unit 7-materials management-master data and rules

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    Unit 7

    Materials Management(MM)- Master Data and

    Rules -

    MELJUNCORTES

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    January 2008 SAP AG - University 3

    Master Data

    Master data is relatively fixed Material master data

    Vendor master data

    Purchasing information record

    General Ledger master data

    Before making the master dataconfigurations, you must havecompletely defined theorganizational structures

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    R/3

    FIFinancial

    Accounting

    COControlling

    PSProject

    SystemWFWorkflow

    ISIndustry

    Solutions

    MMMaterials Mgmt.

    HRHuman

    Resources

    SDSales and

    Distribution

    PPProduction

    Planning

    QMQuality

    Mgmt.PMPlant Maintenance

    SMServiceMgmt.

    Client / Server

    Integrated Business

    Solution

    ECEnterpriseControlling

    AMFixed Assets

    Mgmt.

    R/3

    FIFinancialAccounting

    COControlling

    PSProjectSystemWF

    WorkflowISIndustry

    Solutions

    MMMaterialsMgmt.

    HRHuman

    Resources

    SDSales andDistribution

    PPProductionPlanning

    QMQualityMgmt.

    PMPlant Maintenance

    SMServiceMgmt.

    Client / ServerIntegrated BusinessSolution

    ECEnterpriseControlling

    AMFixed AssetsMgmt.

    Materials Management (MM)

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    Unit 7, Part 1 Overview(Master Data)

    Unit Concept

    Procure-to-Pay Process

    Vendor Master Data Purchasing Information Record

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    Unit Concept

    The purchasing process involves theacquisition of goods and services tosupport the creation of goods and

    services in the organization

    Master data and rules required forthe purchasing process is presented

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    Procurement Process(Procure-to-Pay)

    PurchaseRequisition

    Paymentto Vendor

    NotifyVendor

    VendorShipment

    InvoiceReceipt

    GoodsReceipt

    PurchaseOrder

    3-WayMatch

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    Master Data General

    Business rules and supportiveinformation are stored in master datarecords

    Each master data record is unique inname or number

    Internal or external number rangesare possible

    Usually created or converted (legacy

    system) in the beginning

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    Master Data General

    (continued) Vendor master records aremaintained by both accounts payable(A/P) and purchasing

    Material master records aremaintained by purchasing, sales,production, accounting, etc.

    Purchasing information records aremaintained primarily by purchasing

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    Vendor MasterOrganization of the Data

    General

    Data:

    Address Purchasing

    Data

    Vendor 10001

    General Data

    Company Code DataFinancial Accounting (FI)

    Purchasing OrganizationData (MM)

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    Vendor Master Data

    A master record must be created forevery vendor

    General data, Company Code data(Financial Accounting - FI), andPurchasing Org data (MaterialManagement - MM) Purch. org data

    Purchasing dataPartner functions

    Company code data

    Account managementPayment

    transactions

    General data

    AddressControl data

    Payment

    transactions

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    Vendor Master

    Includes all data necessary forprocessing business transactions andcorresponding with vendors

    Information is shared between theaccounting and purchasingdepartments

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    Vendor Master Typical

    Screens Address Control

    Payment Transactions Accounting Information

    Correspondence

    Purchasing Data

    Partner Functions

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    General Data Address

    AddressVendor NameSearch TermStreet addressCity, Region Postal codeCountry

    Communication

    LanguageTelephone, Fax, E-Mail

    Vendor MasterGeneral Data Address

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    Vendor Master

    General Data Control Data Account Control Customer

    Authorization

    Trading partner Group key

    Tax Information Tax codes

    Fiscal address

    Country code

    City code

    Reference Data / Area International locator number

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    Vendor MasterGeneral Data Payment

    Transactions Bank Details Bank Key

    Bank Account

    Account Holder

    Partner Bank Type

    Payment Transactions Alternative Payee

    Instruction Key

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    Vendor Master Company

    Code AccountingInformation Accounting Information

    Reconciliation Account

    Sort Key

    Interest Calculation Interest Calculation Indication

    Interest Calculation Frequency Withholding Tax

    Withholding Tax Code

    Exemption Number

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    Vendor Master CompanyCode

    Payment Transactions Payment Data Payment Terms

    Tolerance Group

    Check Double Invoice

    Check Cashing Time

    Automatic Payment Transactions Payment Methods

    Alternate Payee

    Payment Block

    Invoice Verification

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    Vendor Master Purch.Org. Data

    Purchasing Data Conditions Order Currency

    Terms of Payment Incoterms

    Minimum Order

    Value Sales Data

    Salesperson

    Control Data

    AcknowledgementRequired

    Returns to Vendor Automatic Purchase

    Order Default Data Material

    Purchasing Group

    Planned DeliveryTime

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    Vendor Master Purch.Org. Data

    Partner Functions Partner Functions Partner Function

    Partner Name

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    Vendor Master Purch. Org.

    Data Account Group Vendor masters are assigned to avendor account group

    Through field status maintenance,vendor account groups can be setupfor one-time vendors, regionalvendors, and internal vendors

    The vendor account group controlsboth type and number rangeassignment for vendors

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    Purchasing Info Record

    The purchasing info record providescontinuously updated informationabout the relationship of a specific

    material with a specific vendor

    Order unit, price, price changes,tolerances, reminder infos, historic

    data, statistics, texts

    Choice of automatic or manualupdating

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    Source List

    The source list stores informationabout where to acquire a givenmaterial for a given period of time

    It specifies whether this sourceshould be used by MaterialsRequirement Planning (MRP)

    i i

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    Unit 7, Group 1 Exercises

    59. Vendor Account Groups

    60. Create Vendor Master Accounting Record

    61. Create Vendor Master Purchasing Record

    62. Create Vendor Master Record Centrally

    63. Create Vendor Master Record Centrally

    64. Create Vendor Master Record Centrally

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    Rules

    Defines the parameters for MasterData and Transactions

    Determines functionality for MasterData and Transactions

    Relatively fixed

    Changes as policy changes

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    Fiscal Period

    In order to execute any materialpostings, the current fiscal period hasto be activated

    By initializing the company code formaterial management, the firstmajor integration between Financial

    Accounting (FI) and Logistics iscompleted

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    Plant Parameters

    Material Requirements Planning(MRP) controllers

    Individuals responsible for running andmaintaining Material RequirementsPlanning data and reports

    Negative stock allowance

    If a material is allowed to go negativefor inventory stock

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    Plant Parameters

    (continued) Purchasing Special purchasing rules

    External purchasing only settings Planned orders

    Rescheduling

    Conversion to purchase requisitions

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    Plant Parameters

    (continued) Document number ranges Planned orders

    Purchase requisitions Material Requirements Planning (MRP)

    lists

    Reservations

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    Material Requirements

    Planning Detailed planning level Primary Functions

    Monitor inventory stocks Determine material needs

    Quantity

    Timing

    Generate purchase or production orders

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    Materials RequirementsPlanning

    (continued) Integrates Production Planning (PP)

    module with the MaterialsManagement (MM) module

    Prerequisites for MaterialsRequirement Planning (MRP) Activate Material Requirements Planning

    (MRP) for a plant Material Master created

    Material Requirements Planning view

    Material Requirements Planning type

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    Material RequirementsPlanning

    Basic Process Exploding the Bill of Material (if usingproduction)

    Netting Out Inventory Lot Sizing

    Time-phasing requirements

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    Material RequirementsPlanning

    Net Requirements Material Requirements Planning(MRP) calculates the quantity ofmaterial needed, if any, based on

    Sales Orders

    Material Reservations

    Repair Parts Inventory

    Purchase Orders

    Etc

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    If adequate inventory is not availableto meet Material RequirementsPlanning (MRP) needs then the

    system generates Planned Production Orders

    Planned Purchase Orders

    Material RequirementsPlanning

    Net Requirements (continued)

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    Material RequirementsPlanning

    Lot Sizing Static Based on fixed values in the Material

    Master

    Periodic

    Groups net requirements together frommultiple periods

    Optimum

    Calculates the optimum lot size for a

    several periods of net requirements

    Unit 7 Gro p 2 E ercises

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    Unit 7, Group 2 Exercises

    65. Initialize Fiscal Period for Company Code

    66. Maintain Plant Parameters for MaterialManagement

    67. Activate Materials Requirements Planning

    Unit 7 Part 3

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    Unit 7, Part 3Overview (Material

    Master) Industry Sector Material Type

    Maintenance Features Organizational Levels

    Primary Views

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    Material Master IndustrySector

    Records are grouped according toindustry sector and material type

    Determines the industry specific datathat will appear on the master record

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    Material Master MaterialType

    Material types group materials withthe same attributes

    Material type informationdetermines:

    What views are maintained

    Whether internal or externalprocurement is allowed

    If changes in material quantity areupdated

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    Material Master MaterialTypes

    Standard material types are used inall industries.

    ROH: Raw Materials

    Purchased externally only

    No sales view

    HAWA: Trading Goods Always purchased externally

    Sold without any change to the material

    No manufacturing views exist

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    Material Master MaterialTypes (continued)

    FERT: Finished Products

    Are produced internally

    Normally no purchasing views exist

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    Material MasterAdditional Material Types

    HIBE: Operating Supplies

    VERP: Customer returnablepackaging

    LEER: Empty containers

    KMAT: Configurable material

    ERSA: Spare parts

    DIEN: Services

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    Material MasterAdditional Material Types

    (continued) NLAG: Non-stock, non-valuatedmaterial

    UNBW: Non-valuated, stockedmaterial

    FHMI: Production resources/tools

    WETT: Competitive products PROD: Product group

    IBAU: Maintenance assemblyPlant Maintenance

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    Material MasterMaintenance

    Defaults - speeds entry of data byusing the most frequently used fieldvalues (plant, purchasing

    organization, etc.) Reference Material - speeds entry of

    data by copying data from existingmaterial master

    Profiles - speeds entry of data bycopying standard data created in aprofile into a selected view Materials

    Requirements Planning (MRP)

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    Material Master Data

    Material master data can be relatedto all organizational levels

    General information of a material(description, number, base unit ofmeasure)

    Has to be related to the highest level oforganization - the client

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    Material Master Levels

    Client

    Description

    Units of measure Material number

    Engineering data

    Plant Planning data

    Manufacturing data

    Material Master Levels

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    Material Master Levels(continued)

    Storage Location Stock quantities

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    Material Master Views

    Basic data 1, 2

    Classification

    Sales: sales organization data 1, 2 Sales: general/plant data

    Sales text

    Purchasing

    Purchase order text

    Forecasting

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    Material Master Views(continued)

    MRP 1, 2, 3, 4

    Work scheduling

    Storage Warehouse management

    Quality management

    Accounting 1, 2

    Costing 1, 2

    Material Master Material

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    Material Master MaterialManagement

    Basic Data

    Purchasing

    MRP 1,2,3 General Plant

    Data/Storage

    Accounting 1

    Purchas

    ing

    View MRP1View

    BarrelPen

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    Material Master Basic Data

    General data Basic Unit of Measure

    Unit of measure in which stocks of the

    material are managed Material Group

    Key that you use to group together severalmaterials or services with the sameattributes (e.g. productions, sales, touring-bike, off-road)

    Division

    Used to determine the sales area and thebusiness area for a material, product, orservice

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    Material Master Basic Data(continued)

    Dimensions/EANs Gross weight

    Used to check storage capacity in

    warehouse Net weight

    Weight excluding packaging and extras this is needed for sales and distribution

    Weight Unit Unit of Measure for weight

    Volume

    The space that the material occupies perunit of volume

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    Material Master Purchasing View

    General Data Order Unit

    The unit of measure in which a company

    purchases the product Purchasing Group

    Key for a buyer or a group of buyers, whois/are responsible for certain purchasingactivities.

    Purchasing Values Purchasing Value Key

    Define the reminder days and tolerancelimits for purchasing

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    Material Master PlantData/Storage 1

    General Data Container Requirements

    Define the regulations that govern whichtype of container the material must be

    stored and shipped in Storage Conditions

    Defines the conditions on how a materialmust be stored or warehoused

    Shelf Life Data Minimum remaining shelf life

    Minimum time the material must keepupon goods receipt for the goods receipt tobe accepted by the system

    i l

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    Material Master MRP 1

    General Data Purchasing Group

    The buyer(s) who are responsible for certain

    purchasing activities MRP Procedures

    MRP Type

    Determines whether and how the material isplanned

    Reorder Point

    If stock falls below this point, the system isflagged to create a planned order

    i l

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    Material Master MRP 1(continued)

    Lot Size Data Lot Size

    The lot sizing procedure to calculate the

    quantity to be produced or procured Minimum Lot Size

    The smallest order quantity

    Fixed Lot Size

    The quantity to be ordered

    M i l M MRP 2

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    Material Master MRP 2

    Scheduling Planned Delivery Time

    Number of calendar days needed to obtainthe material

    Scheduling Margin Key

    Used to determine the floats required forscheduling

    Net Requirement Calculation Safety Stock

    Specifies the quantity whose purpose is tosatisfy unexpectedly high demand in thecoverage period

    M t i l M t MRP 3

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    Material Master MRP 3

    Availability Check Specifies whether and how the system

    checks availability and generatesrequirements for materials planning

    M t i l M t

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    Material Master Accounting 1

    Current Valuation Valuation Class

    Allows the stock values of materials of thesame material type to be posted to differentG/L accounts.

    Allows the stock values of materials ofdifferent material types to be posted to thesame G/L account.

    Determines together with other factors theG/L accounts updated for a valuation-relevant transaction (Material Movements)

    Price Unit

    Number of units to which the price refers

    M t i l M t

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    Material Master Accounting 1 (continued)

    Current Valuation Price Control Indicator

    The price control used to valuate the stockof a material (e.g, Standard or MovingAverage Price)

    Standard Price

    The valuation of material stocks at standardprices means that all goods movements arevaluated at the same price over anextended period

    Moving Average Price

    The system calculates the moving averageprice automatically by dividing the material

    Unit 7 Group 3 Exercises

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    Unit 7, Group 3 Exercises

    68. Define Attribute for Material Types (SetUpdating/Deselect Classification)

    69. Create Material Master for Trading Goods

    70. (Optional Exercise) Create Material Master

    for Operating Supplies