performance Supplier Award from Siemens Ultrasound Korea
Received recognition from Ministry of Knowledge & Economy for Industrial Contribution
Recognized by Samsung Electronics for Innovation in Quality
Recognized as the power provider behind LGU+ and SK Telcom’s 4G LTE launch
“Best Partner of the Year” for 8th consecutive year by KT Telecom
DongAh Rectifier Approved by AIS (one of the operators in Thailand)
DEC, 1976
SEPT,1987
MAR, 1989
APR, 1991
OCT. 1993
APR, 1999
AUG, 2002
NOV, 2002
APR, 2004
JAN, 2005
JAN, 2005
SEPT,2005
MAR, 2007
JAN, 2009
MAR, 2010
Jan, 2011
MAR, 2011
FEB, 2013
JUN, 2013
© 2013, DongAh Elecomm All right reserved
Employee welfare fund (4.4 billion won)
Mortgage program
Family Tuition Support
Recreational Facilities
(soccer field, tennis court, Karaoke, etc.)
Academic Education : Bachelor, PhD etc.
On-site training
On the job training within and outside
company
Local & International seminars
Local & International trade shows
Total Employees : 217
39 27 28 50 29 44
© 2013, DongAh Elecomm All right reserved
Recruit Regulation & Working
Regulation (DEA202)
Joint venture with KT on
Corporate Social
Responsibility
Siemens Compliance Program
on Code of Conducts (2007)
© 2013, DongAh Elecomm All right reserved
© 2013, DongAh Elecomm All right reserved
Country Company (unit: USD Million) 2010 2011 2012 2013
Malaysi
a YTL
No. of
products 1,020 • 2,500
Amount 5.6 • 4.4
VIETNA
M
VINAPHONE
No. of
products • • • 370
Amount • • • 0.7
VMS (NSN)
No. of
products • • 1,266
Amount • • 1.1
NEPAL
UTL
; United Telecom
Limited
No. of
products
(2008 )
7 • • •
Amount 0.05 • • •
USA CIENA
No. of
products 150 40 250 515
Amount 0.6 0.1 0.7 1.0
© 2013, DongAh Elecomm All right reserved
Communications
Industrial Application
Consumer Products
Medical Application Aerospace
Green Energy
• Mobile communications
- CDMA, GSM, WCDMA, LTE
• Switching systems
• Internet
- ADSL, VDSL, Wibro
• Transmission equipment
• Satellite base stations
• Power Management System
• SMD for PBA
• Chromatography
• Intelligent Transport Systems
• LED equipment
• Security equipment
• Home Network
• Display
• Audio Equipment
• Hybrid Electric Vehicles
• Fuel Cell Electric Vehicles
• Electric Vehicles
• Solar Cell/ Inverter
• X-ray Equipment
• MRI Equipment • Ultrasound Equipment • Satellite
• Ballast Water Treatment
• High Speed Charger Electric Car
• BEMS System
The future is looking greener
“New power conversion
technology is an ongoing
effort at DongAh Elecomm”
© 2013, DongAh Elecomm All right reserved
Organization- R&D Staff
6
6
11
6
6
2
10
Doctorate Master
Bachelor Associate
Others
< 3 years
≥ 3 years ≥ 5 years
≥ 10 years
≥ 15 years
8
13
© 2013, DongAh Elecomm All right reserved
R&D Capabilities – Technology Roadmap
TDX, PABX, PCS, CDMA, GSM, W-CDMA,
WiMAX, Wibro
Primary DC/DC Block Forward ZVS Full Bridge
Power density SORM-100
3w/inch3
DRM-100
6w/inch3
NDRM-100
12w/inch3
• System
Integration
Technology
•Firstly Adopted
Resonant Circuit
•High Switching
Frequency (2MHz)
•Circuit Simplification
•Mechanical Technology
•Stand-by Power Saving
•Multi Output by
1 Transformer
•Adopted Micom IC
for Integrated Protection
•Circuit Optimization
•Heat Control Design
•CAN Communication
•Durability
•Mechanical Technology
•Sensor Technology
•Bi-direction Power
•Multi outputs
with small Capacity
•Noise Reduction
•Sequence Matching
•Bi-direction
Communication
1u
22w/inch3
Efficiency ~ 2000 86 % 2002~ 88 % 2005~ 90 % 2008~ 95 % 2010~ 96 %
Full Bridge/ Synchronous Rectifier
PWM IC 2 Stage DSP Control Single Stage DSP Control
© 2013, DongAh Elecomm All right reserved
R&D Capabilities – 3D Simulation Tools
Thermal Analysis
3D Modeling
© 2013, DongAh Elecomm All right reserved
▶ Internal Training Classes: Prominent scholars and experts invited for seminars and education.
▶ DongAh commissioned education programs to universities and research centers.
▶ Attend seminars and conferences to engage in new technologies and industry leadership.
R&D Capabilities – Training
© 2013, DongAh Elecomm All right reserved
R&D Capabilities – HALT / Accelerated Life Test
Under
Test
Before
Test
© 2013, DongAh Elecomm All right reserved
Quality - International Quality Control Standard
ISO 9001 Certified – May, 1995
Upgraded to ISO 9001 /TL9000 - July, 2003
Samsung : CQIS – Jan, 2005
ISO 14001 Certified – Aug, 2005
Siemens : Top +, Class-A Supplier – Sept, 2004/ Sept, 2005
Samsung : SQIS Class-A – Sep, 2005
KT : Best Partner of the Year 2006, 2007, 2008, 2009, 2010, 2011
RoHS lead-free conversions
Safety Standard : UL, CSA, CE, TUV, VDE
Reliability Test : Bell core Standards
© 2013, DongAh Elecomm All right reserved
Quality Control Roadmap
1995 2003 2005 2006 2008 2009 2010
International
Quality
Control
System
Six Sigma
Execution
Plan
D Q R Program DongAh
Quality Rating
TL9000-H R3.0
UL/BSI ISO 9001 UL ISO9001 2000
Up-grade ISO 14001
Eco-partner
Eco-Design -PEIS implementation
-RoHS compliance sys.
implementation TL9000-H R4.0
Up-grade
Environmental/
CSR Report
Lead Free
Soldering
machine
RoHS
compliance
test equip.
Computerize
Green
procurement sys.
(PEIS)
6σ introduction Leap-up
Project execution
Supplier Control E : 4, G : 9
C : 3, L : 4
Supplier Control E : 9, G : 8
C : 3, L : 0
DQR program
Implementation
/Execution Achieved Objective
Periodic supplier evaluation program Excellent (12mos), Good(6mos),
Conditional(3mos), Low(1mos)
QC improvement monitoring system
TL9000-H R5.0
Up-grade
★ Class A supplier status from Samsung
★ Top+ supplier status from Siemens
Lead-free
Settlement
Evaluation sys.
Reliability
Test Lab
Field Life
Test Lab
Salt Water Spray
Chamber
Process On-line
Management System
Customer Support
Management System
Product Environmental Information System
© 2013, DongAh Elecomm All right reserved
FRACAS: Failure Reporting Analysis and Corrective Active System Definition: Collects defect data, provides process reporting, root cause analysis, and document corrective action to prevent repetitive defects. Motivation: Transform 35 years of engineering knowledge into a company asset to gain competitiveness.
Failure example sharing
Decreasing QA cost
Increasing product reliability
Prevent repeat failures
Decreasing design lead time
■ Expectation
R&D Production
Customers
Process On-lineManagement System
FRACAS
Customer SupportManagement System
FRACAS
R&D Knowledge Management System
FRACAS
DB
© 2013, DongAh Elecomm All right reserved
Collects individual station process data and identifies relevant failures to
prevent repetitive internal process defects.
Functional and final inspection test processes are optimized through internally
developed automatic test system.
Utilizes failure history data to provide prompt repair service.
SMS alert messaging service to the production manager if the same defects occur
more than pre-defined number.
Inform Production Line
Repair complete / status
Input into system
DATA (Failure History)
SMS Alarm Message sent (Sharing Cause of failure)
DATA (Repair History )
Inspection and Repair (Analysis)
■ Effectiveness
Real-time quality monitoring and information sharing
Early detection for potential defects
Repair time and FMA optimized
Improve productivity and quality
© 2013, DongAh Elecomm All right reserved
SCN
Dae Pyeong
Ki Rim
ElecOne
DongAh CMC
Product
Realization
Business
Development
Center
Creative, Productive Business Thinking
© 2013, DongAh Elecomm All right reserved
DDRK-4150 -54V/150A
3Ø 380VAC Active PFC
Input Specifications
Output Specifications -54V/150A
482(W) × 89(H) × 420(D) Dimension (mm)
Forced air cooled Cooling
© 2013, DongAh Elecomm All right reserved
500 Watts
Universal AC Input with PFC
Output : 48V/8A
366X296X94 mm
350 Watts
Input : 48VDC
Output : 0~18 / 2 / 2.5 / 3.3 / 5
±12 / ±14 / ±100VDC
363X252X53.2 mm
X300-DC X300-AC
DC/DC Converter AC/DC Converter
Ultrasound Diagnostic System
© 2013, DongAh Elecomm All right reserved
Input : 3Ø 440 VAC
Output : 18V/4500A(81Kw)
Water cooled
Explosion Proof (LNG,LPG, Oil)
Ballast Water Treatment System
BREC
BREC-18
BREC-2P
© 2013, DongAh Elecomm All right reserved
Electric Vehicle Charging Station
DEV450 DEV450B
Input : 3Ø 380Vac
Output : 650V/185A(105Kw)
System : BUS
Forced air cooled
DSP control
IGBT switching
Input : 3Ø 380Vac
Output : 360V/290A(105Kw)
System : TAXI
Forced air cooled
DSP control
IGBT switching
© 2013, DongAh Elecomm All right reserved
ACS-4200
AC Module : VPRM-5450
DC Module : ACM-5810
Input : 48Vdc
Output : 58.4V/10A
System : Motorcycle
Forced air cooled
MOSFET switching
Electric Vehicle Charging Station
© 2013, DongAh Elecomm All right reserved
Measuring AC Voltage/Current
DC Voltage/Current
Battery Voltage/Current
Battery Cell Voltage
Battery Temperature
Display TFT LCD
Graphic LCD
Character LCD
Segment Display
Alarm sound Buzzer Speaker
Alarm Log SAVE
>200
Protocol
RS232
RS422
CAN
TCP/IP
UDP RS485
SNMP
S/W Update TCP/IP UDP Update
Security Ethernet Communication, IP Filtering
Compact Control
Expanded Control
© 2013, DongAh Elecomm All right reserved
Ethernet
Data management: Measurement, monitor and control.
Client PC printer Server
SNMP or TCP/IP
Remote Monitoring
© 2013, DongAh Elecomm All right reserved
(Serial to TCP, Remote I/O Controller)
• Digital inputs-2 ports
• Digital output-2 ports
• Temperature and humidity sensor
• Supports RS232/422/485 communication
• Protocol conversion-TCP/UDP/Http/Telnet
• Control and monitors peripheral
equipment-UPS, generator, heater, air
conditioner
• Remote firmware upgrade
• Text messaging
Overview Description
Mobile
HUB
Server Client
TCP/Http
Internet
Zigbee
RS232/422/485
Temperature and
Humidity Sensor
Input-2Port
(Photo coupler)
Output-2Port
(Relay)
Ethernet link LED
RS232/422/485
Generator Power
© 2013, DongAh Elecomm All right reserved
FS/IF- RS-232 Serial Interface
Supports TCP, UDP, Http, Telnet
Protocols
Remote Firmware Upgrade
Capability
WEB service
Remote temperature adjustment
Command Controls verified by
SMS text.
Smart
Phone
Tablet PC
① Data
Request
②Receive
③ Response
④ Confirmation
FS/IF M
RS-232
3G or WIFI Smart
Phone
Tablet PC
3G or WIFI
③ Response
①Temp
Control
Command
④ Confirmation
② Receive
FS/IF M