thermal fracture of ceramics with temperature …157-176).pdfdependence of the material properties...

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THERMAL FRACTURE OF CERAMICS WITH TEMPERATURE-DEPENDENT PROPERnES Z.-H. Jin and R. C. Batra Department of Engineering Science and Mechanics Virginia Polytechnic Institute and State University Blacksbulg, Virginia, USA Some aspects of thetmal fracture mechanicsof ceramics with temperature-dependent properties are studied. It is first shown that the square-root singular field still prevaiLY in the crack tip region. However,the sizeof the K-dominant zone may be influenced by the effect of temperature-dependent properties. Then the steady thetmal stress intensity factor in an edge-cracked strip is calculated. The resultsshow that the stress intensity factor, which is zero when the temperature dependence of material properties is neglected, can exceedthe fracture toughness of the ceramic when the temperature dependence of the material properties is considered. Finally, a temperature-dependent crack-bridging law is proposed to study the R-curoebehaviorof polycrystalline ceramics subjected to elevated temperatures. Keywords crack-bridging, fracture toughness, R-curve, thermal stress, thermal stress intensity factor Material properties, such as the modulus of elasticity and the thermal conductivity, vary with temperature. These properties are usually regarded as constants in thermal stress analysesof engineering materials and structures, which is approxi- mately correct when the temperature variation from the initial temperature is not very high. The structural components used in reactor vessels, turbine engines, spacevehicles, and refractory industries are exposedto high temperature changes. In the thermal stress analyses of these components, neglecting the temperature dependence of material properties will usually result in significant errors. Extensive studies have been conducted on thermal stressesin materials with temperature- dependent properties, and most of those completed by the early 1990s have been reviewed by Noda [1, 2]. However, only a little effort has been devoted to analyzing the thermal fracture of materials with temperature-dependent properties. Hata [3, 4] studied steady thermal stress intensity factors at a central crack in an infinite plate using a perturbation technique. The temperature dependenceof the shear modulus, the coefficient of thermal expansion,and thermal conductivity was included in his analysis. Kokini [5] used the finite element method to calculate transient thermal stress intensity factors in a cracked strip with temperature- dependent thermal properties. Received 11 June 1997; accepted 14 October 1997. Address correspondence to Romesh C. Batra, Department of Engineering Science & Mechanics, Virginia Polytechnic Institute and State University, Blacksburg, VA 24061-0219. Journal of Thennal Stresses, 21:157-176, 1998 Copyright @ 1998 Taylor & Francis 0149-5739/98 $12.00 +.00 157

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Page 1: THERMAL FRACTURE OF CERAMICS WITH TEMPERATURE …157-176).pdfdependence of the material properties is considered. Finally, a temperature-dependent crack-bridging law is proposed to

THERMAL FRACTURE OF CERAMICS WITHTEMPERATURE-DEPENDENT PROPERnES

Z.-H. Jin and R. C. BatraDepartment of Engineering Science and Mechanics

Virginia Polytechnic Institute and State UniversityBlacksbulg, Virginia, USA

Some aspects of thetmal fracture mechanics of ceramics with temperature-dependentproperties are studied. It is first shown that the square-root singular field still prevaiLY inthe crack tip region. However, the size of the K-dominant zone may be influenced by theeffect of temperature-dependent properties. Then the steady thetmal stress intensityfactor in an edge-cracked strip is calculated. The results show that the stress intensityfactor, which is zero when the temperature dependence of material properties isneglected, can exceed the fracture toughness of the ceramic when the temperaturedependence of the material properties is considered. Finally, a temperature-dependentcrack-bridging law is proposed to study the R-curoe behavior of polycrystalline ceramicssubjected to elevated temperatures.

Keywords crack-bridging, fracture toughness, R-curve, thermal stress, thermalstress intensity factor

Material properties, such as the modulus of elasticity and the thermal conductivity,vary with temperature. These properties are usually regarded as constants inthermal stress analyses of engineering materials and structures, which is approxi-mately correct when the temperature variation from the initial temperature is notvery high. The structural components used in reactor vessels, turbine engines,space vehicles, and refractory industries are exposed to high temperature changes.In the thermal stress analyses of these components, neglecting the temperaturedependence of material properties will usually result in significant errors. Extensivestudies have been conducted on thermal stresses in materials with temperature-dependent properties, and most of those completed by the early 1990s havebeen reviewed by Noda [1, 2]. However, only a little effort has been devoted toanalyzing the thermal fracture of materials with temperature-dependent properties.Hata [3, 4] studied steady thermal stress intensity factors at a central crack in aninfinite plate using a perturbation technique. The temperature dependence of theshear modulus, the coefficient of thermal expansion, and thermal conductivity wasincluded in his analysis. Kokini [5] used the finite element method to calculatetransient thermal stress intensity factors in a cracked strip with temperature-dependent thermal properties.

Received 11 June 1997; accepted 14 October 1997.Address correspondence to Romesh C. Batra, Department of Engineering Science & Mechanics,

Virginia Polytechnic Institute and State University, Blacksburg, VA 24061-0219.

Journal of Thennal Stresses, 21:157-176, 1998Copyright @ 1998 Taylor & Francis

0149-5739/98 $12.00 +.00

157

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158 Z.-H. JIN AND R. C. BATRA

We study here some aspects of thermal fracture mechanics of ceramics withtemperature-dependent properties. We first investigate the asymptotic expressionsof the crack tip temperature and stress fields and the dominant zone of theasymptotic solutions. Then, the steady thermal stresses and stress intensity factorsin an edge-cracked strip with temperature-dependent Young's modulus, the coeffi-cient of thermal expansion, and thermal conductivity are calculated. Finally, theeffect of temperature-dependent crack-face-grain-bridging on the crack growthresistance curve (R-curve) of a ceramic is explored and the crack growth instabilityanalyzed.

CRACK TIP FIELDS IN MATERIALS WITH TEMPERATURE-DEPENDENT PROPERTIES

Basic Equations

A homogeneous material with temperature-dependent properties becomes nonho-mogeneous when subjected to temperature changes. The basic equations, inrectangular Cartesian coordinates, governing the Airy stress function, F, andtemperature, T, for nonhomogeneous linear elastic materials undergoing planestrain deformations are [6]

2 ,

~V2V2F+,E

( 1 112)i(V2P),i + V2 -i- V2p

(1)

1 I!!!.V2T + ik,jT,j = -;; at (2)

where E is Young's modulus, v Poisson's ratio, a the coefficient of thermalexpansion, k the thermal conductivity, K the thermal diffusivity, To a referencetemperature, and V2 the two-dimensional Laplace operator. Since all materialproperties are functions of temperature, the derivatives of the properties in Eqs.(1) and (2) are

1- ,,2

E~ )E T,;

d=-,j

(3)

,(1- "' ) d (1- "' ) , d' (1- "' )V - ~--VT+--TTE dT EdT' E

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159THERMAL FRACI1JRE OF CERAMICS

1+vE

(3)(Cont.)dk

k ,i = dT T,;

In Eqs. (1) to (3), the indices i and j take values 1 and 2, 8ij is the Kroneckerdelta, a repeated index implies summation over the range of the index, and acomma followed by the index i implies partial differentiation with respect to Xi.Equation (3) implies that the gradients of the material properties may be singularat a crack tip because the heat flux (proportional to the temperature gradient) isgenerally singular. This is different from conventional nonhomogeneous materialswherein the gradients of material properties are finite. Also, Eq. (2) is nonlinear intemperature.

Temperature Fields

We first note that the heat flow across any finite arc is finite. Hence, the singularityof the heat flux at a crack tip is weaker than ,-1, where, is the distance from thecrack tip. One can show that at a crack tip (, -+ 0) the temperature and the heatflux have the following asymptotic forms:

KQ(t) ~sin~V-; 2

T(r, 8,t) = Ttip(t)- (4)--"--

ktip

KQ(t) ( . 8 8

(qr,q8)=~ Sln2,cos2(~)

where qr and q9 are heat fluxes in the radial and tangential directions, (r, (}) arepolar coordinates centered at the crack tip with the crack faces being (} = :!: 1T ,TtiP(t) is the temperature at the crack tip, ktip the thermal conductivity at the cracktip, and KQ(t) is the heat flux intensity. Equations (4) and (5) have the same formas those for materials in which effects of the temperature dependence of materialproperties [7] are neglected.

Stress and Deformation Fields

It can be seen from Eqs. (1) and (3) to (5) that the crack tip dominant solution forthe stress function still satisfies a biharmonic equation. Hence, the square-rootsingular stress field prevails in the crack tip region

1

~{KIUi~1)(8) + KIIUi~2)(8)} (6)O'jj(r,8,t) =

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160 Z.-H. JIN AND R. C. BATRA

and the energy release rate

:7)2 2

)1 - Vtip

( K2 + K'IG= I

Etip

Here Elip and Vtip are the Young's modulus and Poisson's ratio at the crack tip.They usually differ from their values at the room temperature.

Though the square-root singular field (6) is not influenced by the variations ofmaterial properties with temperature, the size of the region in which Eq. (6) holds(K-dominant zone) will be affected. Jin and Batra [8] have given the followingapproximate K-dominance condition for general nonhomogeneous materials

E-1IE..I«r-2,IJ (8)£-11£ « ,-1

For temperature-dependent material properties, the gradients of properties aregiven in Eq. (3). Substituting Eq. (3) into Eq. (8) and considering the heat flux field

(5), we have

21 I d2£ I ( KQ

E;JT2 "k:

21T(9)~I~ I~« ~

E dT khn V -;-«

The crack tip plastic deformation at room temperature is extremely limited inceramics. At high temperatures, however, some plastic deformation may occur.Under small-scale yielding conditions, the crack tip plastic zone size is approxi-mately given by (Mode I, plane strain)

2

(10)r =p

where O"ys is the temperature-dependent yield stress. For polycrystalline ceramics,a microcracking zone may exist near the crack tip [9, 10]. The approximate size ofthe crack tip microcracking zone may again be given by Eq. (10) with O"ys replacedby O"mc' the stress at which microcracking occurs [11]. Therefore, in order for aK-dominant zone to exist at the crack tip, Eq. (9) should hold where r> r p. Forisotropic materials with temperature-dependent properties, this condition may also

be approximated as

~I~ I~IE dT ktip

~KI

(11)- « 21T .!.-1 ~ 1(~) 2« (21Tr

( ~ )E dT ktlP I

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161THERMAL FRAcruRE OF CERAMICS

mERMAL STRESSES IN A STRIP

Henceforth, we evaluate the themlal stress and the themlal stress intensity factorin an edge-cracked strip subjected to steady heat flux in the thickness (cracking)direction. It is typical of problems in structural applications and allows a detaileddiscussion of the effects of temperature-dependent material properties. As will beseen in this article, in contrast to no stresses in the strip with temperature-indepen-dent properties, the steady themlal stress is significantly high and the stressintensity factor may exceed the fracture toughness of the material when tempera-ture-dependent material properties are considered.

Temperature Field

Consider an infinite strip of width b, similar to that shown in Figure 1, subjected tosteady temperatures To and Tb (Tb> To) at the surfaces x[=O and x[=b,respectively. This problem is one-dimensional since the heat conducts only in thexl-direction. Thus, the temperature field is a solution of

(12)

T(O) = Tn T(b) = Tb (13)

We approximate the variation of thermal conductivity with temperature by anaffine function

k(T) =ko[l- 8'(T- To)] (14)

Figure 1. An infinite strip containing an ed2e crack

d [ dT ]- k(T)- = 0

dx1 dx1

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162 Z.-H. JIN AND R. C. BATRA

where ko is the thermal conductivity at T = To and 8' is a constant. For typicalceramics, 0.3 X 10-3K-1 < 8' < 0.8 X 10-3K-1 when the temperature does notexceed 1300 K [12]. It is common to model the temperature dependence ofmaterial properties [1] by affine functions. The temperature field obtained fromEqs. (12) to (14) is given by

1(T- To) = ~

where ~T = T b - To. The temperature is a nonlinear function of ~T.

Thennal Stress

The temperature field (15) induces normal stresses in both the X2- and x3-direc-tions in the strip. We assume that the strip undergoes plane strain deformations inthe (Xl - x2)-plane and is free from constraints at the far away ends. The stress inthe x2-direction is [13]

(T- To) dx1

(16)(T - T O)Xl dx]b Ea

-(A12 -xIA11) ~ "1""="";

where Ajfi, j = 1,2) and Ao are given in the appendix.We assume that Poisson's ratio is constant and approximate Young's modulus

and the coefficient of the1mal expansion (CfE) again by affine functions

E(T) =Eo[l- (3'(T- To)]

a(T) = ao[l + 'Y'(T- To)]

where Eo and ao are Young's modulus, the crE at T = To, and [3' and -y' areconstants. For typical ceramics, 0.1 x 10-3K-1 < [3' < 0.4 X 10-3K-1 and 0.1 x10-3K-1 < -y' < 0.5 X 10-3K-1 when the temperature does not exceed 1300 K[12]. Figure 2 shows variations of E, a, and k with the temperatures for threedifferent values of [3, -y, and 8, which are related to [3', -y', and 8' by

(19).8, 8, 'Y) = ( .8', 8', 'Y' )800 K

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nIERMAL FRACTURE OF CERAMICS 163

1.20

1.00

O.Rn

riE=' 0.60--~

0.40

0.000 100 200 300 400 500

T - To (K)600 700 800

(a)

1.60

1.40

1.20

.,g>----~--~

0.40

0.20

0.000 100 200 300 400 500

T - To (K)600 700 800

(b)

Figure 2. Variations of E, a, and k with temperature T for different values of .8. 'Y. and S-

1.00

0.80

0.60

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164 Z.-H. JIN AND R. C. BATRA

(c)

Figure 2. Variations of E, a, and k with temperature T for different values of {3, 'Y, and 6(Continued).

Substituting Eqs. (15), (17), and (18) into Eq. (16), we obtain the normaliz,edthermal stress

(20)

where .4ij (i,j = 1,2), .4°' and Ii (i = 1,2) are given in the appendix.The thermal stress in the strip will vanish when the temperature dependence

of material properties is neglected. Similarly, when one considers the temperaturedependence of Young's modulus and ignores the temperature dependence ofthermal properties (corresponding to (3' * 0 and 8' = l' = 0 in Eqs. (14), (17), and(18)), the thermal stress is also zero.

Figure 3 shows the normalized thermal stress for (8,1) = (0.7,0.5) and {3 = 0.0,0.15,0.30. Since the thermal stress is a nonlinear function of ~T, we take ~T= 800K here and in all subsequent calculations. It can be seen from Figure 3 that the

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rnERMAL FRACIURE OF CERAMICS 165

~~

~~

~

5oS

~N

;.:=

§0z

x/bFigure 3. Normalized thermal stress in a strip for .B = 0,0.15,0.30 and 8 = 0.7, 'Y = 0.5.

thermal stress is tensile on the low-temperature side (Xl = 0) and compressive onthe high-temperature side (Xl = b). The maximum tensile stress occurs near or atXl = O. The influence of parameter {3 on the thermal stress is insignificant. It seemsthat neglecting the temperature dependence of Young's modulus (described by (3)will not cause significant errors in thermal stresses. When using the materialproperties Eo = 300 GPa, Vo = 0.25, ao = 3 X 10-6K-l for a silicon nitride ce-ramic (Si3N4), the maximum tensile stress for ({3, 8, 1) = (0.3,0.7,0.3) with ~T=800 K is about 92 MPa, which is high and must be considered along with themechanically induced stresses. Figures 4a, b show the normalized thermal stressfor 8 = 0.3, 0.5, 0.7 and ({3, 1) = (0.0,0.0) (Figure 4a) and (0.3, 0.5) (Figure 4b). Itis seen from Figure 4a that the thermal stress is tensile in the interior of the plateand compressive at the plate surfaces. A similar result was obtained by Ganguly etal. [14], who only considered temperature-dependent thermal conductivity. It isevident in Figure 4b that the thermal stress varies dramatically with 8. Larger 8causes both higher tensile stress at Xl = 0 and severe compressive stress at Xl = b.However, when only the temperature dependence of thermal conductivity isconsidered, the magnitude of the thermal stress is small; the magnitude becomeslarge when the combined effects of the temperature dependence of the thermalconductivity and the coefficient of thermal expansion are considered. Figures 5a, bdepict the normalized thermal stress for 1 = 0.1, 0.3, 0.5 and ({3, 8) = (0.0,0.0)(Figure 5a) and (0.3, 0.7) (Figure 5b). It is clear from Figure 5a that the stressdistribution is symmetric about Xl = b /2 when only the temperature dependenceof the CfE is considered.

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THERMAL FRACTURE OF CERAMICS 167

x/b(a)

r.I)r.I)

~r.I)

I

~~

I

x/b(b)

Figure 5. Nonnalized thennal stress in a strip for 'Y = 0.1, 0.3, 0.5 and (a) {3 = 0.0, 8 = 0.0 and (b){3 = 0.3. 8=0.7.

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168 Z.-H. JIN AND R. C. BATRA

mERMAL STRESS INTENSITY IN AN EDGE-CRACKED STRIP

As shown previously, tensile thermal stresses exist at the low-temperature side of astrip with temperature-dependent material properties. Thus, an edge crack at thelow-temperature side (shown in Figure 1) may propagate. In some cases, an interiorcrack may also cause a fracture of the strip. We are only concerned here with theedge crack problem. Since a temperature-dependent Young's modulus only affectsthe thermal stress slightly, we, therefore, take Young's modulus to be constant inthe following analysis of a crack problem. The boundary value problem for thethermally loaded edge-cracked strip is

V2V2F+ ~V2[a(T- To)] = 0Eo

0"11 = 0"12 = 0 Xl = 0, b X2 ~O

{T12 = {T22 = 0 X2 =0O~xl~a

0"12 = V2 = 0 a<xl~b X2 =0

where the temperature is given by Eq. (15), V2 is the displacement in x2-direction,and a and b equal the crack length and the strip width, respectively.

Using the Fourier transform and the integral equation methods [15], thepreceding boundary value problem is reduced to the singular integral equation

Irl.s 1

where the unknown function cf>(r) is given by

<f>(Xl) = aV2(Xt,O)jaXl

and K(r, s) is a known kernel singular only at (r, s) = (-1, -1), r = 2xl/a - 1.The function cfJ(r) can be further expressed as [15]

</I(r) = l/I(r)/1[=-;:

where I/I(r) is continuous and bounded on [-1,1]. When c/J(r) is normalized by(1 + vo)ao~T, the nondimensional thermal stress intensity factor (TSIF), K*, at thecrack tip is obtained as

1= - 21/1(1)

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THERMAL FRACTURE OF CERAMICS 169

~tI)~]

~~z

Figure 6. Normalized thermal stress intensity factor for ~ = 0.3, 0.5, 0.7 and 'Y = 0.5, .B = 0.0.

Figure 6 shows the nondirnensional TSIF versus the normalized crack lengtha/b for 8 = 0.3,0.5, 0.7 and ('Y, fJ) = (0.5,0.0). It can be seen that for 8 = 0.7, theTSIF is always positive and increases with increasing a/b. For 8 = 0.3 and 0.5, theTSIF also increases with increasing a/b but is negative for a/b < 0.09 (8 = 0.5)and a/b < 0.38 (8 = 0.3). The negative TSIF means there is no crack-tip openingfor those crack lengths and the crack will not grow. Figure 7 exhibits the TSIF for'Y = 0.1,0.3,0.5 and (8, fJ) = (0.7,0.0). The TSIF is always positive for 'Y = 0.3 and0.5, but for 'Y = 0.1 the TSIF is negative for a/b < 0.15. For the example of Si3N4considered in the previous section, the TSIFs for a/b = 0.1 and 0.2 are about 4.59MPa/m and 8.18 MPa/m, respectively. The latter far exceeds the fracturetoughness (about 4 - 5 MPa/m) of the material. Note that the specimen is freefrom thermal stresses when the temperature dependence of material properties isnot considered.

CRACK GROwm RESISTANCE CURVE

It is well known that polycrystalline ceramics exhibit crack growth resistance(R-curve) behavior. Though there are several mechanisms of toughening, crack-face-grain-bridging perhaps contributes most to the toughness increase at least forcoarse-grained ceramics [16-19]. When a crack has initiated, it will !!:row with

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170 Z.-H. JIN AND R. C. BATRA

~~~

]

1z

Figure 7. Normalized thermal stress intensity factor for 'Y = 0.1,0.3,0.5 and .5 = 0.7, /3 = 0.0.

grains bridging the crack faces. The grain bridging is characterized by the bridginglaw [18, 19]

u= um(l-D/Do)

where u is the bridging stress, Um is the maximum bridging stress, D is the crackopening displacement, and Do is the maximum crack opening at which the bridgingis lost. Do is usually related to grain size and, therefore, is temperature indepen-dent. Bower and Ortiz [18] argued that Um is due to compressive thermal residualstresses by which the grains are pinched to the matrix. When a ceramic is subjectedto elevated temperatures, the thermal residual stress will be relaxed, which willreduce the bridging stress. We assume that the variation of the maximum bridgingstress Um with temperature is given by

(J"m = (J"o[l-l1'(T- TO)]N

where 0"0 is the maximum bridging stress at T = To, N is an index, and 1]' is aconstant that may be approximately taken to be the inverse of the processingtemperature if we assume that the bridging is completely ineffective at theprocessing temperature. Equations (29) and (30) give the temperature-dependentbridging law as

u= uo[l-TJ'(T- To)]N(l-D/Do)

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THERMAL FRACI1JRE OF CERAMICS

Now consider an infinite strip of width b containing an edge crack subjected toremote bending moment M. The singular integral equation of the crack problemincluding the crack bridging law (31) is

11[ -.!.- +K(r,S) ] t/>(S)ds -a6 ( ~ ) H(r-ro)[l-1j'(T- To)]N rt/>(S)ds

-1 s-r aO r

21T(1 - v~)=

Eo

Ir! ~ 1

where H( ) is the Heaviside step function, O"b = 6M/b2, ao is the initial cracklength, a = ao + ~a is the total crack length, ~a is the crack growth, , = 2xl/a - 1,'0 = 2ao/a - 1, and

(33)-a6 =

21TQn(1 - v~)

is a nondimensional parameter. In Eq. (32), the temperature T(Xl) is for thespecific problem being studied. In our example, T is given by Eq. (15). Hence,when the temperature dependence of crack bridging is considered, the R-curve willbe influenced by the temperature distribution.

The integral equation (32) has a solution of the form

1/1(,) - ~<1>(') = ~ - yI"[="r

where 1/11 and 1/12 are due to O"b and 0"o, respectively. The crack-tip stress intensityfactor is

1 1]- 2 "'1(1)O"b - 2"'2(1)0"0K1 = y/;Q" (35)

The effective fracture toughness or the R-curve can be calculated from

(36)

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172 Z.-H. JIN AND R. C. BATRA

where ",O(r) = V<l""=-;:) ct>°(r); ct>°(r) is the solution of Eq. (32) without consideringbridging; and lTc, the stress corresponding to K1 = K1c, or the intrinsic fracturetoughness of the material, is given by

1-c-iT -KIC 1

-+ 1.{iiQ 2"'2(1)0'0 !!

(37)- (1/2)1/11(1)

Here we assumed that the intrinsic toughness KIC is a constant over the range oftemperatures considered; K IC may strongly depend on temperature, especially athigh temperatures. For example, Mutoh et al. [20] found that the fracture tough-ness of silicon nitride decreases slightly with increasing temperature in the range0-1200°C but strongly depends on temperatures above 1200°C.

Figures 8a, b depict the R-curve for the silicon nitride ceramic consideredpreviously. The specimen width is taken to be 10 mm, and the two initial cracklengths considered are ao = 0.05 mm (Figure 8a) and 0.5 mm (Figure 8b). Valuesassigned to other parameters are KIC = 4 MPa 1m, 0"0 = 6 MPa, Do = 10 .urn,",' = 0.5 X 800 K-1, and N = 1.0 and 2.0. In our calculations, we took To as theroom temperature 300 K and ~T = 800 K. It is observed that the R-curve is slightlyweakened by considering temperature-dependent bridging. The crack also grows inthe low temperature part of the specimen. It is expected that the effect oftemperature-dependent bridging will be more pronounced for cracks in highertemperature environments.

We now discuss crack growth instability in the sample specimen. Figure 9shows both the R-curve (ao/b = 0.005) and the stress intensity factor. It is knownthat ceramics exhibit subcritical crack growth behavior [21]. Under steady thermalloading conditions, a small crack will grow with time. When the crack length issmaller than about a/b = 0.09, the crack growth is stable and will become unstableonce the crack length reaches about a/b = 0.09. When the temperature depen-dence of material properties is not considered, however, the crack will never growunder steady thermal loading because the specimen is free from thermal stresses.

CONCLUSIONS

We showed that the square-root singular field still prevails in the crack-tip regionin materials with temperature-dependent properties. Hence, the stress intensityfactor can still be used to study the fracture behavior of materials. The tempera-ture dependence of material properties significantly affects thermal stresses andstress intensity factors in materials and structures subjected to high temperatures.The steady TSIF in an edge-cracked strip, which is zero when the temperaturedependence of material properties is neglected, can reach and well exceed thefracture toughness of the ceramic when the temperature dependence of materialproperties is considered. Crack bridging, a major toughening mechanism in poly-crystalline ceramics, may be degraded under high-temperature conditions. A tem-perature-dependent crack-bridging concept is proposed to study the R-curve be-h~vi{\r {\f ~pr~mi~~ ~t plp.v~tpci tpmnpr~t11rp~

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THERMAL FRAcruRE OF CERAMICS 173

7.0 . , . . , . . . .- Temperature-independent bridging---N=l.O

N=2.0---~ 6.0-=

IcIS~~'"-' 5.04)

~C)I

~ 4.0

3.0 I . . . , . .0 0.1 0.2 0.3 0.4 O.S 0.6

aIb

(0)

7.0 """""

- Temperature-independent bridging

- - -N=1.0N=2.0

6.0

,,;.,.;.5.0

4.0

,.-,~

eI~~--

~UI

~

3.0 "" , ,

0 0.1 0.2 0.3 0.4 0.5 0.6

a/b

(b)

Figure 8. Effect of temperature-dependent crack-bridging on R-curve of a ceramic: (a) ao/b = 0.005and (b) ao/b = 0.05.

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174 Z.-H. flN AND R. C. BATRA

7.0

~~ 6.0

~:;-A

5.0

4.0

3.0- Temperature-independent bridging- - -N=1.0

N=2.0- J{

-/

--.001 if , P~I",f

0.0

0 0.1 0.2 0.3 0.4 0.5 0.6

a/b

Figure 9. Crack growth instability in a ceramic.

REFERENCES

1. N. Noda, Thermal Stresses in Materials with Temperature-Dependent Properties, in R. .B. Het-narski (ed.), Thennal Stresses I, pp. 391-483, North-Holland, Amsterdam, 1986.

2. N. Noda, Thermal Stresses in Materials with Temperature-Dependent Properties, AppL Mech. Rev.,vol. 44, pp. 383-397, 1991.

3. T. Hata, Thermoelastic Problem for a Griffith Crack in a Plate with Temperature-DependentProperties under a Linear Temperature Distribution, J. Thennal Stresses, vol. 2, pp. 353-366,1979.

4. T. Hata, Thermoelastic Problem for a Griffith Crack in a Plate Whose Shear Modulus Is anExponential Function of the Temperature, ZAMM, vol. 61, pp. 81-87, 1981.

5. K. Kokini, Thermal Shock of a Cracked Strip: Effect of Temperature-Dependent Material Proper-ties, Engg. Frocture Mech., vol. 25, pp. 167-176, 1986.

6. Z.-H. Jin and N. Noda, Crack Tip Singular Fields in Nonhomogeneous Materials, ASME J. AppLMech., vol. 61, pp. 738-740, 1994.

7. G. C. Sib, Heat Conduction in the Infinite Medium with Lines of Discontinuities, ASME J. HeatTronsfer, vol. 87, pp. 293-298, 1965.

8. Z.-H. Jin and R. C. Batra, Some Basic Fracture Mechanics Concepts in Functionally GradedMaterials, J. Mech. Phys. of Solids, vol. 44, pp. 1221-1235, 1996.

9. A G. Evans and Y. Fu, Some Effects of Microcracks on the Mechanical Properties of Brittle SolidsII: Microcrack Toughening, Acta Meta., vol. 33, pp. 1525-1531, 1985.

10. M. Ortiz, A Continuum Theory of Crack Shielding in Ceramics, ASME J. AppL Mech., vol. 54, pp.54-58, 1987.

11. M. Ortiz and A. E. Giannakopoulos, Mixed-Mode Crack Tip Fields in Monolithic Ceramics, Int. J.Solids and Structures, vol. 26, pp. 705-723, 1990.

12. J. F. Shackelford and W. Alexander, The CRC Materials Science and Engineering Handbooks, CRCPress, Boca Raton, Fl.., 1992.

13. Z.-H. Jin and R. C. Batra, Stress Intensity Relaxation at the Tip of an Edge Crack in a FunctionallyGraded Material Subjected to a Thermal Shock, J. Thennal Stresses, vol. 19, pp. 317-339, 1996.

14. B. K. Ganguly, K. R. McKinney, and D. P. H. Hasselman, Thermal Stress Analysis of a Flat Platewith Temperature-Dependent Thermal Conductivity, J. Amer. Ceromic Soc., vol. 58, pp. 455-456,1975.

Page 19: THERMAL FRACTURE OF CERAMICS WITH TEMPERATURE …157-176).pdfdependence of the material properties is considered. Finally, a temperature-dependent crack-bridging law is proposed to

175THERMAL FRAcruRE OF CERAMICS

15. G. D. Gupta and F. Erdogan, The Problem of Edge Cracks in an Infinite Strip, ASME J. Appl.Mech., vol. 41, pp. 1001-1006, 1974.

16. P. L. Swanson, C. J. Fairbanks, B. R. Lawn, Y.-W. Mai, and B. J. Hockey, Crack Interface GrainBridging as a Fracture Resistance Mechanism in Ceramics I: Experimental Study on Alumina, J.Amer. Ceramic Soc., vol. 70, pp. 279-289, 1987.

17. G. Vekinis, P. W. R. Beaumont, and M. F. Ashby, R-Curve Behavior of Al2O3 Ceramics, ActaMetal., vol. 38, pp. 1151-1162, 1990.

18. A. F. Bower and M. Ortiz, The Influence of Grain Size on the Toughness of Monolithic Ceramics,ASME J. Engg. Mat. Tech., vol. 115, pp. 228-236,1993.

19. Y.-W. Mai and B. R. Lawn, Crack Interface Grain Bridging as a Fracture Resistance Mechanism inCeramics II: Theoretical Fracture Mechanics Model, J. Amer. Ceramic Soc., vol. 70, pp. 289-294,

1987.20. Y. Mutoh, N. Miyahara, K. Yamaishi, and T. Oikawa, Higher Temperature Fracture Toughness in

Silicon Nitride and Sialon, ASME J. Engg. Mat. Tech., vol. 115, pp. 268-272,1993.21. J. B. Wachtman, Mechanical Properties of Ceramics, John Wiley and Sons, New York, 1996.

APPENDIX

,2)The scalars Ao, Ajj (i,j = 1,2) in Eq. (16) and Ao, Ajj (i,j = 1,2) and Ij (i =

in Eq. (20) are

Ao =A11A22 -A~2 E' =E/(1- V2)

and

All =

-2

-3

- - - -2AO =A11A22 -A12

Page 20: THERMAL FRACTURE OF CERAMICS WITH TEMPERATURE …157-176).pdfdependence of the material properties is considered. Finally, a temperature-dependent crack-bridging law is proposed to

176 Z.-H. JIN AND R. C. BATRA

[ 1 1 1 1]/1 = - - -( /3' + 5' -1")4T+ -( /3'5' - /3'1" - 5'1")(4TY + -/3'5'1"(4T)3

2 3 4 5

( 1 ) -1

ol-25'4T

[ 1 1 ( 3 ) 1/2 = - - - /3' + -5' -1" 4T+ -(3/3'5' + 5'2 - 2/3'1" - 35'1")(4TY3 4 2 10

1 1]+ -(3/3'5'1" - /3'5'2 + 1"5,2)(4T)3 - _/3'5,21"(4T)4

12 14

( 1 ) -2

ol-25'4T