uhde htwtm ®and prenflo gasification: latest · pdf fileuhde htwtm ®and prenflo...

Uhde HTWTM and PRENFLO® Gasification: Latest Develompents and Global Projects

B. Kolmorgen – Head of Process Group HTW Gasification

New Horizons in Gasification

Rotterdam, Netherlands

10-13 March 2014

Uhde HTWTM and Prenflo® Gasification: Latest Developments and Global Projects

11.03.2014

New Horizons in Gasification, B. Kolmorgen

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Uhde HTWTM and PRENFLO® Gasification Agenda

• Company

• TK IS‘ Gasification Technologies

• Uhde HTW Gasification

• Uhde PRENFLO Gasification

• TK IS‘s process portfolio

• Some Global Projects

• Pilot plant TU Darmstadt

• Värmlandsmetanol

• BioTfueL

• CTL Mongolia

• Kepco-Uhde


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Uhde HTWTM and PRENFLO® Gasification ThyssenKrupp Industrial Solutions

Business Unit

(BU)

Regional

Organization

Operating Unit

(OU)

Business Area

(BA)

Germany

Sweden

Singapore

Australia

Canada

Germany

France

England

USA

Mexico

Brazil

India

China

Russia

Mining Cement

Services

Fertilizer

Contrac-

ting

Base

Chemicals

Submarine

Surface

Vessels

Service

MS AB Implementation

Resource

Technologies

Marine

Systems

System

Engineering

Process

Technologies

Car Body

Techno-

logy

+

F

Testing

Solutions

Assembly

Systems

Forming

Dies

Light-

weight

Solutions

Industrial Solutions


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• Company








• BioTfueL

• CTL Mongolia

• Kepco-Uhde


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PSG PDQ HTW™

Entrained-Flow Fluidised Bed

PRENFLO®

Uhde HTWTM and PRENFLO® Gasification TK IS‘ Gasification Technologies


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Uhde HTWTM and PRENFLO® Gasification TK IS‘ Gasification Technologies

PRENFLO®

Entrained-Flow Gasification

Oil Gasification

HTW™

(High-Temperature Winkler)

Fluidised Bed Gasification

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Uhde HTWTM and PRENFLO® Gasification Uhde HTWTM Gasification

Cyclone

Recycle Line

Bubbling

Fluidized Bed

Refractory

Lined

Gasification

Chamber

HTW™ Gasification

• Up to 600 MWth,

• Operation pressure flexible:

10 - 30 bar

• Gasification temperature:

800 – 1200°C

• Dry feed system

• Operates below ash melting point

• ideal for coals with high ash

melting point, biomass, lignite,

waste etc.


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Uhde HTWTM and PRENFLO® Gasification Uhde HTWTM Gasification

HTW-Demo Berrenrath/Germany

Feedstock: 30 t/h lignite

Product: 300 t/d methanol

HTW Reference Plant,

Berrenrath, Germany


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Uhde HTWTM and PRENFLO® Gasification Uhde PRENFLO® Gasification - PSG

4 horizontal co-

annular burners

Membrane wall Waste heat

boiler

Gas quench

PRENFLO with Steam Generation

• Up to 1200 MWth,


25 - 42 bar


1400 – 1600°C

• Dry coal/petcoke powder feed

• PSG system is favoured if a heat

recovery is required


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Uhde HTWTM and PRENFLO® Gasification Uhde PRENFLO® Gasification - PSG

PRENFLO

Gasifier

Gas Treatment

Coal Preparation ASU

Combined

Cycle New CO2 capture

Pilot Plant

Elcogas IGCC (Puertollano, Spain): World‘s largest single-train coal/coke IGCC (300 MWel) Petcoke (50%) / coal (50%) / addition of biomass


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Uhde HTWTM and PRENFLO® Gasification Uhde PRENFLO® Gasification - PDQ

PRENFLO with Direct Quench

• Up to 1200 MWth,


25 - 42 bar


1400 – 1600°C

• Raw gas temperature outlet:

200 – 250°C

• Dry coal/petcoke powder feed

• PDQ system is favoured if a CO-

Shift is required downstream

• PDQ Pilot Plant (15 MWth )

4 horizontal co-

annular burners

Membrane wall

Direct water

quench


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• Company








• BioTfueL

• CTL Mongolia

• Kepco-Uhde


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Uhde HTWTM and PRENFLO® Gasification TKIS’ Process Portfolio

Coal

Gas

Naphtha

Pet

coke

Uhde Steam

Reformer Diesel Naphtha

Waxes

Lubes

Ammonia Urea

Uhde

Gasification

Gasoline LPG

Methanol

MTO

MTG

H2

SNG

IGCC/

Power

Synthesis

Gas

PE/PP

Diesel Naphtha

Oil

Fischer-

Tropsch

Bio

mass Reduction

Gas


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Uhde HTWTM and PRENFLO® Gasification SNG Production Process

Development of a proprietary SNG production process

Characterized by:

- Staged feed supply in combination with

- Process gas re-circulation

- Intermediate cooling by high pressure steam generation

- Stoichiometric feed composition for direct on-spec SNG production

On-going process optimization

Expected application for projects in Far East (China, Mongolia, R. Korea)


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• Company








• BioTfueL

• CTL Mongolia

• Kepco-Uhde



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Uhde HTWTM and PRENFLO® Gasification Global Projects - Pilot plant TU Darmstadt

Energy Systems

and Technology Prof. Dr.-Ing. B. Epple

Purpose

• Further improvement of technology

• Testing of different feedstocks

Key Data

• Atmospheric, bubbling fluidized bed

• 0,5 MWth

• Gasification temperature up to 1200°C

• Up to 5 t/d feed

• Oxygen / steam / CO2 blown

Scheduled start-up: Sept. 2014


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Uhde HTWTM and PRENFLO® Gasification Global Projects - VärmlandsMetanol

Integrated Process Chain for the Production of Methanol

Domestic

Forest

Residues

Feedstocks Pretreatment Gasification Gas Treatment

Grinding,

Drying,

Pelletising

CO-Shift

Synthesis

Methanol

Synthesis

Fuel Grade

Methanol

AGR

HTW


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Uhde HTWTM and PRENFLO® Gasification Global Projects - BioTfueL

Integrated Process Chain for the Production of Synthetic Biofuels

Coal

Petcoke

Wood

Straw, etc.

Feedstocks Pretreatment Gasification Gas Treatment

Torrefaction

Synthesis

GaselTM

Fischer-

Tropsch (F-T)

Synthesis

and product

upgrading

Bio-diesel,

Bio-kerosene

CO-shift

AGR

Milling

Liquid

Residues

PRENFLOTM

PDQ


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Uhde HTWTM and PRENFLO® Gasification Global Projects – USA and Mongolia

(photo courtesy Transgas Development)


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Uhde HTWTM and PRENFLO® Gasification

Company Profile

Joint venture between KEPCO and ThyssenKrupp Uhde

• KEPCO is largest power producer in Korea with a world wide reputation

• ThyssenKrupp Uhde is a technology oriented EPC company active in the

field of chemical plants

Combine strength of both Joint Venture partners...


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Uhde HTWTM and PRENFLO® Gasification

Goals & Business

• Market and Licence...

PRENFLO® PSG for SNG, IGCC and Polygeneration

(services: BEPs, licence, feasibility studies, commissioning)

• R & D...

Develop standard IGCC model for > 500 MW net output

Improve efficiency of IGCC and SNG plants

Integration of IGCC + SNG + CCS

• SNG projects inside Korea actively pursued – main customers generation

companies of KEPCO – legislative hurdle for using of pipeline network with

SNG is passed recently thus progress expected this year

• SNG projects currently pursued in South-East Asia (e.g. Indonesia)

together with KEPCO


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Uhde HTWTM and PRENFLO® Gasification Summary

• Pursuing multiple BTL / CTL projects on a global scale

• Continuous improvement of mature technologies - wide range of

unconventional feedstocks

• Extension of process portfolio


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Thank you for your attention Questions?

PRENFLO Gasification Plant, Puertollano, Spain

ThyssenKrupp Industrial Solutions

Process Technologies

Friedrich-Uhde Strasse 15, 44141

Dortmund, Germany

[email protected]

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