training materials build. grow. sustain. hps-fp pss … · training materials build. grow. sustain....

HPS-FP PSS JinSoo Seo November 2014

Training materials

Build. Grow. Sustain.

Agenda

1. MasterLogic PLC- ML50

2. Portfolio – new MLI series

3. Value proposition, Features

4. Option modules for ‘SU’ and ‘E’ type

5. Specifications- ‘E’, ‘SU’, ‘H’ of MLI series

6. Programming – IEC61131-3

7. Others : Configurator, Readiness and Product List

8. Local HMI – HCiX series and new HCiW07(7” wide)

MasterLogic PLC

• MasterLogic PLC consists of

(1) ML200 supports fastest processing to Basic and Redundant system

(2) Block-type PLC (ML50)

MasterLogic

PLC

Basic & High

Performance Solution

Redundant Solution

for mission critical environment

Block and Compact type PLC

for low-end application

ML200

ML50

ML200R

Portfolio-ML50

Performance

Pri

ce

Compact, “E”

Needs…

Block , “S”

Compact, “SU”

Compact “H”

Value Proposition

• Fast discrete control

- MasterLogic 50 has fast scanning for discrete controls with CPU scanning speed of 83ns per step for “H”, 94ns for “SU”

• Compact in size

- Its small and compact modular size offers cabinet spacing and rack room savings even the shipping costs. Cost-effective

• Low-end to high performance solution

- MasterLogic PLC is lower than the major PLC players in market, and higher performance than other competitors.

- 3 kinds of new MLI mark the focus of Low-end to High performance

• Compliant to IEC61131-3 standard programming(Compatible with ML200)

- ML50, new MLI series supports IEC programming environment, and compatible with ML200 series.

Features

• ML50 Compact type (“H” type) MLC

• ML50 Modular type (“S” type) MLM

+

+

AC/DC power, RS232C,RS485, USB, RTC (built-in) , 384 I/O points, 10 expansions

DC power, RS232C,RS485, No RTC, 256 I/O points, 7 expansion modules

MLC-DN32H

MLC-DR32H

MLC-DN64H

MLC-DR64H

MLM-DN16S

MLM-DN32S

MLM-DR16S

1. Non-IEC type

Features

• High performance (“H” type)

• Standard (“SU” type)

+

+

AC/DC power, RS232C,RS485, USB, RTC (built-in) , 384 I/O points, 10 expansions

AC power, RS232C,RS485, 2 options(RTC), 284 I/O points, 7 expansions(limited by option)

MLI-DN32H

MLI-DR32H or /D1

MLI-DN64H

MLI-DR64H or /D1

MLI-DN20SU

MLI-DR20SU

MLI-DN30SU

MLI-DR30SU

MLI-DN40SU

MLI-DR40SU

MLI-DN60SU

MLI-DR60SU

2. IEC type

• Economic (“E” type)

AC power, RS232C,RS485, max 2 options(RTC), 38 I/O points

Standard type Economic type

MLI-DN10E, DR10E

MLI-DN14E, DR14E

MLI-DN20E, DR20E

MLI-DN30E, DR30E

IEC 61131-3 Standard Programming

Option Board for MLI “SU”, “E”

Item Part Number Specifications

Analog

Input / Output

MLO-AD02A 2 Ch Input, DC 0 ~ 10V, DC 4 ~ 20mA / DC 0 ~ 20mA

MLO-DA02A 2 Ch Output, DC 0 ~ 10V, DC 4 ~ 20mA / DC 0 ~ 20mA

MLO-AH02A 1 Ch Input, DC 0 ~ 10V, DC 4 ~ 20mA / DC 0 ~ 20mA

1 Ch Output, DC 0 ~ 10V, DC 4 ~ 20mA / DC 0 ~ 20mA

MLO-RD01A 1 Channels, RTD(PT100 / JPT100) sensor

MLO-TC02A 2 Channel, Thermo-couple(K / J type sensor

Digital

Input / Output

MLO-DC04A 4pt, DC12/24V

* High speed input function: available in SU-type

MLO-TN04A 4pt, DC24V

* Pulse output function in SU-type: available in SU-type

RTC MLO-RTCA Program and Data Back-up

MLO-DA02A MLO-TC02A

Specification of MLI “E”

Item MLI-DR10E

MLI-DN10E

MLI-DR14E

MLI-DN14E

MLI-DR20E

MLI-DN20E

MLI-DR30E

MLI-DN30E

Processing speed 0.24㎲/Step

Language IEC 61131-3 (LD, SFC, ST)

Program memory 50KB

Program download Serial (RS232C, Round type-PS2)

Input 6 8 12 18

Output 4 (Relay / Tr.) 6 (Relay / Tr.) 8 (Relay / Tr.) 12 (Relay / Tr.)

Max. I/O point 14 with one option 18 with one option 28 with two option 38 with two option

Max. expansion Option board only

Max. option board 1 1 2 2

Built-in Comm. 1ch (RS-232C 1ch or RS-485 1ch)

Built-in function

Pulse catch, Input filter, External interrupt

HSC:

1-phase: 4㎑ 4 channels,

2-phase: 2㎑ 2 channels

Operating power AC110V ~ AC220V

Specification of MLI “SU”

Item MLI-DR20SU

MLI-DN20SU

MLI-DR30SU

MLI-DN30SU

MLI-DR40SU

MLI-DN40SU

MLI-DR60SU

MLI-DN60SU



Program memory 200KB

Program download Serial (RS232C, Round type-PS2) or USB

Input 12 18 24 32

Output 8 (Tr. / Relay) 12 (Tr. / Relay) 16 (Tr. / Relay) 28 (Tr. / Relay)

Max. I/O point(Expandable) 244 254 264 284

Max. expansion 7 (including max 2 Option Boards)

Max. option board 2 2 2 2

Built-in Comm. 2ch (RS-232C and RS-485)

Built-in function

Pulse catch, Input filter, External interrupt, PID control

High Speed Counter 1-phase: 100㎑ 2 channels, 20㎑ 6 channels

2-phase: 50㎑ 1 channels, 8㎑ 3 channels

Positioning: 2 axis, 100kpps (Tr. Output only)

PID: 16 loops

Operating power AC110V ~ AC220V

Specification of MLI “H”

Item MLI-DR32H

MLI-DN32H

MLI-DR64H

MLI-DN64H MLI-DR32H/D1 MLI-DR64H/D1



Program memory 200KB

Program download Serial ((RS232C, Round type-PS2) or USB

Input 16 32 16 32

Output 16 (Relay / Tr.) 32 (Relay / Tr.) 16 (Relay) 32 (Relay)

Max. I/O point 352 384 352 384

Max. expansion 10 stages

Max. option board No option board

Built-in Comm. 2ch (RS-232C and RS-485)

Built-in function

Pulse catch, Input filter, External interrupt, PID control

HSC



HSC



Positioning: 2 axis, 100kpps (Tr. Output only)

PID: 16 loops

Operating power AC110V ~ AC220V DC12/24V

Comparison

Item Honeywell Schneider OMRON Panasonic Mitsubishi

MLM MLC/MLI “H” TWID0 CPM2C FP Σ FX2NC

Speed (㎲/step) 0.16 0.083 0.14 0.64 0.4 0.08

Max I/O point 256 384 264 338 384 256

Floating Operation Y Y Y N Y Y

Data Memory 5k words 10/64k words 1.5k words 2k words 32k words 8k words

Command 700 700 132 199 305 154

Program Capacity 10ksteps 15ksteps/200KB 3ksteps 4ksteps 12ksteps 8ksteps

Loader Comm. RS-232C RS-232C, USB

RS-232C RS-232C RS-232C RS-232C

Multi Connection: RS-485/FEnet

B

ui

lt-

in

HSC 1 Ø : 4 Ch

2 Ø : 2 Ch

1 Ø : 8 Ch

2 Ø : 4 Ch 1 Ø : 4 Ch 1 Ø : 2 Ch 1 Ø : 4 Ch 1 Ø : 6 Ch

Positioning 2 axes, 100kpps 2axes,

7kpps

1axis,

10kpps

2axes,

60kpps

2axes,

20kpps

PID 16 loops 14 loops command command command

Communicatio

n 2 Ch 1 Ch 1 Ch - -

Input Filter 1 ~ 100 ms 3 ~ 12 ms 1 ~ 80 ms - 0.05 ~ 60ms

Pulse Catch 8pt, 50㎲ 4pt, 10㎲

4pt, 50㎲ 4pt, 100㎲ 4pt, 50㎲

4pt, 50㎲

4pt, 100㎲ 50㎲

Task

(interrupt) Max. 25 Max. 9 Max. 5 Max. 9 Max. 15

Main CPU Comparison(“IEC” type)

CPU

Item

MLI-DxxxE

(Economic type)

MLI-DxxxSU

(Standard type)

MLI-DxxxH

(“H” type) Remark

I/O Points 38 284 384 -

Processor 8bits (Internal 16bits) 16bits (Internal 32bits)

Processing Speed (step) 240ns 94ns 83 ns LD

Program capacity 50kB 200kB 200kB -

Data capacity 103kB 163kB M area

Program back-up Flash memory -

Data back-up Super Capacitor Battery -

Floating point O O -

USB Port X O O -

Terminal Holder(for option) Holder+MIL Conn. Removable -

Po

sitio

nin

g

Axis - 2 2 -

Speed - 100kpps 100kpps -

Output level -

High Active

/ Low Active

High Active

/ Low Active -

Output mode - Pulse Pulse -

Inc/Dec time setting - 1~1,000ms(4patn) 1~1,000ms(4patn) -

Operation data - 30 Step / axis 30 Step / axis -

Interpolation - Linear Linear -

Synchronization - O O -

CPU

Item

MLI-DxxxE

(Economic type)

MLI-DxxxSU

(Standard type)

MLI-DxxxH

(“H” type) Remark

PID

Max. loop - 16 16 -

Auto tuning - O O -

CASCADE - O O -

Bumpless - O O -

Forward/Reverse - O O -

Hig

h s

pee

d c

ou

nt

Number of channel

1 phase 4kHz-4ch 100kHz-2ch/6kHz-6ch 100kHz-4ch/20kHz-4ch -

2 phase 2kHz-2ch 50kHz-1ch / 8kHz-3ch 50kHz-2ch/10kHz-2ch

- 50kHz-2h/8kHz-2ch

Input mode 1/2phase,CW,CCW -

Count mode Linear / Ring -

Comparing output 2 point (7 mode) -

Ring count 0 ~ Max. Min. ~ Max. -

Rotation per time Time set by user -

Oth

ers

Pulse catch 4 points (50 ㎲ 4 pt) 8 points

(10 ㎲ 2pt, 50 ㎲ 6 pt)

8 points

(10 ㎲ 4pt, 50 ㎲ 4 pt) -

Input filter 0 ~ 100ms -

External interrupt 4 points (50 ㎲ 4pt) 8 points

(10 ㎲ 2pt, 50 ㎲ 6pt)

8 points

(10 ㎲ 4pt, 50 ㎲ 4pt) -

Timer task 8 8 8 -

Init task O O O -

RTC Option module Built-in -

Main CPU Comparison(“IEC” type)

Integrated programming and debug environment

• SoftMaster : Enhanced programming convenience and various

monitoring/diagnosis

• SoftMaster-NM : Integrated software for network setting / monitoring /

diagnosis

• Multi-PLC, Multi-program management

• Convenient Variable Editing

• Compatibility with Microsoft Excel

Integrated programming and debug environment

• Address Monitoring • Custom Event Monitor

• Special Module Monitoring • Trend Monitor

Symbol Name Description

A Contact

(Normally Open)

B Contact

(Normally Closed)

P Contact

(Positive Transition Sensing)

N Contact

(Negative Transition Sensing)

Normal Coil

P Coil

N Coil

P

N

Input Signal

P Contact

Input Signal

N Contact

Input Signal

A Contact

Input Signal

B Contact

P

N

Input Signal

Coil

Input Signal

P Coil

Input Signal

N Coil

Basic Instructions

Symbol Name Description

Set Coil

Reset Coil

Input Signal

S Coil

Input Signal

R Coil

S

R

Basic Instructions

Programming – “LD(Ladder)”

• Programming LD

PLC can be programmed by Ladder and function blocks. It’s compatible with ML200.

Programming-“ST”(Structured Text)

• Programming Structured Text

PLC can be programmed by text language named by ST.

The syntax is similar to ‘C’ or ‘PASCAL’ language in computer.

User Convenience with Easy Expansion

• With its detachable terminal block and MIL connector, Master Logic 50

provides easiness and convenience for wiring and module change.

• For expansion of PLC system, each module can be easily connected and

separated by its direct-insert method.

Lock-out

System Configuration

RS-485

SoftMaster

ML200

Ethernet

Loader

FEnet

Positioning

Demo Kit

MLM-DN32S I/O 4EA A/D Snet FEnet

Positioning

CPU

Readiness..

Item Scope Prepared Remark

Ordering procedures Item master OK. Main module and other IO modules Cheon-an factory

Contact point Ask to factory

Model selection and Price

MSG with LP(USD) OK

Price book Distribution OK Maitra Avisek

Estimating tool(ML50) Under construction See previous page.

Documentation

Specification OK

Manual

Main module OK

Communication OK(Serial, Ethernet, Ethernet-IP)

CANopen OK

Profibus-DP OK(Master and Smart IO-expandable)

Analog modules Will be completed by end of March,

(Including independent and option modules)

Instruction Will be completed by April For programming

But, Refer to ML200

Configuring Tool SoftMaster On Evaluation of Test version Including all modules

Manual for softmaster Will be completed by April Refer to ML200

Training Training material OK

• Following items are prepared,

• Training Plan : ON-DEMAND

Product Roadmap

Item Model Specification

Main unit

MLM-DR16S DC24V power supply, DC24V input 8 points, Relay output 8 points

MLM-DN16S DC24V power supply, DC24V input 8 points, TR output 8 points

MLM-DN32S DC24V power supply, DC24V input 16 points, TR output 16 points

MLC-DN32H AC110~220V power supply, DC24V input 16 points, TR output 16 points

MLC-DR32H AC110~220V power supply, DC24V input 16 points, Relay output 16 points

MLC-DN64H AC110~220V power supply, DC24V input 32 points, TR output 32 points

MLC-DR64H AC110~220V power supply, DC24V input 32 points, Relay output 32 points

MLC-DN32H/DC DC24V power supply, DC24V input 16 points, TR output 16 points

MLC-DR32H/DC DC24V power supply, DC24V input 16 points, Relay output 16 points

MLC-DN64H/DC DC24V power supply, DC24V input 32 points, TR output 32 points

MLC-DR64H/DC DC24V power supply, DC24V input 32 points, Relay output 32 points

• Main Unit : Non-IEC type


Main unit

(“H” type)

MLI-DN32H AC110~220V power supply, DC24V input 16 points, TR output 16 points

MLI-DR32H AC110~220V power supply, DC24V input 16 points, Relay output 16 points

MLI-DN64H AC110~220V power supply, DC24V input 32 points, TR output 32 points

MLI-DR64H AC110~220V power supply, DC24V input 32 points, Relay output 32 points

MLI-DR32H/D1 DC24V power supply, DC12/24V input 16 points, Relay output 16 points

MLI-DR64H/D1 DC24V power supply, DC12/24V input 32 points, Relay output 32 points

• Main Unit : IEC, “H” type

Product Roadmap


Main unit

(“SU” type)

MLI-DN20SU AC110~220V power supply, DC24V input 12 points, TR output 8 points

MLI-DR20SU AC110~220V power supply, DC24V input 12 points, Relay output 8 points







Main unit

(“E” type)

MLI-DN14E AC110~220V power supply, DC24V input 8 points, TR output 6 points

MLI-DR14E AC110~220V power supply, DC24V input 8 points, Relay output 6 points





• Main Unit : IEC, “SU”/”E” type

Product Roadmap


Expansion

I/O

MLE-DC08A DC24V input 8 points



MLE-RY08A Relay output 8 points

MLE-RY16A Relay output 16 points

MLE-TN08A TR output 8 points(Sink)



MLE-DR16A DC24V input 8 points, Relay output 8 points

MLE-TP08A TR output 8 points(Source)



Expansion

Special

MLF-AD04A Current/Voltage input 4Ch

MLF-AD04C Hi-precision Current/Voltage input 4Ch

MLF-AD08A Current/Voltage input 8Ch

MLF-DV04A Voltage output 4Ch

MLF-DV04C Hi-precision Voltage output 4Ch

MLF-DC04A Current output 4Ch

MLF-DC04C Hi-precision Current output 4Ch

• Expansion Modules

Product Roadmap


Expansion

Special

MLF-AH04A Current/Voltage input 2Ch, Current/Voltage output 2Ch

MLF-RD04A RTD input 4Ch

MLF-TC04S TC input 4Ch, MLF-TC04A is equal to MLF-TC04S.

Special module MLF-PD02A Positioning Module 2axis

Memory module MLO-M2MB External memory module

Expansion

Communication

MLL-C21A Cnet(RS-232C/Modem)

MLL-C41A Cnet(RS-422/485)

MLL-EMTA Ethernet communication

MLL-EIPT Ethernet IP communication

MLL-PMEC Profibus-DP, Master, max 12Mbps

MLL-CMEA CANopen, Master, PDO=32

MLL-CSEA CANopen, Slave, PDO=64

Accessory

MLM-00422 Manual, hard copy

PMC-310S Loader Cable, serial(RS232C) for MLM and MLC series

USB-301A Loader Cable, USB for MLC series only(compatible with ML200 series, HCiX)

TG7-1H40S Smart Link Terminal Board 40 pins. It’s essential part to connect with IO via cable Ass’y

R40H/20HH-05S-XBM3 Smart Link Cable Ass'y 20x2-40P, 0.5 Meter for MLM-DN16S, MLM-DN32S only

R40H/20HH-15S-XBM3 Smart Link Cable Ass'y 20x2-40P, 1.5 Meter for MLM-DN16S, MLM-DN32S only

C40HH-15SB-XBI Smart Link Cable Ass'y 40-40P, 1.5 Meter for expansion modules(MLE-TN32A/DC32A)

C40HH-30SB-XBI Smart Link Cable Ass'y 40-40P, 3.0 Meter for expansion modules(MLE-TN32A/DC32A)

• Expansion Modules

Product Roadmap


Option modules

MLO-AD02A Voltage/Current, Input 2Ch

MLO-DA02A Voltage/Current, Output 2Ch

MLO-AH02A Voltage/Current, Input 1Ch / Voltage/Current, Output 1Ch

MLO-TC02A TC(Thermo-couple), Input 2Ch

MLO-RTCA RTC(Real Time Clock), Battery

MLO-TN04A TR Output, 4Ch(Sink)

MLO-RD01A RTD, input 1Ch

• Option modules for “SU” and “E” type


Smart IO

MPL-BSSA Profibus-DP, Slave, expandable upto 8stages IO(for ML50)

MDL-BSSA DeviceNet , Slave, expandable upto 8stages IO(for ML50)

MEL-BSSA Modbus TCP, Slave, expandable upto 8stages IO(for ML50)

MEL-BSSB Ethernet IP, Slave, expandable upto 8stages IO(for ML50)

• SmartIO- Expandable models

• Various Dimension & LCD Types

• Color TFT, High Resolution Display (63336 colors)

• Custom Graphic Display

• Ethernet Communication Support (TCP / UDP) as default

• Flexible Interfaces with many controllers and PLCs

• Wider drivers(Modbus, MLDP), Profibus interface(Option)

• Data sharing between HCiXs

• Data Storage : CF Card and USB host as a default

• Many kinds of utility software Support (XAnywhereplus ,

Remote control)

• Multi Language Support (Windows Font)

• Power DC(20-28Vdc) & AC Power (85-264V

• Global Approvals (CE, UL & FCC)

HCiX - Advantages

12.1”,

800 X 600

10.4”,

800 X 600

15.0”,

1024 X 768

8.4”,

800 X 600

5.7”,

320 X 240

5.7”,

320 X 240

TFT Color Mono (Blue)

7.0”,

800 X 480

• Multi Screen/Project edit

HCiX Graphic tool - XDesignerPlus • Graphic Design Software • Various Component Library

• Various object images • Various tags and graphic tools

Buttons, Numeric indicator, Lamps, String indicator, Value and

Character Editors, Bar, Circle graph, Logic and Animation,

Chart, Real time graph, Record trend etc

Cursor, Point, Line, Rectangle, Circle, Ellipse, Arc, Fill, Polly

line, Clip arts, Scale, Character, Image characters

OS : WinXP~Win7

Specification of HCiW07-T/HCiX07-TW

Item HCiW07-TE-FD-NK(C) HCiW07-TV-FD-NK(C) HCiX07-TW-ND-NC(K)

Display Display Type 7” TFT LCD Color, 65536 colors

Resolution 800 x 480 pixels

Touch Touch type/Life Analog resistive film / 1 million times or more

Resolution(cell) 800 x 480

Interface

Serial COM1

· RS232C Asynchronous

· Data bit:7/8 bits, Stop bit:1/2 bit, Parity bit : None/Odd/Even

· Baud rate : 2400~115.2kbps

· Connector : HCiX-PS2(6 pin) round to PC-DSUB(9 pin)

Serial COM2

· RS232C, RS422/485 Asynchronous

· Data bit:7/8 bits, Stop bit:1/2 bit, Parity bit : None/Odd/Even

· Baud rate : 2400~115.2kbps, 187.5kbps(MPI Direct)

· Connector : DSUB(9 pin) 1 channel

Ethernet · IEEE802.3i/IEEE802.3u -

- · Connector : RJ-45 1 Ch

USB Device V1.1 Compatible 1ch, length=max 5meters(16.4feets) V1.1 Compatible 1ch on

COM1

USB Host · Output 5V/0.5A, USB Storage V1.0 (FAT16/FAT32)

- · USB Bard Code/Scanner(Std keyboard protocol)

Ext. Card SD Card slot 1 channel

- - (FAT16/FAT32)

Memory & Screen / Backup 26MB/512kB System buffer(5kword), Alarm/Logging/Recipe

others Backup period 5 years(with rechargeable, AMB temp 25°C) -

Battery

· Lithium rechargeable : Main, Charging is within one day. -

· Coin type battery : Subsidiary, backup for 2yrs(no pwer)

RTC / Status LED Built-in -

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