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THE STRUCTURE AND PROSPECTS OF THE INDONESIAN STEEL INDUSTRY DSTI/SU/SC(2013)13 75th Steel Committee Meeting Paris, 5-6 December 2013

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  • THE STRUCTURE AND

    PROSPECTS OF THE

    INDONESIAN STEEL INDUSTRY DSTI/SU/SC(2013)13 75th Steel Committee Meeting Paris, 5-6 December 2013

  • • Indonesia has experienced rapid growth in steel demand. It is ranked as the 4th fastest growth rate over the past decade.*

    • The country is the fastest growing market in the ASEAN region.

    • In 2012, apparent steel use reached a new high level of 12.5 mmt.

    * Amongst those economies that consume at least 5 million tonnes of steel per year.

    Note: Bubble sizes represent the magnitude of finished steel consumption in 2012.

    Sources: OECD Secretariat based on GDP and steel consumption data from the International Monetary Fund and the World Steel Association.

    A new player in the global steel market

    -The fastest growing market in ASEAN-

    CZE

    FRA

    DEU

    ITA

    POL

    ESP

    GBR

    TUR

    RUS

    MEX

    USA

    BRA

    DZA

    EGY

    ZAF

    IRN

    SAU

    ARE CHN

    INDIDN

    JPN

    KORMYS

    PHL

    TWN

    THA

    VNM

    AUS

    -10.0%

    -5.0%

    0.0%

    5.0%

    10.0%

    15.0%

    20.0%

    -2.0% 0.0% 2.0% 4.0% 6.0% 8.0% 10.0% 12.0%

    ASU(2002-2012)

    Real GDP (2002-2012)

    Evolution of GDP and finished steel consumption

    0.0%

    2.0%

    4.0%

    6.0%

    8.0%

    10.0%

    12.0%

    14.0%

    CAGR(2002-2012)

    Steel consumption - top 20 fastest growing economies

    Finished steel

    Crude steel

    World: 5.5% (Finished steel): 5.2% (Crude steel)

  • • Construction has been the largest driver of steel consumption.

    • Demand for construction materials has expanded rapidly. Most of the demand for plate was to serve the construction sector.

    • Automotive industry is also playing an important role.

    Note: The consumption shown in the graphs are not adjusted for double counting of products.

    Sources: OECD Secretariat based on steel consumption data from World Steel Dynamics and the South East Asia Iron and Steel Institute.

    Steel demand drivers

    -Infrastructure and automotive

    playing a dominant role-

    0

    100

    200

    300

    400

    500

    2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

    2002 = 100 Evolution of steel demand (Long Products)

    Bars

    Structurals

    Wire Rods

    0

    100

    200

    300

    400

    500

    2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

    2002 = 100 Evolution of steel demand (Flat Products)

    Plates

    Hot-rolled Sheets & Strips

    Cold-rolled Sheets & Strips

    Galvanized Sheets

  • • Indonesia used to produce most of the long and flat steel products that it consumed.

    • The country has become an important net importer of steel.

    • Apparent steel use is met largely by imports (import ratio: 63%).

    Note: The consumption shown in the graphs are not adjusted for double counting of products.

    Source: OECD Secretariat based on steel consumption and trade data from the South East Asia Iron and Steel Institute.

    1992 2012

    The structure of steel supply and demand

    -A significant net importer of steel-

    Sections

    Bars

    Wire R

    ods

    Plates

    Hot-rolled

    Sheets

    & S

    trips

    Cold-rolled

    Sheets

    & S

    trips

    ElectricalS

    heets

    Galvanized

    Tinplates

    Other M

    etallic-coated S

    heets

    Pipes &

    Tubes

    Self-Sufficiency Import

    100%

    150%

    200%

    250%

    50%

    0%

    20% 40% 60% 80%

    Sections

    Bars

    Wire R

    ods

    Other Long products

    Plates

    Hot-rolled

    Sheets &

    Strips

    Cold-rolled

    Sheets &

    Strips

    Electrical S

    heets

    Galvanized

    Sheets

    Tinplates

    Other M

    etallic-coated S

    heets

    Pipes &

    Tubes

    Self-Sufficiency Import

    100%

    150%

    200%

    250%

    50%

    0%

    20% 40% 60% 80%

  • • Asia and CIS regions are major sources of imports. Semi-finished products and flat products are main import items.

    • The country needs steel products to meet its growing demand, particularly for high-value added flat products.

    Source: Indonesia trade statistics.

    The structure of trade

    -Growing needs for imports to

    meet steel demand-

    372 149 4 113 0 53 5 12 709 5.5

    Ingots & Semi-finished 745 0 23 2629 0 400 10 11 3818 29.4

    Bars 488 0 9 2 1 0 0 14 514 4.0

    Sections 555 0 3 1 1 - 0 1 560 4.3

    Wire Rods 484 0 6 0 0 - - 0 489 3.8

    Other Long Products 97 0 3 0 0 0 0 1 101 0.8

    Plates (Carbon) 595 0 4 138 0 0 - 0 737 5.7

    Hot-rolled (Carbon) 1602 - 3 42 0 0 0 0 1647 12.7

    Cold-rolled 1275 - 2 1 0 - - - 1280 9.8

    Galvanized Sheets 371 - 0 - 1 0 - 0 372 2.9

    Other Coated Sheets 570 0 8 0 3 0 0 0 581 4.5

    Alloy Steel Flat 466 0 22 2 2 1 1 7 500 3.9

    Pipes & Tubes 1038 0 85 1 9 52 2 7 1194 9.2

    Steel Wire 166 0 2 0 0 0 0 1 168 1.3

    8451 1 168 2816 17 453 13 44 11961 92.0

    43 0 6 0 0 1 0 0 50 0.4

    251 0 8 1 3 0 0 12 275 2.1

    9116 149 186 2930 21 507 19 67 12995 100.0

    70.2 1.2 1.4 22.5 0.2 3.9 0.1 0.5 100.0

    2012/2007 (%)

    200-300100-2000-1000

    300-

    South America Africa Oceania Total

    Total Steel Products

    Cast Iron Pipe

    Secondary Product

    Total Iron & Steel Products

    Share (%)

    Share

    (%)

    Iron Products

    Asia Middle East EU27Other Europe

    (incl. CIS)

    North

    America

  • • Indonesia’s steel production has lagged compared with other ASEAN economies since the late 1990s.

    • However, it has the potential to boost its steel production thanks to the expansion of several projects.

    Sources: OECD Secretariat based on steel production data from the World Steel Association and the South East Asia Iron and Steel Institute.

    OECD for crude steelmaking capacity.

    The situation of steel supply

    -A potential to boost steel production-

    0

    50

    100

    150

    200

    250

    300

    1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

    1996 = 100 Evolution of crude steel production

    Indonesia

    Malaysia

    Thailand

    Philippines

    -10000

    -5000

    0

    5000

    10000

    15000

    20000

    2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015

    Thousandtonnes Crude steelmaking capacity in Indonesia

    Gap (A) - (B)

    Capacity (A)

    Consumption (B)

  • Major steel projects

    -Construction of the largest blast furnace

    in ASEAN-

    Source: OECD Secretariat.

    • Indonesia will soon have ASEAN’s first large-scale blast furnace.

    • This should have significant impacts on the structure of steel supply and demand in Indonesia.

    Operation Operation

    Date Date

    1.2 mmt 2015 5 Bekasi West Java 0.4 mmt 2016

    →3.5 mmt 2014 6 Bekasi West Java 1.2 mmt 2013

    3.0 mmt 2013 2.0 mmt 2015

    3.0 mmt - 1.4 mmt 2015

    Plate mill 1.5 mmt 2013 8 Bekasi West Java →0.7 mmt 2014

    3 Cilegon West Java 0.5 mmt 2015 9 Surabaya East Java 1.0 mmt 2015

    0.25 mmt 2012

    0.25 mmt 2014

    11 Makassar South Sulawesi 0.5 mmt 2012

    Rebar/Small sections mill

    4 Indoferro Cilegon West JavaPhase 2 of project

    0.3 mmt 2012

    Essar Indonesia Cold strip mill

    Sermani Indonesia CGL

    Krakatau Osaka Steel Gunawan Dianjaya Steel Plate mill

    Blast furnace10 Meratus Jaya Iron & Steel

    Kalimantan

    Tanah Bumbu

    South

    KalimantanDRI

    CGL

    Hot strip mill Gunung EAF

    2 Krakatau POSCO Cilegon West Java

    Blast furnace, BOF7 Gunung Raja Paksi Bekasi West Java

    Blast furnace

    Phase 2 of project BOF

    Company Location Facility Capacity

    1 Krakatau Steel Cilegon West JavaBast furnace JFE Steel Galvanizing

    No Company Location Facility Capacity No

    ❾❺❻❼❽

    ❶❷❸❹

    ❿⓫

  • • Protectionism has been on the rise in recent years.

    • Indonesia is a relatively active user of trade remedy measures.

    • Various efforts to curb imports, such as SNI (Standard National Indonesia), safeguard and antidumping duties.

    - Antidumping : Six AD investigations have been initiated since 2008.

    - Safeguard: Four SG investigations have started since 2010.

    - Non-tariff measures (NTMs): Various measures (e.g. Compulsory standard, Pre-shipment inspection, Labeling requirement).

    • The lack and low quality of infrastructure (e.g. roads, ports and electricity supply)

    • Fuel subsidies*

    • Low capacity utilisation

    • Low profitability * In June 2013, the Indonesian government increased subsidized-fuel price.

    Several challenges

    -Rising trade protectionist measures-

  • • Numerous factors are expected to support its steel demand.

    • Indonesia aims to reach ASU per capita to 100kg by 2025.

    • Regarded as a strategic industry in economic development, the steel industry is one of the key industries of the Master Plan.

    Notes: The figures in the right-hand figure present the actual relationship between GDP and steel consumption to 2012. Future scenarios from 2013 are

    constructed using an assumed GDP growth rate of 5% and a steel consumption-GDP elasticity of 1.58 (finished steel) and 1.72 (crude steel). The elasticities are

    derived from the relationship between GDP and steel consumption for 2002-2012. Note that the elasticities do not take into account other factors affecting steel

    consumption.

    Sources: OECD calculations based on GDP and consumption data from the International Monetary Fund and the World Steel Association.

    Prospects for the Indonesian steel market

    -A strategic industry in economic

    development-

    0

    5000

    10000

    15000

    20000

    25000

    Thousandtonnes

    Steel consumption scenarios of future in Indonesia

    Crude steel

    Finished steel

    Actual

    Indonesia (2012)

    Malaysia

    Philippines

    Thailand

    Viet Nam

    China

    India

    BrazilMexico

    Russian Federation

    Korea

    Chinese Taipei

    Czech Republic

    Spain

    Italy

    Japan

    Germany Canada

    United States

    France Netherlands

    Australia

    Indonesia (2025)

    0

    200

    400

    600

    800

    1000

    1200

    0 10000 20000 30000 40000 50000 60000 70000

    kg

    GDP per caita (USD current price)

    Finished steel consumption per capita vs. GDP per capita (2012)

  • Macroeconomic indicators in Indonesia

    (Quarterly and Monthly)

    Sources: Badan Pusat Statistik for real GDP growth, consumer price index, industrial production index and trade. Bank Indonesia for BI rate and retail sales

    index. Gaikindo for automotive production and sales.

    3.0

    3.5

    4.0

    4.5

    5.0

    5.5

    6.0

    6.5

    7.0

    I II III IV I II III IV I II III IV I II III IV I II III IV I II III

    2008 2009 2010 2011 2012 2013

    %Real GDP growth

    GDP growth

    5

    5.5

    6

    6.5

    7

    7.5

    8

    8.5

    9

    9.5

    10

    09.1 4 7 10

    10.1 4 7 10

    11.1 4 7 10

    12.1 4 7 10

    13.1 4 7 10

    % BI rate

    BI rate

    0

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    09.1 4 7 10

    10.1 4 7 10

    11.1 4 7 10

    12.1 4 7 10

    13.1 4 7 10

    % Consumer price index

    Consumer price index

    90

    95

    100

    105

    110

    115

    120

    10.1 3 5 7 9 11

    11.1 3 5 7 9 11

    12.1 3 5 7 9 11

    13.1 3 5 7 9

    2010 = 100 Industrial production index

    Industrial production index

    4000

    6000

    8000

    10000

    12000

    14000

    16000

    18000

    20000

    09.1 4 7 10 10.1 4 7 10 11.1 4 7 10 12.1 4 7 10 13.1 4 7

    Million USD Trade

    Exports

    Imports

    60

    80

    100

    120

    140

    160

    180

    10.1 3 5 7 9 11

    11.1 3 5 7 9 11

    12.1 3 5 7 9 11

    13.1 3 5 7 9

    2010 = 100 Retail sales index

    Retail sales index

    0

    20

    40

    60

    80

    100

    120

    09.1 4 7 10

    10.1 4 7 10

    11.1 4 7 10

    12.1 4 7 10

    13.1 4 7 10

    Thousandunits

    Automotive production

    Automotive production

    0

    20

    40

    60

    80

    100

    120

    09.1 4 7 10

    10.1 4 7 10

    11.1 4 7 10

    12.1 4 7 10

    13.1 4 7 10

    Thousandunits

    Automotive sales

    Automotive sales

  • Steel trade in Indonesia

    (Monthly)

    Source: ISSB Limited.

    0

    200

    400

    600

    800

    1000

    1200

    1400

    09.1 4 7 10 10.1 4 7 10 11.1 4 7 10 12.1 4 7 10 13.1 4 7

    Thousandtonnes Total iron & steel imports

    Total iron & steel imports

    0

    50

    100

    150

    200

    250

    300

    350

    09.1 4 7 10 10.1 4 7 10 11.1 4 7 10 12.1 4 7 10 13.1 4 7

    Thousandtonnes Total iron & steel imports from major exporters (1)

    China

    Japan

    Korea

    Chinese Taipei

    0

    100

    200

    300

    400

    500

    600

    09.1 4 7 10 10.1 4 7 10 11.1 4 7 10 12.1 4 7 10 13.1 4 7

    Thousandtonnes Steel imports (Semi-finished products)

    Imports (Semi-finished products)

    0

    50

    100

    150

    200

    250

    09.1 4 7 10 10.1 4 7 10 11.1 4 7 10 12.1 4 7 10 13.1 4 7

    Thousandtonnes Steel imports (Long products)

    Imports (Long products)

    0

    100

    200

    300

    400

    500

    600

    09.1 4 7 10 10.1 4 7 10 11.1 4 7 10 12.1 4 7 10 13.1 4 7

    Thousandtonnes Steel imports (Flat products)

    Imports (Flat products)

    0

    50

    100

    150

    200

    250

    09.1 4 7 10 10.1 4 7 10 11.1 4 7 10 12.1 4 7 10 13.1 4 7

    Thousandtonnes Steel imports (Pipes & Tubes)

    Imports (Pipes & Tubes)

    0

    20

    40

    60

    80

    100

    120

    140

    160

    09.1 4 7 10 10.1 4 7 10 11.1 4 7 10 12.1 4 7 10 13.1 4 7

    Thousandtonnes Total iron & steel exports

    Total iron & steel exports

    0

    50

    100

    150

    200

    250

    300

    350

    09.1 4 7 10 10.1 4 7 10 11.1 4 7 10 12.1 4 7 10 13.1 4 7

    Thousandtonnes Total iron & steel imports from major exporters (2)

    Russian Federation

    Ukraine

  • Steel demand

    There was a significant growth in steel demand over the past decade.

    Construction and automotive are playing an important role in steel demand.

    Indonesia used to produce most of the products that it consumed. However, it has become an important net importer of steel.

    Steel supply

    Indonesia will soon have ASEAN’s first large-scale blast furnace. This should have significant impacts on the structure of steel supply and demand.

    The country’s steel production has lagged compared with other ASEAN economies. However, it has the potential to boost its steel production.

    Challenges and Future prospects

    Protectionism has been on the rise in recent years.

    Numerous factors are expected to support the country’s steel consumption.

    The steel industry is one of the key industries of the Master Plan.

    Summary of findings

  • Thank you for your attention