the future of solutions: technologies for increased oil recovery (ior) subsea ior: achievements...
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The Future of Solutions: Technologies for Increased Oil Recovery (IOR)
Subsea IOR: Achievements & Future
Vidar Sten-Halvorsen
Technical Manager
FMC Well Intervention Systems
Subsea Growth and Evolution
FMC Technologies at a Glance
• $5.1 billion revenue in 2011
• 14,200 employees worldwide
• 27 production facilities in 16 countries
• Recognized as one of the top Oilfield Service Companies
An oilfield serviceand equipment company
Technology achievements
Technology LeadershipStrong subsea track record
World record water depths achieved by FMC TechnologiesWorld record water depths achieved by FMC Technologies
Increased Oil Recovery
Enhancing brownfield oil recovery andenabling greenfield development
• Brownfield challenges:
− Declining oil & gas production − Increasing water production− Constrained topside facilities
− Cost of Equipment failures
• Greenfield challenges:
− Heavy oil − Low reservoir pressure− Hydrate formation
FMC’s response to IOR challenges
FlexibleField ArchitectureHPHTEnhanced Subsea ControlsArctic DevelopmentDeep WaterLong Distance
SeparationPumping / BoostingCompression
Light Well InterventionThrough Tubing Rotary Drilling
Field Development Processing Increased Oil Recovery
FMC’s Subsea IOR ProjectsActivity in every major deepwater basin
BC-10• Greenfield• Gas/Liquid Separation• Boosting
Perdido• Greenfield• Gas/Liquid Separation• Boosting
Tordis• Brownfield• Gas/Oil/Water/Sand Separation• Boosting
Cascade• Greenfield• Boosting
Pazflor• Greenfield• Gas/Liquid Separation• Boosting
Greenfield Brownfield
Marlim• Brownfield• Gas/Oil/Water/Sand Separation
The North Sea• RLWI• TTRD
What is Riserless Light Well Intervention -RLWI?
RLWI overview
• Alliance established in 2004 between;– Island Offshore – Aker Well Service – FMC Services
• Currently operating 3 vessels – 2 vessels year round for
Statoil– One vessel partly
Statoil, partly other operators
– Capable of working West of Shetland
2003
2004
2005
2006
2007
2008
2009
2010
2011
0
10
20
30
40
50
Prosafe Regalia Island FrontierIsland Wellserver Island Constructor
Riser Less Light Well Intervention Services
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Summary Of Vessel Operations to Date:
Q1 2012
Vessel No of Wells Runs PLT Perforations Plugs
Insert DHSV
Scale Brush
Scale Mill
Island Frontier 87 620 58 59 180 12 9 18
Island Wellserver 45 384 44 55 85 18 7 16
Island Constructor 23 107 14 6 53 4 0 6
Totals 155 1111 116 120 318 34 16 40
StatoilHydro – Tordis ProjectEnhancing Brownfield Oil Recovery
• First full-scale subsea separation system
• Gas/Oil/Water/Sand Separation
• Capacity 200,000 barrels/day
• Potential to recover additional 19 million barrels of oil
Project Partners:
Total – Pazflor ProjectEnabling greenfield economic viability
• New field (greenfield) with heavy oil and hydrate risk
• Gas/liquid separation with boosting at 2,000 ft. depth
• Producing to FPSO with:
− 49 subsea trees and production control systems
− 3 gas/liquid separation and boosting systems
− Potential for additional 21 wells and 1 subsea separation system
Project Partners:
Angola
Petrobras – Marlim ProjectEnhancing brownfield oil recovery
• First deepwater subsea oil/water separation system
• Mature field (brownfield) with heavy oil and increasing water production
• Gas/oil/water/sand separation at 3,000 ft. depth
• Water reinjected into reservoir to boost production
Project Operator:
Brazil
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Inline, ultra-compact subsea separation – the basis for FMC’s position in Subsea Processing
High G-force liquid liquid separation
The Future: Looking ahead
Markets’ maturity for subsea technology
Mature markets (1970 ->)Developing markets (2000 ->)Future market (2010 ->)
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Subsea Growth Forecast
15%
9%
8%
7%
6%6%6%
3%3%
37%
Subsea Tree Deliveries 2010-2014
PetrobrasBPChevronShellTotalExxonMobilStatoilEniConocoPhillipsOther
Source: Infield Systems Ltd.
Annual Average 480 - 720 treesSource: Datamonitor
Subsea Production Forecast by Region
2000 2005 2010 2015 20200
2
4
6
8
10
12
14
16
18
Middle EastEastern EuropeAustralasiaWestern EuropeNorth AmericaAsiaLatin AmericaAfrica
Mill
ion B
OEPD
Strong Focus on Increased Oil Recovery Subsea
0%
5%
10%
15%
20%
Onshore Shallow-water Deepwater
Implications• Increased opportunities to push IOR on Subsea fields• Increased need for processing and boosting capabilities• Increasing need to conduct well interventions and extensions
Annual Field Decline RatesSubsea Field Production Profile
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000
2007 2008 2009 2010 2011 2012 2013 2014 2015
EOR PotentialNatural Production
KB
OE/D
ay
Source: Cambridge Energy Research Associates (CERA); Jan 2008 Note: Includes natural decline plus EOR efforts Onshore/Shallow water field declines lower due to EOR technologies
Source: Rystad Energy
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FMC’s Subsea Vision
The Future is in our Hands!